The Application of Contemporary Resource Management Practices to Health Care Systems Jody Lynn Bapst 2070 Creek Way Lansdale, PA 19446-5102 (610) 584-0496 The University of Pittsburgh - School of Pharmacy APICS Philadelphia Area Network Full-time Graduate Student Jody Bapst is currently a Pharm.D. Candidate at the University of Pittsburgh’s School of Pharmacy in Pittsburgh, Pennsylvania with an expected graduation date of May 2001. The Application of Contemporary Resource Management Practices to Health Care Systems ABSTRACT Contemporary resource management practices have been applied to health care systems within the service sector, often facilitated by models for structured understanding and ease of implementation. This paper explores contemporary practices in use and encourages the use of a practical model to promote Supply Chain Management in health care systems. The Application of Contemporary Resource Management Practices to Health Care Systems Many of today’s contemporary resource management practices have had their origin in the manufacturing sector and are now finding their way into the service sector. Perhaps the reason for their origin in the manufacturing sector is due to the pressure for improvement caused by demanding competition in the 1970’s and 1980’s. Today considerable performance improvement pressure is being experienced in the service sector and an example focus area is health care systems reform. Models have often been used to facilitate a structured understanding and ease implementation of new business practices and processes. This paper explores several practices already in use in the health care area that probably have their root in the manufacturing environment over the past several decades, and encourages the use of a practical model to establish Supply Chain Management in health care systems. A focused example of what supply chain management could accomplish in the health care industry is presented. PRACTICES IN USE TODAY CQI (Continuous Quality Improvement) is an example of a business practice, adopted from the manufacturing sector for use in the service sector and more specifically for this paper in health care systems. Ms. Sue Skledar, RPh., MPH, of the University of Pittsburgh Medical Center Health System, gave a presentation on this concept, entitled, “CQI Practicum: Application to Practice” in March 2000 at the University of Pittsburgh (5). Ms. Skledar described the originating experts of CQI as E.A. Codman (quality assessment), J.M. Juran (Pareto Principle and Cost of Quality), W.A. Shewart (Statistical Process Control (SPC) and PDCA), W.E. Deming (Fourteen Points For Management and Five Deadly Diseases and Sins) and A. Donabedian (SPO model and Seven Pillars of Quality). Most of these experts had their roots in the manufacturing sector and developed models to describe their thinking and approach to improving quality and performance. Walter Shewart studied the manufacturing processes at the Hawthorne Manufacturing Works in Chicago, Illinois and saw the need to gain control over their variability as a very important task (3). He developed the PDCA (Plan, Do, Check, Act) Model, which describes an approach to studying a problem, determining its cause, testing possible solutions and institutionalizing the change to insure ongoing success. He also developed the SPC methodology that is still used today to mathematically analyze processes and their characteristics. W. Edwards Deming followed in Shewart’s footsteps and took Walter’s quality message to the world along with creating a few models of his own, including the Fourteen Points for Management and the Five Deadly Diseases and Sins. Shewart and Deming are used as examples from this group of experts since they both had a very profound impact on the world through their contributions to the body of knowledge of quality and resource management, and they both resorted to explicit models to get their message across and implemented effectively in use. These models have become part of the Total Quality movement in the United States and the world at large. Other practices emphasized in the CQI approach for health care include the use of benchmarking, cost of quality and use of computer technology for inventory management, each of which has associated models for educational/training purposes and use. These practices may have had their initial influence on the manufacturing community, but now are also being felt by the service sector and the sub-sector of health care systems that is the focus of this paper. JoEllen Shore Norris and Richard Crandall spoke at the 1998 E&R foundation Summer Academic Workshop on “The Use of Crossfunctional Teams in a Continuous Improvement Program”(4). Their presentation focused on the application of this practice at Watauga Medical Center (WMC), a 129-bed acute care rural hospital. The goal of WMC is to develop a process to standardize care delivery and patient outcomes. The authors described the changing environment in the health care industry and the growing pressure to control costs without adversely affecting the quality of patient care. They comment “Some very creative measures are currently being undertaken within the health care industry…Many involve a thorough evaluation of business practices and attempts to more accurately match appropriate resources with the services provided” (4). They further suggest that the ultimate goal may be to “develop a seamless and comprehensive continuum of care”. They are resorting to reengineering, continuous quality improvement, and the use of crossfunctional teams. They suggest in their paper that there appear to be great similarities between the elements in the Care Path approach and the APICS Body of Knowledge. Examples include similarities to APICS routings, quality approaches, effective use of resources, capacity planning, product costing, inventory management and information system requirements to discuss a partial listing from their report. The approach of the authors includes a modeling approach for creating a procedure to develop Care Paths. The procedure consists of the following steps (4): 1. Choose a target population. 2. Establish the boundaries of the Care Path. 3. Select the people to serve on a task force to develop the Care Path. 4. Staff of the Care Management Department reviews patient diagnoses and evaluates the current practices and provides baseline information for task force development of the Care Path. 5. Information is obtained from external sources for task force use such as standards and guidelines related to the patient population, Critical Paths developed by other hospitals and information from literature searches. 6. The task force develops a Care Path. 7. The Care Path is piloted. 8. The results of the pilot are evaluated and changes made as necessary. 9. The Care Path is implemented. 10. The Care Path is periodically reviewed and updated as warranted. Another source of organizational performance practice modeling that is being carefully reviewed by the Health Systems Community originates in Walt Disney’s “Inside the Magic Kingdom” by Tom Connellan (2). This book and approach are the source of lecture material given to pharmacy students at the University of Pittsburgh’s Pharmacy School, in Pittsburgh, Pennsylvania. This book focuses on the “Seven Keys to Disney’s Success” in customer focus and management. This approach describes how to create and sustain a powerful corporate culture, identify the real competition, actively engage all employees in the positive performance of their roles, how to proactively handle feedback, and encourage dynamic teamwork in an organization. The Seven Keys approach is an effective and strong model for achieving ongoing customer satisfaction as can be can be seen in the following summary of the keys and major highlights that follow (2): 1. The competition is anyone the customer compares you with a. Internal customers look for the same things that external customers do 2. Pay fantastic attention to detail a. If you knew that paying more attention to detail would improve customer loyalty, how much more attention would you be willing to give? 3. Everyone walks the talk a. Every time a customer comes in contact with your organization, you have an opportunity to create value b. Actions thunder loudly over spoken words 4. Everything walks the talk a. Everyone needs to focus on providing customers with what they want, even people who never have direct contact with the customers 5. Customers are best heard through many ears a. Surveys can be crucial, but other sources of information can be equally important to allow you to assess how you are doing 6. Reward, recognize and celebrate a. Extinction – the absence of feedback can cause a withdrawal of employee commitment b. The two most common by-products of outstanding success are arrogance and complacency 7. Xvxryonx makxs a diffxrxncx or Everyone makes a difference a. To achieve effective teamwork and achieve customer loyalty, you have to break down functional silos b. Every employee should be respected for the contribution they can and will make if properly treated ANOTHER PRACTICE WORTHY FOR HEALTH CARE SYSTEMS Supply Chain Management is defined in the APICS Dictionary as “the planning, organizing, and controlling of supply chain activities”(1). Supply-chain activities extend from the earliest contributing supplier to the ultimate end user of a product or service. Supply-chains can be refined to provide benefits to each of their members beyond what they normally could achieve on their own without partnering. Companies in the manufacturing sector have had to remove non value-added activity within their own organizations to be able to survive and thrive. They are now beginning to lean more heavily on their supply chain partners to do the same and create what is sometimes referred to as a value-chain. There is a practical management model, SCOR (SupplyChain Operations Reference-model), associated with the practice of effective supply chain management. The Supply-Chain Council (SCC), a not-for-profit trade association, has developed SCOR and promotes its use. All who use the SCOR model are asked to acknowledge the SCC in documents that describe or use the model (6). Voluntary SCC member companies today include a wide spectrum of products and services, including members from health care related products such as Abbott Laboratories, Baxter, Bayer Corp, Johnson & Johnson, Warner Lambert Co. and Wyeth Ayerst Pharmaceuticals (7). SCOR enables the assessment and development of integrative supply-chain management, and thereby building practical inter-enterprise supply-chains for fast, cost effective, high quality customer support. SCOR Model Methodology SCOR is a process reference model that incorporates the use of business process reengineering, benchmarking, best practices analysis, and seeks to promote alignment and cooperation between elements in a supply-chain for mutual success. Steps in the general process are as follow: 1. Define the “as is” current and “to be” future desired states for a process in the supply-chain. 2. Quantify process performance goals based on “best-in-class” of similar organizations. 3. Characterize the practices and enabling solutions that would lead to “bestin-class” performance. There are four distinct SCOR management processes that are routinely examined using the above steps to describe, measure and evaluate supply-chain configurations: 1. Plan – supply resources, demand and capacity requirements, production, inventory and distribution channels and information sources 2. Source – locations and products 3. Make – product manufacture, packaging, testing and release methods 4. Deliver – customer order, warehouse, transportation and channel delivery There are potentially four levels within the SCOR model, starting with top-level processes and decomposing down through organizationally specific supply-chain practices. Each of these levels has its own relevant performance metrics. Examples of key metrics include: 1. Flexibility and responsiveness 2. Cost 3. Reliability 4. Inventory days of supply The model methodology to initiate evaluation of a supply-chain is suggested in the following manner by the SCC: 1. Select the organization for model application 2. Describe the physical locations associated with the SCOR management processes: a. Sourcing activities involved in obtaining needed product b. Production facilities that create the needed product c. Distribution channels used for delivery of the product 3. Map the material flow through the chain 4. Describe activities in detail at each step in the chain as they relate to Source-Make-Deliver supply-chain capabilities 5. Review the resulting model, benchmark, apply appropriate metrics, baseline, initiate process improvement and continue to monitor progress using the same metrics Application of the SCOR Model to Health Care Systems – Focused Example 1. Select the organization for model application – a pharmacy department within a hospital 2. Describe the physical locations associated with the SCOR management processes: a. Sourcing activities involved in obtaining needed product 1) Prescription orders are placed by hospital-affiliated doctors and nurse practitioners through the hospital pharmacy for patients’ use. 2) Purchase orders are placed daily with a wholesaler by the hospital pharmacy purchasing clerk as inventory order points are reached or when a drug product is out of stock. The clerk uses a personal computer software program to analyze past trends for determining some future drug orders and to link to one wholesaler for order placement. The clerk places a daily drug order with the wholesaler for next day delivery. The clerk also uses bar coding on drug labels to assist with inventory accuracy. Drugs become out of stock fairly frequently. When not available from the distributor, the hospital may “borrow” the drug item from another hospital, a nearby drug store or possibly go direct to the manufacturer for a purchase. “Borrowing” occurs fairly often and involves borrowing a quantity of a specific drug from a legitimate alternative source, and then paying back the source with actual product at a later time in the quantity borrowed. In emergency situations, such as outbreaks of meningitis or hepatitis, the hospital may go direct to the manufacturer for items needed quickly that are not in stock at the wholesaler nor able to be “borrowed”. b. Production facilities that create the needed product 1) These are typically drug company FDA regulated facilities. They employ drug representatives to meet directly with hospital staff for drug information purposes. Their drug products are usually sold indirectly through wholesaler channels. c. Distribution channels used for delivery of the product 1) Drug manufacturer to Drug Manufacturer’s wholesaler network to intermediate distributor to hospital 2) Drug manufacturer to Drug Manufacturer’s wholesaler network and direct to hospital 3) Drug manufacturer to Drug Manufacturer’s wholesaler network to intermediate retail distributor to retail drug store to hospital 4) Drug manufacturer to Drug Manufacturer’s wholesaler network to intermediate distributor to a participating hospital to the hospital with the need 5) Other modifications of the above can also occur 3. Map the material flow through the chain –see attachment one: Hospital Supply Chain Map Patient Drug Support 4. Describe activities in detail at each step in the chain as they relate to Source-Make-Deliver supply-chain capabilities 1) The hospital pharmacy described in this paper is an example of a typical hospital located in the suburbs and rural areas of the U.S. This pharmacy does have a standalone computer that can link to one wholesaler for order placement. Some hospital pharmacies have yet to obtain this capability. Their main means of communication is the telephone for contacting other supplychain links. They utilize couriers to expedite obtaining drugs from other sources when an out of stock condition occurs and they distribute drugs to the hospital floor through pharmacy technicians. Drugs delivered to the floor are often dropped off in a nursing station bin and this sometimes leads to accountability issues. Some times a drug may be difficult to obtain due to a manufacturing or distribution issue, and this often results in drug substitution if approved by the physician. Drug substitution may be more expensive. Communication tends to be slow and inefficient between the hospital pharmacy and other links in the chain. 2) Wholesalers tend to utilize computerized inventory control systems for ordering, inventory management and sales orders. 3) Drug manufacturers may be relatively sophisticated in their use of computerized planning, production, inventory and distribution techniques. These corporations are embarking upon E-Business strategies to utilize the web for enhanced supply-chain communications. 4) Chain retail drug stores utilize computerized ordering and inventory control systems for internal management purposes. 5) Independent pharmacies may use computerized inventory management procedures with varying levels of sophistication. 5. Review the resulting model, benchmark, apply appropriate metrics, baseline, initiate process improvement and continue to monitor progress using the same metrics 1) The weakest communications technology link in the example supply-chain is often the hospital pharmacy. Other links in the chain may be very advanced, but are limited in their own effectiveness by the weakest link. 2) Many organizations in other business sectors, as well as drug manufacturers and wholesalers, are moving rapidly toward web enabled business systems which are capable of rapid communication and response to emerging customer needs. 3) Metrics often applied to supply-chain networks include: flexibility/ responsiveness (total source lead time), cost (materials management as a percent of material acquisition costs), reliability (% defective/accuracy) and inventory levels expressed in days of supply. These metrics appear to have potential for the supply-chain in this example. 4) The supply-chain in this example could most likely benefit from the manufacturers and wholesalers sharing their automated management and communications capabilities with the hospital pharmacy. Automated inventory management systems may increase inventory accuracy and accountability, while web enablement may allow more rapid communication with other supply chain links, regardless of the software and hardware employed by any link in the chain. E-commerce may challenge some traditional supply-chain relationships as well as facilitate communication and reduced response time for replenishment. The partners in the existing supply-chain should carefully review a change in customer strategy first, to avoid unnecessary disruption or loss of trust. 5) The purchasing clerk has little formal education in planning, inventory control and purchasing management. Educational offerings through APICS and NAPM may be valuable to the development of the hospital pharmacy purchasing function. 6) The metrics of flexibility/ responsiveness (total source lead time), cost (materials management as a percent of material acquisition costs), reliability (% defective/accuracy) and inventory levels expressed in days of supply appear to be logical metrics for ongoing monitoring of the progress in supply chain effectiveness. SUMMARY This paper has reviewed some of the best practices transferred from the manufacturing industries to the health care sector and in use today. The case has been made that models facilitate the implementation and use of new improved methods and practices. The SCOR model for supply-chain management assessment and implementation has been described and a health care systems example of its application has been provided. There appears to be considerable opportunity for improvement in this example case, and it would suggest that application of the model to other aspects of health care systems might also yield positive performance improvement results. The SCOR model is relatively easy to learn and apply. This paper demonstrates that this model’s use can challenge existing organizational paradigms and contrast them to best practices inside or out of their product or service sector. It might also be valuable to apply some of the organizational models, such as the Seven Keys to Disney’s Success, to the entire supply chain by some simple rewording of the elements, while utilizing the SCOR assessment approach. The opportunities for improvement appear to flourish as the improved practices described in this paper are viewed for their potential when used together. REFERENCES 1 APICS Dictionary, 9th Edition, APICS-The Educational Society for Resource Management, Falls Church, VA, 1998. 2. Connellan, Thomas K., Inside the Magic Kingdom: Seven Keys to Disney’s Success, Bard Press, Austin, Texas, 1996, 1997. 3. Melnyk, Steven A., Denzler, David R., Operations Management: A ValueDriven Approach, Richard D. Irwin, 1996. 4. Norris, JoEllen S., Crandall, Richard E., The Use of Crossfunctional Teams in a Continuous Improvement Program. The APICS Educational & Research Foundation, Inc. 1998 Summer Academic/Practitioner Workshop Proceedings - Integrated Resource Management: The Role of Education and Research, Seattle, Washington, July 1998. 5. Skledar, Sue, CQI Practicum: Application to Practice, The University of Pittsburgh Medical Center Health System, Pittsburgh, PA, March, 2000. 6. Supply-Chain Operations Reference-Model: Overview of SCOR Version 3.1, Supply Chain Council, Pittsburgh, PA, 2000. 7. Supply Chain Council Members, Supply Chain Council, Pittsburgh, PA, April 6, 2000. Attachment 1 Hospital Supply Chain Map Patient Drug Support Doctor’s Prescription Order Wholesaler Emergency Only Drug Manufacturer Wholesaler Other Hospitals Hospital Pharmacy Rx Wholesaler Retail Pharmacies Patient A Drug’s Multiple Product Delivery Paths Drug Component Suppliers