We put concrete into shape
Machines and
equipment for the
concrete product industry
Concrete Products Machine RH 2000-3
Concrete Products Machine
RH 1500-3
Multimat RH 2000-3
Where speed pays off!
Multimat RH 1500-3
A Precision Machine with High Production Output!
Filler box with driven agitator
Tamper head vibration
Pneumatic tamper head
clamping
Hydraulic agitator drive
Temper head vibrators
Vibrating table
Multimat RH 1500-3, Precision and High Output
Multimat RH 2000-3
The Hess flagship in a new design
The RH 2000-3 is the High End Machine from the company HESS. Many years of experience in
mechanical engineering combined with latest progress in technology make this machine the frontrunner of the concrete products machines.
Easy operation and requirements on maximum safety guarantee the highest degree of economic
efficiency for the customer.
2
The RH 1500-3 is a powerful machine for high production applications. In spite
of the short cycle times the machine stands out for smooth mechanical movements thanks to the hydraulic system and a special electrical control. A harmonic
co-operation between electrical and hydraulic machine functions guarantees a
reliable and high output production of concrete products.
The RH 1500-3 combines a long development and practical experience with the
latest state of technology convincing through quality from HESS.
3
Concrete Products Machine RH 1000-2
Multimat RH 1000-2 VA in a Test Run
Board Transport
4
Valve Bank
Operating Panel
Concrete Products Machine
RH 760
Multimat RH 760
Block production in less than 6 seconds
Electric controlled
agitator drive
Automatic table plate adjustment
Vibraton Table
Multimat RH 1000-2
Compact and efficient
Multimat RH 760
Block production in less than 6 seconds
The Multimat RH 1000-2 is an efficient , stationary Single-layer Board
Machine with a medium board size for fully automated production of
Concrete Products. The heavy duty structure as well as the powerful
electronic, pneumatic and mechanical Modules make the RH 1000-2
a reliable and economical machine for the production of high quality
concrete products.
The RH 760, a new generation of machines from the company HESS, opens up a
new dimension for block production.
The overall dimensions of the machine follow those of the competition to that
the RH 760 can easily be erected on existing foundations. Furthermore the machine is designed for a standard plate size of 660 x 470 mm and thanks to a special adapting device all available moulds in stock can be reutilized.
5
The HESS oil-bath vibration
Filler box planing roller
The HESS oil-bath vibration
Filler box planing roller
Our patented VarioTronic system consists of a simple mechanical structure and a fully electronic control
which is reliable and extremely accurate. Frequency and amplitude can be adjusted individually and
produce maximum results during mould filling and main compaction.
Using asynchronous servo motors, vibration angles adjust very fast. This causes a short vibration time
and a high product quality is maintained.
The HESS oil-bath vibration features vibrating shafts which are individually mounted in closed housings
which are filled with oil. The system provides
significant advantages:
The HESS Maschinenfabrik GmbH & Co. KG has developed a new, adaptable system for the face concrete
filler box - the planing roller. It is a stell roller replacing the front stripper frame of the filler box. The roller
ist driven by a frequency controlled motor over a chain and independently from the filler box movements.
There are several advantages of paving stones production with planing roller:
The roller prevents that concrete „dug“ out of the mould when the filler box returns to home position. This effect
becomes especially apparent when more wet concrete is used or large-sized pavers are manufactured. Therefor
the planing roller enables the production with particulary wet concrete mixes which achieves on the other hand
improved colour intensity, a more compacted surface and following better compound between a course and face
concrete. As the product surface absorbs less water, a possible spalling of the face concrete layer during frost is
permanent lubrication of bearings
dry running in the housing excluded
increased lifetime
6
also obviated. Moulds for large-sized paving stones can be charged evenly without repeated forth and back movements of the filler box. This means more efficient cycle times and high-quaity end products.
The Filler box planing roller is available for the RH 2000-3 and RH 1500-3.
7
Concrete Products Machine RH 600-2
Compact Structure –
large production capability
Modular Expansion to suit
Market Needs
The RH 500 has a heavy duty, compact structure with advanced Electronic, Pneumatic and
Mechanical modules. It can produce Slabs,
Pavers, Hollowblock and similar concrete products in moderate production output. With a
production height from 50 – 300 Millimeters
it offers a wide range of products.
The positive Height stop allows products to
be produced to a specific, accurate height,
such as Building Blocks.
What makes this Machine type standout is its
modular structure. Depending on the Market situation the Customer can choose the
level of automation for the wetline and the
dryline. Then add to it on a later date for a
complete and fully automated system.
With the RH 600-2 the Production capacity
can be increased in an economical way so
the customer can react to increasing market
demand.
Vibration Table
Concrete Products Machine
RH 500
Vibrator Drive
Board Transport
Hydraulically powered
filler box
Tamperhead guides
RH 500 VA side view
Multimat RH 600-2, is the economical base machine for a fully
automated production line.
With the development of a new Board Machine, Multimat RH-600, Hess makes it possible for an
economic start for the production of Concrete Products.
With a heavy duty structure, advanced Electronic, Pneumatic and Mechanical Modules the RH
600-2 is a reliable and economical Machine for Production of high quality Concrete Products.
8
Multimat RH 500 A Starter machine as a semi or fully automatic version.
The Multimat RH 500 has a very compact structure. It is capable of producing Curbstones, Pavers, Hollow
Blocks or similar concrete products in a semi-automatic or fully-automatic version.
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Concrete Products Machine
RH 250
Perfomance data
Concrete Products Machines
Type: RH 2000-3 VA
Product
Efficient single layer board machine
with small board size
The MULTIMAT 250 is a single layer board machine with small pallet size for full automatic stationary manufacturing of concrete elements.
Characteristic of the RH 250 is the operation of
all movements by electric devices. No hydraulic
components are used!
Production Boards: 1400 x 1100
Size
Facemix
Production numbers
100% / 8h
Production sqm
100% / 8h
Paver
10 x 20 x 6 cm
without
54
9,5
163.705
3.274
10 x 20 x 6 cm
with
54
11
141.382
2.828
Hollowblock
20 x 40 x 20 cm
12
13,5
25.600
Type: RH 2000-3 VA
Product
Production Boards: 1400 x 1300
Size
Facemix
Volume
Stones/Mould
Production Area: 1300 x 1250
Cycle time/sec.
Production numbers
100% / 8h
Production sqm
100% / 8h
Paver
10 x 20 x 6 cm
without
66
10
190.080
3.802
Paver
10 x 20 x 6 cm
with
66
11,5
165.287
3.306
Hollowblock
20 x 40 x 20 cm
18
13,5
38.400
Type: RH 1500-3 VA
Production Boards: 1400 x 900
Size
Facemix
Volume
Stones/Mould
Production Area: 1300 x 850
Cycle time/sec.
Production numbers
100% / 8h
Production sqm
100% / 8h
Paver
10 x 20 x 6 cm
without
42
10
120.960
2.419
Paver
10 x 20 x 6 cm
with
42
12
100.800
2.016
Hollowblock
20 x 40 x 20 cm
12
14,5
23.834
Type: RH 1500-3 VA
Production Boards: 1400 x 1100
Production Area: 1300 x 1050
Facemix
Volume
Stones/Mould
Cycle time/sec.
Production numbers
100% / 8h
Production sqm
100% / 8h
10 x 20 x 6 cm
without
54
10,5
148.114
2.962
Paver
10 x 20 x 6 cm
with
54
12,5
124.416
2.488
Hollowblock
20 x 40 x 20 cm
12
14,5
23.834
Product
Size
Paver
Type: RH 1000-2 VA
Product
Production Boards: 1400 x 870
Size
Facemix
Volume
Stones/Mould
Production Area: 1300 x 820
Cycle time/sec.
Production numbers
100% / 8h
Produktion m²
100% / 8h
Pflasterstein
10 x 20 x 6 cm
without
42
12
100.800
2.016
Pflasterstein
10 x 20 x 6 cm
with
42
15
80.640
1.613
Hollowblock
20 x 40 x 20 cm
12
15,5
22.297
Type: RH 600-2 VA
Product
Production Boards: 1400 x 700
Size
Facemix
Volume
Stones/Mould
Production Area: 1300 x 650
Cycle time/sec.
Production numbers
100% / 8h
Production sqm
100% / 8h
Paver
10 x 20 x 6 cm
without
36
12
86.400
1.728
Paver
10 x 20 x 6 cm
with
36
15
69.120
1.382
Hollowblock
20 x 40 x 20 cm
9
15
17.280
Type: RH 500 VA
Product
Production Boards: 1200 x 670
Size
Facemix
Volume
Stones/Mould
Production Area: 1100 x 620
Cycle time/sec.
Production numbers
100% / 8h
Production sqm
100% / 8h
Paver
10 x 20 x 6 cm
without
30
17
50.824
1.016
Paver
10 x 20 x 6 cm
with
30
20
43.200
864
Hollowblock
20 x 40 x 20 cm
5
20
7.200
RH 250 - Highlights
Type: RH 250 A
Product
Production Boards: 750 x 550
Size
Facemix
Volume
Stones/Mould
Production Area: 700 x 510
Cycle time/sec.
Production numbers
100% / 8h
Production sqm
100% / 8h
Paver
10 x 20 x 6 cm
without
12
20
17.280
346
Paver
10 x 20 x 6 cm
with
12
25
13.824
276
Hollowblock
20 x 40 x 20 cm
3
25
3.456
(*)
10
Cycle time/sec.
Paver
Product
State-of-the-art control and visualization system
SIEMENS S7 and SIEMENS OP27
Tamper head vibration
Plug-in wired
Production Area: 1300 x 1050
Volume
Stones/Mould
The given production data depends on mould shape,
mould properties and production boards.
11
Layout
4
3
6
5
2
7
8
1
1.
2.
3.
4.
5.
6.
7.
8.
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Concrete Products machine
Elevator
Finger Car
Curing Rack
Lowerator
Cubing
Board Return
Transport of Finished Cubes
13
Handling Systems for
Concrete Products Machines
Dry side with electric clamp, cube
transfer system
Latch Conveyor
Hydraulic Clamp
Slat conveyor
Walking Beam
Transfer and Handling Systems from HESS
To make the production process of concrete products economical,
efficient transfer and handling systems are neccessary alongside mixing
and production machinery. To transfer, buffer and store fresh and cured
product, HESS offers a wide program of proven solutions.
Especially with respect to paver production, cycletimes under 10 seconds
are no longer a rare occurrence. Therefore, the logistics and the product
flow between the wet and dry sides are deciding factors in the quality and
efficiency of the concrete production.
Fully-automated handling systems, which are designed for individual
customer needs are becoming more and more important in the production
of concrete stone products.
Board buffer crane
Palletized concrete products on walking beam
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15
Product treatment - Surface treatment
An integrated surface treatment system for
cured products helps to minimize inventory
and to reduce labour. For the treatment of
shotblasting the equipment can be supplied
inline or out of the inventory.
The treatment washing or brushing of the
product is carried out in the wet line just before the fresh product is transported to the
curing racks.
Tumble Master
Surface Treatment Creates Variety
The demand for different shapes and surfaces grows constantly, especially when a manufactured
product is required to have the appearance of natural stone.
HESS has responded to this demand wiht the development of several surface treatment systems,
which can be integrated into fully- automated production plants.
This patented equipment is combined with the necessary handling systems for
Splitting
Blasting
Washing
Tumbling
Milling
Stocking
Stone milling machine
Tumblemaster treatment station
Washing machine
of concrete stones.
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17
Tilt mould machines
mobile/stationary
Mobile block machine BF 80
Stationary tilt mould machine HYDROMAT HT 200 (A)
Filler box drive
Hydromat HS IV
Available as stationary or mobile tilt mould machines for the
production of curb stones, gutter stones, cable channels, solid
steps and similar concrete elements.
Mobile machines for low cost manufacturing of hollow
blocks, solid blocks, ceiling blocks, garden stones and similar concrete elements.
Proven mobile tilt mould machines for the production of specially
profiled concrete elemets
Available with semi automatic or full automatic control.
Mould guiding with
integrated tilt drive
Tilt mould machines mobile/stationary
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Production area
(*)
The given production data depends on mould shape,
mould properties and production boards.
Type
Model
Production height
Capacity
HB III
mobile
750 x 1000 / 1200
up to 300 / 500 mm
abt. 43 cycles/h
HS IV
stationary
850 x 1500 mm max.
300 / 500 mm
abt. 30-50 cycles/h
HT 300
stationary
3000 x 500 / 600
200 / 400 mm
abt. 25-30 cycles/h
HT 250
stationary
2500 x 500 / 600 mm
200 / 400 mm
abt. 25-30 cycles/h
HT 200
stationary
2000 x 500 / 600 mm
200 / 400 mm
abt. 25-30 cycles/h
Mobile block machine BF 80
(*)
The given production data depends on mould shape,
mould properties and production boards.
Type
Production area
Production height
Capacity
BF 80
1250 x 1000 mm
175-330 mm
abt. 120-80 cycles/h
19
Multilayer paver machines
Tilt mould machines
Kolumbus Standard
Mobile, manual tilt mould machines
Multilayer paver machine HP III A
For low-cost manufacturing of curb stones,
cable channels, drainage stones, border
stones and similar concrete elements.
Proven stationary multilayer paver machines for the
economical production of paving stones and similar elements.
Moulds are available with additional sliding
plate to smooth the surface of the products
and easy demoulding.
Stationary adjustable vibration table
Ravelling machine frame with locked mould and tamper head
Optional face concrete device
High-tech controls and visualization systems
Optional modem service
Production area:
Production height:
Capacity:
350 x 1000 / 1300 / 1500
320 mm
abt. 12 cycles / h
Hydropraktikant
Stationary machine for economical production of stair steps, solid
steps and similar concrete elememts.
(*)
Hydromat HP III A
20
The given production data depends on mould shape,
mould properties and production boards.
Type
Production area
Prouction height
Capacity
Hydromat HP III (VA)
12500 x 1000 mm
60 -400 mm
abt. 120 cycles/h
Production lengths
2000 / 2500 / 3000
Step thickness
40 / 55 / 60 / 65 /70
Step width
max. 600 mm
Capacity
abt. 16 - 25 cycles
(*)
The given production data depends
on mould shape,
mould properties and production
boards.
21
Autoclaved Aerated Concrete
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
21
22
24
ball mill system for milling sand and course anhydrite
slurry tanks
silos for lime, cement and fine anhydrite
aluminium powder / paste preparation
dosing and mixing
casting into the mould
position for reinforcement insertion
rising / pre-curing
position for extraction of reinforcement holding pins
tilting the cake with tilting manipulator
mould oiling
pre-cutting
vertical cutting and profiling
horizontal cutting
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
cross cutting and handgrip milling
platform manipulator
back-tilting of the cake onto a cooking frame
platform return and bed waste removal
green separation
stacking and buffering of green cake
autoclaving
steam preparation
buffering and destacking of hardened cakes
frame circulation, cleaning and oiling
unloading and transfer to the packaging line
pallet destacking and transportation
covering with foil
3
27
25
23
17
26
19
16
20
18
15
11
14
13
12
5
10
6
7
The HESS AAC plants offer a high degree of flexible design, tailored to the specific requirements in
terms of capacity and product range. The systems are based on know-how and experience in both tiltcake and flat-cake production systems, hereby combining the advantages of the two systems.
Standard HESS AAC plant systems:
8
9
2
1
4
COMPACT LINE – designed for lower output and reduced automation
CBT version – capacity range from 200 – 400 m³/day
KEEN-CRETE® LINE – intended for medium and large output and high automation
KBT-S version – capacity range from 350 – 900 m³/day
KBT version
– capacity range from 900 – 1550 m³/day
KBT-L version – capacity range from 1350 – 2050 m³/day
22
23
SM Series Compulsory Mixers
SM Series Compulsory Mixers
Technical data of the SM series:
Separate drives for perfect mixing results in the nick of time
Mixers of the SM series provide the perfect solution for making concrete types used in the production of paving blocks
and kerbstones, hollow blocks and plates, and pipes and
manholes as well as precast concrete elements and readymixed concrete. Thanks to their high mixing intensity, planetary mixers are particularly suitable for the production
of concrete types with low water/cement ratios to achieve
earth-moist concrete and self-compacting concrete types.
Many companies all over the world use mixers by SCHLOSSERPFEIFFER with great success. Their outstanding characteristics are:
a very long service life, a high degree of reliability, excellent mixing
performance, and minimum maintenance.
SM series mixers just give better mixing results
According to ISO 18650 definitions, mixing results with a variation
coefficient of under 7.5% are considered adequate. The faster a
low coefficient is achieved, the better the mixer. The SM mixer
actually achieves a coefficient of less than 1%! And at very short
mixing intervals!
24
Technical data of the SM series:
Type
SM 500-2
SM 750-2
SM 1125-2
SM 1500-2
SM 1875-2
SM 2250-2
SM 3000-2
SM 3750-2
l
500
750
1125
1500
1875
2250
3000
3750
Max. filling
weight
kg
800
1200
1800
2400
3000
3600
4800
6000
Vibrated-concrete
volume per batch
m³
0,375
0,5
0,75
1
1,25
1,5
2
2,5
kW
11
18,5/30*
22
22
22
22
2x22
3x22
units
2
2
2
2
3
3
kW
11
11
11
11
11
11
Dry filling
Main drive
No. of mixing
stars
Drive per star
Discharge
accelerator drive
kW
2,2
2,2
3
3
3
3
3
3
Skip hoist drive
(optional)
kW
5,5
7,5
18,5
18,5
18,5
18,5
22
22
High-speed agitator (optional)
kW
mechanical
7,5
7,5
7,5
7,5
Discharge accelerator (optional)
kW
mechanical
0,55
0,55
0,55
0,55
0,55
0,55
Dead weight,
approx. **
to
2,1
8,4
8,6
9,2
9,8
13,2
13,6
1,7
**Basic equipment
Right of technical modifications reserved
25
Schlosser-Pfeiffer RADIALPRESS
VARIANT
SP RADIALPRESS RP 830, fully automated, with forklift operation
The High Speed Machine for High End Performance
The SP RADIALPRESS is a high-speed, high-performance machine for
the manufacturing of concrete pipes in the diameter range i.d. 250 mm
up to i.d. 2000 mm and lengths of up to 3.5 m. It is ideal for the production of reinforced and non-reinforced bell end pipes, jacking pipes
and rocker pipes, pipes with two spigot ends, as well as manhole pipes,
manhole rings and manhole bases.
The concrete is compacted during the course of the radial pressing
process. The pressing action is effected by the rotating pressing tool
consisting of the distributor head, which rotates in the opposite direction of the pressing head. As a result, the torques of distributor head
and pressing head largely cancel each other out, hence ensuring a precise and tension-free embedding of the reinforcement. The machine is
controlled by a Siemens S7 electronic PLC.
The pipe production is fully automatic.
The VARIANT by Schlosser-Pfeiffer produces pipes in all shapes and sizes in
top-rate high-density quality.
The VARIANT by Schlosser-Pfeiffer combines the outstanding compacting qualities of Schlosser-Pfeiffer’s
proprietary vibration technology with a wide choice of sizes and shapes and impresses with its largeness and
strength, which are both prerequisites for producing large-sized pipes.
Each machine is individually adjusted for every application and combines user friendliness with reliability and
easy maintenance. The machine will process just about any product of the user’s choice, making it versatile
and capable of meeting the various and ever-changing market demands.
The VARIANT by Schlosser-Pfeiffer guarantees optimised compacting results for all products, for first-rate
quality and compliance with the relevant standards. The production range attests to the wide variety of sizes
and products.
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27
Manhole ring
production machine SRA
Mould manufacturing
Quality and precision –
A close-knit team
The machine for the production of manhole rings
combines the HESS concrete block machines’
precision with the quality of compaction of the
Schlosser-Pfeiffer vibration technology. The results
speak for themselves: shaft pipes, manhole tapers
or bases with step elements; all shaft products are
made true-to- dimension at short cycle times.
The machine’s stable frame with its proper fourpillar mould guide guarantees the constantly accurate production of manhole elements. All products
are compacted in an optimal way by the use of our
pipe machines’ well-proven vibration technology.
Mould manufacturing
The manufacturing of moulds for HESS machines and for foreign
machines takes place at our subsidiary HMB. HMB produces moulds
for all usual types of block machines and has experience of many
years in the production durable moulds.
For the costumers of HESS this is a guarantor for precision and perfection with the production of concrete blocks.
Mechanical engineering – smart and savvy
Schlosser-Pfeiffer supplies complete and fully compatible moulds
and moulding equipment for the SP VARIANT, SP RADIAL PRESS and
SP TRIVIANT pipe making machines. In addition, the SCHLOSSERPFEIFFER line offers solutions for all other machines and systems for
making products similar to pipes.
The manhole ring production machine is characterised by a smart and
elaborate machine concept as well as shortest set-up times during mould
change. The socket and product handling as well as the addition of step
elements can be carried out manually or fully automated depending on
the client’s preferences.
28
29
HESS Group
HESS Headquarters
HESS Maschinenfabrik GmbH & Co. KG
Freier-Grund-Straße 123
57299 Burbach - Wahlbach, Germany
30
HESS Canada
HESS France
HESS AAC
Hess Machinery (Canada) Ltd.
1262 Stone Church Rd. E.
Hamilton, Ontario L8W2C8, Canada
HESS Lorraine Sarl
1, Rue de la Gare, BP 6, Guerstling
57320 Bouzonville, France
HESS AAC Systems B.V.
Aluminiumsteden 10
7547 TN Enschede, Netherlands
HESS USA
HESS Dubai
SCHLOSSER PFEIFFER
1378 Freeport Road
Suite 2A, Pittsburgh, PA
15238, USA
HESS Middle East FZE
Jebel Ali Free Zone, Warehouse FZS 1BA65
Dubai, UAE
SCHLOSSER PFEIFFER GmbH
Scheidertalstraße Tor 4
65322 Aarbergen, Germany
HESS FORMEN
HW Maschinenbau
HESS Russland
HMB Maschinenbau GmbH
Siegenerstraße 133
57334 Bad Laasphe-Feudingen, Germany
HW Maschinenbau GmbH
Nodhausener Straße 131
56567 Neuwied-Segendorf, Germany
OOO HESS Tula
d. Malinovka, Leninskij rajon,
Tulskaja oblast´, 301132, Russia
HESS China
HESS Mexico
HESS India
Langfang HESS Building Materials Machinery Co., LTD
No. 2 Road
Economic and Technical Development Zone Langfang
Hebei, China
HESS Mexico S.A. de C.V.
Calle 33-A No. 501 C por 60 Y 62
Depto. B 104, Av. Colon, C.p 97000
Mérida, Yucatan, Mexico
HESS Machines Pvt Ltd
No 85, Richmond Road
Sherief House, III rd Floor
Bangalore - 560 025, India
31
HESS Maschinenfabrik GmbH & Co. KG
Freier-Grund-Straße 123
57299 Burbach-Wahlbach, Germany
Phone:
Fax:
E-mail:
Internet:
+49 (0) 2736 497 60
+49 (0) 2736 497 620
info@hessgroup.com
www.hessgroup.com
With the reservation of technical modifications and as regards contents!
The pictures on the preceding pages are partially without safety devices
due to illustrational reasons!