Service Design & Logistics Supplier Guide Service Design & Logistics Supplier Guide MAN00010 Page 1 of 72 Service Design & Logistics Supplier Guide Copyright © 1999 By NCR Corporation Dayton, Ohio U.S.A. All Rights Reserved Printed in U.S.A. Proprietary, Unpublished Property of NCR Corporation Page 2 of 72 Service Design & Logistics Supplier Guide Revision Record Page 3 of 72 Revision A Date Mar. 97 B Feb. 98 C 1.00.00 May 99 Nov. 01 Remarks Revised complete publication. (Released as MAN00010) Removed reference to AT&T GIS from sample documents. Revised complete publication. Revised complete publication. Service Design & Logistics Supplier Guide About This Guide Purpose The purpose of this guide is to assist all suppliers, current and future, in conducting business with NCR-SD&L (Service Design and Logistics). Scope This guide is designed to present the preferred business expectations and standards to NCR-SD&L’s suppliers striving to support the NCR world class service mission. In addition, NCR’s expectations of Suppliers as outlined in this Guide are focused on continuous improvement initiatives impacting all phases of logistical operations. Navigation Tips This document is best viewed in Microsoft – Word, and navigation is aided by selecting "View" on the standard toolbar then selecting "Document Map". This opens a window on the left side of your screen, and by selecting a box with a "+" sign you can expand a section, or select a box with a "-" sign and you can collapse a section. Or if you prefer you can go to the Table of Contents and select the page number of your area of interest to quickly move to the text. In addition, there are both hyperlinks (Worldwide Web - URLs) that will initiate internet connections, and cross-references in the document that will move you within the document to the referenced section. In both cases, they are preceded by the following italicized text: For more information see: <Reference Information> and will be in a bold, underlined font. To distinguish between a hyperlink and a cross-reference, a hyperlink will begin with http://…, while the cross references identify a section header. Name Change Our organizational name changed from Worldwide Service Logistics (WSL) to Service Design and Logistics (SD&L) to reflect the expanded role of our organization within NCR Corporation’s Worldwide Customer Services Business Industry. Page 4 of 72 Service Design & Logistics Supplier Guide Acronym Glossary ANSI ASN CLCA DCN ECN ECO EDI EIA ESD ESL JEDEC NFO PDRC PO RA RMA SER SD&L SSLM American National Standards Institute Advance Shipment Notification Closed Loop Corrective Action Document Control Number Engineering Change Notice Engineering Change Order Electronic Data Interchange Electronic Industry Association Electro Static Discharge Emergency Stocking Location Joint Electron Device Engineering Council Next Flight Out Parts Distribution and Repair Center (Peachtree City) Purchase Order Return Authorization Return Material Authorization Supplier Evaluation Report Service Design & Logistics Supplier Management Table of Contents ABOUT THIS GUIDE ................................................................................................................................................. 4 PURPOSE ..................................................................................................................................................................... 4 SCOPE ......................................................................................................................................................................... 4 NAVIGATION TIPS .......................................................................................................................................................... 4 NAME CHANGE ............................................................................................................................................................. 4 ACRONYM GLOSSARY ................................................................................................................................................... 5 TABLE OF CONTENTS .................................................................................................................................................... 5 SECTION 1 – ORDERS ........................................................................................................................................... 10 REFERENCE NUMBERS ................................................................................................................................................ 10 PURCHASE ORDER TERMS .......................................................................................................................................... 10 PURCHASE ORDER (DIRECT SHIPMENT)........................................................................................................................ 11 PURCHASE ORDER (CENTRAL STOCK PO) ................................................................................................................... 12 Page 5 of 72 Service Design & Logistics Supplier Guide PURCHASE ORDER (DIRECT SHIPMENT – INTERNATIONAL COUNTRY) ............................................................................. 13 EDI TRANSMISSIONS 850 – PURCHASE ORDER (ANSI X.12 VER 3070) [VIEW 1 OF 3] ..................................................... 14 EDI TRANSMISSIONS 850 – PURCHASE ORDER (ANSI X.12 VER 3070) [VIEW 2 OF 3] ..................................................... 15 EDI TRANSMISSIONS 850 – PURCHASE ORDER (ANSI X.12 VER 3070) [VIEW 3 OF 3] ..................................................... 16 DIRECT SHIP LABEL .................................................................................................................................................... 17 CENTRAL STOCK (ADDRESS LABEL) ........................................................................................................................... 17 EDI 810 – INVOICE TRANSMISSION(1 OF 2) ................................................................................................................... 18 EDI 810 - INVOICE TRANSMISSION (2 OF 2) ................................................................................................................... 19 SECTION 1A - DIRECT SHIP ORDERS .................................................................................................................. 20 GENERAL INFORMATION .............................................................................................................................................. 20 SD&L SALES ORDER NUMBER .................................................................................................................................... 20 ORDER PROCESSING................................................................................................................................................... 20 ORDER CONFIRMATION ............................................................................................................................................... 21 SD&L PROVIDED INFORMATION ................................................................................................................................... 22 FREIGHT MODE AND CARRIER DESIGNATION ................................................................................................................. 22 PACKING LIST............................................................................................................................................................. 22 SUPPLIER SHIPMENT NOTIFICATION.............................................................................................................................. 23 SHIPMENT LABELING ................................................................................................................................................... 23 INVOICING................................................................................................................................................................... 23 SECTION 1A1 - NEXT FLIGHT OUT (NFO) ORDERS ............................................................................................ 23 GENERAL INFORMATION ............................................................................................................................................... 23 SECTION 1A2 - EMERGENCY ORDERS ................................................................................................................ 24 GENERAL REQUIREMENTS ........................................................................................................................................... 24 SECTION 1B - INTERNATIONAL ORDERS............................................................................................................ 24 GENERAL REQUIREMENTS ........................................................................................................................................... 24 HAZARDOUS/RESTRICTED MATERIAL ........................................................................................................................... 25 EXPORT SHIPMENT PROCEDURES ................................................................................................................................ 25 FREIGHT MODE, CARRIER DESIGNATION, AND PICK-UP.................................................................................................. 25 AIRBORNE – AIRBILL REQUIREMENTS........................................................................................................................... 25 AIRBORNE EXPRESS AIRBILL ....................................................................................................................................... 26 SECTION 1C - PURCHASE ORDERS ..................................................................................................................... 26 GENERAL INFORMATION .............................................................................................................................................. 26 PURCHASE ORDER ACKNOWLEDGEMENT...................................................................................................................... 27 Page 6 of 72 Service Design & Logistics Supplier Guide PACKAGING AND LABELING ......................................................................................................................................... 27 SHIPMENT DESTINATION .............................................................................................................................................. 27 ADVANCE SHIPMENT NOTIFICATION .............................................................................................................................. 28 CARRIER DESIGNATION ............................................................................................................................................... 28 INVOICING .................................................................................................................................................................. 29 DISCREPANT RECEIPTS ............................................................................................................................................... 29 OVERAGES ................................................................................................................................................................. 29 SHORTAGES ............................................................................................................................................................... 29 SECTION 2 - PACKAGING AND LABELING .......................................................................................................... 30 PACKAGING AND IDENTIFICATION ................................................................................................................................. 30 GENERAL REQUIREMENTS ........................................................................................................................................... 30 MARKING AND LABELING ............................................................................................................................................. 30 BAR CODE USAGE ...................................................................................................................................................... 31 CATEGORIES OF PACKAGING ....................................................................................................................................... 31 SMALL LOOSE PARTS .................................................................................................................................................. 31 INDIVIDUAL ELECTRONIC COMPONENTS ........................................................................................................................ 31 PRINTED CIRCUIT BOARDS (PCB) ................................................................................................................................ 31 MODULES ................................................................................................................................................................... 32 CABINETS, PANELS, FORMICA TOPS, ETC. .................................................................................................................... 32 MOTORS TRANSFORMERS, LARGE CAPACITORS, ETC. ................................................................................................... 32 PALLETIZED MATERIAL ................................................................................................................................................ 32 PACKAGING QUALITY REQUIREMENTS .......................................................................................................................... 33 CLEANLINESS ............................................................................................................................................................. 33 ASSEMBLIES PER CONTAINER ...................................................................................................................................... 33 REUSABLE CONTAINERS .............................................................................................................................................. 33 PACKAGE DESIGN ....................................................................................................................................................... 33 HANDLING HAZARDS.................................................................................................................................................... 33 INTERNAL PACKAGING MATERIAL .................................................................................................................................. 33 LOOSE FILL RESTRICTIONS .......................................................................................................................................... 33 MAXIMUM WEIGHT ...................................................................................................................................................... 34 ESD PROTECTIVE MATERIALS ..................................................................................................................................... 34 PACKAGE APPEARANCE STANDARDS – REUSABLE PACKAGING ..................................................................................... 35 LABELS ...................................................................................................................................................................... 35 TAPE.......................................................................................................................................................................... 35 PACKAGE CONDITION .................................................................................................................................................. 35 STATIC BAG REUSE..................................................................................................................................................... 36 PACKING LIST/SHIP CONTAINER .................................................................................................................................. 36 PACKING LIST............................................................................................................................................................. 37 DIRECT SHIPMENT - PACKING LIST ............................................................................................................................... 37 PURCHASE ORDER - PACKING LIST............................................................................................................................... 37 SHIPPING LABEL ......................................................................................................................................................... 38 DIRECT SHIPMENT LABEL GUIDELINES .......................................................................................................................... 38 PURCHASE ORDER - LABEL .......................................................................................................................................... 38 Page 7 of 72 Service Design & Logistics Supplier Guide SECTION 3 - PROCUREMENT PRACTICES .......................................................................................................... 39 GRATUITIES, GIFTS, OR SPECIAL CONSIDERATION ......................................................................................................... 39 CONFIDENTIALITY........................................................................................................................................................ 39 CONFLICT OF INTEREST ............................................................................................................................................... 39 COMPETITION ............................................................................................................................................................. 40 SOCIOECONOMIC CONSIDERATIONS................................................................................................................................. 40 SUPPLIER QUALITY CONTROL PROCESS ....................................................................................................................... 40 QUALITY POLICY ......................................................................................................................................................... 40 ENVIRONMENTAL POLICY............................................................................................................................................. 41 HAZARDOUS/RESTRICTED MATERIAL ........................................................................................................................... 42 ELECTROSTATIC DISCHARGE CONTROLS ...................................................................................................................... 42 SHIPMENT INSPECTION ................................................................................................................................................ 43 CLOSED LOOP CORRECTIVE ACTION ............................................................................................................................ 43 SUPPLIER SCORECARD ............................................................................................................................................... 44 TOOLING AND ARTWORK ............................................................................................................................................. 44 ELECTRONIC DATA INTERCHANGE (EDI) ....................................................................................................................... 44 SECTION 4 - TRANSPORTATION .......................................................................................................................... 46 SHIPPING METHODS .................................................................................................................................................... 46 GENERAL INSTRUCTIONS ............................................................................................................................................. 46 TRANSPORTATION ASSISTANCE ................................................................................................................................... 46 DEFAULT SHIPPING METHOD – LOW COST .................................................................................................................... 46 ROUTING INSTRUCTIONS .............................................................................................................................................. 46 UNITED STATES (AIR ONLY TO HAWAII AND ALASKA ....................................................................................................... 47 FREIGHT CHARGES ..................................................................................................................................................... 47 NOTED EXCEPTION: STRATEGIC PARTNERS ................................................................................................................... 48 BILL OF LADING / AIR WAYBILL – GENERATION ............................................................................................................. 48 SHIPMENT CONSOLIDATION ......................................................................................................................................... 50 LTL FREIGHT CLASSIFICATION .................................................................................................................................... 50 SERVICE DEFINITION ................................................................................................................................................... 50 HAZARDOUS/RESTRICTED MATERIAL ........................................................................................................................... 50 IMPORT SHIPMENT PROCEDURES ................................................................................................................................. 51 DOCUMENTATION REQUIREMENTS ................................................................................................................................ 51 COUNTRY OF ORIGIN MARKINGS .................................................................................................................................. 51 GENERAL REQUIREMENTS ........................................................................................................................................... 51 FOREIGN MANUFACTURE MARKINGS ............................................................................................................................. 52 CUSTOMS SUGGESTED METHODS OF MARKING ............................................................................................................. 53 HAZARDOUS/RESTRICTED MATERIAL ............................................................................................................................ 54 AIRBILL / WAYBILL ...................................................................................................................................................... 54 COMMERCIAL INVOICE ................................................................................................................................................. 54 PACKING LIST............................................................................................................................................................. 56 CARRIER DESIGNATION ............................................................................................................................................... 56 SHIPPING CONTAINER ................................................................................................................................................. 57 Page 8 of 72 Service Design & Logistics Supplier Guide SHIPPING NOTIFICATION .............................................................................................................................................. 57 AIR EXPRESS AND AIR FREIGHT SHIPMENTS.................................................................................................................. 57 OCEAN SHIPMENTS ..................................................................................................................................................... 57 SECTION 5 - ENGINEERING CHANGES ................................................................................................................ 58 NOTIFICATION ............................................................................................................................................................. 58 ENGINEERING CHANGE NOTICE .................................................................................................................................... 58 SECTION 6 - INVOICE AND PAYMENT .................................................................................................................. 61 MINIMUM INVOICE REQUIREMENTS ............................................................................................................................... 61 TERMS OF PAYMENT ................................................................................................................................................... 61 NON-EDI DIRECT SHIPMENT ORDER - INVOICES ............................................................................................................ 62 EDI INVOICES ............................................................................................................................................................. 62 SECTION 7 - REPAIR .............................................................................................................................................. 63 GENERAL REQUIREMENTS ........................................................................................................................................... 63 GENERAL INFORMATION .............................................................................................................................................. 63 REPAIR PURCHASE ORDERS ........................................................................................................................................ 63 PURCHASE ORDER ACKNOWLEDGEMENT ..................................................................................................................... 63 RECEIPT VALIDATION .................................................................................................................................................. 64 PROBLEMS AND CORRECTIVE ACTIONS ........................................................................................................................ 64 PROBLEM ................................................................................................................................................................... 64 CORRECTIVE ACTION .................................................................................................................................................. 64 TRANSPORTATION DAMAGE ......................................................................................................................................... 65 WARRANTY ................................................................................................................................................................ 65 SPECIFICATIONS ......................................................................................................................................................... 65 REPAIR EXCEPTIONS ................................................................................................................................................... 66 SCRAP ....................................................................................................................................................................... 66 UN-REPAIRABLE .......................................................................................................................................................... 66 PRODUCT APPEARANCE .............................................................................................................................................. 66 REWORK LABEL ......................................................................................................................................................... 67 DEFECTIVE PART ID TAG............................................................................................................................................. 69 DEFECTIVE LABEL - EXAMPLE...................................................................................................................................... 69 SD&L (INTERNAL) RETURN MATERIAL AUTHORIZATION LABEL -EXAMPLE ...................................................................... 70 OUTBOUND REPAIR ORDER - SHIPPING LABELS ............................................................................................................ 71 PICK LABEL................................................................................................................................................................ 71 OVER-PACK CONTAINER - LABEL ................................................................................................................................ 72 OVER-PACK LABEL..................................................................................................................................................... 72 Page 9 of 72 Service Design & Logistics Supplier Guide Section 1 – Orders Reference Numbers SD&L transmits Orders to suppliers in one of two methods: 1) Hardcopy Purchase Order Documentation 2) Electronic Data Interchange Transaction Regardless of the transmission method, specific fields may be required to correctly receive and pay for an order. The following examples identify the location of the fields, and how to apply them to your shipment. Your assistance will allow us to properly receive your shipment, associate it to our purchase order, and relate it to your invoice. Purchase Order Terms The definition of Purchase Order terms is defined by NCR-SD&L. Should there be a question regarding a term, please contact Supplier Management at (770) 631-6909. Due Date – This is the expected NCR dock date, we expect all orders to arrive at there destination by this date. Please execute your shipment to allow for normal transportation and processing delays, and strive for the dock date. Your shipment may be returned if excessively early or late. Page 10 of 72 Service Design & Logistics Supplier Guide Purchase Order (Direct Shipment) REFERENCE FIELDS: 1. Purchase Order# or Purchase Order# - Release# 2. Destination Address 3. Sales Order # (req’d on Direct Ship orders) 4. Customer Order # (req’d on Direct Ship orders) 5. Billing Address 6. Standard Payment Terms 7. Designated Shipment Carrier 8. Freight Terms 9. Buyer’s Note (if req’d) 10. NCR Part Number Expected NCR Dock Date Quantity and Unit of Measure Unit Price PO Line Price 11. Supplier Part Number (if req’d) 12. Part Description (if req’d) 13. Shipment Identifier (SID) Page 11 of 72 Service Design & Logistics Supplier Guide Purchase Order (Central Stock PO) REFERENCE FIELDS: 1. Purchase Order# or Purchase Order# - Release# 2. Destination Address 3. Sales Order # (req’d on Direct Ship orders) 4. Customer Order # (req’d on Direct Ship orders) 5. Billing Address 6. Standard Payment Terms 7. Designated Shipment Carrier 8. Freight Terms 9. Buyer’s Note (if req’d) 10. NCR Part Number Expected NCR Dock Date Quantity and Unit of Measure Unit Price PO Line Price 11. Supplier Part Number (if req’d) 12. Part Description (if req’d) 13. Shipment Identifier (SID) Page 12 of 72 Service Design & Logistics Supplier Guide Purchase Order (Direct Shipment – International Country) REFERENCE FIELDS: 1. Purchase Order# or Purchase Order# - Release# 2. Destination Address 3. Sales Order # (req’d on Direct Ship orders) 4. Customer Order # (req’d on Direct Ship orders) 5. Billing Address 6. Standard Payment Terms 7. Designated Shipment Carrier 8. Freight Terms 9. Buyer’s Note (if req’d) 10. NCR Part Number Expected NCR Dock Date Quantity and Unit of Measure Unit Price PO Line Price 11. Supplier Part Number (if req’d) 12. Part Description (if req’d) 13. Shipment Identifier (SID) Page 13 of 72 Service Design & Logistics Supplier Guide EDI Transmissions 850 – Purchase Order (ANSI X.12 ver 3070) [view 1 of 3] REFERENCE FIELDS: 1. Purchase Order# or Purchase Order# - Release# 2. Destination Address 3. Sales Order # (req’d on Direct Ship orders) 4. Customer Order # (req’d on Direct Ship orders) 5. Billing Address 6. Standard Payment Terms 7. Designated Shipment Carrier 8. Freight Terms 9. Buyer’s Note (if req’d) 10. NCR Part Number Expected NCR Dock Date Quantity and Unit of Measure Unit Price PO Line Price 11. Supplier Part Number (if req’d) 12. Part Description (if req’d) 13. Shipment Identifier (SID) Page 14 of 72 Service Design & Logistics Supplier Guide EDI Transmissions 850 – Purchase Order (ANSI X.12 ver 3070) [view 2 of 3] REFERENCE FIELDS: 1. Purchase Order# or Purchase Order# - Release# 2. Destination Address 3. Sales Order # (req’d on Direct Ship orders) 4. Customer Order # (req’d on Direct Ship orders) 5. Billing Address 6. Standard Payment Terms 7. Designated Shipment Carrier 8. Freight Terms 9. Buyer’s Note (if req’d) 10. NCR Part Number Expected NCR Dock Date Quantity and Unit of Measure Unit Price PO Line Price 11. Supplier Part Number (if req’d) 12. Part Description (if req’d) 13. Shipment Identifier (SID) Page 15 of 72 Service Design & Logistics Supplier Guide EDI Transmissions 850 – Purchase Order (ANSI X.12 ver 3070) [view 3 of 3] REFERENCE FIELDS: 1. Purchase Order# or Purchase Order# - Release# 2. Destination Address 3. Sales Order # (req’d on Direct Ship orders) 4. Customer Order # (req’d on Direct Ship orders) 5. Billing Address 6. Standard Payment Terms 7. Designated Shipment Carrier 8. Freight Terms 9. Buyer’s Note (if req’d) 10. NCR Part Number Expected NCR Dock Date Quantity and Unit of Measure Unit Price PO Line Price 11. Supplier Part Number (if req’d) 12. Part Description (if req’d) 13. Shipment Identifier (SID) Page 16 of 72 Service Design & Logistics Supplier Guide Direct Ship Label REFERENCE FIELDS: 1. Purchase Order# or Purchase Order# - Release# 2. Destination Address 3. Sales Order # (req’d on Direct Ship orders) 4. Customer Order # (req’d on Direct Ship orders) 5. Billing Address 6. Standard Payment Terms 7. Designated Shipment Carrier 8. Freight Terms 9. Buyer’s Note (if req’d) 10. NCR Part Number Expected NCR Dock Date Quantity and Unit of Measure Unit Price PO Line Price 11. Supplier Part Number (if req’d) 12. Part Description (if req’d) 13. Shipment Identifier (SID) Central Stock (Address Label) Page 17 of 72 Service Design & Logistics Supplier Guide EDI 810 – Invoice Transmission(1 of 2) REFERENCE FIELDS: 1. Purchase Order# or Purchase Order# - Release# 2. Destination Address 3. Sales Order # (req’d on Direct Ship orders) 4. Customer Order # (req’d on Direct Ship orders) 5. Billing Address 6. Standard Payment Terms 7. Designated Shipment Carrier 8. Freight Terms 9. Buyer’s Note (if req’d) 10. NCR Part Number Expected NCR Dock Date Quantity and Unit of Measure Unit Price PO Line Price 11. Supplier Part Number (if req’d) 12. Part Description (if req’d) 13. Shipment Identifier (SID) Page 18 of 72 Service Design & Logistics Supplier Guide EDI 810 - Invoice Transmission (2 of 2) REFERENCE FIELDS: 1. Purchase Order# or Purchase Order# - Release# 2. Destination Address 3. Sales Order # (req’d on Direct Ship orders) 4. Customer Order # (req’d on Direct Ship orders) 5. Billing Address 6. Standard Payment Terms 7. Designated Shipment Carrier 8. Freight Terms 9. Buyer’s Note (if req’d) 10. NCR Part Number Expected NCR Dock Date Quantity and Unit of Measure Unit Price PO Line Price 11. Supplier Part Number (if req’d) 12. Part Description (if req’d) 13. Shipment Identifier (SID) Page 19 of 72 Service Design & Logistics Supplier Guide Section 1A - Direct Ship Orders General Information NCR, Service Design & Logistics (SD&L) utilizes the direct shipment method of procurement when appropriate. The process requires shipment of parts from the Supplier location directly to an NCR location or customer site. Our expedite team will submit these orders utilizing various transmission methods (fax, EDI, telephone, etc.). SD&L is responsible for placing all emergency orders. If you receive a request for an NCR service part from any other NCR location or facility, please deny this request and have them contact SD&L-Order Management and Information at (800) 438-7830, for assistance. NCR - SD&L operates 24 hours a day, seven days a week. In critical situations, SD&L may contact you after normal business hours for emergency service. SD&L Sales Order Number This is a tracking number assigned by SD&L when the emergency order is initiated. It is required on the packing list, and must be referenced during order confirmation. For more information see: Section 1 – Orders - Reference Numbers Order Processing NFO (Next Flight Out) - SD&L requires that Supplier process the order. When Supplier has an estimated time of completion for picking and packing the part (within two hours), we require that Supplier call: USA Destination Only (888) 895-3572 Non-USA Destination (800) 789-8988 to make shipping arrangements. The SD&L Tracking number is required to initiate this transportation process. Page 20 of 72 Service Design & Logistics Supplier Guide Emergency - SD&L requires that you process the order and initiate, on the same day, an overnight service shipment. If Suppliers are not able to meet this requirement, you must call SD&L Customer Services @ (800) 438-7830. Order Confirmation SD&L uses Advance Shipment Notification to prepare for Purchase Order receipts and to target order tracing activity. Suppliers are expected to provide the following data elements: 1. PO Number 2. Ship Date 3. Carrier Airbill or Waybill Number. 4. Carrier 5. NCR Part Number. 6. Ship Quantity In addition, based on the type of order we may request: 7. Sales Order Number (Direct Orders only) 8. Purchase Order Release Number (Blanket Purchase Orders only) This information is to be communicated in the following order of preference, via: 1. EDI transaction 856 - Advance Shipment Notification 2. Email submission - Daily or every time you ship, using the attached spreadsheet (ASN_Macro.xls - do not alter the format), and email to: sn210023@ncr.com 3. Telephone, by calling the Purchasing – Expedite Team member who initiated the order or faxing the information to (770) 4877162. In the future, SD&L will define the requirements, and provide the bar code format and content when shipments are sent to central stock that will allow us to expedite each PO receipt. Page 21 of 72 Service Design & Logistics Supplier Guide SD&L Provided Information For each order, the following information will be provided to you (do not change this information without informing the person who initiated the order): Destination Business/Company Name Destination Address Supplier part number Part description NCR -SD&L part number Order quantity Purchase Order number Customer Order number Sales Order number Order Shipping Method Order Priority NFO (Next Flight Out) Overnight (Next Day Delivery) Regular (Second Day) For more information see: Section 1- -Orders -Reference Numbers Freight Mode and Carrier Designation Mode of shipment is determined by the order priority and destination. For more information see: Section 4 – Transportation - Routing Instructions Packing List The Packing List must include the Sales Order number (above) and all of the requirements in the Packing List/Shipment Container Section. For more information see: Section 2 – Packaging and Labeling - Page 22 of 72 Service Design & Logistics Supplier Guide Packing List Supplier Shipment Notification Confirmation of the shipment will occur when the designated courier accepts the shipment. The Supplier provides SD&L with the following information upon Supplier’s shipment of inventory to an NCR location: SD&L Sales Order Number Supplier Shipment Notification Number Quantity Shipped NCR Part Number Airbill/Waybill Number Carrier Name Waybill Preparation Date Shipment Labeling For more information see: Section 2 - Packaging and Labeling - Shipping Label - Direct Shipment Label Guidelines Invoicing The Invoice must include the Sales Order number (above) and all of the requirements in the “Invoice and Payment” section. All transportation costs are billed directly to NCR by our transportation vendor. Therefore, Supplier invoice must not include any transportation expense (freight, shipping/handling, insurance). For more information see: Section 6 - Invoice and Payment Section 1A1 - Next Flight Out (NFO) Orders General Information Should NCR, Service Design & Logistics (SD&L), not have a part(s) required to fill an emergency order, our Expedite Team will contact Page 23 of 72 Service Design & Logistics Supplier Guide a Supplier and request NEXT FLIGHT OUT (NFO) emergency service. This requires that the part be picked, packed, and ready for shipment within two hours. SD&L will handle all of the logistics for shipping the part (courier selection - pick-up, flight selection, and air waybill generation). All of the requirements defined for Direct Ship Orders apply. For more information see: Section 1A - Direct Ship Orders Section 1A2 - Emergency Orders General Requirements Should NCR, Service Design & Logistics (SD&L), not have a part(s) required to fill an emergency order, our Expedite Team will contact a Supplier and request emergency service. If you are capable of filling the order, the following information will be provided to you: All of the requirements defined for Direct Ship Orders apply. For more information see: Section 1A - Direct Ship Orders Section 1B - International Orders General Requirements Should NCR, Service Design & Logistics (SD&L), not have a part(s) required to fill an International Order, our Expedite Team will contact a Supplier and request an International Order. If you are capable of filling the order, the following information will be provided to you: Page 24 of 72 Service Design & Logistics Supplier Guide All of the requirements defined for Direct Ship Orders apply; in addition to the following special requirements. For more information see: Section 1A - Direct Ship Orders Hazardous/Restricted Material Hazardous/Restricted materials may have country specific requirements. Export Shipment Procedures All export orders received by you from NCR need to comply with the following shipping instructions. 1. Ship all orders to the following address: NCR SHIP DIRECT PROGRAM 3550 State Route 73 Building 9 WILMINGTON, OHIO 45177 2. Export shipments with unique Sales Order Numbers must be shipped in separate boxes and assigned an individual Airborne Express Airbill. Freight Mode, Carrier Designation, and Pick-up Use Airborne Express to ship all orders to the above address, check the “Bill 3rd party” box and insert Account No. 138745366 on the airbill. Please schedule pick up with the local Airborne office or call their Customer Service Center at 1-800-247-2676. Airborne – Airbill Requirements When completing the Airborne Airbill for an International Order specific elements must be completed to allow the order to be forwarded to the proper international location: 1. The “Express” service type must be designated Page 25 of 72 Service Design & Logistics Supplier Guide 2. The Sales Order Number should be entered in the “Billing Reference” field of the Airbill Note:. If this is not possible because of an automated Airbill system, you must provide the Sales Order Number on the address label. Further, if you put the Sales Order Number on the shipping label it must be clearly identified as “Sales Order Number”. For more information see: Section 1 - Orders – Reference Numbers Airborne Express Airbill Section 1C - Purchase Orders General Information NCR, Service Design & Logistics (SD&L), will issue a Purchase Order (PO) to our suppliers to record the procurement transaction. Page 26 of 72 Service Design & Logistics Supplier Guide When suppliers receive a SD&L Purchase Order, the data should be reviewed and verified. Any discrepancies should be noted on the Purchase Order and be reviewed and corrected, if necessary, with SD&L Purchasing within 10 days of the date of the Purchase Order. A copy of the standard NCR Purchase Order is attached on the following page. Note – Telephone number contact information found in the “Address Field” of the Purchase Order or EDI transmission is for use on the airbill of shipment to “hold for pick-up” locations. This is not a number that the supplier should be calling for information about the Purchase Order. For more information see: Section 1 - Orders – Reference Numbers Purchase Order Acknowledgement If you agree with the information, sign and return a copy of the PO. If you don't agree with the information, draw a line through your concern, record your information on the PO, sign, and return a copy. If you are communicating via EDI, the acknowledgement is the 855 transaction Packaging and Labeling For more information see: Section 2 - Packaging and Labeling Shipment Destination Purchase Orders are for establishing or maintaining our central stock, these orders should be addressed consistent with the following example: NCR Corporation Peachtree City - Parts Distribution and Repair Center 200 Highway 74 South Building C Peachtree City, GA 30269 Attn: <Purchase Order(s) Numbers(s)> Page 27 of 72 Service Design & Logistics Supplier Guide Advance Shipment Notification SD&L uses Advance Shipment Notification to prepare for Purchase Order receipts and to target order tracing activity. SD&L must receive Advance Shipment Notification when orders are destined for our central stocking locations (Peachtree City-Parts Distribution and Repair Center, Masstricht-European Logistic Center or Asia/Pacific Logistic Center). Suppliers are expected to provide the following data elements: 1. PO Number 2. Ship Date 3. Carrier Airbill or Waybill Number. 4. Carrier 5. NCR Part Number. 6. Ship Quantity In addition, based on the type of order we may request: 7. Sales Order Number (Direct Orders only) 8. Purchase Order Release Number (Blanket Purchase Orders only) This information is to be communicated in the following order of preference, via: 1. EDI transaction 856 - Advance Shipment Notification 2. Email submission - Daily or every time you ship, using the attached spreadsheet (ASN_Macro.xls - do not alter the format), and email to: sn210023@ncr.com 3. Telephone, by calling the Purchasing – Expedite Team member who initiated the order or faxing the information to (770) 4877162. In the future, SD&L will define the requirements, and provide the bar code format and content when shipments are sent to central stock that will allow us to expedite each PO receipt. Carrier Designation Only Carriers designated by SD&L shall be utilized. For more information see: Page 28 of 72 Service Design & Logistics Supplier Guide Section 4 - Transportation - Routing Instructions Invoicing Transportation costs are billed directly to NCR by our transportation vendor. Therefore, invoices for service parts must not include any transportation expense (freight, shipping/handling, insurance). For more information see: Section 6 - Invoice and Payment Discrepant Receipts NCR will only pay invoices where the Purchase Order, Physical Receipt and Invoice match. Overages Shipment overages will be returned immediately at cost to the supplier. Shortages Shortages will be reconciled with the Receiving Department and request for payment on invoice will only be made for the amount of product received. Page 29 of 72 Service Design & Logistics Supplier Guide Section 2 - Packaging and Labeling Packaging and Identification NCR, Service Design and Logistics (SD&L), requires that each service part arrive individually packaged, so that parts can be distributed one at a time to our customers. However, the supplier may consolidate the individually packaged parts into an overpack container or ship on a pallet. Note: Export (International) drop-shipments to Airborne must be shipped in separate packages since Airborne cannot reopen packages. Packaging materials are subject to qualification by NCR - SD&L. Contact SD&L Supplier Management (770) 631-6909 for currently approved sources for boxes, ESD shielded bags, and rework labels. Any exceptions should be negotiated with SD&L Supplier Management at (770) 631-6909. The following packaging and identification information was developed to help the Supplier understand our requirements. Failure to comply with these requirements will be documented, and can delay invoice reconciliation or cause Supplier shipment to be rejected. General Requirements All packaging is to be in accordance with National Motor Freight Classification (NMFC) requirements and meet the National Safe Transit Association (NSTA) pre-shipment test procedures. Pack service parts individually so that protection in the distribution environment is provided. Be sure that the interior and exterior packaging provides adequate protection to prevent damage during transportation, storage, and handling. Marking and Labeling Each part must be identified with an NCR 10 digit part number or the supplier's part number. However, the individual package must be designated with the NCR 10 digit part number, the SD&L PO number, and (if applicable) the vendor number provided to SD&L and currently on our system Small and loose parts should be Page 30 of 72 Service Design & Logistics Supplier Guide packaged as described below under, Categories of Packaging, and must have the part number on the package. Letters and numbers must be minimum 8 point font and clearly legible. Handwritten markings must be neat and uniformly printed. Bar Code Usage SD&L would prefer each of these data elements be bar-coded using 10 Mil, “Code 3 of 9” symbology including printing the information in human readable format - 8 point font minimum. Please be advised that NCR SD&L uses “Code 128” bar-code as a standard for automated conveyor equipment (overhead bar-code reader/scanners) which is used for material handling of product throughout the Distribution Center. Therefore, the use of code 128 bar-code for individual product labeling and marking is prohibited. Categories of Packaging Small Loose Parts Parts such as springs, screws, fasteners, etc. can be packed in bulk for shipment to SD&L. Because it is the nature of certain parts (such as springs) to interlock, individual packaging or layering may be required to prevent interlocking. Individual Electronic Components Parts such as integrated circuits, transistors, light emitting diodes, etc. can be packed in bulk; however, components that are sensitive to electrostatic discharge (ESD) damage must be packaged in a static safe container that complies with the ESD Protective Materials information found in this section. Printed Circuit Boards (PCB) When packaging PCBs, their fragility should be considered. All PCBs must be protected from ESD damage. They should be packaged one part or assembly per container. The container should be foam-lined, corrugated cardboard or a plastic clamshell, and either type should be reusable. Page 31 of 72 Service Design & Logistics Supplier Guide Modules Parts in this category include disk drives, cathode ray tubes, printers, keyboards, power supplies, etc. Package considerations must include protection from ESD, shock, vibration, and other distribution hazards. Pack these parts individually, in a reusable container. (Large volumes of this type product should be shrink wrapped and palletized on a 42" x 42" x 5.5" pallet. The height of the palletized product should be no more than 48 inches high for a total pallet/product height of 53.5 inches. The weight of the combined pallet/product should not exceed 1200 pounds). Cabinets, Panels, Formica Tops, Etc. Protect these parts using a type of cushion wrap to prevent damage from abrasion and impact. Pack them individually, in a container appropriate for stocking and shipping to final destination. Motors Transformers, Large Capacitors, Etc. Package large, heavy parts (50 pounds or greater) individually. Because of the weight, select a reusable, high strength corrugated cardboard product, such as double wall or triple wall and/or wood pack for these parts. (Large volumes of this type product should be shrink wrapped and palletized on a 42" x 42" x 5.5" pallet. The height of the palletized product should be no more than 48 inches high for a total pallet/product height of 53.5 inches. The weight of the combined pallet/product should not exceed 1200 pounds). Palletized Material Parts in this category include power modules, filters, fixed disk modules, etc. that are individually packaged. These parts will remain on the pallet until ready for shipment to an SD&L customer. The two categories of palletized material are as follows: Page 32 of 72 Material that can not be stacked over two pallets high must not exceed 1,200 pounds per pallet with maximum dimensions of 42" deep by 42" wide by 53.5" high. This type of material will be stored at our part distribution center in pallet rack storage. Material that can be stacked over two pallets high must not exceed 500 pounds per pallet with maximum dimensions of 42" deep by 42" wide by 53.5" high. Service Design & Logistics Supplier Guide Packaging Quality Requirements The following packaging quality requirements apply to all service parts. Any violation of these requirements may cause the shipment to be rejected. Cleanliness All parts will be clean and free from foreign materials such as dirt, flux, and dust. Assemblies Per Container Only one part or assembly should be packed per container. Reusable Containers The use of a container previously used by other suppliers is not permitted unless the package is specifically designed for the part and is in good condition. Refer to “Package Appearance Standards - Reusable Packaging” in this section. Package Design Package design should be such that parts may be removed without damaging or destroying the package. Handling Hazards Containers must be free from handling hazards such as staples, loose banding, protruding nails, etc. Internal Packaging Material Sawdust, excelsior, shredded paper, and newsprint are not acceptable as internal packaging material. Other internal packaging and cushioning is left to your judgment, in accordance with current regulatory requirements. Loose Fill Restrictions When loose fill material is used for cushioning, parts or modules with open cavities should be wrapped to prevent the loose fill from contaminating the part. Page 33 of 72 Service Design & Logistics Supplier Guide Maximum Weight Unless the weight of an individual part makes it prohibitive, the maximum weight of an individual package can not exceed 50 pounds. ESD Protective Materials All electronic assemblies are to be stored and shipped in a sealed static shielded container, that is marked with an industry-standard Static Awareness Symbol, reference American National Standards Institute (ANSI) and Electronic Industry Alliance (EIA) ANSI/EIA471. The static awareness label identifies contents that are staticsensitive and require special handling precautions at the receiving end. The ESD shielded part must be over-packed in a manner that will comply with the preceding SD&L packaging requirements. Suppliers should package parts consistent with the standard developed by the American National Standards Institute (ANSI) and Electronic Industry Alliance (EIA) ANSI/EIA-541 Packaging Materials Standards for ESD Sensitive Items, or a similar industry standard program. Note: Pink Poly is not a shielded, static-safe material. For more information see: http://global.ihs.com/industry_stds.cfm?customer_id=%21%25C%2BK% 0A&shopping_cart_id=%26%2487%2EI%408O%0A&country_code=US &lang_code=ENGL&org_group=ELEC The following information will aid in the proper selection and sealing process for a static shielding bag: Select a bag size that will provide a minimum of one-inch overlap on the open end of the bag when the part is enclosed. Fold the open end over and secure it with a label that designates Static Sensitive Part. If you do not currently have an ESD program, you should implement one immediately. Review the recommendation at the following link: For more information see: Section 3 - Procurement Practices - Electrostatic Discharge Controls Page 34 of 72 Service Design & Logistics Supplier Guide Package Appearance Standards – Reusable Packaging This information defines the package appearance guidelines that must be followed when reusing packaging for a part. This requirement should be followed for all purchase orders being returned to SD&L and all individual parts being shipped to any of our field locations or our customers. If for some reason the requirements cannot be met, the box must be replaced. Labels A box should have no more than three types of labels (This does not include Supplier logo or brand labels). The following labels are allowed: Shipping Product Identification / Part Number Handling Labels can be up to four layers thick. The same type label should be placed over an older label. Hand written information must be neat and uniformly printed. Miscellaneous writing, information that would not normally be classified as labeling, and cross outs are not allowed on a package. Tape Containers may have a maximum of two layers of masking tape or four layers of shipping tape. Reusable boxes will typically have shipping and sealing tape on them. A box should not have excessive tape. If additional layers cannot be removed without marring the container surface, the container must be replaced. Package Condition The following must be considered for all containers. Page 35 of 72 There should be no crushed corners on boxes. There should be no holes in the boxes. The cardboard layers of a box cannot be torn to expose the corrugation. The box should be of such size as to not change its contour when the part is inside. Service Design & Logistics Supplier Guide Certain type parts require specialized packaging. The same type package should be used at all times for the parts. Static Bag Reuse All static sensitive products must be shipped in ESD shielded bags, unless otherwise authorized by SD&L-Purchasing. The following requirements must be followed for static bag reuse. If for some reason the requirements cannot be met, the bag must be replaced. Static bags should be larger than the part itself so that the bag can be folded with a minimum one-inch overlap. Bags should not be torn or have holes in them. Bags should not have excessive wrinkles or creases. All static bags must be sealed with a static label. Static labels used to seal a bag should be no more than two layers thick. If a static label is torn for any reason, another static label must be placed over the older label. Packing List/Ship Container All shipments must include a packing list. An Incomplete or Missing packing list is a major contributor to discrepant receipts and invoicing problems. Manual effort is required to resolve these problems. If resolution cannot be made, SD&L will immediately return the shipment at Supplier’s expense. The packing list must accompany each shipment and be securely fastened to the outside of the container. If multiple containers/skids make-up a shipment put a packing list on each container. If multiple PO Lines (different part numbers) are contained in a shipment (over-pack container), an "Over-Pack Container" packing slip must be attached, with identification of the PO Lines, Part Numbers and Quantities contained in the over-pack container. Page 36 of 72 Service Design & Logistics Supplier Guide Packing List Direct Shipment - Packing List Must contain: NCR Part Number Sales Order number Customer Engineer name (if provided by SD&L) Customer Engineer Site Code (if provided by SD&L) Location Site Code (if provided by SD&L) Inventory Code (if provided by SD&L) Rework Code (if provided by SD&L) Customer PO numbers (FLIP Order Number) For more information see: Section 1 - Orders – Reference Numbers Purchase Order - Packing List Must contain: Your company's name and address Your Packing list or sales order number Supplier part number NCR part number If there is no NCR part number on the packing list, and SD&L cannot translate the supplier part number to an NCR part number, the shipment will be returned at Supplier expense. Page 37 of 72 Part Description SD&L purchase order number If there is no PO on the packing list, it will be considered a Discrepant Receipt. Quantity shipped If the quantity shipped does not match the packing list, or the SD&L PO quantity it will be considered a discrepant receipt. Carton __ of __ Service Design & Logistics Supplier Guide Shipping Label Direct Shipment Label Guidelines Direct Shipments, because they go directly to our customers and field locations, must be labeled with the following information in the sample format below. Each product shipped on our behalf, must be labeled with the NCR part number or the vendor part number currently on our system. The outside shipping container should have a label that has the following information which is provided on the hard copy purchase order or within the EDI transmission: Ship To Name Ship To Address Purchase Order # Sales Order # Quantity Description NCR Part Number Customer PO Numbers (FLIP Order Number) Customer Order # (also bar coded type 39) For more information see: Section 2 Packaging and Labeling - Bar Code Usage EDI partners should also include: Site # (CE Code) CE Name Customer # (Customer Location code) Sample Direct Ship label format is approximately 4X6 inches. This is the general format used by SD&L and recognized by NCR Customer Engineers and Emergency Stocking Locations (ESL). For more information see: Section 1 – Orders – Reference Numbers – Direct Ship Label Purchase Order - Label For more information see: Section 1 - Orders – Reference Numbers – Central Stock (Address Label) Page 38 of 72 Service Design & Logistics Supplier Guide Section 3 - Procurement Practices Gratuities, Gifts, or Special Consideration NCR-Service Design & Logistics (SD&L) is proud of its relationship with the suppliers who have served SD&L throughout the years. SD&L business associations arose and continue to stand on the basis of respect. We value our supplier’s goodwill, service, and ability to provide quality materials and services at fair prices. SD&L trusts that our suppliers respect our integrity and independence, which are unencumbered by special interest and favoritism. NCRSD&L prohibits the exchange of money or gifts of any value from suppliers or supplier’s employees for the purpose of obtaining favorable treatment. For this reason, we must insist that a Supplier and a Supplier’s employees not provide gifts or gratuities of any kind to any employee of SD&L for the purpose of obtaining favorable treatment. NCR employees are not authorized to receive such gifts from suppliers or to give anything (other than nominal value) to SD&L customers that are connected in any way to a contract. Business courtesies (i.e., occasional lunch or dinner of nominal value, or inplant refreshments) are permissible, provided they are in furtherance of the business relationship, and cannot be reasonably interpreted as an attempt to gain unfair business advantage or otherwise reflect negatively on either business entity. Confidentiality It is the policy of SD&L to handle confidential or proprietary information belonging to either SD&L or a supplier with respect, confidentiality, and discretion, and never use such information for personal gain. Proprietary Company information may not be disclosed to any one without proper authorization. Proprietary documents will be marked accordingly and will be kept protected and secured. Conflict of Interest SD&L employees are to avoid any relationship, influence or activity that might impair, or even appear to impair their ability to make objective and fair decisions when performing their jobs. Page 39 of 72 Service Design & Logistics Supplier Guide Competition Goods and services may be acquired through a competitive acquisition process designed to encourage qualified suppliers to compete. The process shall provide clear and concise requirements. The demonstrated and measured products of the competitive process are improved cost/price, on-time delivery, and higher quality. Noncompetitive acquisitions are an exception to the norm, and shall be adequately reviewed and documented to set forth the reasons for a noncompetitive acquisition, to establish the determination of best value, and to ensure administrative controls and safeguards. Socioeconomic Considerations It is SD&L’s policy and philosophy to demonstrate the sense of corporate responsibility to the communities in which we operate, to promote economic development therein, and in some instances, to support government contract eligibility and requirements. It is our responsibility to develop and utilize small, disadvantaged, and women-owned businesses when possible. Therefore, purchasing personnel shall encourage the utilization of veterans, small socially and economically disadvantaged, women-owned businesses, labor surplus area concerns and handicapped workshops. Supplier Quality Control Process Quality Policy Quality excellence is the foundation for the management of our business and the keystone of our goal of customer satisfaction. It is, therefore, our policy to: Page 40 of 72 Service Design & Logistics Supplier Guide QUALITY IS WHAT WE DO! We will: Provide Products and Services that Meet or Exceed Our Customers’ Expectations Focus on Improving the Effectiveness and Efficiency of Our Processes Promote Confidence and Trust in NCR by Living Our Shared Values - WSL Quality Policy NCR Corporation (NCR), Service Design & Logistics (SD&L), strives to conduct business with suppliers who share our quality philosophy and who will share in the attainment of our quality objectives. We will work closely with our suppliers to ensure our mutual success. Without exception, we expect our suppliers to be totally committed to quality standards that allow them to provide only defect-free products to SD&L. Where appropriate, we encourage our suppliers to obtain registration to the internationally accepted ISO 9000 Quality System Standard. The following is an overview of the SD&L Quality function. Maintain the SD&L Quality Management System, which is based on the ISO 9002 Quality System Standard. Continuously monitor the quality and performance of products to assure conformance to defined requirements, specifications, and documented procedures. Sponsor quality related programs (analytical, statistical, educational, corrective action, etc.). Environmental Policy NCR is a community leader in protecting our environment. We expect our suppliers to minimize their impact on the environment as well. As an ISO 14000 certified facility, we share our environmental policy with our suppliers. Page 41 of 72 Service Design & Logistics Supplier Guide Hazardous/Restricted Material Prior to shipment, Suppliers must supply SD&L-Supplier Management - with a Material Safety Data Sheet (MSDS) for each possible hazardous material shipped, if either of the following conditions apply: The material in question is one that has not previously been purchased by, or shipped to SD&L; or The MSDS has changed recently. For more information see: http://www.osha-slc.gov/Publications/MSDS/msdsform.html Electrostatic Discharge Controls Static protection is needed whenever and wherever electronic components are handled or shipped whether as a single device or as an integrated part of a printed circuit board. Suppliers should establish an ESD Control program consistent with the Joint Electron Device Engineering Council (JEDEC) JESD625-A, or a similar industry standard program. For more information refer to: http://www.jedec.org/ Page 42 of 72 Service Design & Logistics Supplier Guide For more information see: Section 2- Packaging and Labeling - ESD Protective Materials Shipment Inspection All products purchased from or repaired by a supplier for the first time will be subject to inspection at either the Peachtree City-Parts Distribution and Repair Center (PDRC) or at the supplier's site. Product manufactured using special tools such as molds, dies, patterns, etc., for which SD&L is expected to pay, must first pass first article inspection before any tooling charges will be paid. Product, which has been repaired, is also subject to inspection with payment contingent upon successful completion of the inspection. Inspection may be based on the product's conformance to functional specifications, engineering drawings, procurement specifications, and SD&L standards for workmanship, ESD, and packaging. Any rejected product will be returned for corrective action. Closed Loop Corrective Action To ensure each and every problem is resolved in a timely manner, SD&L maintains a closed-looped corrective action (CLCA) system. As a supplier, we request that you adopt this system, which is comprised of the following elements: Problem Identification Determination of Root Cause Timely and Effective Corrective Action Verification of Corrective Action Failure analysis investigation and results will be requested from our suppliers when performance falls below expected quality levels or as specified in contract terms and conditions. We understand that a cooperative effort may be required to resolve specific issues and we will drive identified internal actions. It should be noted that in the event no investigation or corrective action occurs as requested the Supplier’s status as a qualified supplier may be revoked subject to the terms and conditions of the Supplier contract. If suppliers have any questions concerning this requirement, call SD&L-SD&L Services Supplier Management at (770) 631-6909. Page 43 of 72 Service Design & Logistics Supplier Guide For assistance establishing a, industry standard, Problem and Corrective Action process, review JEDEC Standard JESD671. For more information see: //www.jedec.com Supplier Scorecard The Supplier Scorecard will provide a monthly review and evaluation of a supplier’s performance in regard to on-time delivery, quality level, purchase price variance, and shipment conformance. Supplier Management collects and monitors performance data that will aid NCR in obtaining the best value, including excellent performance, in its supplier partnerships. When necessary, Supplier Management will coordinate the appropriate corrective actions with Suppliers whose performance does not meet NCR standards. Tooling and Artwork Tooling, artwork, manufacturing aids, or documentation that have been paid for by an NCR facility can be used to make parts to support NCR, Service Design & Logistics (SD&L) product requirements. After production at the original NCR facility ceases, SD&L continues to be responsible for obtaining parts for service support. Please contact the SD&L-Services Supply Management Buyer before disposing of any NCR owned tooling or write to: NCR Corporation P. O. Box 2205 Peachtree City, Georgia 30269 Attention: SD&L- - Purchasing Manager Electronic Data Interchange (EDI) NCR Corporation, Service Design & Logistics (SD&L), is actively pursuing Electronic Data Interchange (EDI) as a way of electronically transferring business information (purchase orders (EDI 850), acknowledgments (EDI 855), invoices (EDI 810), advance shipment notification (EDI 856), and defective material receipt (EDI 861). Page 44 of 72 Service Design & Logistics Supplier Guide It is important that our supplier partners have the ability to communicate using EDI-Automated Order Processing. Some of the benefits in doing so are as follows: No hard copy purchase orders. Accurate and complete transmitted information. Reduced order processing time and expense. Improved customer service. SD&L conducts Full Cycle testing of each EDI transaction prior to being placed into production between the companies. Once in Production, each Supplier is monitored for increases in their transactional error rate, in order for both companies to fully benefit from the efficiencies of EDI. NCR is represented on the American National Standards Institute. We have adopted the ANSI X.12 standard; however, if you use another standard, there are network companies that can provide the translation. If you are interested in pursuing Automated Order Processing with NCR please refer to our web page for further instructions at: http://www3.ncr.com/edi/supplier.htm Page 45 of 72 Service Design & Logistics Supplier Guide Section 4 - Transportation Shipping Methods General Instructions Routing Instructions are an extension to the Terms of Sale, and adherence to these instructions is necessary to insure a continuance of business with NCR Service Design & Logistics SD&L is solely responsible to determine the carrier and level of service. SD&L bears and pays freight charges. SD&L owns the goods in transit. SD&L will coordinate any loss and damage claims (if any). SD&L Suppliers are responsible to tender the shipment to the designated carrier and insure proper packaging for safe arrival of the shipment to the destination. Transportation Assistance Any questions regarding these requirements or exceptions should be directed to SD&L, Global Transportation Department at (770) 487-7000, extension 7232, 6809 or 7139. Default Shipping Method – Low Cost SD&L is responsible to convey the carrier and level of service required when making a purchase agreement. Should SD&L not convey a level of service, the supplier is responsible to utilize the most cost-effective transportation, using a ground transit service provider. Routing Instructions Shipments into, or made on behalf of, the Peachtree-City Distribution and Repair Center (PDRC) must be executed using the proper carrier and the proper level of service. Failure to comply with any of the following routing instructions will result in excessive freight charges becoming the sole responsibility of the supplier. Page 46 of 72 Service Design & Logistics Supplier Guide United States (Air only to Hawaii and Alaska Surface Shipments: (Regular Service) Small Parcel Shipments 1-150 pounds FedEx Ground 1-800-762-3725 Skidded Shipments 151-5,000 pounds Consolidated Freightways 1-800-543-9942 Skidded Shipments Over 5,000 pounds See Note Below Air Shipments: (Emergency Service) Next Flight Out All (USA Destinations) Sonicair Courier 1-888-895-3572 All (non-USA Destinations Sky Courier 1-800-789-8988 Small Parcel Shipments 1-100 pounds Airborne Express 1-800AIRBORNE Skidded Shipments 101-5,000 pounds Eagle Air Frt 1-800-388-3606 Skidded Shipments Over 5,000 pounds See Note Below Note: Shipments Over 5,000 Pounds require specific routing instructions, these can be obtained by contacting the Global Distribution-Transportation Department at (770) 487-7000, extension7232, 6809 or 7139. Freight Charges For shipments to the Peachtree City-Parts Distribution and Repair Center: Bills of lading for truck (TL/LTL) shipments must be marked collect. Air waybills must be marked collect, using the appropriate account number provided by SD&L. Small Parcel shipments must be tendered FedEx Ground Collect. Contact SD&L Transportation Dept for set up using phone numbers above. SD&L standard terms of sale/purchase are: FOB Origin, Freight Charges Collect. Page 47 of 72 Service Design & Logistics Supplier Guide Standard terms of sale/purchase are FOB Origin, Freight Charges Collect. ALL shipments are to be shipped ‘freight charges collect’. If assistance is required to comply with this ‘collect’ requirement, contact the Global Distribution-Transportation Department at (770) 487-7000, extension 7232, 6809 or 7139. SD&L Purchase Contract Terms specify: FOB origin, Freight Collect. SD&L takes ownership of the goods when they are properly tendered to the carrier designated by SD&L. Transportation contracts, (i.e. airbills/bills of lading) made by contracted Suppliers, must designate NCR as the payor of all freight charges. Where the consignee is other than NCR Peachtree City, GA, air freight charges shall be designated as ‘third party billing’ with the proper NCR carrier account number designated on the airbill: AIRBORNE EXPRESS charges should be made utilizing: NCR’s ABX account number 688-8726-4 FEDEX charges should be made utilizing: NCR’s FedEx account number 1692-0368-7 Eagle Air Freight charges should be made utilizing: NCR’s Eagle account number NCR20302B Noted exception: Strategic Partners Specific carrier account number assignment and setup are handled through the Global Distribution-Transportation Department at (770) 487-7000, extension 7139, 7232, or 6809. LTL shipments (151 to 5000 lb. and/or skidded) shall be made utilizing Consolidated Freightways. All bills shall be marked: ‘Prepaid - Freight charges to be billed to: NCR/SD&L c/o PayTECH 56 Perimeter Center, Suite 330, Atlanta, GA 30356’ Bill of Lading / Air Waybill – Generation A Bill of Lading or Air Waybill is a contract for services. When a SD&L Supplier executes a bill of lading or airbill, on behalf of NCR, careful attention must be exercised to insure that only the level of service authorized by SD&L is selected. Any charges above and beyond those authorized will be the sole responsibility of the supplier. Page 48 of 72 Service Design & Logistics Supplier Guide The complete address of shipment origin must be filled out. The ship-to address must be filled out completely, including company name, street address, zip code, and SD&L Order Number. This request may require a shipment to any NCR -SD&L, US domestic location. (see Direct Shipment Label - Packaging and Identification) We will provide the: Business/Company Name Street address City, state, and zip code Local contact phone number. The freight terms must read ‘Freight Collect’ or ‘Bill Recipient’, as SD&L is responsible for the freight charges. For Small Parcel Surface shipments, see section on FedEx Ground Collect. Declare ‘No Value’ for insurance purposes on shipments, as SD&L is self-insured. To insure proper contract rates are applied and paid on transportation invoicing from the carriers, it is the responsibility of the supplier to insure that all shipments are consigned: to ‘NCR/SD&L’, or to: ‘NCR c/o XYZ company’ (where XYZ company represents a consignee other than NCR.) and that the NCR Order Number is posted in the reference number field. Closed loop EDI traceability and freight invoice verification require that the SD&L Purchase Order Number appear on all bills of lading and/or airbills. An Air Waybill with the following information must accompany each shipment: Complete name and address of the consignee: Example: NCR Corporation 200 Highway 74 South Building C Peachtree City, GA 30269 Telephone: (770) 631-6890 or 487-7244 Identify in the Accounting Information: Emery CHB Page 49 of 72 Service Design & Logistics Supplier Guide 105 Southfield Parkway Suite 100 Attn: Trudy Wilson Forest Park, GA 30297 Telephone: (404) 361-7107 Fax: (404) 361-8213 Shipment Consolidation It is the responsibility of the Supplier to consolidate shipments made on the same day with a destination of NCR’s Peachtree City Parts Distribution. Shipments are to be consolidated using a single airbill or waybill or by utilizing a pre-approved automated manifesting device, that utilizes NCR contract rates and invoices directly to NCR. The supplier is responsible to insure that consolidation of shipments is performed to minimize transportation cost to NCR. Incremental charges incurred by NCR, caused through a lack of consolidation, will be the sole responsibility of the supplier. If the shipping destination is other than Peachtree City, shipments should be sent individually regardless of destination. LTL Freight Classification For Proper Equipment Classification the description: DataProcessing Equipment 116030 Sub 1 is generally acceptable for NMFC classification and must be used where applicable. It is the Supplier’s responsibility to correctly classify freight according to current legal practices. Service Definition Small Parcel Ground Shipments - Non-skidded packages, under 150 pounds and less than 130 inches in combined length and girth must be tendered to FedEx Ground Inc., freight charges collect. FedEx Ground-Collect shipping programs must be set up by contacting SD&L’s Transportation department at (770) 487-7000, ext 7232, 7139, 6809. Hazardous/Restricted Material This section covers any substance or material that the United States Department of Transportation (DOT) has found capable of posing an unreasonable risk to health, safety, and property when transported in commercial carriers. Examples of possible Page 50 of 72 Service Design & Logistics Supplier Guide hazardous material are batteries, cleaning solvents, lubricants, paint, and magnetized material. In addition to any local or regional requirements, the Supplier or their designated logistics supplier must comply with DOT regulation, CFR 49 for ground or vessel transportation, and/or IATA regulations for air transportation. Prior to the first shipment, Suppliers must supply SD&L-Supplier Management - with a Material Safety Data Sheet (MSDS) for each possible hazardous material shipped, if either of the following conditions apply: The material in question is one that has not previously been purchased by, or shipped to SD&L; or The MSDS has changed recently. For more information see: Section 3 – Procurement Practices - Hazardous/Restricted Material Import Shipment Procedures Documentation Requirements The following information applies to international suppliers importing goods to NCR, Service Design & Logistics (SD&L), into the United States of America Country of Origin Markings General Requirements All product shipped to NCR SD&L Peachtree City must conform to the Country of Origin requirements stated below. The Customs laws and regulations require that the country of origin be stated on all entries and that all imported merchandise be marked with the country of origin, unless an exception to the marking rule applies. The following items are designed to assist in making the country of origin determination. [See marking details below] Page 51 of 72 Service Design & Logistics Supplier Guide In addition to the requirements for country of origin declaration at entry and country of origin marking, the country of origin also impacts the customs duty calculation in two ways. First, the country of origin governs whether merchandise will be subject to the column one duty rate (most-favored-nation status) or the column two rate. In 1997, the only countries not eligible for the column one rate were Afghanistan, Cuba, Laos, North Korea, and Vietnam. Currently, all NCR imports are from column one countries. Second, identification of the country of origin is essential for determining eligibility for preferential duty programs such as North American Free Trade Agreement (NAFTA), Generalized System of Preferences (GSP), Caribbean Basin Initiative (CBI), and Israel Free Trade (IFT). For example, if an article is of North American origin, then it is eligible for the reduced NAFTA duty rate. This process only covers what we refer to as “traditional” country of origin requirements. The country of origin requirements under preferential duty programs are not covered in this process. Combined Components Combining components does not necessarily confer country of origin status. Components which are merely packaged together retain their own country of origin. For example, suppose a printed circuit board from Country A is packaged with a mounting bracket from Country B and cables from Country C. Merely combining those articles into one package does not change their countries of origin. The entry documents would have to state all three countries and each of the components would have to be marked separately (unless one of the marking exceptions applied). Foreign Manufacture Markings Every article of foreign manufacture or production (or its container) must be marked at the time of importation so that the ultimate purchaser is aware of the English name of the country of origin. The marking must be: Page 52 of 72 Located in a conspicuous place Affixed so as to remain on the article (or its container) until it reaches the ultimate consumer, and Legible, indelible, and permanent as the nature of the article permits. Service Design & Logistics Supplier Guide Customs Suggested Methods of Marking In general, the preferred methods of marking are those which incorporate the marking into the article itself at the time of manufacture. Metal Articles: Die stamp, etching, molding Plastic Articles: Molding Ceramics: Glazed on prior to firing Tagging, Labeling: Tags or labels may be permitted but must be conspicuous, legible, and permanent enough to withstand removal or defacement during normal handling and transportation to the ultimate purchaser. Container or Holder Marking Requirements Container Type A. Imported Container, with product contained within it. Container Type B. C. Container (holder) marked with a U.S. address, but contains imported merchandise Contents Exempt from Marking Description Usually, a disposable container in use at the time of importation. Marking Requirements Container not required to indicate country of origin of the disposable container, but Should be marked to indicate the origin of the CONTENTS. Description Marking Requirements Country of origin must be marked in close proximity to the U.S. address. Containers or holders of imported merchandise bearing the name and address of an importer, distributor, or other person or company in the United States. When an article is legally exempt from the marking requirements, but the container is not. The outermost container or holder in which the article ordinarily reaches the ultimate purchaser must be marked to indicate the country of origin of the article whether or not the article itself is marked. Ex: “Contents Made in France” or “Contents Product of Spain.” Language For imports into the United States, the country of origin marking must be in English. Some abbreviations are acceptable as long as they unmistakably indicate the name of the country of origin. (Note: Page 53 of 72 Service Design & Logistics Supplier Guide Prior to using country of origin abbreviations, contact CI/EC to obtain specific approval from U.S. Customs.) Hazardous/Restricted Material For more information see: Section 4 – Transportation - Hazardous Materials. Airbill / Waybill For more information see: Section 4 – Transportation - Freight Charges - Bill of Lading / Air Waybill – Generation Commercial Invoice A Commercial Invoice that is prepared in the English language must contain the following information and must accompany each shipment: Complete name and address of the international supplier (your company). Complete name and address of the consignee: Example: NCR Corporation 200 Highway 74 South Building C Peachtree City, GA 30269 Telephone: (770) 631-6890 or 487-7244 Identify in the Accounting Information: Emery CHB 105 Southfield Parkway Suite 100 Attn: Trudy Wilson Forest Park, GA 30297 Telephone: (404) 361-7107 Fax: (404) 361-8213 Page 54 of 72 Invoice number Invoice date Shipped from: (Example: Tokyo, Japan) Shipped to: (Example: Atlanta, Georgia) Shipment date Vessel: Service Design & Logistics Supplier Guide Ocean shipments- identify the ocean vessel name and voyage number. Airfreight shipments- identify the master air waybill and house air waybill numbers. Method of payment Example: Letter of Credit Note: If payment is by letter of credit, please show the letter of credit number on the commercial invoice and the name of the bank. Terms of payment (Example: FOB Tokyo, Japan) Note: If terms of payment are C.I.F., the costs of insurance and freight must be itemized separately on the commercial invoice. If terms of payment are C&F, the cost of the freight must be itemized separately on the commercial invoice. Any marks, numbers, and/or symbols shown on the shipping cartons. SD&L purchase order number (Example: P.O. XXXXXX) for each NCR part number. NCR part number Supplier's part number for each NCR part number Country of Origin for each NCR part number Note: The country of origin means the country where the part was produced or manufactured. If multiple countries were involved, then the country with the largest percentage of the cost would be the country of origin. A detailed description of each NCR part number. Failure to provide the description information can result in the assessment of fines and penalties against NCR by the United States Custom Service. Any fines or penalties issued against NCR due to a supplier ignoring the required description guidelines may result in the termination of further business with that supplier. Note: If multiple NCR parts are shipped under a single NCR part number (modification kit), each component part in the kit must be itemized as follows: Page 55 of 72 A detailed description for each NCR part number according to the description guidelines. NCR part number for each item in the kit or module. Quantity per NCR part number. Unit price per NCR part number. Total price per NCR part number. Service Design & Logistics Supplier Guide Total price of the kit or module. Unit price for each NCR part number. Notes: If currency is not United States Dollars, please state the name of the currency. If any discounts are involved in the purchase price, please state the amount of the discount and the reason for the discount. Total price for each NCR part number. Grand total price for the entire invoice. Gross weight. Note: Specify if gross weight is in pounds or kilograms. Net weight. Note: Specify if net weight is in pounds or kilograms. Signature, title, and printed name of person signing the commercial invoice. Packing List For more information see: Section 2 - Packaging and Labeling - Packing List Carrier Designation Inbound carrier selection is based on current SD&L agreements, specifying geographic region, service requested and/or shipment weight: Canada: Regular Service Emery 2-day Emergency Service Emery Next day Europe-Middle East-Africa: Less than 70 kilograms Emery Express Over 70 kilograms Emery Air Freight Asia-Pacific: Less than 45 kilograms Emery Express Over 45 kilograms Emery Air Freight Australia: Less than 90 kilograms Emery Express Over 90 kilograms Emery Air Freight Latin America: All shipments Emery Air Freight To contact your local Emery office, www.emeryworld.com Page 56 of 72 Service Design & Logistics Supplier Guide Use NCR Emery account number: 539387134 Additional information regarding current agreements can be obtained by either calling (770) 487-7000, extension 6890 or 7244, or mailing Supplier’s request to: NCR Peachtree City Parts Distribution and Repair Center P.O. Box 2205 Peachtree City, GA 30269 Attn.: Import Department Shipping Container For more information see: Section 2 - Packaging and Labeling - Packing List/Ship Container Shipping Notification Air Express and Air Freight Shipments The commercial invoice, packing list, house air waybill, and master air waybill must be faxed to (770) 631-6869 or airmailed, within 24 hours after shipment departure, to: NCR Corporation P.O. Box 2205 Peachtree City, GA 30269 Attn.: Global Distribution-Import Department Ocean Shipments The original ocean bill of lading, commercial invoice, and packing list must be airmailed within 24 hours after shipment departure to: NCR Corporation P.O. Box 2205 Peachtree City, GA 30269 Attn.: Global Distribution-Import Department Page 57 of 72 Service Design & Logistics Supplier Guide Section 5 - Engineering Changes Notification SD&L - requires notification of ANY change to an assembly and/or service. There are two types of changes recognized by NCR. 1. Interchangeable Change — A change that does not alter the fit or function of the assembly in ANY application. The new and old style can be used one for the other in all applications. 2. Non-Interchangeable Change (NIC) — A change that impacts the fit or function of the part in ONE OR MORE applications. The new and old styles are no longer mutually interchangeable, backward or forward, in one or more applications. NEW WILL SERVICE OLD — This is interpreted as the new will directly substitute for the old in all applications without modifying the part or unit to achieve proper operation, other than normal service adjustments. NEW WILL NOT SERVICE OLD — Since this condition offers essentially no replacement for the old style, one of the following resolutions are expected of NCR’s Suppliers: a. The old style will continue to be supplied. b. An explanation as to how a new style can be made to work in place of the old. c. A retrofit of all units that use the old style part might be offered with replacement parts provided at no charge. We require advance notice of any change, prior to the shipment of any parts impacted by engineering changes. Shipping an unauthorized (by SD&L) new style will delay payment of your invoice. NO NEW STYLE PARTS SHOULD BE SHIPPED UNTIL THE BUYER HAS CONFIRMED THAT THE ALTERNATE PART NUMBER IS APPROVED AND THAT PDRC IS SET UP TO RECEIVE IT. Engineering Change Notice When the supplier provides a newer version or a substitute part we require notification that documents the reason for the change. We track these changes with an Engineering Change Notice. Supplier may copy and use our document or submit an internally generated Page 58 of 72 Service Design & Logistics Supplier Guide document (ECO, ECN) or provide the OEM's documentation, if it contains all the necessary information. A sample document and the required information are on the following page. An explanation of the form follows. Page 59 of 72 Description — Part name as it appears on the Purchase Order. Old part number and revision — The part number and revision that is being replaced. New part number and revision — The part number and revision that you will be shipping. If it is a revision change only, the new revision is sufficient. Interchangeability — New will service old style — Old style will not service new. Two way interchangeable — (New will service old style - Old style will service new). This must apply to all applications of new style and old style without altering the part or the unit to achieve proper operation - other than normal service adjustments. If new style will not service old style — what is your plan to support units that will require the old style in the future? Other — If the previous definitions do not apply please explain the situation in your own words. Upgradeability — Can old style be reworked to new style part? Reason for Change — Cost Reduction, Reliability, Other. Stock disposition — Use up old style, Rework and Upgrade old style, or Not Repaired old style. A contact at your company (name and telephone number) Service Design & Logistics Supplier Guide NCR CORPORATION ENGINEERING CHANGE NOTICE Description_____________________________________________________________ Old part number and revision ______________________________________________ New part number and revision______________________________________________ Interchangeability: New will service old style - Old style will not service new________________________ Two way interchangeable_______ If new style will not service old style - what is the plan to support old style products? ______________________________________________________________________ ______________________________________________________________________ Other (explain)__________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ Reason for Change:______________________________________________________ ______________________________________________________________________ Stock Disposition: Use up old style_______ Rework old style______ Will you perform the Rework? ______ At what cost?______ Scrap old style____ Can old style be upgraded to new style? Yes_____ No_____ At what cost? ______ Rework Lead Time: ______ (weeks) Reference document:_____________________________________________________ Contact Name___________________________________________________________ Contact Telephone:_________________________ Date:_________________________ If you have any questions, please contact SD&L-Data Control at (770) 487-7048, or fax information to (770) 487-7279, Attn: Manager, Engineering Change and Control. Page 60 of 72 Service Design & Logistics Supplier Guide Section 6 - Invoice and Payment Minimum Invoice Requirements NCR, Service Design & Logistics (SD&L), has the following minimum information requirements for each invoice: SD&L Purchase Order number NCR - SD&L part number Acknowledged quantity Acknowledged price Company name and address payment should be sent to Submit only one line item (part number) per invoice. The invoice should be for material only. All transportation costs are billed directly to NCR-SD&L by our transportation vendor. Therefore, Supplier’s invoices must not include any transportation expense (freight, shipping/handling, and insurance), over and above the cost of the material. Refer to “Shipping Methods Section” for freight charges. Mail invoices to: NCR Corporation P.O. Box 2205 Peachtree City, GA 30269 Attn: Finance Department Fax invoices to: (770) 487-7180 If you need information about an invoice, call (770) 487-7000 and request Accounts Payable. Manager, Purchasing, (770) 487-7219 Terms of Payment The terms of payment for all orders will be net 45 days from invoice date, based on SD&L previously receiving a defect-free shipment(s). Page 61 of 72 Service Design & Logistics Supplier Guide Non-EDI Direct Shipment Order - Invoices In addition to the minimum invoice requirements, the Invoice must include the Sales Order number. The Sales Order number is the incident work order number assigned by NCR when an emergency order is initiated. The number is required on the packing list. For more information see: Section 1 - Orders – Reference Numbers EDI Invoices When submitting an EDI 810 – Invoice transaction the following three fields must be mapped correctly to the EDI 850 transaction to uniquely identify the specific shipment: Purchase Order Number Purchase Order Release (if applicable) Shipment Identifier (SID) For more information see: Section 1 - Orders – Reference Numbers Page 62 of 72 Service Design & Logistics Supplier Guide Section 7 - Repair General Requirements Inventory held at the Vendor for repair is subject to a formal reconciliation process to be conducted by SD&L Finance Department. All repaired products must have a rework label (see “Rework Label” in this section). All related discussions and agreements, prior to receiving product for repair from SD&L, must be negotiated with the SD&L-Supplier Management. For all related discussions, after receiving product from SD&L (such as, PO placement/reconciliation), you must contact your SD&L- Buyer. Subcontracting of repair or testing services is not authorized unless prior arrangements have been made with SD&L-Supplier Management at (770) 631-6909. General Information NCR, Service Design & Logistics (SD&L), will issue a Purchase Order (PO) to our suppliers to record the procurement transaction. When suppliers receive a SD&L Purchase Order, the data should be reviewed and verified .Any discrepancies should be noted on the Purchase Order and be reviewed and corrected, if necessary, with SD&L Purchasing within 10 days of the date of the Purchase Order. All of the requirements defined for Purchase Orders apply; in addition to the following special requirements. For more information see: Section 1C - Purchase Orders Repair Purchase Orders All parts returned to Suppliers under the repair purchase order program will come from the Peachtree City Parts Distribution and Repair Center (PDRC). Purchase Order Acknowledgement If you agree with the information, sign and return a copy of the PO. Page 63 of 72 Service Design & Logistics Supplier Guide If you don't agree with the information, draw a line through your concern, record your information on the PO, sign, and return a copy. If you are communicating via EDI, the acknowledgement is the 855 transaction Receipt Validation When you receive a shipment of parts for repair, and you determine: The quantity received is not the same as the PO qty. The packaging was insufficient to protect the parts. There is concealed damage (shipping container intact, but the contents are damaged). Should you experience any of these situations, please call 1-800438-7830 and let the agent know the type of situation, and the PO #. The problem can then be captured and assigned to the correct SD&L organization for resolution. Problems and Corrective Actions Problem The shipment for repair includes parts that are not the same as the part number identified on the Purchase Order. This does include receiving the incorrect part(s) shipped for repair and modification to the latest NCR Part Number. Example: PO is for P/N 123-0000001 to be repaired and modified to P/N 123-0000005. Part received is 123-0000002, and it can also be repaired and modified to P/N 123-0000005, this is a mis-match. Corrective Action As soon as material is identified as mis-identified the parts need to be labeled as “Mis-Identified” and returned to: NCR Corporation Peachtree City - Parts Distribution and Repair Center Page 64 of 72 Service Design & Logistics Supplier Guide 200 Highway 74 South Building "A" (Note: The building change) Peachtree City, GA. 30269 Attn: <Purchase Order(s) Numbers(s)> Note: Please provide any information you may possess regarding the correct identification of the parts being returned, either enclosed with the part or on the paperwork/packing list. Transportation Damage If the carrier damages the product due to shipping and handling, note product damage in shipment on the carrier’s paperwork and receive the shipment. Do Not Remove the Product from the Original Shipping Container. Immediately contact SD&L-Transportation Department and they will file a claim with the carrier and inform you of the disposition of the product. For more information see: Section 4 - Transportation - Transportation Assistance Warranty Warranties vary from supplier to supplier. They are subject to the terms and conditions of the individual contracts or the Term and Conditions of the Purchase Order. NCR SD&L warranty division controls warranty activity with each supplier based on these terms and conditions. Contact with SD&L about warranty activity should be directed to: SD&L - Supplier Management – Supplier Manager If you do not know the Supplier Manager assigned to your account contact Supplier Management at 770) 631-6909. Specifications All NCR products must be repaired to the latest released product specification. Specifications for NCR products, where NCR maintains design control, will be provided by NCR. Contact Supplier Management, unless otherwise negotiated with NCR-SD&LSupplier Management. Page 65 of 72 Service Design & Logistics Supplier Guide Specifications for non-NCR products (third party) are the responsibility of the supplier, unless otherwise negotiated by NCR-SD&L-Supplier Management. Repair Exceptions Scrap Physically damaged service parts, that CANNOT be repaired, are SD&L assets, and must be processed correctly. To properly account for the parts, and to process payment, the Supplier must: Contact SD&L Purchasing to initiate the "Scrap at Vendor" process. This requires the Supplier to provide written notification, on their Company Letterhead to document the disposition of the inventory. Required data elements for this notification are: 1. 2. 3. 4. 5. The date scrap occurred. Purchase Order number (Rework). NCR Part Number being Scrapped. Quantity to be Scrapped. Reason for Scrap Physical Damage. Beyond economical repair. Returned missing parts. Other (explain). By failing to follow this process, SD&L will hold the Supplier responsible for any un-returned inventory. Un-repairable If a Supplier is not able to repair an NCR defective part (based on the current test coverage or test environment) or if the part has two consecutive occurrences where no fault was found (double no-fault) the part should be scrapped. Follow the process defined above. Product Appearance The cosmetic appearance of a repaired product must be in a “Clean, Like New Condition”. Any exception must be negotiated with your SD&L- Supplier Manager. Example - No chips and/or Page 66 of 72 Service Design & Logistics Supplier Guide scratches are allowed anywhere on the face of CRTs. Phosphor burns are not allowed anywhere on the CRT. There will be no bends or twists in metal frames, brackets, enclosures, etc. NCR-SD&L Supplier Management can provide Workmanship Standards for details and standards concerning acceptable defects on printed circuit boards. Rework Label A rework label must be placed on each repaired assembly. All assemblies must be identified with the NCR 10 digit part number. Placing the label over the original part number inscribed on the product is the normal method of re-identifying. The rework label provides a repair status and a new label will be used each time a product is repaired. All previous rework labels will remain on the product. The Buyer responsible for the PO must be notified of any exception, prior to the initial shipment of product with a variation. Rework labels can be obtained from Purchasing by requesting part number: 998-0761089. The rework label must be positioned so that it will not effect the installation or operation of the product. Rework Label LOC. I.D. MO/YR PART NO. REV. CODE MO/YR LOC. is your Oracle supplier code as assigned by SD&L. I.D. is a two-digit technician code, assigned by you. Must be numeric characters. MO/YR is a three-digit date code, two digits for the month and one digit for the year, to identify the repair date. For example, 095 refers to September 1995. PART NO. REV. is the NCR 10 digit part number and revision letter of the product. CODE is the one digit repair code. Use only one of the following: 1 — No Fault Found - This is used if no fault was found with the product during testing. However, if the previous rework label indicates that no fault was found during the last repair activity, code 5 is used. Page 67 of 72 Service Design & Logistics Supplier Guide 2 — Repair - This is used for all repaired assemblies. 3 — Modification Only - This is used if the part was modified and no repair was required. 4 — For SD&L use only. 5 — For SD&L use only. 7 — For SD&L use only. 8 — Scrap (For SD&L use only). Page 68 of 72 MO/YR — For SD&L use only. Service Design & Logistics Supplier Guide Defective Part ID Tag Each part may have a Defective Part ID Tag attached, which will indicate the Reason for Failure. This information may be used to identify a failure mode or trend. Defective Label - Example Part Number Defective type ([Normal Defective] or OBF) Requisition Number Ship from Site Shipped to Location Part Number Peel-out (P/N, Requisition Number, Description & Failure information) Ship from Site Page 69 of 72 Service Design & Logistics Supplier Guide SD&L (internal) Return Material Authorization Label -Example Part Number Requisition Number Part Description RMA Print Date RMA Number Part Number and Defective type (Peel-Out) RMA Number (Peel-Out) Return Address (shipped From) Page 70 of 72 Service Design & Logistics Supplier Guide Outbound Repair Order Shipping Labels Single Part - Label All products sent to suppliers by Peachtree City Parts Distribution Center will be labeled using the following convention. The label below is the actual “pick” document used by our Distribution Department to pick the part(s) for shipment to the supplier. If the shipment is a priority to be repaired the label will be pink in color instead of white. Pick Label The printed fields are: (1) (2) (3) (4) (5) (6) (7) (8) Ship to Name RMA # (if required) PO Number NCR’s Supplier Identification Number NCR Part Number Pick Quantity (# of parts picked) Description of Part shipped Order Quantity (PO Quantity) The bar coded (type 39) fields are: (Note: Leading alpha character is not part of number) (3) PO Number (4) NCR’s Supplier Identification Number (5) NCR Part Number (6) Pick Quantity (9) NCR internal use (type 128) Page 71 of 72 Only 1 PO will be sent in a shipment. (There may be multiple cartons) Each shipment will be a complete PO, unless all inventory is not available to complete the order. Each (all) part(s) with a unique RMA # (2) number will have a separate label attached. Each part that has a Pick Quantity (6) of 1 will have a label attached. Service Design & Logistics Supplier Guide Over-Pack Container Label For shipments of more than 1 part, the Single Part - Pick Label will be on each part container inside of the over-pack container. Each over-pack carton will have a label. The following fields will be printed on the label. Over-Pack Label Ship From Address Ship to Address NCR Package ID NCR Purchase Order Number Page 72 of 72 NCR Part Number Quantity in Package