Cement & Plastics
HIP Mix Cement Blends ................................................4.1
HIP Plastic Plug ..............................................................4.7
Case Histories ................................................................4.9
Technical Data ..............................................................4.10
Calculation Worksheet ................................................4.11
Static Casing Cleaner ..................................................4.12
Bridging Material..........................................................4.13
Accessory Items ..........................................................4.14
HIP Mix Cement Systems
TM
Since 1985, HIP Mix slurries have been dumped in over 400,000 bailer runs and
yielded many thousands of pressure sealing plugs. HIP Mix is known throughout the world
as the benchmark for dump bailer cement systems.
Pug Back Services offers cement blends in kit form. These kits are organized to obtain faultless slurries at the well site. HIP Mix slurry systems are formulated to yield high
performance hydraulic seals and anchor them for the life of the well.
HIP Mix Kit Features
HIP Mix features include:
•
A history of reliable service at bottom hole temperatures to 445º F (230º C) and
pressures to 18,000 psig (1,241 bar),
•
Cement kits that allow easy faultless slurry mixing at the well site,
•
Expanding and non-expanding cement systems,
•
High Sulfide Resistant (HSR) API Class H cement with select admixes that optimize slurry dumpability and yield the best achievable casing plug,
•
4 – 6 hour initial setting times (this is the elapsed time after dumping needed to
achieve a compressive strength ≥ 500 psi),
•
Exceptionally high 24 hr compressive strengths (strengths ≥ 85% of the plug’s
ultimate highest strength, API cements usually achieve their ultimate highest
strength 6-10 days after initial set),
•
Cement-to-casing bond strengths which far exceed those of primary cement
jobs,
•
Zero free water in the slurry before and after dumping,
•
Admixes that minimize thermal retrogression in the resultant casing plug,
•
Admixes that minimize slurry contamination from wellbore fluids during dumping,
•
Admixes that prolong low slurry gel strength during run-in, but undergoes rapid
gelation 2-3 hours after dumping therein minimizing channeling through the
slurry prior to initial set.
High Pressure Integrity, Inc.
204 B Burgess
Lafayette / Broussard, Louisiana USA
Tel: (337) 837 6070 – www.hpitools.com
Weatherford and services are subject to the Company’s standard terms and conditions, available on request or at www.weatherford.com. For more information
contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford. Specifications
are subject to change without notice.
© 2008 Weatherford. All rights reserved
4.1
HIP Mix Cement Systems
TM
Description of HIP Mix Systems
Plug Back Services offers a variety of HIP Mix systems in kit form. Kits are organized to
obtain faultless slurries in the field. Each kit contains the essential components needed
to make a 16 ppg slurry at the well site.
HIP Mix (P/N 980-100-01)
For BHT of 100° - 300°F. This kit is composed of a 6 gallons pail (with all necessary dry
bled components) and a 5 gallons pail (containing a proprietary water/chemical solution
for suspension, gel delay, dispersion and enhanced bond strength). Slurry batches can
be made in 1 gallon increments up to 6 gallons total.
HIP Mix Export (P/N 980-100-02)
For BHT of 100° - 300°F. This kit contains a 6 gallons pail containing all necessary dry
products to yield 6 gallons of 16 ppg slurry. The user must provide distilled water to make
cement slurry. Slurry batches can be made in 1 gallon increments up to 6 gallons total.
Hi-Temp HIP Mix (P/N 980-150-01)
For BHT of 300° - 400°F. This kit is composed of a 6 gallon pail (with all necessary dry
blend components) and a 5 gallons pail (with deionized - demineralized water). Slurry
batches can be made in 1 gallon increments up to 6 gallons total.
Hi-Temp HIP Mix Export (P/N 980-150-02)
For BHT of 300° - 400°F. This kit is composed of a 6 gallons pail containing all the necessary dry blend components to yield 6 gallons of 16 ppg slurry. The user must provide
distilled water to make cement slurry. Slurry batches can be made in 1 gallon increments
up to 6 gallons total.
High Shear Bond (HSB) Export System (P/N 980-200-08)
For BHT 160°- 300°F (71°- 149°C). HSB Export Kits provide the highest differential pressure capability among all the HIP Mix Systems. HSB Export Kits are composed of a 6-gallon pail containing all necessary components (sulfide resistant Class H cement, a thermal
retrogression additive, suspension agents, gel retardants, friction reducers, defoamers,
hydrate retardants, and other proprietary admixes) to yield a 5-gallons batch of 16-ppg
slurry. The user must provide water to make the 5-gallons batch of slurry.
4.2
High Pressure Integrity, Inc.
204 B Burgess
Lafayette / Broussard, Louisiana USA
Tel: (337) 837 6070 – www.hpitools.com
Weatherford and services are subject to the Company’s standard terms and conditions, available on request or at www.weatherford.com. For more information
contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford. Specifications
are subject to change without notice.
© 2008 Weatherford. All rights reserved
HIP Mix Cement Systems
TM
HIP Mix™ Expanding Cement Systems
Plug Back Services High Shear Bond (HSB) expanding cements provide the best achievable hydraulic seals and anchors. Plug Back Services line of expanding cements (HSB cements) can be run to 350° F (177° C). Plug Back Services non- expanding cement systems
can be run to 450° F (232° C).
WFT offers HSB cement blends in kits that are organized to obtain faultless slurries at the
wellsite.
16-ppg High Shear Bond (HSB) Kits (P/N 980-200-05)
For BHT 160°- 350°F (71°- 177°C). HSB HIP Mix plugs exhibit the highest differential
pressure capabilities among all HIP Mix Systems. This kit is composed of two 6-gallons
pails. One pail contains all necessary dry blend components (sulfide resistant Class H cement, a thermal retrogression additive, gel retardants, friction reducers, defoamers, hydrate retardants, and other proprietary admixes). The other pail contains a proprietary
water/chemical solution for prolonged slurry suspension, dispersion and enhanced bond
strength to casing. Each kit yields a 5-gallons batch of 16-ppg slurry.
17-ppg High Shear Bond (HSB) Kits (P/N 980-217-01
For BHT 160°- 350°F (71°- 177°C). 17 ppg slurries are less susceptible to contamination
from wellbore fluids when compared with lesser density slurries and therefore yield higher
quality casing plugs. HSB HIP Mix plugs exhibit the highest differential pressure capabilities among all HIP Mix Systems. This kit is composed of two 6-gallons pails. One pail
contains all necessary dry blend components. The other pail contains a proprietary
water/chemical solution. The contents of this kit will yield a 5-gallons batch of 17-ppg slurry.
18-ppg High Shear Bond (HSB) Kits (P/N 980-218-01)
For BHT 160°- 300°F (71°-149°C). 18-ppg slurries are recommended for dumping in
heavy weight brines (11 to 16-ppg) and well-conditioned water base muds (8 to 16-ppg).
This kit is composed of two 6-gallon pails. One pail contains all necessary dry blend components. The other pail contains a proprietary water/chemical solution. The contents of
this kit will yield a 5-gallon batch of18-ppg slurry.
SPECIAL NEEDS ERT Domestic, ERT Export
Plug Back Services offers specialty cement systems to address needs, which may occur
on an infrequent basis, e.g.,
• Extended Run Kits to achieve 5-6 hour run-in times before dumping
• Extender kits to increase slurry BHT ratings beyond 400°F (204°C)
• Accelerator kits to reduce cure time at low BHTs.
High Pressure Integrity, Inc.
204 B Burgess
Lafayette / Broussard, Louisiana USA
Tel: (337) 837 6070 – www.hpitools.com
Weatherford and services are subject to the Company’s standard terms and conditions, available on request or at www.weatherford.com. For more information
contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford. Specifications
are subject to change without notice.
© 2008 Weatherford. All rights reserved
4.3
HIP Mix Cement Systems
TM
METHOD TO DETERMINE THE MINIMUM LENGTH
FOR LONG-TERM PLUG LIFE
1) Determine the minimum plug length using the PLUG LENGTH TABLE, below
2) Determine the minimum plug length using the PLUG LENGTH EQUATION, below
3) Use the longer of the two lengths
PLUG LENGTH EQUATION
Plug Length Table
LENGTH NEEDED TO ASSURE LONG-TERM HYDRAULIC SEAL
API Casing Sizes
Deviation at Plug Depth
5” & 5-1/2” CSG
7” CSG
7-5/8” CSG
9-5/8”CSG
0°
15ft (4.6m)
20ft (6.1m)
20ft (6.1m)
25ft (7.6m)
30°
18ft (5.5m)
23ft (7.0m)
25ft (7.6m)
30ft (9.1m)
60°
21ft (6.39m)
29ft (8.8m)
32ft (9.8m)
40ft (12.2m)
70°
26ft (7.9m)
35ft (10.7m)
40ft (12.2m)
50ft (15.2m)
l = DP x CSG OD x DEV
l
5 x Ts
= plug length, ft.
DP
= diff. pressure, psid
CSG OD, inches
Ts
= plug-to-csg shear bond @ 24 hr., psi
DEV = deviation factor = 1@ 0°, 1.2@ 30°, 1.6@ 60°, 2.0@ 70°
o Plug-to-Casing Bond @ 48 hrs is typically 25-50% greater than the bond @ 24 hrs.
o Plug-to-Casing Bond is influenced by downhole conditions and service operations.
o Contact us about the application of this information to your specific plug-back
projects.
4.4
High Pressure Integrity, Inc.
204 B Burgess
Lafayette / Broussard, Louisiana USA
Tel: (337) 837 6070 – www.hpitools.com
Weatherford and services are subject to the Company’s standard terms and conditions, available on request or at www.weatherford.com. For more information
contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford. Specifications
are subject to change without notice.
© 2008 Weatherford. All rights reserved
HIP Mix Cement Systems
TM
High Pressure Integrity, Inc.
204 B Burgess
Lafayette / Broussard, Louisiana USA
Tel: (337) 837 6070 – www.hpitools.com
Weatherford and services are subject to the Company’s standard terms and conditions, available on request or at www.weatherford.com. For more information
contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford. Specifications
are subject to change without notice.
© 2008 Weatherford. All rights reserved
4.5
HIP Mix Cement Systems
TM
Anchoring Strength
The anchoring strength between plug and casing depends on effective bond strength
and plug length. Effective bond strength is the actual bond strength between a dump
bailed plug and the casing. Dump bailed plugs are an accumulation of multiple dump
runs. During a dumping operation, the slurry is contaminated as it drops through multiple feet of wellbore fluid. The equation below takes this into consideration. The anchoring strength of a plug in service can be determined as shown:
Cement Plug Differential Pressure = 5*
[
(ts(psi)*l (ft))
CSG OD(in)*DEV
]
Where:
DP
=
Anchoring strength, psi
ts
l
=
Bond strength from figure, psi
=
OD
=
DEV =
4.6
Length of plug, feet
OD of casing, inches
Deviation factor = 1@ 0°, 1.2@ 30°, 1.6@ 60°, 2.0@ 70°
High Pressure Integrity, Inc.
204 B Burgess
Lafayette / Broussard, Louisiana USA
Tel: (337) 837 6070 – www.hpitools.com
Weatherford and services are subject to the Company’s standard terms and conditions, available on request or at www.weatherford.com. For more information
contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford. Specifications
are subject to change without notice.
© 2008 Weatherford. All rights reserved
HIP™ PLASTIC PLUG
HIP Plastic Plug is a downhole plastic system designed to shut off unwanted water production.
Primary applications are in gravel packs, open
hole completions, water drive reservoirs, and remedial plugbacks.
Because WFT Plastic Plug contains no solids, it
migrates easily into the gravel pack pore volume,
cement channels, and perforations. Its mobility
time (liquid state), low initial viscosity, and high
density allow displacement of wellbore fluids.
Once cured, it provides an effective barrier to flow
exhibiting good bond strength and is insoluble to
stimulating acids.
An on-site Plug Back Services Specialist can adjust the curing rate to minimize shut-in time. This
allows the well to be returned to production within
24 hours over a wide range of temperatures.
HIP Plastic Plug has been developed to provide
optimum downhole performance. Laboratory
tests and field applications have demonstrated
repeatable performance. Strict QC procedures
for plastic storage, handling, and performance
are followed.
Call us for more information or assistance in planning a water shut-off project.
HIP Plastic is available in the following quantities:
990-100-10
990-150-05
990-200-01
990-300-01
High Pressure Integrity, Inc.
204 B Burgess
Lafayette / Broussard, Louisiana USA
Tel: (337) 837 6070 – www.hpitools.com
Plastic Resin
Base Catalyst
Viscosity Reducer VR-1
PR-1 Extender
(1 gal)
(5 gal)
(1 gal)
(1gal)
Weatherford and services are subject to the Company’s standard terms and conditions, available on request or at www.weatherford.com. For more information
contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford. Specifications
are subject to change without notice.
© 2008 Weatherford. All rights reserved
packed 5
4.7
HIP™ PLASTIC PLUG
An effective alternative to a remedial squeeze job.
HIP Plastic Plug has been used in hundreds of cases to plug perforations and fill behind casing in
channels or cement voids. It is easily placed via wireline dump bailers or coiled tubing. This low viscosity liquid plastic has a density of 10.2 ppg and contains no solids; therefore, it migrates easily to fill
channels and perforations. Once cured, it provides an effective barrier to water production.
Well is producing water from
bottom of perforation interval of from communication
channel below.
A thru-tubing plug with cement is placed to the bottom
perforation for a base.
HIP Plastic Plug is dump
bailed and migrates to displace water and fill voids.
Typically, this application requires 25-100% more plastic than the calculated casing volume. This is a
result of plastic migrating behind pipe into voids, channels and the near bore formation. HIP Plastic
Plug exhibits good shear bond strength to the casing wall. Laboratory testing confirms shear bond
values of over 300 psi.
In water drive reservoirs, this process can be repeated during the life of the well as the water level
rises to reduce the volume of water handling required.
4.8
High Pressure Integrity, Inc.
204 B Burgess
Lafayette / Broussard, Louisiana USA
Tel: (337) 837 6070 – www.hpitools.com
Weatherford and services are subject to the Company’s standard terms and conditions, available on request or at www.weatherford.com. For more information
contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford. Specifications
are subject to change without notice.
© 2008 Weatherford. All rights reserved
HIP™ PLASTIC PLUG
CASE HISTORIES
•
Gravel packed gas well (25° deviation) with BHT of 250°F. Well was producing, 1.4 MMCF/D,
100 BCPD and 2,000 BWPD. Production 4 days after placement of HIP Plastic Plug was 4
MMCF/D, 130 BCPD, and 180 BWPD.
•
Gravel packed oil well with BHT of 178°F. Well produced 400 BOPD and 108 BWPD. Production after placement of HIP Plastic Plug was 540 BOPD and 27 BWPD.
•
Gravel packed oil well with BHT of 93°F. Well was producing 33 BOPD with 1200 BWPD.
After placement of HIP Plastic Plug; production test after 2 days was 70 BOPD and 900
BWPD; production test after 2 weeks was 158 BOPD and 550 BWPD.
•
Gravel packed gas well with BHT of 136°F. Production was 1.3 MMCF/D and 950 BWPD.
After placement of HIP Plastic Plug production was 1.5 MMCF/D and 10 BWPD.
•
Gravel packed gas well with BHT of 160°F. Production was 8.4 MMCF/D and 2,300 BWPD.
Four weeks after placement of HIP Plastic Plug, well production was 6 MMCF/D and 480
BWPD. After five months, production was 12 MMCF/D and 1,400 BWPD.
•
Gravel packed gas well with BHT of 170°F. Well produced only water by gas lift. Immediately
after placement of HIP Plastic Plug, production test yielded 2 MMCD/D, 150 BOPD, and 750
BWPD.
•
Gravel packed gas well with BHT of 160°F loaded up and could not produce. After placement
of HIP Plastic Plug, well stabilized with production of 6 MMCF/D and 1,200 BWPD.
•
Gravel packed gas well with BHT of 140°F. The well deviation was 57° at the gravel pack.
Production was 4.0 MMCF/D and 400 BWPD. Six weeks after placement of HIP Plastic Plug
well production was 3.5 MMCF/D and 100 BWPD. (The water production rate was approximately 100 BWPD with a large choke size and a gas production rate of 4 MMCF/D).
•
Gravel packed oil well with BHT of 164°F. This well was a straight hole with a 2-3/8” Gravel
Pack (.008” gage screen). Pre-job production 320 BWPD and 18 BOPD. After placing only
0.8 gallons of HIP Plastic Plug, post plastic job production rates were 0 BWPD and 87 BOPD.
REFERENCE INFORMATION :
•
SPE 21671 – A Case Study of Plastic Plugbacks on Gravel Packed Wells in the gulf of
Mexico
R.T. Rice, Chevron USA Inc. / 1,991
High Pressure Integrity, Inc.
204 B Burgess
Lafayette / Broussard, Louisiana USA
Tel: (337) 837 6070 – www.hpitools.com
Weatherford and services are subject to the Company’s standard terms and conditions, available on request or at www.weatherford.com. For more information
contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford. Specifications
are subject to change without notice.
© 2008 Weatherford. All rights reserved
4.9
HIP™ PLASTIC PLUG
Initial viscosity vs temperature
viscosity (CP)
Technical
Viscosity Measurement
• Plug Back Services can, over a wide temperature
range, measure viscosity of the resin to be used on a
project. Additionally, WFT can verify set-up and tag
times before or during a plastic job.
Fluid Compatibility
• If desired, Plug Back Services can test HIP Plastic in a
fluid sample supplied by the client to insure resin-well
bore fluid compatibility before or during a plastic job.
Shear Bond Strength
• Plug Back Services has determined shear bond values
for HIPJPlastic Plug over a variety of temperatures.
Job Planning
• Plug Back Services will evaluate the candidate well and
submit a proposed operation procedure to assist in project planning.
Temperature ˚F
Viscosity Comparison
Specifications
Density
10.0 – 10.2 ppg
Viscosity (cp)
Description
Viscosity @ 88°F
396 cp
1
Water
Viscosity @ 212°F
7 cp
500
#10 Motor Oil
Service Temp.
100 – 300° F
2500
Pancake Syrup
Compressive Strength
5500psi @ 250° F
10,000
Honey
Shear Bond Strength
339psi @ 200° F
50,000
Catsup
Cure Time*
12 – 48 hrs
250,000
Peanut Butter
“Tag” Time*
5 – 12 hrs
*Cure Times and Tag Times can be adjusted to optimize
specific customer request. Contact a Plug Back Services
representative to discuss your requirements.
4.10
High Pressure Integrity, Inc.
204 B Burgess
Lafayette / Broussard, Louisiana USA
Tel: (337) 837 6070 – www.hpitools.com
Weatherford and services are subject to the Company’s standard terms and conditions, available on request or at www.weatherford.com. For more information
contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford. Specifications
are subject to change without notice.
© 2008 Weatherford. All rights reserved
HIP™ PLASTIC PLUG
HIP PLASTIC PLUG
CALCULATION WORKSHEET
Company___________________
Well Name_____________
Date_________
BHT_______
Casing O.D. & Wt.
Casing I.D.
A) Casing Volume
GP Screen O.D.
B) Screen Volume
C) Screen Displacement
Base Pipe O.D.
Base Pipe I.D.
D) Base Pipe Volume
E) GP Annular Volume/Ft.
[(A-B) * ø]
F) Total GP Volume/ft.
(E+B-C)
Run
Screen
Sand
ø(%)
K(D)
0.008
40/60
32
45
0.012
20/40
35
121
PLUG DEPTH___________________
TYPE_________________
TOP OF SAND DEPTH____________
BAILER LENGTH/RUNS____________
Bailer Length
High Pressure Integrity, Inc.
204 B Burgess
Lafayette / Broussard, Louisiana USA
Tel: (337) 837 6070 – www.hpitools.com
Bailer Volume
Initial Fill Height
Settled Fill Height
Weatherford and services are subject to the Company’s standard terms and conditions, available on request or at www.weatherford.com. For more information
contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford. Specifications
are subject to change without notice.
© 2008 Weatherford. All rights reserved
4.11
Cement Products
STATIC CASING CLEANER (SCC)
P/N: 980-300-01
Static Casing Cleaner (SCC) displaces hydrocarbons from the I.D. surface of casing, therein, preparing the surface for a high strength shear bond and hydraulic bond with cement. SCC is a 10 ppg surfactant. It is placed in the well bore atop the bridge plug via a dump bailer. With SCC in place,
hydrocarbon films peel off the I.D. surface of the casing and float to the top of the SCC. Subsequent
cement slurry runs are bailed with the bottom of the bailer 2 to 3 feet below the top of the SCC and
are therefore less susceptible to contamination by the hydrocarbon.
When there is oil or condensate at a plug setting depth, SCC provides an economical means to eliminate their deleterious effects on dump bailed cement plugs.
4.12
High Pressure Integrity, Inc.
204 B Burgess
Lafayette / Broussard, Louisiana USA
Tel: (337) 837 6070 – www.hpitools.com
Weatherford and services are subject to the Company’s standard terms and conditions, available on request or at www.weatherford.com. For more information
contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford. Specifications
are subject to change without notice.
© 2008 Weatherford. All rights reserved
Bridging Material
SPECIFICATIONS
Bridging Material is an essential element in thru-tubing plugback operations. It helps
develop a base for cement operations and also provides improved resistance to fluid
movement. WFT supplies the following types of bridging material for dump bailing.
CERAMIC SHOT (P/N 985-100-01 - 1 gallon; P/N 985-100-05 - 5 gallons)
6-12 sieved fracture proppant provides a spherical bridging material. Specific gravity is
2.62. Ceramic shot is more cost effective than steel shot, but is more prone to bridging
in the bailer.
SAND SLURRY (P/N 985-200-01)
Resieved gravel pack sand (20/40) packaged in a complete kit to make 5 gallons of
HEC sand slurry. The sand remains in suspension until exposed to BHT for a required
time period. After slurry breakdown, the sand volume will fill approximately 60% of the
slurry volume. Slurry density is 13.5 ppg.
SAND
Fifty pounds of resieved gravel pack sand packaged in a 5 gallons plastic pail.
Size 20/40 – P/N 985-250-01
Size 40/60 – P/N 985-250-02
GRAVEL (P/N 985-250-03)
5 gallons container of 6/18 gravel
High Pressure Integrity, Inc.
204 B Burgess
Lafayette / Broussard, Louisiana USA
Tel: (337) 837 6070 – www.hpitools.com
Weatherford and services are subject to the Company’s standard terms and conditions, available on request or at www.weatherford.com. For more information
contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford. Specifications
are subject to change without notice.
© 2008 Weatherford. All rights reserved
4.13
HIP™ Mix Cement Kits
Standard Domestic Cement
980-100-01
HIP Mix Cement Kit
6 Gallons Kit For BHT 0f 100° – 300° F
#1: P/N 980-100-11 5-Gallons Grey Pail With Grey Lid
Containing Water/Chemical Solution.
# 2: P/N 980-100-12 6-Gallons Grey Pail With Grey Lid
Containing Dry Powder Blend
980-150-01
High Temp - Hip Mix Cement Kit
6 Gallons Kit For BHT 0f 300° – 400° F
# 1: P/N 980-150-11 5-Gallons Grey Pail With Red Lid
Containing Water/Chemical Solution.
# 2: P/N 980-150-12 6-Gallons Grey Pail With Red Lid
Containing Dry Powder Blend.
HIP Mix Cement kit contents
4.14
High Pressure Integrity, Inc.
204 B Burgess
Lafayette / Broussard, Louisiana USA
Tel: (337) 837 6070 – www.hpitools.com
Weatherford and services are subject to the Company’s standard terms and conditions, available on request or at www.weatherford.com. For more information
contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford. Specifications
are subject to change without notice.
© 2008 Weatherford. All rights reserved
HIP™ Mix Cement Kits
Casing Cleaner and Bridging Materials
980-300-01
Static Casing Cleaner
5 Gallons Kit
985-100-05
Ceramic Shot 5 Gallons Kit
Additional Products:
985-100-01 Ceramic Shot 1 Gallon
985-125-01 Steel Shot 1 Gallon
985-125-03 Steel Shot 3 Gallons
985-200-01 Sand Slurry kit (20/40)
980-300-01 Static Casing Cleaner
Extender Kits
980-150-15
High Temperature EXTENDER KIT
for BHT between 400°F and 480°F
To be used in conjunction with 980-150-01 or 980-150-02
980-201-23
High Temp Extender Kit for ERT-HSB Cement Kits (Export)
4 Gallons Batch - 16 PPG ERT - HSB HIP Mix (Export)
Service Temperature Range = 200°- 320°F (93º - 160º C)
This kit of ad-mixes extends the service temperature of standard HPI ERT-HSB Kits
(Export) to 320º F (160º C).
To be used in conjunction with 980-201-01 (Domestic) or 980-201-02 (Export)
980-200-14
HIGH TEMPERATURE EXTENDER KIT
for BHT between 300°F and 360°F
The combination of this kit plus a HSB HIP Mix Kit (P/N 980-200-05) will yield an
extended temperature range between 301° - 360°F.
To be used in conjunction with 980-200-05 (Domestic) and 980-200-08 (Export)
High Pressure Integrity, Inc.
204 B Burgess
Lafayette / Broussard, Louisiana USA
Tel: (337) 837 6070 – www.hpitools.com
Weatherford and services are subject to the Company’s standard terms and conditions, available on request or at www.weatherford.com. For more information
contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford. Specifications
are subject to change without notice.
© 2008 Weatherford. All rights reserved
4.15
HIP™ Mix Cement Kits
Export Cement Kits with CEFAS approval
(International Operations / North Sea)
980-150-02
980-100-02
HIP Mix
Cement kit
HIP Mix
Cement kit
6 Gallons Kit
for BHT of
100° – 300°F
(38° – 149 °C)
6 Gallons Kit
for BHT 0f
300° – 400 °F
(149° – 204 °C)
980-201-02
980-200-08
Extended Run
Time (ERT)
High Shear
Bond HIP Mix
High Shear
Bond (HSB)
HIP Mix Export
5 Gallons Batch 16 PPG HSB
for BHT of
100 – 300°F
(38 – 149 °C)
4 Gallons Batch
- 16 PPG ERT HSB HIP Mix
(Export) BHT
up to 260°F
(127°C)
4.16
High Pressure Integrity, Inc.
204 B Burgess
Lafayette / Broussard, Louisiana USA
Tel: (337) 837 6070 – www.hpitools.com
Weatherford and services are subject to the Company’s standard terms and conditions, available on request or at www.weatherford.com. For more information
contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford. Specifications
are subject to change without notice.
© 2008 Weatherford. All rights reserved
HIP™ Mix Cement Kits
High Shear Bond (HSB) / Domestic Kits
HIP Mix™ Expanding Cement Systems
Plug Back Services High Shear Bond (HSB) expanding
cements provide the best achievable hydraulic seals
and anchors. WFT’s line of expanding cements (HSB cements) can be run to 300° F (149° C).
WFT’s non- expanding cement systems can be run to 400° F (204° C).
980-201-06
980-200-05
Extended Run Time
(ERT) High Shear
Bond Hip Mix
16-ppg High Shear
Bond (HSB) Kits
For BHT 0f 100 – 300°F
(38° – 149 °c)
6 Gallons Batch – 16 ppg
ErT – HSB HIP Mix – 980201-06 For BHT of
200° – 260°F
(93° – 127 °C)
The Kit Contains Two
6 Gallons Pails
#1: p/N: 980-200-15 – 5 Gallons Grey Pail With
Blue Lid Containing Water/Chemical Solution.
#2: p/N: 980-200-16 – 6 Gallons Grey Pail With
Blue Lid Containing Dry Powder Blend.
A Two Component System In Gray Pails
#1: p/N: 980-201-13 – 6 Gallons Grey Pail With
White Lid Containing Water/Chemical Solution.
#2: p/N: 980-201-14 – 6 Gallons Grey Pail With
White Lid Containing Dry Powder Blend.
980-217-01
980-218-01
17-ppg High Shear
Bond (HSB) Kits
For BHT 0f 100 – 300°F
(38° – 149 °C)
18-ppg High Shear
Bond (HSB) Kits
For BHT 0f 160° – 300°F
(71° – 149 °C)
A Two Component
System In Blue Pails
A Two Component System
In Yellow Pails
1) p/N 980-217-11 – 6 Gallons Blue Pail With
Yellow Lid Containing Water Chemical Solution.
1) p/N 980-218-11 – 6 Gallons Gray Pail With
Yellow Lid Containing Water Chemical Solution.
2) p/N 980-217-12 – 6 Gallons Blue Pail With
Yellow Lid Containing Dry Powder Blend.
2) p/N 980-218-12 – 6 Gallons Gray Pail With
Yellow Lid Containing Dry Powder Blend.
High Pressure Integrity, Inc.
204 B Burgess
Lafayette / Broussard, Louisiana USA
Tel: (337) 837 6070 – www.hpitools.com
Weatherford and services are subject to the Company’s standard terms and conditions, available on request or at www.weatherford.com. For more information
contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford. Specifications
are subject to change without notice.
© 2008 Weatherford. All rights reserved
4.17
HIP™ Mix Cement Kits
Thermometer Sub Assembly
905-150-01
The sub holds two maximum indicating thermometers to
accurately measure BHT. Two temperature ranges are
available for measurement of a wide range of BHT. The
thermometers read in 2° increments.
Temperature Range
100° - 400°F
(p/N 020-015-54)
200° - 500°F
(p/N 020-015-60)
Max. pressure
15,000 psi
.
Slurry Mixing System
900-980-04
High Shear rate Mixing is achieved by using WFT
slurry mixing system. An air regulator allows speed
control for various fluid densities. Adjustable
impellers allow for optimum placement when mixing
different volumes. The formed frame fits in the
HIP mix pail.
Density Scale
900-980-02
Confirm Proper Slurry Density.
Units Of Measure:
Gm/Cc
Lbs/Ft3
Lbs/Gal
Lbs/In2/1000'
Bottom Fill System
900-980-03
Slurry is pumped from a pressure tank through
a side-loading sub. This system is used when
top filling is impractical. (Capacity: 10 U.S. gallons).
4.18
High Pressure Integrity, Inc.
204 B Burgess
Lafayette / Broussard, Louisiana USA
Tel: (337) 837 6070 – www.hpitools.com
Weatherford and services are subject to the Company’s standard terms and conditions, available on request or at www.weatherford.com. For more information
contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford. Specifications
are subject to change without notice.
© 2008 Weatherford. All rights reserved