U.S. Defense Modernization Readiness Now and for the Future Aerospace Industries Association 1000 Wilson Boulevard, Suite 1700 Arlington, VA 22209-3928 703-358-1000 www.aia-aerospace.org A Report and Recommendations Prepared by the Aerospace Industries Association April 2008 An AIA Report and Recommendations: U.S. Defense Modernization Readiness Now and for the Future This study was produced under the direction and leadership of the Aerospace Industries Association’s National Security Council and the Defense Policy and Budget Committee. Introduction: Defense Budget Challenges Ahead The Aerospace Industries Association is deeply concerned that three ongoing developments within the defense budget will give U.S. decisionmakers far less latitude and flexibility to respond to long-deferred defense modernization and recapitalization needs and requirements. They are: Inexorable growth in operations and maintenance costs. Rising personnel expenditures, including future costs of recent increases in active duty end strength. Simultaneous needs for reset and recapitalization. These three developments, working in combination, will require the next U.S. administration to carefully formulate a national strategy for sustained, adequate and balanced resourcing for national defense capabilities. We present here an AIA Report on U.S. Defense Modernization, a study and recommendations based on our analysis of this important national security matter. U.S. Defense Modernization “Modernization of key national defense capabilities will require a generationlong national security investment strategy providing sufficient and stable resourcing to recapitalize all defense sectors, including aerospace.” The preamble to the U.S. Constitution declares that one of the fundamental purposes for which our form of government was adopted is “to … provide for the common defense.” The world of the 21st century is increasingly dangerous — no nation can isolate itself from the expansive set of threats emanating from around the globe. Consequently, our national defense must be an abiding concern and funding priority in the years ahead. For several generations America’s national security has depended on sustained military superiority. Whether monitoring suspected terrorist camps, moving relief supplies to disaster areas or enforcing no-fly zones, the United States has long relied on possessing the world’s most advanced aerospace systems. Manned flight was invented here, and air power is now an enduring national asset. That asset, however, is now in serious danger. Across the fleet, aircraft are aging as never before. All of our military services are in need of modernization and recapitalization as a result of deferred procurement following the fall of the Soviet Union. But the need is particularly acute for the air arms of our military forces. Emerging national security challenges of the 21st century require renewed national focus on the relevance of air power and attention to accomplishing long-delayed defense modernization. Upgrading key national defense capabilities and maintaining readiness will require a generation-long national security investment strategy that provides sufficient and stable levels of resources to enable the recapitalization of all our defense sectors, especially aerospace. At the same time, the political inheritance of the next administration will be the Global War on Terrorism (GWOT) and the need to continue devoting sufficient resources to prevail in that conflict. Given the likelihood of a growing competition for national security resources, it is critical that defense decisionmakers understand the nature of the crisis and accept the implications that future resource decisions will have on the totality of the U.S. defense establishment and the defense industrial base that supports it. The forthcoming resource competition will pose critical defense policy and planning choices for the next administration. The United States has a long history of demonstrated ability to fund defense at much higher levels than its current 4 percent share of Gross Domestic Product (GDP). However, federal deficits, growing entitlement programs, pent-up demand for other domestic spending and the cost of the GWOT will place increased pressure on future defense spending. Indeed, there could be domestic political pressures to level off, if not pull back, defense spending as U.S. involvement in Iraq is reduced. In a larger sense, national budgetary forces are present that, if not addressed, will structurally inhibit our ability to effectively supply the modernized military equipment essential for maintaining our technological advantage over the long term. AIA is deeply concerned that three ongoing developments within the defense budget will give U.S. decisionmakers far less latitude and flexibility to respond to long-deferred aerospace modernization and recapitalization needs and requirements. The three are: I nexorable growth in operations and maintenance costs. ising personnel expenditures, including R future costs of recent increases in active duty end strength. imultaneous needs for reset and S recapitalization. These three developments, working in combination, will require the next administration to carefully formulate a national strategy for sustained, adequate and balanced resourcing for national defense capabilities. AIA believes that while the investment resources proposed in the fiscal 2008-2013 Future Years Defense Program (FYDP) represent a modest start towards assuring future national security needs, the FYDP itself doesn’t effectively address growing structural challenges within the U.S. defense budget or the mounting modernization and recapitalization bills coming due as a result of years of deferred investment. During the past 45 years, investment spending has gone through peaks and valleys — exhibiting a cyclical pattern largely consistent with that of overall defense spending. Twice during this period investment spending has dipped significantly — with the end of the Vietnam War and the end of the Cold War. These were periods in which defense spending also fell in real terms. Investment spending rose during the late Cold War years of the 1980s and post-9/11 period as defense spending itself was increased and sustained politically. Despite recent increases, base budget procurement is still running well below the historic averages shown prior to the end of the Cold War (see Figure 1 and Table 1). The procurement account dropped in real terms for a 12-year period between fiscal 1986 and fiscal 1997, only to slowly rise again beginning in fiscal 1998. Since then, there have been moderate increases in investment spending, heavily influenced recently by growth in RDT&E and transformational programs. These increases — while welcome — have come against a smaller investment spending base that has not kept up with long-term recapitalization demands. Congressional Budget Office analysis indicates the need for steady procurement funding of $120–150 billion per year, in constant dollars, to modernize the current force. While the investment accounts have been increasing, procurement is still well below the required level and comprises only about 20 percent of the defense budget. There still is much catching up to do that will require additional resources well above the current level. This brief analysis underscores that the health of investment spending is highly dependent on the overall level of defense spending. It is our view that the next administration must be much more aggressive in bolstering out-year defense funding projections, which have been constrained to meet tax policy and deficit reduction objectives at the expense of defense modernization requirements. “DoD requires steady procurement funding of $120–150 billion per year, in constant dollars, to accomplish modernization of the current force.” Now is the time to stabilize defense spending and the investment portfolio and focus on modernization and recapitalization for the future. The next administration should focus priority attention on this issue and also show increased diligence in addressing the resource challenges within the defense budget that could negatively impact force modernization. Funding Challenges for Defense Modernization Even if the country were to increase defense spending, the next administration will have to address emerging resource challenges internal to the DoD budget. Several ongoing trends portend an historic and critical shift in DoD’s spending priorities and, ultimately, the size and composition of the defense investment portfolio. They must not be permitted to cascade uncontrollably to the point that they inhibit our ability to sustain a robust defense acquisition program and a responsive industrial base. The fact is, however, that these trends are already observable. Funding for investment is gradually being squeezed from the baseline defense budget as military personnel and operations and maintenance costs take an increasing share of defense resources. By 2013, over a 25-year period, the operations and support element of the budget will have more than doubled — faster than the growth in the defense budget itself. In contrast, investment will increase by slightly more than 50 percent, well below the growth path of the general budget. These growth trends translate into a structural shift in which investment will decline to only 35 percent Figure 1. DoD Investment Funding in Constant FY2008 Dollars, Excluding GWOT Supplementals Procurement RDT & E Korean War 250 9/11 200 Reagan Era Buildup WWII F Y Vietnam 150 Post-Cold War Deferred Procurement 0 8 $ 100 B 50 08 05 FY 02 FY 99 FY 96 FY 93 FY 90 FY 87 FY 84 FY 81 FY 78 FY 75 FY 72 FY 69 FY 66 FY 63 FY 60 FY 57 FY 54 FY 51 FY 48 FY FY FY 45 0 Source: Office of the Under Secretary of Defense (Comptroller), National Defense Budget Estimates for FY2008, March 2007, Table 6-8, pp. 113-115. GWOT Supplementals are excluded. of the defense budget by 2013, well below the 41 percent level of fiscal 1988 (see Table 2). defense plans and in budget guidance to the next Quadrennial Defense Review (QDR). This isn’t a mere percentage shift. It translates into tens of billions of dollars migrating from the investment portfolio into operations and support (O&S) costs. These trends suggest an ongoing, permanent change in composition of the defense budget, one in which operations and support consumes an ever-increasing share of the defense budget. Continuing this trend beyond current projections will make it even more difficult for defense planners to adequately resource the investment spending upon which our military superiority and technological edge depends. The next administration should address this serious future resource challenge in developing long-range The United States cannot afford to pull back investment spending as it has done during past postwar defense drawdowns — the nature of the security environment strongly mitigates against taking such a risk during what may be a generation-long war on terrorism. Instead, the next administration should seek to reform DoD business management practices and processes to ensure that they support, rather than compete with, long-range defense modernization and recapitalization requirements. Inexorable Growth Trends in Operations and Maintenance (O&M) Costs. For more than 40 years we have seen steady growth in defense O&M costs above the rate of inflation, despite continued efforts of several administrations to constrain that growth (see Figure 2). Future sources of further O&M cost growth include rapid escalation in health care costs, growth in non-capital purchases (supplies and material, energy, facilities and equipment repairs), installation O&M backlogs, improved pay for DoD civilians, O&M costs associated with growth in active duty end strength and funding for equipment reset. Left unchecked, these inexorable O&M growth trends will generate more funding demands than the current FYDP can support. Therefore, unless the defense top line rises accordingly, funding will likely have to migrate from materiel investment to O&M to cover the cost growth. AIA believes that the next administration, in order to minimize pressures on the investment portfolio, must make a dedicated effort to contain O&M costs and eliminate the root causes of O&M cost growth above the rate of inflation. A concerted effort should be made to develop a long-term plan to reduce O&M costs by a few percent annually by promoting DoD-wide management efficiencies (including expansion of competitive sourcing, performance-based logistics, performancebased agreements, service contracting, more energyefficient systems, etc.) and adopting more integrated supply chain management. For example, DoD studies indicate that sustainment accounts for up to 75 percent of a weapon system’s life cycle cost and that broadly applying government/industry partnerships integrating cost containment principles across all phases of weapon system life cycles could reduce O&M costs by at least 20 percent. Rising Personnel Expenditures. The recent decision to increase the active duty end strength of the Army and Marine Corps through fiscal 2012 (65,000 and 27,000, respectively) was largely related to the increased operating tempo in the wars in Iraq and Afghanistan. The number of Army Brigade Combat Teams (BCTs) will increase from 42 to 48 and Marine Expeditionary Forces (MEF) will grow from 2.5 to 3.0 balanced MEFs. The Congressional Budget Office (CBO) estimates the total incremental cost of the end-strength increase between fiscal 2007 and fiscal 2013 as being $108 billion above previously planned levels (see Table 3). CBO also identified the overwhelming majority — more than 75 percent — of the costs as unrelated to the investment portfolio (military personnel, O&M, military construction and family housing). For this reason, the fiscal 08-13 FYDP was increased to accommodate these end-strength costs. Without such an increase, the modest investment growth path that was laid out could not have been sustained. Table 1. FY1965–2010 Investment Spending, in Billions of Constant FY08 Dollars FY 1965 FY 1970 FY 1975 FY 1980 FY 1985 FY 1990 FY 1995 FY 2000 FY 2005 FY 2010 Procurement 87.5 89.8 56.5 77.7 162.5 114.9 55.4 65.4 103.7 110.0 Proc as % DoD 23.2% 20.4% 16.6% 21.0% 30.2% 24.2% 15.1% 17.7% 19.6% 22.1% End-strength increases bring RDT&E 37.9 36.0 29.0 29.8 54.0 52.8 44.6 46.3 74.1 73.8 with them the added costs of RDT&E 10.0% 8.2% 8.5% 8.0% 10.0% 11.1% 12.2% 12.6% 14.0% 14.8% as % training, health care and force DoD modernization associated with the Invest125.4 125.8 85.5 107.5 216.5 167.7 100.0 111.7 177.8 183.8 expansion of the force. These costs ment $B are “must pay” bills and, unlike DoD 377.3 440.0 339.8 369.4 538.1 474.5 366.1 368.7 528.8 498.0 procurement and RDT&E, are not Total $B as amenable to annual funding Invest33.2% 28.6% 25.2% 29.1% 40.2% 35.3% 27.3% 30.3% 33.6% 36.9% ment % adjustments. Consequently, the DoD decision to increase active duty Source: Office of the Under Secretary of Defense (Comptroller), National Defense Budget Estimates for end strength carries with it added FY2008, March 2007, Table 6-8. long-term cost burdens if the DoD top line is not sustained or increased — additional end strength ultimately Table 2. Operations and Support Versus Investment as Percent of DoD Budget translates into an increase in fixed personnel costs in the form of pay and benefits. These increased FY2008 FY2013 costs must be accommodated via an increasing top Budget Category FY1988 Request Projection line in order to preclude erosion of investment and, DoD Budget Total $283.8B $483.2B $548.5B hence, creation of a hollow force. Military Personnel 76.6 118.9 145.2 In a volunteer military system, raising and sustaining larger military forces is more expensive than in the past. Even after recent increases, however, we currently have a much smaller military than those that fought in WWI, WWII, the Korean War, the Vietnam War, the Cold War and even the Gulf War. To counter the dangers of the 21st century with highly capable but historically smaller forces, the U.S. military must be equipped with modern hardware that multiplies their force effectiveness and provides greater reliability and survivability. Our emphasis should continue to be on leveraging the application of advanced military technologies to maintain our superiority. The investment portfolio should not be viewed as a discretionary bill Operations & Maintenance 81.6 165.3 196.0 Operations & Support (O&S) Total 158.2 284.2 341.2 O&S Percent of DoD Total 55.7% 58.8% 62.2% Procurement 80.0 101.7 125.2 RDT&E 36.5 75.1 68.1 Investment Total 116.5 176.8 193.3 Investment Percent of DoD Total 41.1% 36.6% 35.2% Source: Office of the Under Secretary of Defense (Comptroller), National Defense Budget Estimates for FY2008, March 2007, Table 6-8. payer. Rather, modernization programs should be resourced and managed in a manner that continues to foster technological innovation and sustains military lead-time advantages over our adversaries. At the same time, U.S. defense planners must provide for a balanced defense posture across all services, capabilities and portfolios. Simultaneous needs for both reset and recapitalization. The DoD base budget is a peacetime budget. Base budget expenditures must fit within annual discretionary spending limits set by the administration and Congress. Combat operations in Iraq and Afghanistan, however, are treated as emergency spending and are not subject to annual discretionary spending ceilings. These combat operations currently cost on the order of $170–190 billion per year. Within that total figure, procurement for war-related replacement of materiel consumed, destroyed or prematurely worn out by the war in the fiscal 07 and fiscal 08 supplementals amounts to $50–70 billion per year. Thus far, supplemental appropriations to separately fund replacement of war-related losses have protected the recapitalization program in the baseline defense budget. Absent a significant top line increase, any attempt to fund reset requirements out of the baseline budget (i.e., without supplementals) would place tremendous stress on other service investment needs by forcing absorption of wartime reset and recapitalization within the normal budgeting process. Such an approach could ultimately break essential modernization programs. Thus, reset must be funded as an increment above baseline defense needs through supplemental defense appropriations. As former Army Chief of Staff Peter Schoomaker noted in testimony before the House Armed Services Committee in June 2006, “Reset is a cost of war … that must not be borne at the expense of our modernization efforts. We must not mortgage the future readiness of the force by focusing our resources solely on current challenges.” Supplementals should continue as long as necessary to reconstitute wartime losses of all the services, especially the Army and Marine Corps. The current operational tempo in Iraq and Afghanistan will require continued supplementals for reset and recapitalization for several years after the redeployment of U.S. forces. Figure 2. O&M Costs Per Service Member, in Constant FY2008 Dollars 180,000 GWCT 160,000 1973: Beginning of All Volunteer Force 140,000 1967: Buildup to 463,000 US troops in Vietnam 120,000 100,000 Demobilization spike After WW II $ 80,000 60,000 March 8, 1965: First US combat troops (3500 Marines) land in Vietnam 1975: Fall of Vietnam Reagan Era Buildup 1991 Gulf War 40,000 20,000 FY 4 FY 5 4 FY 7 4 FY 9 5 FY 1 5 FY 3 55 FY 5 FY 7 59 FY 6 FY 1 6 FY 3 6 FY 5 6 FY 7 6 FY 9 71 FY 7 FY 3 75 FY 7 FY 7 79 FY 8 FY 1 8 FY 3 8 FY 5 8 FY 7 8 FY 9 9 FY 1 FY 93 9 FY 5 9 FY 7 99 FY 0 FY 1 0 FY 3 0 FY 5 07 0 Source: AIA Analysis of data in Office of the Under Secretary of Defense (Comptroller), National Defense Budget Estimates for FY2008, March 2007, Tables 6-8 and 7-5. The Role of Air Power in the 2010 QDR and Defense Planning AIA believes that the United States needs to conduct within the context of the 2010 QDR a full reassessment of the proper role of air power as the most versatile component of national security. The 2006 QDR, with its primary emphasis on irregular warfare, defeating terrorist networks and weapons of mass destruction, tilted toward the kinds of operations currently experienced in Iraq and Afghanistan. Consideration of needs for the rest of the broad spectrum of conflict has been minimized, with procurement planning discussed largely in the context of a hedge against any potential near-peer competitor. The 2010 QDR should assess the appropriate balance among security challenges, such as planning for near-peer regional conflicts while also engaging in the Global War on Terrorism. The enduring role of air power needs to be thoroughly re-examined as a part of this assessment. In particular, the 2010 QDR should re-evaluate the role of air power in all potential conflict regions. Modernization of military aerospace should be done in a manner that eliminates the decadeslong phenomenon in which entire sectors are out of production and not being modernized. All military services face substantial aerospace recapitalization funding challenges in the decade ahead. Thus, the next administration’s plan should address modernization requirements across all key aerospace sectors of all the military services — airlift, unmanned air vehicles, rotary wing aircraft, missiles, space launch, precision-guided munitions and command, control, communications, computers, intelligence, surveillance and reconnaissance (C4ISR) systems. Resource Planning for Aerospace Modernization Maintaining U.S. technological superiority and industrial pre-eminence in military aerospace requires sustained investment. Air Force Secretary Michael W. Wynne captured the problem succinctly: “We’ll take delivery this coming year of about 60 aircraft. With a fleet of about 6,000 aircraft, this makes a 100-year recapitalization rate.” Our country’s current path for military aerospace modernization is not viable. It won’t be possible to fix the situation without additional, sustained resource investment over the long term. The investment requirements for major aircraft procurements, their support equipment and sustainment are large — often exceeding several billion dollars annually for a single major aircraft program and hundreds of millions for missiles, munitions and space programs. In particular, the Air Force has a seriously underfunded aircraft recapitalization program when gauged against age parameters and mission requirements (a fleet averaging 24 years old with 14 percent grounded or flying with mission-limiting restrictions). Aerospace recapitalization is a national security issue that deserves the attention of the 2008 presidential candidates and the next administration. In developing a long-range strategy to modernize the military, AIA recommends the following resource planning approach: Sustain a national consensus to adequately fund national defense capability and readiness as a high and enduring priority. We live in dangerous times, and without robust national security there can be no economic, social or cultural security. The next administration should support growth in the DoD top line to adequately fund military personnel, operations and maintenance, and modernization of systems and equipment to provide required capabilities, credible deterrence and force effectiveness across the full spectrum of conflict. Investment must not become the bill 10 11 payer for a top line too low or for operations and support costs that are insufficiently funded. Table 3. Incremental Costs of Army and USMC End Strength: Increase Above QDR 2006 Force Level Acknowledge that defense 2007 2008 2009 2010 2011 2012 2013 Total modernization is already Army - $ ES Level $4.5B 9.5 12.1 12.9 11.2 10.0 9.4 $69.6B 36K 43K 50K 57K 64K 65K 65K long overdue. We must not USAR & ANG/ES $0.0B 0.8 1.0 1.1 1.3 1.5 0.9 $6.7B fall into the trap of thinking _ 1.3K 2.6K 3.9K 5.3K 6.8K 9.2K that our military need be USMC -$ $2.2B 4.1 5.3 5.7 5.9 5.0 3.5 $31.7B capable in only that portion ES Level 9K 14K 19K 24K 27K 27K 27K of the spectrum of potential Total/Yr $6.7B 14.4 18.4 19.7 18.5 16.5 13.9 $107.9B conflict in which it finds itself Source: CBO, Estimated Cost of the Administration’s Proposal to Increase the Army’s and the Marine currently engaged. To meet Corps’ Personnel Levels, April 16, 2007, p.2 21st century challenges and sustain our military superiority in all areas of potential conflict, Foster innovation and stability in DoD modernization must be a priority across the investment planning. This can be best board. As part of adequately funding national accomplished by establishing for the fiscal defense, DoD needs to increase annual 2010 budget submission a Stable Program procurement spending to a steady state range Funding Account, similar to that proposed of $120–150 billion, in constant dollars, simply by the Defense Acquisition Performance to modernize an aging, increasingly obsolete Assessment Panel, for all Acquisition Category and potentially vulnerable force. Defense I programs from Milestone B through initial modernization is the predicate for military operating capability. A pilot program for aerospace modernization. capital budgeting is currently underway in DoD. The time is right to apply this proposal Realistically address the growing bow wave on a broader scale in order to bring enhanced of modernization requirements in military budget and program stability to the DoD aerospace. This should be done by providing acquisition process. growth and stability in not only aerospace procurement but also in RDT&E. Aerospace Support the concept of a floor for defense technologies are integral to the electronics spending. Incorporate into broad national revolution occurring in military capabilities budget planning the goal of defense being no whether they are in aircraft, missiles, precision less than 4 percent of GDP in order to prevent munitions or the command and control, the budget being drawn down to increase communications, computers, intelligence, funding for non-defense programs following surveillance and reconnaissance systems the eventual withdrawal of forces from Iraq essential for future combat operations. The and Afghanistan — the precise time when next administration should develop a coherent modernization and recapitalization of our modernization plan to realistically address forces will be most critical to our national aerospace requirements that can last for security. decades to come. AIA will provide extended discussion and support for these positions for consideration by the next administration. Also, the association is prepared to assist the Defense Department by providing data concerning industrial capacity and industry’s ability to respond to increased resource investment. AIA Member Companies L-3 Communications 3M Company LAI International, Inc. Accenture LMI Aerospace, Inc. Ancon Gear & Instrument Corporation Aerojet Lockheed Martin Corporation Arkwin Industries, Inc. AeroVironment, Inc. Lord Corporation AirLaunch LLC Martin-Baker America Inc. Arrow/Zeus Electronics, A division of Arrow Electronics Agilent Technologies, Inc. Meggitt Vibro-Meter Inc. Allfast Fastening Systems, Inc. Micro-Coax, Inc. American Pacific Corporation MicroSat Systems, Inc. AmSafe Aviation McKechnie Aerospace AMT II Corporation MOOG Inc. Astronautics Corporation of America Hitachi Consulting Rubbercraft Hi-Temp Insulation Inc. AVChem, Inc. Sanmina-SCI Corporation Hobart Machined Products, Inc. Avnet Electronics Marketing Hughes Bros. Aircrafters, Inc. Sample Machining, Inc. dba Bitec Ballistic Recovery Systems, Inc. IDD Aerospace Corp. Banneker Industries, Inc. Blenheim Capitol Services Industrial Metals International LTD Brogdon Tool & Die, Inc. Infotech Enterprises America Sechan Electronics, Inc. Brookfield Atlantic Inmedius Brush Wellman Inc. Integrated Sourcing SELEX Sensors and Airborne Systems US Inc. BTC Electronic Components ION Corporation Burton Industries Aerospace Heat Treating, Inc. JRH Electronics, LLC. AUSCO, Inc. B&E Group, LLC The NORDAM Group BAE Systems, Inc. Barnes Aerospace Northrop Grumman Corporation B/E Aerospace, Inc NYLOK Corporation The Boeing Company Omega Air Inc. Celestica Corporation Oracle USA California Manufacturing Technology Consulting Click Bond, Inc. Pall Aeropower Corporation Capo Industries Inc. Click Commerce Parker Aerospace Celltron Inc. Cobham Pinkerton Government Services, Inc Chandler/May, Inc. Crane Aerospace & Electronics Curtiss-Wright Corporation Curtiss-Wright Controls Systems, Inc. Metal Improvement Company Dassault Falcon Jet Corporation Doncasters, Inc. DRS Technologies, Inc. Ducommun Incorporated Proficiency Inc. Raytheon Company Remmele Engineering, Inc. Rockwell Collins Rolls-Royce North America Inc. RTI International Metals, Inc. Satyam Computer Services Ltd Renaissance Services Athena Technologies, Inc. National Machine Group National Machine Company National Aviation Products, Inc. National Technical Systems PRIMUS Technologies Corporation Heartland Precision Fasteners Aerospace Plating Company Astronic Natel Engineering Co., Inc. Computer Sciences Corporation REMEC Defense & Space, Inc. Rodelco Electronics Corporation Andrews Space Aurora Flight Sciences HDL Research Lab, Inc. Heizer Aerospace Analytical Graphics, Inc. ATK Harvard Custom Manufacturing Cherokee Nation Distributors Cincinnati Machine, A UNOVA Company CMC Electronics Coalition Solutions Integrated, Inc. KPMG LLP-Risk Advisory Services Kreisler Manufacturing Corporation Kulite Semiconductor Products, Inc. Meyer Tool Inc. Microsemi Corporation Mid-State Aerospace Inc. Consolidated Precision Products Morris Machine Company, Inc. Mil Spec Sales Co. MPC Products Corporation Eaton Aerospace SITA Cytec Engineered Materials Eclipse Aviation Dassault Systems of America EDS Space Exploration Technologies Corporation Elbit Systems of America Sparton Corporation Data Conversion Laboratory, Inc. Embraer Aircraft Holding Inc. Spirit AeroSystems Dayton T. Brown Inc. O’Neil & Associates, Inc. Erickson Air-Crane Incorporated Textron Inc. Delphi Corporation Ohio Aerospace Institute Timken Aerospace Transmissions, LLC Purdy Systems Designed Metal Connections Orion Industries Doyle Center for Manufacturing Technology P3-North America, Inc. United Technologies Corporation Hamilton Sundstrand Pratt & Whitney Sikorsky DynaBil Industries, Inc. PCA Aerostructures East West Associates PCC Airfoils, LLC EDAG Inc. Vought Aircraft Industries, Inc. Electronic/Fasteners, Inc. Performance Software Corporation Woodward Governor Company Emhart Teknologies, A Black & Decker Company Perillo Industries, Inc. Plexus Corporation General Electric Company AIA Associate Member Companies Endicott Interconnect Technologies, Inc. GKN Aerospace ADI American Distributors, Inc. Goodrich Corporation AirBorn Operating L.P. Exotic Metals Forming Company LLC W.L. Gore & Associates, Inc. Air Industries Machining Corporation Evergreen International Exostar LLC Flextronics International USA FlightSafety International Inc. General Atomics Aeronautical Systems, Inc. General Dynamics Corporation Groen Brothers Aviation, Inc. Harris Corporation Hawker Beechcraft Corporation HEICO Corporation Hexcel Corporation HITCO Carbon Composites Honeywell Aerospace IBM Corporation ITT Corporation Kaman Aerospace Corporation Airfasco Industries, Inc. Servotronics, Inc. Sigma Metals, Inc. Signal International Southern California Braiding Company Spectralux Corporation Spirit Electronics, Inc. Science Applications International Corporation Esterline Technologies Service Steel Aerospace Spincraft DuPont Company ESIS, Inc. Senior Aerospace McCann Aerospace Machining Corporation Millitech, Inc. Crestwood Technology Group SEAKR Engineering M/A-COM, Inc. Co-Operative Industries Defense, LLC CPI Aero, Inc. Sea Air Space Machining & Molding Navigant Consulting, Inc. New Breed Corporation NMC Group, Inc. Nor-Ral Plastics Inc. Norfil Manufacturing, Inc. Parkway Products, Inc. PGM of New England, LLC Starwin Industries Tedopres International, Inc. TEK Precision Co. Ltd Telephonics Corporation Therm, Inc. Thermal Solutions, Inc. TIGHITCO, Inc. Tiodize Co., Inc. TMX Aerospace Tri Polus Inc. TTI, Inc. TTM Technologies TW Metals UGS UMA, Inc. Unicircuit Inc. United Performance Metals Universal ID Systems, Division of Commerce Overseas Corporation University of Tennessee – Aerospace Defense Clearing House Unlimited Innovations Vishay Plymouth Extruded Shapes Vulcanium Metals Incorporated Plymouth Tube Company Waer Systems Powerway, Inc. Welding Metallurgy, Inc. Fenn Technologies Precision Gear The Ferco Group Precision Aircraft Machining Company West Cobb Engineering & Tool Co. Inc. ENSCO, Inc. Albany Engineered Composites Ferguson Perforating and Wire Company Alcoa Fastening Systems Forrest Machining, Inc. Alken Industries Inc. Allegiant Global Services, LLC Frontier Electronic Systems Corporation Allen Aircraft Products, Inc. GEAR Software American Brazing Greene, Tweed & Company AMETEK Aerospace & Defense G.S. Precision, Inc. Anaren Microwave, Inc. GuardianEdge Technologies H&S Swansons’ Tool Company Precision Machine & Manufacturing Co. The Wharton School – Executive Education Wind River Systems Precision Tube Bending Windings, Inc. PRTM Management Consultants, LLC World Graphics, Inc. PTC QuEST Radant Technologies, Inc. Ranal Xerox Corporation X-Ray Industries XyEnterprise Yarde Metals The following is a list of images used in this report: Cover: top row (l. to r.) • Next-Generation bomber (Boeing artist’s rendition) • UH-60 Black Hawk helicopter (U.S. Army photo) • Predator B unmanned aircraft (Courtesy of General Atomics Aeronautical Systems, Inc. All rights reserved.) center row (l. to r.) • Arleigh Burke-class guided missile destroyer (U.S. Navy photo) • F-22 Raptor fighter (U.S. Air Force photo) • C-17 Globemaster III transport (U.S. Air Force photo) bottom row (l. to r.) • Stryker armored vehicle (U.S. Army photo) • F-35 Lightning II fighter (Lockheed Martin photo) • Global Positioning System 11R-M satellite (Lockheed Martin artist’s rendition) Pg. 2: F-35 Lightning II fighter (Lockheed Martin photo) Pg. 4: B-2 Spirit bomber (U.S. Air Force photo) Pg. 6: top to bottom • Seawolf-class nuclear-powered attack submarine (General Dynamics Electric Boat photo) • Atlas V rocket (United Launch Alliance photo) Pg. 8: top to bottom • U.S. Navy F/A-18C fighter (U.S. Navy photo) • CV-22 Osprey tiltrotor (Bell Boeing photo) • USS Enterprise nuclear-powered aircraft carrier (U.S. Navy photo) Pg. 10: top to bottom • C-130J transport (Lockheed Martin photo) • Shipboard Combat Direction Center (U.S. Navy photo) • Patriot missile launcher (U.S. Army photo) The Aerospace Industries Association of America The Aerospace Industries Association of America (AIA) was founded in 1919, only a few years after the birth of flight. Today, some 270 major aerospace and defense companies and suppliers are members of the association, embodying every hightechnology manufacturing segment of the U.S. aerospace and defense industry from commercial aviation and avionics, to manned and unmanned defense systems, to space technologies and satellite communications. AIA represents the nation’s leading designers, manufacturers and providers of: Civil, military, and business aircraft Helicopters Unmanned aerial vehicles Space systems Aircraft engines Missiles Materiel and related components Equipment Services Information technology Aerospace Industries Association 1000 Wilson Boulevard, Suite 1700 Arlington, VA 22209-3928 703-358-1000 www.aia-aerospace.org