MSEM III EMIS 7362: PRODUCTION AND OPERATIONS MANAGEMENT Southern Methodist University Fall 2005 Instructor: Dr. John W. Via III, P.E. Director of Manufacturing, ASPEX AM-5 Alcon Manufacturing, Ltd. 6201 South Freeway Fort Worth, TX 76134 Work phone: (817) 551-6926 Mobile phone (817) 690-8307 Home phone: (817) 370-8272 John.Via@Alconlabs.com SMU Contact: Tammy Sherwood EMIS Office Tel.:(214) 768 - 1100 Fax: (214) 768 - 1112 tsherwoo@engr.smu.edu Texts: Principles of Operations Management Jay Heizer and Barry Render 8th edition (2005) Prentice-Hall The Wall Street Journal, daily business newspaper Course Goals: This course studies the activities of a firm that relate to the creation of goods and services through the transformation of inputs to outputs. This includes the ten major topics of operations management: managing quality, design of goods and services, process strategy, location selection, layout design, human resources (job design), supply-chain management, inventory management, scheduling, and maintenance. Grading: 25% term paper 25% case studies/problem solutions 25% monthly quizzes 25% final exam 100 points 100 points 100 points (25 points each) 100 points Office Hours: After each class and by appointment, or call anytime. Email: Use SMU: as beginning of the subject of any emails you send me. Additional Information * Disability Accommodations: Students needing academic accommodations for a disability must first contact Ms. Rebecca Marin, Coordinator, Services for Students with Disabilities (214-768-4557) to verify the disability and establish eligibility for accommodations. They should then schedule an appointment with the professor to make appropriate arrangements. (See University Policy No. 2.4.) * Religious Observance: Religiously observant students wishing to be absent on holidays that require missing class should notify their professors in writing at the beginning of the semester, and should discuss with them, in advance, acceptable ways of making up any work missed because of the absence. (See University Policy No. 1.9.) * Excused Absences for University Extracurricular Activities: Students participating in an officially sanctioned, scheduled University extracurricular activity should be given the opportunity to make up class assignments or other graded assignments missed as a result of their participation. It is the responsibility of the student to make arrangements with the instructor prior to any missed scheduled examination or other missed assignment for making up the work. (University Undergraduate Catalogue) Month 8/27 9/24 10/15 11/05 12/03 PRODUCTION AND OPERATIONS MANAGEMENT EMIS 7362 Heizer/Render Topics Reading (chapters) Operations and Productivity; Global Environment Project Management Forecasting Design of Goods/Services Managing Quality (Statistical Process Control) Process Strategy (Capacity Planning) Location Selection Layout Strategies 1-4 5-9 Human Resources/Job Design Supply Chain Management (SCM) Inventory Management 10-12 Aggregate Planning Material Requirements Planning (MRP) Short-term Scheduling Just-in-Time and Lean Production Systems Maintenance and Reliability 13-17 Wrap-up and Review as necessary Papers Due/Presentations Final Exam Homework problems will be solved in class by students selected at random. Groups are expected to prepare professional presentations of their assigned cases. All students are expected to read and review ALL case studies (including those you do not present!). There will also be several outside readings. Monthly Homework Assignments from Heizer/Render: Chapter 1 Problems 3,10,13-15 2 3,6,7 3 7,14,21 4 10,13-17,23,41 5 10-12 6 3,15 S6 7 6,8,12,19 5,11 S7 8 9,12-14,29,33 7,11,14 9 10 1,8 7,8 S10 11 7,12,13 2,7,10 S11 12 4,6 6,12,26 13 14 15 16 3-6 11-12 6,13 3,4 17 11-13 Case Study Mass Production (HBSP#391255), Taco Bell (HBSP#692058) Komatsu Ltd. Project G Globalization (HBSP#398016) We’ve Got Rhythm! Medtronic Pacemakers (HBSP#698004) LLBean Item Forecasting and Inventory Mgmt (HBSP#893003) CIBA Vision: Daily Disposable Lens Project (A) (HBSP#696100) GE: We bring Good Things to Life (A&B) (HBSP#899162, 899163) Product Development at Dell Computer (HBSP#699010) Lenzig AG: Expanding in Indonesia (HBSP#796099) Toshiba: One Works (HBSP#696059) PPG: Developing a Self-Directed Workforce (A) (HBSP#693020) Supply Chain Mgmt at World Co. Ltd. (HBSP#601072) Pioneer Hi-Bred International Supply Mgmt (HBSP#898238) McPherson Refrigeration (HBSP#93D021) Vandelay Industries (HBSP#697037) Southern Pulp & Paper (HBSP#696103) Johnson Controls Automotive Systems Group: Georgetown, Kentucky Plant (HBSP#693086) Workplace Safety at Alcoa (A) (HBSP#692042) PRODUCTION AND OPERATIONS MANAGEMENT EMIS 7362 Fall 2005 @ Lockheed Martin Student Information (Please give this information to Dr. Via in session # 1) Name: Phone: E-Mail: Previous Degree(s): Employer: Job Responsibility: Years of service: Objective for taking course: What you expect to get out of this course: