Verification of Legal Compliance RA-Cert Division Headquarters 65 Millet St. Suite 201 Richmond, VT 05477 USA Tel: 802-434-5491 Fax: 802-434-3116 www.rainforest-alliance.org Surveillance Audit 2015 Report for: CV. Kharisma Duta Utama In East Java, Indonesia Audit Managed by: Asia-Pacific Regional Office Jalan Tantular Barat No. 88, Renon Denpasar – Bali Indonesia 80114 Tel: +62361-4723499 Fax: +62361-4723498 Contact Person: Lely Puspitasari Email: lpuspitasari@ra.org Report Version: Report Finalized: Public Summary 10 November 2015 Audit Date: Audit Team: 03-04 March 2015 Arie Soetjiadi Verification code: Verification Date: RA-VLC-006775 30 January 2014 Report based on Standard: Rainforest Alliance Standard for Processing and Trade Version: VER-23 15 May 2013 TABLE OF CONTENTS 1 INTRODUCTION ..................................................................................................................... 3 1.1 Background ........................................................................................................................... 3 1.2 Dispute resolution .................................................................................................................. 3 2 VERIFICATION CONCLUSIONS............................................................................................. 4 2.1 Auditor Recommendation ...................................................................................................... 4 2.2 New Nonconformity Reports (NCRs) as a Result of This Audit .............................................. 4 2.3 Observations ....................................................................................................................... 12 2.4 Actions Taken by Organization Prior to Report Finalization ................................................. 12 3 AUDIT PROCESS.................................................................................................................. 13 3.1 Description of Audit Process ................................................................................................ 13 3.2 Audit Team .......................................................................................................................... 13 3.3 Audit Schedule .................................................................................................................... 13 3.4 Sampling* ............................................................................................................................ 14 3.5 Notes for Next Audit ............................................................................................................ 14 4 ORGANIZATION INFORMATION ......................................................................................... 14 4.1 Primary Contact for Organization Seeking Verification ........................................................ 14 4.2 Billing Contact ..................................................................................................................... 14 4.3 Location Where Relevant Records will be kept .................................................................... 14 4.4 On-Line Public Information .................................................................................................. 14 5 VERIFICATION SCOPE ........................................................................................................ 16 5.1 Scope Description ............................................................................................................... 16 5.2 Site Details: Processing, Trade and Wholesalers ................................................................ 16 5.3 Site Details: Forest Management Enterprises (FMEs) ......................................................... 16 5.4 Product Group Details ......................................................................................................... 16 5.5 Information on Suppliers NOT Included in the Scope of Verification .................................... 17 5.6 Flow Chart of Supply Chain Included in the Scope .............................................................. 17 5.7 Organization Background (Optional) .................................................................................... 18 APPENDIX I: AUDIT NON-CONFORMANCE FINDINGS ................................................................. 19 Rainforest Alliance VER-08 15 May 2013 Page 2 1 INTRODUCTION The purpose of this report is to document conformance with the requirements of the Rainforest Alliance Generic Legality Standard for Processing and Trade VER-23, Version dated 15 May 2013 , of CV. Kharisma Duta Utama (KDU), hereafter referred to as “Organization”. The report presents the findings of Rainforest Alliance auditors who have evaluated Organization systems and performance against the applicable standard(s). Section 2 below provides the audit conclusions and any necessary follow-up actions by the Organization through Corrective Action Requests (NCRs). Section 3 describes the audit process and Section 5 defines the scope of the assessment (including organization and nonorganization suppliers of raw or processed material). Additional comments about the audit: 1.1 Background The Rainforest Alliance’s SmartWood program was founded in 1989 to verify responsible forestry practices and now focuses on providing a variety of certification and verification auditing services. The Rainforest Alliance legality verification services are applicable to single Forest Management Enterprises (FMEs), wood processing and trading companies as well as complete or parts of supply chains involving both FMEs and processing industry. Verification of Legal Origin audits evaluate that the forest source of the wood has obtained the license to harvest, acquired planning approvals and permits, paid the required taxes, royalties and/or harvesting fees, complies with transport and trade regulations and maintained a chain of custody system. Verified Legal Compliance audits evaluates that the forest source is in conformance with the VLC standard and in compliance with applicable laws relating to environmental protection, wildlife, water and soil conservation, harvesting rules and practices, worker health and safety, and fairness to communities. VLC thus review compliance to a broad range of legal requirements pertaining to forestry in the region in question. For wood processing industry and trade organizations the verification include verification that applicable trade, transport and registration requirements are met, including taxation and royalty payments as well as verifying that a chain of custody system is maintained from a verified supply of wood (either VLO or VLC as defined above). For multi-site verification of whole or parts of supply chains all sites will be required to maintain a CoC system to track and document supply of wood from the forest source through all downstream entities in a defined supply chain. 1.2 Dispute resolution If Rainforest Alliance clients encounter organizations or individuals having concerns or comments about Rainforest Alliance and our services, these parties are strongly encouraged to contact Rainforest Alliance Headquarters directly. Formal complaints or concerns should be sent in writing. Rainforest Alliance VER-08 15 May 2013 Page 3 2 VERIFICATION CONCLUSIONS The following section contains the conclusions of the audit as well as a list of applicable Corrective Action Requests issued during the audit. The NCRs are issued to each individual site included in the scope of the verification. In the below the relevant NCRs are listed for each site included in the scope. 2.1 Auditor Recommendation Based on Organization’s conformance with the Rainforest Alliance/ Rainforest Alliance legality verification requirements, the auditor makes the following recommendation: Verification approved: Upon acceptance of NCR(s) issued below Verification not approved: Timeline for the next audit: 3 months Additional comments: 5 Major NCRs have been identified during this audit, including one upgraded minor NCR from 2014. However, NCR 01/14 was closed after the organization submitted additional evidence in form of updated sales invoices. Note: NCRs describe required actions or improvements that address ORGANIZATION non-conformances identified during audits. NCRs include defined timelines for completion. Major NCRs issued during assessments/ reassessments shall be closed prior to issuance of verification statement. Major NCRs issued during audits shall be closed within timeline or result in suspension. 2.2 New Nonconformity Reports (NCRs) as a Result of This Audit NCR#: 01/15 NCR issued for: NC Classification: Report Section: Appendix II, 1.6 Major X Minor CV. KDU Standard & Requirement: Rainforest Alliance Generic Legality Standard for Processing and Trade VER-23 dated version 15 May 2013, Criterion 1.6: Organization shall adhere to the terms of wood and wood products sales agreements and/or contracts Description of Nonconformance and Related Evidence: Auditor found that CV. KDU also issues sales invoice directly to customer, but CV. KDU itself does not have any information about the term and condition of the sales agreement, except for certain details such as shape and quantity, since sales agreement/purchase order from the buyer is kept by ETH Enterprise Pte Ltd, a partner company of KDU for sales and marketing. Rainforest Alliance VER-08 15 May 2013 Page 4 CV. KDU does not keep any records of sales agreements or Purchase Order on its own, thus conformance to this criterion cannot be demonstrated. NCR 02/12 was raised in Assessment 2012 against SmartWood Standard for verification of Legal Compliance for Indonesia Version: 09 February 2010, Criterion 4.6, which handles the same issue. Corrective Action Request: Organization shall implement corrective actions to demonstrate conformance with the requirement(s) referenced above. Note: Effective corrective actions focus on addressing the specific occurrence described in evidence above, as well as the root cause to eliminate and prevent recurrence of the nonconformance. Timeline for Within 3 months after the date of report finalization (10 February Conformance: 2016) Evidence Provided by PENDING Organization: Findings for Evaluation of Evidence: NCR Status: PENDING OPEN Comments (optional): NCR#: 02/15 NCR issued for: NC Classification: Report Section: Appendix II, 2.5 Standard & Requirement: Rainforest Alliance Generic Legality Standard for Processing and Trade VER-23 dated version 15 May 2013, Criterion 2.5: Organization shall develop training requirements and implement training as follows: a. All applicable staff and workers shall be trained according to the CoC procedures to a degree relevant to the scale and complexity of the system and position; and, b. Records shall be kept to demonstrate training has taken place. Major Minor X CV. KDU Description of Nonconformance and Related Evidence: The organization has records of training presented to the auditor, however the records of training show that training were given only to management staff. No record of training of Tally workers, it was also verified that tally workers never received any formal trainings, but rather informally through short briefing at beginning. During interview with tally workers and management staff, it was found that mixing between VLC material and unverified material are allowed and practiced if the quantity mixed is insignificant. It is mentioned that non-VLC material can be mixed with VLC material and labeled as VLC if the quantity is very low, and vice versa. The issue of mixing caused by the lack of training is raised in NCR 07/15 against Criterion 3.5 Corrective Action Request: Organization shall implement corrective actions to demonstrate conformance with the requirement(s) referenced above. Note: Effective corrective actions focus on addressing the specific occurrence described in evidence above, as well as the root cause to eliminate and prevent recurrence of the nonconformance. Timeline for Until the next surveillance audit Conformance: Rainforest Alliance VER-08 15 May 2013 Page 5 Evidence Provided by Organization: - Training records, dated on 12-13/06/2015, 12/08/2015 and 19/09/2015 Policy letter for appointing a VLC tally coordinator (No: 01/SK7KDU/VIII/2015) Findings for Evaluation of Evidence: Before the finalization of the report, the FME submitted the evidences as listed above, including training records and policy letter. The records are signed by each training participants (tally workers) from various sections (moulding, packing, ripsaw, crosscut, “optik”) While the records now shows that trainings activities for tally workers have been conducted 3 times in the past months, this has to be verified later through interview with the relevant workers. NCR Status: OPEN Comments (optional): NCR#: 03/15 NCR issued for: Report Section: NC Classification: Standard & Requirement: Rainforest Alliance Generic Legality Standard for Processing and Trade VER-23 dated version 15 May 2013, Criterion 2.8 b: Organization shall develop and maintain records to document quantities of verified materials for the following: a. Purchased as inputs/raw material; b. Used in production, including conversion factors; c. Inputs and final products in stock; Major Minor X CV. KDU Appendix II, 2.8 d. Final products sold with and without a claim. Description of Nonconformance and Related Evidence: In the monthly summary, the organization calculates the rendement (yield) using input and output. However, this rendement does not reflect the conversion factor used in the production for each product group, since the numbers (in percent) strongly fluctuates from month to month despite producing the same products using the same raw material. The organization has no data of conversion factor used in production for each product group. Corrective Action Request: Timeline for Conformance: Evidence Provided by Organization: Organization shall implement corrective actions to demonstrate conformance with the requirement(s) referenced above. Note: Effective corrective actions focus on addressing the specific occurrence described in evidence above, as well as the root cause to eliminate and prevent recurrence of the nonconformance. Until the next surveillance audit PENDING Findings for Evaluation of Evidence: PENDING NCR Status: OPEN Rainforest Alliance VER-08 15 May 2013 Page 6 Comments (optional): NCR#: 04/15 NCR issued for: NC Classification: Report Section: Appendix II, 3.1 Standard & Requirement: Rainforest Alliance Generic Legality Standard for Processing and Trade VER-23 dated version 15 May 2013, Criterion 3.1: Major X Minor CV. KDU Organization shall keep verified material physically separate as secure units during all stages of handling, i.e., receiving, processing, storing, and shipping. Description of Nonconformance and Related Evidence: The organization distinguishes VLC material and non-VLC only by using colored note and unique code. Pallets containing VLC material are given (light) green colored tag with numbered code P, F, M, R, CC, PM, KU, KR, and OV, while pallets with non-VLC material are given white/red tag without any letter and number code. However the pallets were piled together at the same spot without clear and secure physical separation. It was found from interviews that accidental removal of tags during transport and production process is quite often. Auditor also observed some pallets in the storage and processing/production areas without any tag attached. Mixing of VLC and non-VLC material is raised in NCR 07/15 against criterion 3.5. Corrective Action Request: Timeline for Conformance: Evidence Provided by Organization: Organization shall implement corrective actions to demonstrate conformance with the requirement(s) referenced above. Note: Effective corrective actions focus on addressing the specific occurrence described in evidence above, as well as the root cause to eliminate and prevent recurrence of the nonconformance. Within 1 months after the date of report finalization (10 December 2015) PENDING Findings for Evaluation of Evidence: PENDING NCR Status: OPEN Comments (optional): NCR#: 05/15 NCR issued for: NC Classification: Report Section: Appendix II, 3.2 Standard & Requirement: Rainforest Alliance Generic Legality Standard for Processing and Trade VER-23 dated version 15 May 2013, Criterion 3.2: All material that cannot be identified as verified shall be kept physically separate from verified material. Note: material that is pending evidence of its legal status shall be kept separate until such time that adequate documentation is obtained. Rainforest Alliance VER-08 15 May 2013 Major X Minor CV. KDU Page 7 Description of Nonconformance and Related Evidence: SOP Manual for CoC system prescribes that unidentified materials shall be claimed as non-VLC, unless it fulfills all following conditions: 1. There shall be a painted/written marking with code on the material. 2. There shall be a tally worker(s) who can testify and confirm about the status of the particular material. The person shall be able to identify the code and origin of the material. 3. Validation shall be conducted by administration division if the requirements in point 1 and 2 have been fulfilled. There will be an additional copy issued as proof of this validation. Auditor however observed in the storage and processing sites that there is no clear physical separation of this unidentified material, as all pallets with different status including material with pending status (no tag attached) are found to be piled together. Mixing of VLC and non-VLC material is raised in NCR 07/15 against criterion 3.5. Corrective Action Request: Organization shall implement corrective actions to demonstrate conformance with the requirement(s) referenced above. Note: Effective corrective actions focus on addressing the specific occurrence described in evidence above, as well as the root cause to eliminate and prevent recurrence of the nonconformance. Timeline for Within 1 months after the date of report finalization (10 December Conformance: 2015) Evidence Provided by PENDING Organization: Findings for Evaluation of Evidence: PENDING NCR Status: OPEN Comments (optional): NCR#: 06/15 NCR issued for: NC Classification: Report Section: Appendix II, 3.4 Standard & Requirement: Rainforest Alliance Generic Legality Standard for Processing and Trade VER-23 dated version 15 May 2013, Criterion 3.4: Organization shall develop and implement procedures to ensure that other verification bodies’ claims, marks or codes are distinguishable from that used to identify Rainforest Alliance verified material. Major Minor X CV. KDU Description of Nonconformance and Related Evidence: The organization uses green colored tags with unique letters and number code to distinguish material with VLC claim from non-VLC material. Non-VLC material is given white or red tags. While the auditor observes that this mechanism has been implemented in the field, no written SOP states that VLC and non-VLC material are to be distinguished by these 2 different colored tags. Corrective Action Request: Organization shall implement corrective actions to demonstrate conformance with the requirement(s) referenced above. Note: Effective corrective actions focus on addressing the specific occurrence described in evidence above, as well as the root cause to eliminate and prevent recurrence of the nonconformance. Rainforest Alliance VER-08 15 May 2013 Page 8 Timeline for Conformance: Evidence Provided by Organization: Until the next surveillance audit Findings for Evaluation of Evidence: PENDING NCR Status: OPEN PENDING Comments (optional): NCR#: 07/15 NCR issued for: NC Classification: Report Section: Appendix II, 3.5 Major X Minor CV. KDU Standard & Requirement: Rainforest Alliance Generic Legality Standard for Processing and Trade VER-23 dated version 15 May 2013, Criterion 3.5: Organization shall not mix verified and non-verified material though processing; only products containing 100% verified material (or material verified or certified against an equivalent or higher level standard approved by Rainforest Alliance) are eligible for Rainforest Alliance Verified™ claims. Description of Nonconformance and Related Evidence: During interview with tally workers and management staff, it was revealed that mixing between VLC material and unverified material are allowed and practiced if the quantity mixed is insignificant. Workers mix VLC material with non-VLC material or unidentified material and labeled as VLC if the quantity of the non-VLC/unidentified material is lower than the VLC material, or vice versa. This practice was consistently confirmed by all interviewed staff. Auditors also found that pallets with material of different status (VLC, non-VLC, unidentified/without tags) are piled together in the processing and storage area. Corrective Action Request: Organization shall implement corrective actions to demonstrate conformance with the requirement(s) referenced above. Note: Effective corrective actions focus on addressing the specific occurrence described in evidence above, as well as the root cause to eliminate and prevent recurrence of the nonconformance. Timeline for Within 1 months after the date of report finalization (10 December Conformance: 2015) Evidence Provided by PENDING Organization: Findings for Evaluation of Evidence: PENDING NCR Status: OPEN Comments (optional): NCR#: 08/15 NCR issued for: NC Classification: Report Section: Appendix II, 4.3 Rainforest Alliance VER-08 15 May 2013 Major Minor X CV. KDU Page 9 Standard & Requirement: Rainforest Alliance Generic Legality Standard for Processing and Trade VER-23 dated version 15 May 2013, Criterion 4.3 a., b.: Organization shall ensure that supplier invoices and delivery documents include the following: a. The quantity (volume, weight or number of units) and species (common and scientific names) for each product; b. The Rainforest Alliance verification code (RA-VLO-XXXXXX or RA-VLC-XXXXXX) for RA verified materials c. The applicable certification code and claim for materials certified through other approved certification schemes. d. A clear indication of which products are verified or certified when multiple items are listed on a document (e.g., indication of “RA VLO” or “RA VLC” per line item). Description of Nonconformance and Related Evidence: Supplier invoices and delivery documents (from PT. Wapoga Mutiara Industries/WMI) only contain VLC statement without the complete verification code. Furthermore, the scientific name of Merbau (Intsia sp.) is not included in any documents. Corrective Action Request: Organization shall implement corrective actions to demonstrate conformance with the requirement(s) referenced above. Note: Effective corrective actions focus on addressing the specific occurrence described in evidence above, as well as the root cause to eliminate and prevent recurrence of the nonconformance. Timeline for Until the next surveillance audit Conformance: Evidence Provided by PENDING Organization: Findings for Evaluation of Evidence: PENDING NCR Status: OPEN Comments (optional): [MINOR] NCR : 01/14 NCR issued for: NC Classification: Report Section: Appendix II, 6.1 Rainforest Alliance VER-08 15 May 2013 Major X Minor CV Kharisma Duta Utama Page 10 Standard & Requirement: Rainforest Alliance Generic Legality Standard for Processing and Trade VER-23 dated version 15 May 2013, Criterion 6.1 Organization shall include claim information on sales invoices and shipping documents, including the following: a. The quantity/volume and species for each product; b. The Rainforest Alliance verification code (RA-VLO-XXXXXX or RA-VLCXXXXXX). c. A clear indication of which products are verified when multiple items are stated on a document (e.g., indication of “RA VLO” or “RA VLC” per line item) Description of Nonconformance and Related Evidence: Finding in Change of Scope Audit 2014: Based on CVA in January 2014, the organization has been granted VLC certificate. During change of scope audit in April 2014, the organization have not produced verified products as they have not received verified sawn timber material from WMI. However, auditor found that some of export documents enquired by auditor were stamped by RA verification code. This was not an attempt to represent materials as verified, and was simply a misunderstanding of an employee who stamped documents for auditor review. Therefore and NCR is issued. Finding in Surveillance audit 2015: Auditor found sales invoice or any other attached shipping documents (Packing List, Bill of Lading, Nota Pelayanan Eskpor/NPE, Pemberitahuan Ekspor Barang/PEB) with VLC claim do not contain RA VLC Code (RA-VLC-006775). Species is incorrectly listed on the Packing List as Merbau decking profile. Though the NCR 01/14 raised in Change of Scope audit 2014 dealt with a different issue, nonconformance found during surveillance audit 2015 is evaluated against the same Criterion 6.1. Thus this NCR cannot be closed and upgraded into a MAJOR. Corrective Action Request: Organization shall implement corrective actions to demonstrate conformance with the requirement(s) referenced above. Note: Effective corrective actions focus on addressing the specific occurrence described in evidence above, as well as the root cause to eliminate and prevent recurrence of the nonconformance. Timeline for Within 3 months after the date of report finalization Conformance: Evidence Provided by - Commercial invoice No. 292/INV-EXP/KDU/VII/2015 Organization: Packing list No. 292/PL-EXP/KDU/VII/2015 - Commercial invoice No. 353/INV-EXP/KDU/VIII/2015 Packing list No. 353/PL-EXP/KDU/VIII/2015 Findings for Evaluation of Evidence: NCR Status: Comments (optional): Rainforest Alliance VER-08 15 May 2013 Before the finalization of the report, the organization submitted 2 samples of sales invoice to 2 different oversea customers, in which the species name of the plant material is listed as Intsia bijuga. The VLC claim with RA VLC Code (RA-VLC-006775) is stamped on the attached packing list. This NCR is therefore closed. CLOSED Page 11 2.3 Observations Note: Observations are issued for the early stages of a problem which does not of itself constitute a non-conformance, but which the auditor considers may lead to a future non-conformance if not addressed by the organization; observations may lead to direct non-conformances if not addressed. OBS 01/15 Reference Standard & Requirement: Rainforest Alliance Generic Legality Standard for Processing and Trade VER-23 dated version 15 May 2013, Criterion 2.2: Organization shall develop and maintain an up-to-date documented control system, procedures and/or work instructions to ensure implementation of all applicable CoC standard requirements. OBS issued for: PT. AKN Description of findings leading to observation: Flow chart(s) for production of finger joint and finger joint laminating in PT. AKN (PT Artha Karya Nusa) are not available in The SOP manual for CoC. Observation: The organization should develop flow chart(s) for production of finger joint and finger joint laminating in PT. AKN. OBS 02/15 Reference Standard & Requirement: Rainforest Alliance Generic Legality Standard for Processing and Trade VER-23 dated version 15 May 2013, Criterion 2.5: Organization shall develop training requirements and implement training as follows: a. All applicable staff and workers shall be trained according to the CoC procedures to a degree relevant to the scale and complexity of the system and position; and, b. Records shall be kept to demonstrate training has taken place. OBS issued for: PT. AKN Description of findings leading to observation: PT. AKN works under full supervision of CV. KDU and CV. KDU has the responsibility to develop training requirements and provide training for PT. AKN’s staff. Lack of training is identified in CV. KDU and addressed in NCR 02/15 Since PT. AKN currently does not handle any VLC material, the company currently runs the normal CoC procedure without the need for segregation, thus this issue is not raised as NCR. Observation: The organization should ensure that training needs are fulfilled before PT. AKN starts handling VLC materials. 2.4 Actions Taken by Organization Prior to Report Finalization FME sent additional evidences to RA on 9 October 2015 addressing some potential major NCR. Rainforest Alliance VER-08 15 May 2013 Page 12 3 3.1 AUDIT PROCESS Description of Audit Process The opening meeting started around 13:00 on day 1 (03 March 2015) at KDU office, attended by RA auditor Mr. Arie Soetjiadi, and Organization representative, Mr. Samuel Vinson (general manager), Mr. Eric (finance/accounting), Ms. Nur Asiyah (raw material/inventory), Ms. Rujila (admin), Mr. Doni Winata (IT analyst). RA auditor Mr. Arie Soetjiadi presented a brief presentation regarding the audit, including self-introduction and overview of the audit scope. Subsequently, Mr. Vinson provided brief information regarding the company’s business nature and explained about the overall process of production for both KDU and AKN. After the opening meeting, RA auditor spent about 2 hours to obtain and review documents while asking for some clarifications from Mr. Vinson. The auditor went to KDU processing facility at around 16:00 to make direct field observation and conducted interviews with workers. On the next day (04 March 2015), RA auditor visited AKN office and processing facility and conducted interview with workers and office staff. After lunch, RA auditor went back to KDU office and conducted some follow up interviews with workers at KDU facility, including final document review. The closing meeting started at 16:00 with RA auditor presenting the preliminary findings and ended at 17.00. 3.2 Audit Team Auditor(s) Qualifications, Affiliations Arie Soetjiadi 3.3 Arie Soetjiadi has a master degree in Biology from University of Hohenheim in Germany with Botany and Landscape Ecology as Major. Between 2009 and 2012, he worked as GIZ/CIM Returning Expert for conservation of natural resources in the environmental agency in Balikpapan-East Kalimantan. Arie joined Rainforest Alliance in 2014 as Forest Management and Verification Services Coordinator and is responsible for managing FM and Legality related engagements in South East Asia and South Asia. He also completed NEPCon FSC Lead Auditor Training in 2015 and has been taking part in at least 9 full assessments and audits of Forest Management and Legality verification in Southeast Asia. Audit Schedule Date(s) 03 March 2015 Site(s) KDU - 04 March 2015 AKN, KDU - Rainforest Alliance VER-08 15 May 2013 Main Activities Opening meeting Document review Interview with management staff and workers Site visit to KDU office, storage facilities, production site. Document review Interview with management staff and workers Site visit to AKN office, storage facility and production site. Page 13 3.4 Site visit to KDU storage facilities, production site, packaging site. Closing meeting Sampling* Sub-set number Sub-set type (e.g. FME, processing) # of sites Minimum sampling number Risk Class* # audited 1 Processing/Trader 1 Low Risk 1 1 2 Processing 1 Low Risk 1 1 *Refer to the Appendix for Risk Assessment Describe how the sample was chosen: All sites included in the scope were visited and audited. 3.5 4 4.1 Notes for Next Audit ORGANIZATION INFORMATION Primary Contact for Organization Seeking Verification Primary Contact, Position: Address: Tel/Fax/Email: 4.2 Samuel Vinson, Project Manager Jl. Mayjend Sungkono No. 53, Prambangan, Kebomas Tel: 031 3972903, Fax: 031 3972905, Email: samuel@kdu.co.id / tjingsheng@kdu.co.id Billing Contact Same as shown for primary contact 4.3 Location Where Relevant Records will be kept Same as shown for primary contact 4.4 On-Line Public Information Note: upon Verification, the Rainforest Alliance website posts and maintains details for organizations with the information in the table below at http://www.rainforest-alliance.org Field Contact, Title: (Sales & Marketing) Rainforest Alliance VER-08 15 May 2013 Text Samuel Vinson Has this Information Changed? Yes No Page 14 Address: Tel/Fax/Email/Website: Rainforest Alliance VER-08 15 May 2013 Mayjend Sungkono No. 53, Prambanan, Kebomas, Gresik, Indonesia Tel : +62. 31. 3987886 Fax : + 62. 31. 3987887 Email : sammy_oc@yahoo.com Yes No Yes No Page 15 5 VERIFICATION SCOPE 5.1 Scope Description Scope Item Check all that apply to the Verification Scope Change in Scope (N/A for Assessments) Verification Type: Single Multi-site Primary Activity of the Verification Statement Holder (VSH): Secondary Manufacturer VSH Legal Unit: Business Venture (CV), and Limited Company (PT) Jurisdiction: East Java, Indonesia Number of entities 2 FME 0 Manufacturing/trading entities 2 Comments: 5.2 Site Details: Processing, Trade and Wholesalers Site CV. Kharisma Duta Utama PT Artha Karya Nusa 5.3 Contact (Responsible person, Address,Tel, Fax, Email) Type of Operation Mayjend Sungkono No. 53, Prambanan, Kebomas, Gresik, Indonesia e-mail : KHARISMADUTAUTAMA@yahoo.com Jl. Veteran Segoromadu No. 10, Kebomas, Gresik, Indonesia. Manufacturing facilities and trading Manufacturing facilities. Site Details: Forest Management Enterprises (FMEs) N/A: No FMEs are included in the scope 5.4 Product Group Details Site (name and location) Inputs to Product Groups (species) CV Kharisma Duta Utama, Jl. Mayjend Merbau (Intsia spp.) Sungkono No. 53, Prambanan, Kebomas, Gresik, Indonesia e-mail : KHARISMADUTAUTAMA@yahoo.com PT Artha Karya Nusa, Jl. Veteran Merbau (Intsia spp.) Rainforest Alliance VER-08 15 May 2013 Product Groups Product Type (FSC-STD-40004a) Solid moulding Finger Joint, Finger Joint Laminating W11.8 W9.1 Finger Joint, Finger Joint W9.1 Page 16 Segoromadu No. 10, Kebomas, Gresik, Indonesia. 5.5 Laminating Information on Suppliers NOT Included in the Scope of Verification N/A: there are no verified suppliers. Name and Location PT. Wapoga Mutiara Industries (WMI) PT. Artha Karya Nusa (AKN), remaining raw materials from old warehouse 5.6 Operation Type Primary Manufacturing Secondary Manufacturing Supply Type (Type and Species) Sawntimber – Merbau (Intsia spp.) Verification/Certification Code RA-VLC-006688 Sawntimber – (old stock) Merbau (Intsia spp.) Non-verified materials Flow Chart of Supply Chain Included in the Scope (Required for multi-site verification with more than 2 entities included in the scope). Rainforest Alliance VER-08 15 May 2013 Page 17 Both CV. KDU and AKN follows the same flow chart. Flow charts for production of finger joint and finger joint laminating in PT. AKN are not available at this point (OBS 01/15). 5.7 Organization Background (Optional) CV. KDU is a secondary manufacturer who produces solid moulding exclusively from Merbau (Intsia spp.) and sources 100% of the VLC materials from PT. WMI (RA-VLC-006717). PT WMI itself is a primary manufacturer (Sawmill) who produces Sawntimber and deliver 100% of their output to CV KDU. VLC logs are obtained from PT. Wapoga Mutiara Timber (RA-VLC-006688), and PT. Salaki Mandiri Sejahtera (RA-VLC-006698). Rainforest Alliance VER-08 15 May 2013 Page 18 PT. AKN is a sister company directly under CV. KDU and is a secondary manufacturer who produces finger joint and finger joint laminating from Merbau (Intsia spp.). The raw material is sourced from CV. KDU and from old stock of PT. AKN. Since change of scope audit in 2014, PT AKN is now included into the scope of this verificatiion. CV. KDU has also engaged ETH Enterprise Pte Ltd (RA-VLC-006941) as broker/agent for marketing and sales of manufactured products. APPENDIX I: AUDIT NON-CONFORMANCE FINDINGS Audit Background Audit Period (Date Range Audit Covers): 01 May 2014 - 31 January 2015 Has the management system changed since the previous evaluation: Yes No Yes No If yes, briefly review the changes: Have there been any complaints, disputes, or allegations of nonconformance with the standards raised against the Organization during the audit period: If yes, reference standard and criteria where corresponding findings are found in the report: Note: this section indicates the Organization’s actions to comply with NCRs that have been issued during or since the last audit. Failure to comply with a minor NCR results in the NCR being upgraded to major; the specified follow-up action is required by the Organization or involuntary suspension will take place. Status Categories Closed Open Explanation Organization has successfully met the NCR. Organization has either not met or has partially met the NCR. Check if N/A (there are no open NCRs to review) [MINOR] NCR : 01/14 NCR issued for: Report Section: Rainforest Alliance VER-08 15 May 2013 NC Classification: Major Minor X CV Kharisma Duta Utama Appendix II, 6.1 Page 19 Standard & Requirement: Rainforest Alliance Generic Legality Standard for Processing and Trade VER-23 dated version 15 May 2013, Criterion 6.1 Organization shall include claim information on sales invoices and shipping documents, including the following: d. The quantity/volume and species for each product; e. The Rainforest Alliance verification code (RA-VLO-XXXXXX or RA-VLCXXXXXX). f. A clear indication of which products are verified when multiple items are stated on a document (e.g., indication of “RA VLO” or “RA VLC” per line item) Description of Nonconformance and Related Evidence: Based on CVA in January 2014, the organization has been granted VLC certificate. During change of scope audit in April 2014, the organization have not produced verified products as they have not received verified sawn timber material from WMI. However, auditor found that some of export documents enquired by auditor were stamped by RA verification code. This was not an attempt to represent materials as verified, and was simply a misunderstanding of an employee who stamped documents for auditor review. Therefore and NCR is issued. Corrective Action Request: Timeline for Conformance: Evidence Provided by Organization: Organization shall implement corrective actions to demonstrate conformance with the requirement(s) referenced above. Note: Effective corrective actions focus on addressing the specific occurrence described in evidence above, as well as the root cause to eliminate and prevent recurrence of the nonconformance. By the next annual surveillance audit - Sales (commercial) invoice No: 027/INV-EXP/KDU/I/2015 Packing list No: 027/PL-EXP/KDU/2015 Nota Pelayanan Ekspor (NPE) No: 011970/WBC.10/KPP.MP.01/2015 Pemberitahuan Expor Barang (PEB) No Pengajuan: 070000000931-20150126-001032 Bill Of Lading No: OOLU2556946920 SOP Manual for CoC (01/KHARISMA DUTA UTAMA/CoC/III/2014) Findings for Evaluation of Evidence: Auditor found sales invoice or any other attached shipping documents (Packing List, Bill of Lading, Nota Pelayanan Eskpor/NPE, Pemberitahuan Ekspor Barang/PEB) with VLC claim do not contain RA VLC Code (RA-VLC-006775). Species is incorrectly listed on the Packing List as Merbau decking profile. Though the NCR 01/14 raised in Change of Scope audit 2014 dealt with a different issue, non-conformance found during surveillance audit 2015 is evaluated against the same Criterion 6.1. Thus this NCR cannot be closed and upgraded into a MAJOR. NCR Status: Comments (optional): OPEN Prior to reinstatement of the verification statement Rainforest Alliance VER-08 15 May 2013 Page 20 [MINOR] NCR : 02/14 NCR issued for: NC Classification: Report Section: Appendix II, 7.3 Standard & Requirement: Rainforest Alliance Generic Legality Standard for Processing and Trade VER-23 dated version 15 May 2013, Criterion 7.3 Major Minor X CV Kharisma Duta Utama Organization shall have procedures in place to ensure and demonstrate submission of all Rainforest Alliance claims to Rainforest Alliance for review and approval prior to use. Description of Nonconformance and Related Evidence: KDU has not yet obtained VLC however they already prepare procedure for VLC Logo and Marking Approval in their Manual of CoC system section 4.7. Under this SOP, they acknowledged the necessity to have approval from Rainforest Alliance prior to use. However, during change of scope audit, the form of logo and marking approval from RA was not available. Therefore, an NCR is issued.. Corrective Action Request: Timeline for Conformance: Evidence Provided by Organization: Organization shall implement corrective actions to demonstrate conformance with the requirement(s) referenced above. Note: Effective corrective actions focus on addressing the specific occurrence described in evidence above, as well as the root cause to eliminate and prevent recurrence of the nonconformance. By the next annual surveillance audit - Findings for Evaluation of Evidence: SOP Manual for CoC (01/KHARISMA DUTA UTAMA/CoC/III/2014) Sales (commercial) invoice No: 027/INV-EXP/KDU/I/2015 On site observation Interview with management staff CV. KDU does not use any VLC claim in any public documents. VLC claim is used in internal documents (such as sales summary) and informally through email correspondence to their trading agent (ETH). Auditor did not find any use of RA logo in any documents or products. CV. KDU doesn’t not conduct any promotional activity on their own. NCR Status: The manual for CoC prescribes the necessity to have approval from Rainforest Alliance prior to any trademark use. The form for RA approval is provided but remained blank, since the management staff are aware that VLC claim is allowable in business to business only and logo use is not allowable in any case. CLOSED Comments (optional): [MINOR] NCR : 03/14 NCR issued for: NC Classification: Report Section: Appendix II, 10.2 Rainforest Alliance VER-08 15 May 2013 Major Minor X CV Kharisma Duta Utama Page 21 Standard & Requirement: Rainforest Alliance Generic Legality Standard for Processing and Trade VER-23 dated version 15 May 2013, Criterion 10.2 Prior to being admitted as a site within the scope of the verification, the Verification Statement Holder designated auditor shall carry out an initial audit of each site to ensure that it complies with all the requirements of the applicable SmartWood verification standard. Description of Nonconformance and Related Evidence: Based on interview with PIC, the initial audit for AKN has been conducted by KDU, however the initial audit report is not available as evidence, hence and NCR is issued. Corrective Action Request: Timeline for Conformance: Evidence Provided by Organization: Findings for Evaluation of Evidence: NCR Status: Organization shall implement corrective actions to demonstrate conformance with the requirement(s) referenced above. Note: Effective corrective actions focus on addressing the specific occurrence described in evidence above, as well as the root cause to eliminate and prevent recurrence of the nonconformance. By the next annual surveillance audit - Internal audit report, dated on 02 July 2014 Internal audit report, dated on 09 July 2014 SOP Manual for CoC No: 01/KHARISMA DUTA UTAMA/CoC/III/2014 CV. KDU has conducted internal audit on 02 July and 2014 and 09 July 2014 to evaluate both KDU and AKN. The internal audit report form is prescribed in the SOP manual, and the report identified non-conformances and suggested corrective actions to be taken with a specific timeline. The SOP manual for CoC stipulates that internal audit is to be conducted at least once per annum, but can be conducted more than once if required. CLOSED Comments (optional): [MINOR] NCR : 04/14 NCR issued for: NC Classification: Report Section: Appendix II, 1.2 Standard & Requirement: Rainforest Alliance Generic Legality Standard for Processing and Trade VER-23 dated version 15 May 2013, Criterion 1.2 Major Minor X PT Artha Karya Nusa Income from wood and wood products sales shall be declared according to the applicable legislation, and income tax shall be paid in full within required timelines. Description of Nonconformance and Related Evidence: AKN as sub contractor of organization (KDU) also keeps payment receipt of some taxes as follows: - PPh (Pajak Penghasilan/PPh) pasal 21/26 (Nihil) for 2012 has been reported on 21 Jnuary 2013 (S01004538/PPH2109/WPJ.24/KP.0403/2013), PPN (Pajak Pertambahan Nilai) masa PPN and PPnBM has been reported on 31 January 2013 (S01006215/PPN1111/WPJ.24/KP.0403/2013). PPh Badan for 2012 (pasal 25) was paid on 10 December 2012 (Rp 1,769,000), NPWP: 02.713.701.7.612.000. Rainforest Alliance VER-08 15 May 2013 Page 22 - PPh Badan for 2012 (pasal 29) was paid on 29 April 2013 (Rp 5,081,850), NPWP: 02.713.701.7.612.000. The payment receipt of PBB for AKN was not available for review by auditor, therefore an NCR is issued. Corrective Action Request: Timeline for Conformance: Evidence Provided by Organization: Findings for Evaluation of Evidence: Organization shall implement corrective actions to demonstrate conformance with the requirement(s) referenced above. Note: Effective corrective actions focus on addressing the specific occurrence described in evidence above, as well as the root cause to eliminate and prevent recurrence of the nonconformance. By the next annual surveillance audit - Surat Setoran Pajak/SSP PPh 29 on CV. KDU for the year 2013, dated on 02/04/2014 - Surat Pemberitahuan/SPT PPh 29 on CV. KDU for the year 2013 - Surat Setoran Pajak/SSP PPh 29 on PT. AKN for the year 2013 - Bukti Penerimaan Negara/BPN (Receipt of State income) on PT. AKN for the year 2013, dated on 28/04/2014 - Proof of payment of PBB for CV. KDU 2013 (paid in 2014) - Proof of payment of PBB for PT. AKN 2013 (paid in 2014) - Proof of payment of PBB for PT. AKN 2012 (paid in 2013) Auditor was presented with authentic latest proof of payment of PPh 29 (Income tax for Business entity) and proof of payment of PBB (Land and Building Tax) for both KDU and AKN. The proof of payment for PPh 29 is on SSP,SPT, or BPN and all documents are found to be consistent PPh 21 (income tax for employee) in this case were not reviewed as this is the responsibility of the employees. NCR Status: Authentic proof of payment of the latest Land and building tax (PBB) and the outstanding PBB payment (subject to NCR 04/14 in the change of scope audit 2014) were also presented to the auditor CLOSED Comments (optional): Rainforest Alliance VER-08 15 May 2013 Page 23 Rainforest Alliance VER-08 15 May 2013 Page 24