Producing World Class Quality Cables in Indonesia
Owned by CCM Group

Founded in year 1995
Formerly joint venture with
BICC Cables & BICC General Cables
Now 100% Owned by CCM Group
Accredited to ISO 9001:2000 by SAI Global
Producing:
•
•
Energy Cables (Power,
Control And Instrument
Cables
Optical Fibre Cables

C OMPANIES O F C CM G ROUP
SHOES & APPAREL TRADING CONTRACTING
- Berca Mandiri Perkasa, PT
- Altrak 1978, PT
- Sarana Aircon Utama, PT
- Kentjana Sakti Indonesia, PT
- Berca Hardayaperkasa, PT
- Infokom Internusa, PT
- Hewlett Packard Berca Servisindo
- Berca Indonesia, PT
- Dharma Perkasa Sakti, PT
- Berca Cakra Teknologi, PT
- Yamateka Berca Indonesia
-Berca Schindler Lifts, PT
- Sicamindo, PT
- Berca Niaga Medika, PT
PROPERTIES
- Cipta Cakra Murdaya, PT
- Karunia Paramita Propertindo, PT
- Jakarta International Expo, PT.
- Jakarta Land, PT.
- Metropolitan Kentjana, PT.
- Hardaya Widya Graha, PT
- Antilope Madju Puri Indah, PT
- Sekman Wisata
- Bali Propertindo
- CCM Propertindo, PT
INFRASTRUCTURE ENGINEERING
-
- Abdibangun Buana, PT.
- ABB Sakti Industry, PT.
- ABB Transmission & Distribution
- Balfour Beatty Sakti Indonesia
- Hume Sakti Indonesia, PT
- Beton Megah Perkasa Sakti, PT
- Karunia Berca Indonesia, PT
- Fuji Dharma Electric, PT
- Mecoindo, PT
- Amec Berca Indonesia, PT.
BICC Berca Cables, PT
CHINA OPERATIONS
- Topspeed International, Inc.
- Super Delight Overseas, Inc.
- Golden Miles
- Better way Holding PTE, LTD.
- Frolic Pacific Footwear
Companies
PHILIPPINES OPERATIONS
- Black Cat International Pte, Ltd
USA OPERATIONS
- Kinkosha, Inc. - Kinasha,Inc
- Taraca Pacific, Inc. - Koswood,Inc
- Hardaya Aneka Shoes Industry, PT
(HASI)
- Hardaya Shoe Component, PT
- Nagasakti Paramashoes Industry, PT
- Berca Sportindo, PT
- Berca Indosports, PT
- Allsport 1978, PT
- Trigoldenstar Wisesa, PT
- Indosports Jaya, PT
WOODBASED INDUSTRIES
- Intracawood Manufacturing, PT
- Harfit International, PT
- Bina Balantak Raya, PT
- Intraca Hutani Lestari,
- Dwihutani Fitribhakti Sulteng, PT
SINGAPORE OPERATIONS
- Hardaya Equipment PTE, LTD.
- Berca International PTE, LTD.
- Trans Asian Engineering PTE, Ltd
AGRO BUSINESS
- Hardaya Inti Plantation, PT
- Sebuku Inti Plantation, PT.
- Sebaktis Inti Lestari, PT

To delight our customers throughout their business association with us by giving them Total Quality
Excellence of product, service and reliability which meets their expectations in every respect, so we can provide value superior to that which can be obtained anywhere else.
To grow our business by striving to be the highest quality and the most efficient cable manufacturer in the region, thus generating the necessary income to satisfy the aims and aspirations of our customers, shareholders, employees, and the community in which we operate.

BICC BERCA Cables’ goal is to become the leading cable company in
Indonesia and to maintain its position as a world class quality cables manufacturer. We will achieve this by:
Providing quality products and services which meet customers’ requirements 100 % of the time, on time.
Managing through the involvement of all employees.
Ensuring an ongoing commitment to quality improvement.
Adopting a “right first time” attitude to every activity.
Implementing and improving our quality system in compliance with the highest quality management standards.
Developing all personnel through training at all levels of our operations.
Our objective is to ensure that our customers have complete confidence in BICC BERCA Cables.

-~ ERTI ICAT
I
This is to certify that:
PT~ BICC BER'CA Cables
CCM Industrial Estate JI. Raya Serang Km 28,5 Balaraja Tangerang BANTEN 15610
INDONESIA operates a
OCCUPATJONAL IHEALTH & SAFETY MANAGEMENT SYSTEM which complies with the requirements of
OHSAS 18001 :2007 for the following scope
The design and manufac.,iure of energy cables and optical fibre cables.
Certificate No: OHS21575
Issued: 31 May 2013
Expires: 30 May 2016
Originally Certified: 31 May 2013
Current Certification: 31 May 2013
Samer Chaouk
Head of Policy, Risk and Certification
•
JAS~ANZ r---.-----,
-L .
Paul Butcher
Global Head -Assurance Services
OHSAS 18001 www.JAS-ANZ.ORGIREGISTER
Registered by:
SAl Globa) CertillcatiO/1 Servlces Ply lid (ACN lOS 716 669) 286 Su$.S9x Sireet Sydney NSW 2000 AU'iral,a wnh PT SAl Global
Indonesia Graha lskandarsyah 41hft JI Iskandarsyan Raya No. 86 C Kebayoran Bar\J Jakana 12\60 IndoneS'a I"SAI Global") and subjacllO me SAl Global Terms arId Conditions for Certd,calion While all due care and skill was exerCised in carrying culm,s assessment, SAl Global accepts responsibility only jor Pfove" negligence This oerMcate remains tM property of SAl Global and ",,",sl be returned to SAl Global upon Its request To venfy fhat thl' oenificale is current please refer to SAl G!OllaI On-Line Ce.1I~callon regls,e, al htlp'llwww S3lolobal com
8
SAl GLOBAL
IVPRDV. 'N,a~M INSI>IRl.

All material received subject to incoming inspection

by

International Electrotechnical Commission
Deutsches Institut für Normung e.v
Standard Telecommunications
British Standard
American Standard Society for Testing and Materials.
Insulated Cable Engineers Association (formerly IPCEA).
Japanese Industrial Standard
National Standard Indonesia
Australian Standard
Indonesian Government Electrical Company Standard
National Electrical Manufactures Association
Underwriters Laboratories
Verband Deutscher Elektrotechniker

WIRE DRAWING
Copper or
Aluminium
Power Cables
STRANDING
Copper or
Aluminium
BUNCHING
House wiring
Control cables
INSULATION
CORE READY

• Machine: SICTRA - Italy
• Capacity:
⌦ 10 tones / 8 hr ( Cu )
⌦ 6 tones / 8 hr ( Al )
8 mm
Dia
Ro d
• Features:
⌦ Dual Lines ( Al )
⌦ Continuos Annealing ( Cu )
⌦ Quick change system
Capsta n
Capsta n
Di e Capsta n
Require d
Wire
Capsta n
Wire
Drawing
Strandin g
Bunchin g
Insulatio n
Curin g

Cu Copper
N Cable with sheath
Copper
N…A Cable without sheath
Aluminium
NF
AL
NA
NA…A
NFA
Twisted Cable
Aluminium
Cable with sheath
Cable without sheath
Twisted Cable

Conductor
Machines:
POURTIER - France
NORTHAMPTON - England
Features:
Circular Stranded & Compacted
Conductor
Up to 1000 mm 2
Sector Shaped Conductor
Up to 300 mm 2
Core Laying Up
- Control Cable
Water Blocking Tape Applicator
Wire Drawing
Stranding
Bunching
Curing

Shape Nomenclature re rm f sm
Description
Round Solid
(padat bulat)
Round Stranded
(Pilin bulat)
Flexible
Sector Stranded
(Pilin bentuk sector)

EC Stranding Process

Bunching Process

Insulation
RAW MATERIAL
+
COLOUR
Conductor
Extruder
Cross Head
Insulation Thickness
Conductor
Machines:
PVC: DE ANGELI (Italy)
PVC: NOKIA (Finland)
XLPE: NOKIA (Finland)
Features:
On Line Thickness Control
Spark Tester/Pinhole Monitoring
PVC : Up to 800 mm 2
XLPE : Up to 500 mm 2
Wire Drawing
Stranding
Bunching
Insulation Curing

Machines:
NOKIA - Finland
Features:
Continuous Dry Curing & Cooling
Heat treatment
On line thickness Control
From 6.0 kV to 150 kV
From up to 800 mm 2
Conductor
Inner Semi Conductor
Insulation
Outer Semi Conductor
Wire Drawing
Stranding
Bunching
Insulation Curing

PVC
XLPE
PE
* 1 st Y in the type designation
Y*
2X
2Y*

CORE
Armouring
Laying Up
Screening
Bedding
Over
Sheathing
Finished
Cable

PVC Insulation
Cores
2
3
4
5
> 5
System “I”
-
Green/Yellow-Blue-Black
Green/Yellow-Blue-Black-Yellow
Green/Yellow-Blue-Black-Yellow-Red
Black with white number printing
System “O”
Blue-Black
Blue-Black-Yellow
Blue-Red-Black-Yellow
-
XLPE Insulation
Cores
1
2
3
4
5
> 5
Colour
Natural
Red-Blue
Red-Yellow-Blue
Red-Yellow-Black-Blue
Red-Yellow-Black-Blue-Green
Black with white number printing
* Other colour identification can be provided upon request

Machines:
POURTIER - France
Features:
U Stationary Pay-off Supply
U Automatic Wire Tension Control
Cu wire
Screened
Core

NOMENCLATURE OF METALLIC SCREEN
Copper tape
CTS
S
Copper Tape Screen
Single Core
Copper Wire
Lead Sheath
Corrugated Aluminium sheath
SE
CWS
C
CE
K
LS
KL
ALCA
Multi cores
Copper Wire Screen
Single Core
Multi cores
-
Lead Sheath
-
Aluminium Caruggated

Screening Process

Machines:
POURTIER - France
Features:
Back Twist System
Pre-Spiraled Laying-Up
Automatic Core Position Detector
Cabling Point
Die
Laying Up
Bedding
Lead Sht.
Armouring
Sheathing

Laying up Process

Layed Up
Cable
Extruder
Cross Head
Bedding (PVC)
Machines:
DE ANGELI (Italy)
Bedding
NOKIA (Finland)
Features:
Automatic Thickness Control
Spark Tester/Pinhole Monitoring
Laying Up
Bedding
Lead Sht.
Armouring
Sheathing

PVC
PE
* Next Y in the type designation
Y**
2Y**

Bedding Process

Lead Sheath
Solidified Lead
Sheath on cable
Lead Melt
Pot
400°C
Die Block
Floor Level
280 °C
370 °C
Machine:
FOLKE SANDELIN - Sweden
Capacity:
Melting Pot: 10 tones
Range Diameter: Up 110 mm
Features:
⌦ Resistance to Chemical, Oil &
Water
Laying Up Bedding
Lead Sht.
Armouring Sheathing

Armouring
Machine:
POURTIER / France
Features :
Stationary pay-off supply
Wire tension control
Galvanized Steel
Wire
Lay Plate
Die
Laying Up Bedding
Lead Sht.
Armouring Sheathing

Armouring Process

NOMENCLATURE OF METALLIC SHEATH
Lead sheath
Corrugated AL
K or LS
KL or ALCA
NOMENCLATURE OF ARMOUR
Double Tape
Flat Wire
Round Steel Wire
Round Aluminium Wire
Corrugated
Steel Tape
Stainless Steel Tape
Aluminium Tape
B or DSTA
FGb or SWA
R or RGb or SWA
R or AWA
StCA
SStCA
KL or ALCA

Machine:
DE ANGELI (Italy)
NOKIA (Finland)
Armoured
Cable
Features:
Automatic Thickness Control
Spark Tester / Pinhole Monitoring
Two Side Embossing
Capability to extrude PVC, PE & LSF
Extruder
Cross Head
Embossing
Laying Up
Bedding
Lead Sht.
Armouring
Sheathing

Over Sheathing Process

Nomenclature of sheath ( NON METALLIC SHEATH)
PVC
PE
* Next Y in the type designation
Y**
2Y**

by

+

We use Worldwide Fiber as Corning
2

Fiber
Machine: Tensor (Canada)
Process speed 1000 mpm
Fast curing rate (double UV lamp)
Fully controlled curing fiber
Colored fiber
DIE

OF Coloring Process

• Material: DSM Ink - made in USA (or others)
• Advantage: Safe from cancer
– Different from Herkula inks used by other companies. Herkula uses NVP additive which is potentially cancerous to Operators and Cable-
Installers (contractors).

Machine: Rosendahl (Austria)
High speed process
Fully controlled machine
Double take up
PBT
Fiber inside tube
Cooling
Fiber Pay-off

OF Tubing Process

Material: PBT - Huls Vestodur (Germany) (or others)
Advantages:
– Water resistant
– More impact resistant
– More crush resistance

Latest Machine from Tensor (Canada)
Advantages:
Long S-Z strander
216 fiber capacities (double layer design)
12 bobbin pay off clock wise cable bundle anti - clock wise taping

OF Stranding Process

having more turns:
Higher impact resistance
Higher tensile strength
Higher crush resistance
High process speed

Machine: Rosendahl (Austria)
Fully controlled machine
Material:
Polyethylene (LLDPE, LDPE, MDPE, HDPE)
Polyamid (Nylon)
PVC
Armoring
PE or others
Forming
Cooling
Core Cable
Labeling

OF Sheathing Process

Wrapping Tape
Filler
Water Blocking Tape
Ripcord
Aluminium Tape
Outer Sheath
Bearer
Optic Fibre
Loose Tube
Tubing Gel
CSM
Interstitial Gel
Strengthener Elmt.

Wrapping Tape
Filler
Water Blocking Tape
Ripcord
Aluminium tape
Outer Sheath
Optic Fibre
Loose Tube
Tubing Gel
CSM
CSM Oversheath
Interstitial Gel
Strengthener Elmt.

Wrapping Tape
Filler
Water Blocking Tape
Ripcord
Aluminium tape
Inner Sheath
Outer sheath
Optic Fibre
Loose Tube
Tubing Gel
CSM
CSM Oversheath
Interstitial Gel
Corrugated Steel Tape
Strengthener Elmt.

Physical dimensions Finished
Cable
Type test as requirement
Customers witness test
Test certificates are issued
Final Testing

Cut cable into the required length by customer
Wind the correct length on to wooden drums
Make sure “On-Time” delivery for customer
Final Test
Despatch
Winding

Preparation for Hot Set Test

Tensile Strength Test

Insulation Dimension Test

Conductor Resistance Test

Wire Diameter Test

Screening Dimension Test

Capacitance Test

Attenuation Test

Mechanical Test Monitoring

Mechanical Test Unit

Loading Activity
LV Cables NFA2X-T 3x70 + 50 mm 2
Customer PT. PLN East Java

LV Cables NFA2X-T 4x25 mm 2
Customer PT. PLN East Java

MV Cables NA2XSEYBY 3x240 mm 2
Customer PT. PLN Dist Jaya & Tangerang

HV Bare Conductor ACSR Gannet
Customer PT. Balfour Beatty Sakti

HV Bare Conductor ACSR Gannet
Customer PT. Balfour Beatty Sakti

Customer
EXPORT MARKET
Type   &   Size
Eberhardt Martin,   South
Africa
ABC   2x25   mm2,   ABC   3x35 ‐ 95+54.6
mm2
Sample   Cable
Dubai   Cables Cu/XLPE/SWA/PVC   4x25 ‐ 35   mm2

Customer
EXPORT MARKET
Type   &   Size
Alderley FZE,   Dubai 1Px1.5
mm2,   Armoured,   overall   screnned,
Grey   Outersh
2P ‐ 6Px1.5
mm2,   Armoured,   individual&overall   screnned,   Grey   Outersh
Sample   Cable

PLN
INDONESIAN MARKET
Customer Type   &   Size Sample   Cable
NA2XSEYBY   12/20   kV   3x240   mm2
NFA2X   2x10   mm2,   3x70+50   mm2

INDONESIAN MARKET
Customer
Cikarang Listrindo
Type & Size
NA2XSEYBY 12/20 kV 3x300 mm2
Sample Cable
Salamander Cu/XLPE/OS/FR LSOH/SWA/FR
LSOH 1P-12Px1.5 mm2
Cu/Mica/XLPE/OS/FR LSOH/SWA
/FR LSOH 12Tx1.5 mm2
Cu/XLPE/IS/OS/FR LSOH/SWA/FR
LSOH 2Px1.5 mm2

INDONESIAN MARKET
Sample Cable Customer
Berca Mandiri
Perkasa
Type & Size
NYA 2.5-6 mm2, NYM 3x1.5-10 mm2, NYY 1x16-400 mm2, NYY
4x16-240 mm2, NYFGbY 4x16-300 mm2
Balfour Beatty Sakti ACSR Zebra, T-ACSR, ACSR
Gannet
Phanindo Mitra
Abadi
NA2XSY 12/20 kV 1x500 mm2

Mining & Electric Exhibition

Pameran Potensi 60 Th
Indonesia Merdeka

Pameran Potensi 60 Th
Indonesia Merdeka