IXL Management System BIXL-SM1771 SUPPLIER QUALITY ASSURANCE GUIDE WOOD STREET, EAST GEELONG VICTORIA, 3219 AUSTRALIA Visit our web site on www.ixl.com.au Page 1 of 14 Version: 4.0 (Current) Issue Date: 20/12/2012 Authorised By: Mark Herron IXL Management System BIXL-SM1771 ABN 83 264 475 463 SUPPLIER AND QUALITY POLICY STATEMENT Backwell IXL Pty Ltd shall restrict the sourcing and purchasing of all components, materials and services to those companies that can demonstrate they have in operation a Business Management System which meets or exceeds the following standards:- ISO/TS 16949 - AS/NZS ISO 9001 - AS/NZS ISO 14001 - Local and International Industry Quality Standards - Those standards that satisfy Backwell IXL Pty Ltd quality criteria. It is expected that Suppliers shall remain responsible for their own quality standards and that all products delivered into Backwell IXL Pty Ltd shall meet as a minimum, our specific quality level. To enforce this expectation, Backwell IXL Pty Ltd Purchasing and Quality Assurance will approve Suppliers on the basis of past quality history or survey to ensure their compliance to these standards. Backwell IXL Pty Ltd may waiver the need for surveys of those suppliers that can demonstrate compliance to the above standards. …………………………… Business Systems Manager (Q,E,H&S) Page 2 of 14 Version: 4.0 (Current) …………………………… Business Development & Engineering Services Manager Issue Date: 20/12/2012 Authorised By: Mark Herron IXL Management System BIXL-SM1771 PERFORMANCE ALWAYS OBJECTIVE To provide product and services into which quality is designed, built, marketed and maintained at the most economical cost which allows for full customer satisfaction. INTRODUCTION The Supplier Quality Assurance Guide has been prepared in order to describe the fundamental requirements to support IXL Policies. Adopting these policies and working together with Suppliers and Contractors will result in continual improvements in both quality and productivity and procuring the right product, of the right quality at the right price. IXL recognises the rich source of manufacturing experience, technical ability, and development ingenuity that resides with our Suppliers and Contractors and as such welcomes constructive suggestions and actively encourages their early participation in product and service design and development. 1.0 QUALITY ASSURANCE PLANNING IXL acknowledges it has a part to play in assisting our Suppliers and Contractors to achieve improved overall performance. In order to provide the foundation for the consistent manufacture of quality products, preventative methods are required to be planned into the quality program. IXL will work with Suppliers and Contractors to improve their performance in the following areas:1. 2. 3. 4. 5. 6. 7. 8. 9. Specification Feasibility Process Review Preparatory Design Analysis Preparatory Process Analysis Gauge Requirements Control Plans Statistical Process Controls Problem Prevention/Solving Environmental awareness It is required that Suppliers and Contractors include the use of Process Control Plans, Failure Mode and Effects Analyses and joint supplier-customer determination of significant characteristics during the quality planning phase. 1.1 Supplier Development IXL may use certain terms with which you are unfamiliar and will endeavour to restrict terms to those found within the standards. 1.2 Initial Contact Initial contact with IXL’s Quality Assurance will be triggered as a result of IXL’s Purchasing Department requesting involvement in Supplier assessment. 1.3 Supplier Quality Survey Should the need for a supplier survey be established, the survey will be conducted at a mutually convenient time and will be conducted in accordance with those standards as set out in the IXL Management System. 2.0 PRODUCTION PART APPROVAL PROCESS (PPAP) A Production Part Approval Submission is a small quantity of parts that have been checked for conformance to dimensional, material and test requirements and any other requirements specified on IXL’s drawings/specifications for the Supplier’s approved drawings or specifications. Page 3 of 14 Version: 4.0 (Current) Issue Date: 20/12/2012 Authorised By: Mark Herron IXL Management System BIXL-SM1771 INTENT: The purpose of PPAP is to provide confidence that all engineering design record and specification requirements are properly understood by the supplier and that the process has the potential to produce product meeting these requirements during an actual production run at the quoted production rate. The supplier shall submit six (6) off tool production parts as approval samples for multiple cavity tools, each cavity shall be treated as a stand alone tool and data is to be collected and submitted from each cavity. The number of samples may be varied by order or by the need to present sufficient statistical evidence of process stability. Production Part Approval samples will be required in the following instances: New parts Changed parts (Design, Specifications or Materials) New or modified tooling Significantly changed process (PCP) Change of manufacturing location Change of source of subcontracted parts materials or services 2.1 Preliminary Process Capability INTENT: The purpose of this requirement is to provide IXL with confidence that the suppliers’ production process is likely to produce product that will meet requirements. An example would be if the required specification is +0.2mm and the process is capable to a range of 0.3mm; then the process is likely to meet specification provided the target value is nominal. The Supplier is expected to run preliminary production to draw statistical conclusions on the stability and capability of the process. Runs of at least 300 parts are expected with Ppk = 1.67 or greater required at Production Part Approval submission. It is expected that the Supplier will use a minimum of 25 sub-groups of four consecutive samples to establish whether the process is statistically stable. For short production runs of less than 300 parts, the Supplier is expected to negotiate the need for checking fixtures, gauging control or minimum short run process capability requirements with IXL. Alternatively, the preliminary date requirement may be replaced by longer-term results from the same or similar process with IXL concurrence. The results of these requirements are to be reported on the Production part Approval documentation. A deviation will be required where the preliminary process capability study indicates that the preliminary process capability index is below 1.67. 2.2 Sample Preparation On completion of the initial pre-production run (normally 300 pieces) or nominated by IXL, samples are drawn from this batch, measured, inspected and shipped to the particular division for audit. The following documentation is to be sent with the parts. Page 4 of 14 Part Submission Warrant Dimensional Results Material Test Results Performance Test Results Appearance Approval Report (where required) Process Control Plan Design FMEA (Where supplier has design responsibility) Process FMEA Process Capability Results R&R Studies Version: 4.0 (Current) Issue Date: 20/12/2012 Authorised By: Mark Herron IXL Management System BIXL-SM1771 Production sample inspection data is to be reported as per PPAP. Sample inspection forms listed in the appendix, alternatively, forms from the relevant reference manuals can be used. These forms are to be shipped together with the sample parts to the purchasing department as per instructions from the buyer. The supplier will retain a copy of each report and representative sample including test pieces where applicable. Failure to submit the appropriate documentation shall result in rejection of the samples back to the supplier. In the event of a sample rejection, re-submission shall be required. IXL purchasing shall require an explanation from the supplier, together with an action plan outlining steps taken to prevent re-occurrence. 2.3 Changes to Supplied Material The Supplier, having received Production Part Approval, shall make no changes to the components supplied to IXL (even if these parts are Black Box items to the Supplier’s own design) until new samples are submitted and approved by IXL 3.0 DEVIATION A deviation constitutes permission to supply materials, products or components that do not fully comply with the drawing, specifications or standard sample. The supplier shall apply in writing to IXL Purchasing giving as much background information and shall state the extent of the sought deviation. This information shall include the date, duration and the quantity of parts affected by the deviation. If a deviation/concession is granted by IXL the supplier shall ensure that all items affected are suitably segregated and labelled with a brake point tag stating the deviation/concession authority number. 4.0 TRACEABILITY In general terms, traceability implies marking and inspection recording of sufficient detail to permit the recovery of the history of any specific batch of product or part. The Supplier should ensure that inspection records, material records and products made for IXL are available for assessment. For certain critical material, IXL may require the establishment of flow traceability through all facets of the Suppliers processes. IXL requires that all deliveries of products into our stores is identified with an inspection mark. This mark is to be placed on the outside of all packages or containers and is not to substitute for the normal product identification mark placed on the product itself. 5.0 SUPPLIER’S INCOMING MATERIAL It is required that the Supplier establish a Management System element that verifies the status of incoming material used in the manufacture and supply of products and services to IXL. Where specified, all materials should be procured from sources approved by IXL and its Customers. All materials used by the Supplier are to be free from the presence of hazardous substances as specified in the Drawings/Specifications. Hazardous Materials All relevant documentation must be supplied. eg Safety Data Sheets, Material Handling Information and how to dispose of waste and or packaging. 6.0 DOCUMENTATION 6.1 Procedures The Supplier shall develop, implement and maintain written procedures for ensuring product quality. 6.2 Drawing and Change Control The supplier shall maintain on file the latest Engineering drawings, deviations, and specifications authorised by the IXL Engineer, ensuring that such documents are available at the correct time and location for the suppliers product control. Product changes requested by the Supplier shall have Divisional Engineering’s formal signoff on all relevant documents. Page 5 of 14 Version: 4.0 (Current) Issue Date: 20/12/2012 Authorised By: Mark Herron IXL Management System BIXL-SM1771 6.3 Records The Supplier shall prepare and maintain adequate product system records, including inspection and laboratory test results, gauge and test equipment verifications and calibrations. Retention of records should be in line with the standards specified in ISO/TS16949 Quality management systems manual. The retention period of all records relating to automotive supply, eg Toyota, Ford, GMH are as specified by individual companies. 7.0 SUBCONTRACTING The supplier shall not move the manufacture of IXL material from their premises to that of a subcontractor without the prior approval of IXL Purchasing. A new production part approval sample together with all required documentation prior to full approval of this move is required. All standards and specifications apply to a third tier supplier. 8.0 CONTROL ITEM AND SIGNIFICANT CHARACTERISTICS Control items are parts or characteristics identified by Engineering on drawings or in specifications that require additional controls. Usually these items are those that affect vehicle safety or legality. Control item parts shall be identified by an inverted delta symbol ▼ Unique symbols identifying safety and regulatory characteristics may, on drawings or specifications supplied through other companies, be other markings such as “A” or “ADR”. These symbols are to be treated the same as for inverted delta characteristics. The producer’s process control guidelines and similar documents shall be marked with the control item symbol to indicate those process steps that affect control significant characteristics. 9.0 PROCESS CONTROL PLANS A Process Control Plan is a document, which summarises the Supplier’s plan of action to ensure quality on a particular part or family parts. Process Control Plans are to be prepared and maintained for all new products, changed products or processes and all control items and must be submitted at time of Production part approval submission with the sample inspection report. 10.0 MANUFACTURING PROCESS CAPABILITY Suppliers shall perform statistical studies on operations identified as control item or significant characteristics. It is required that suppliers perform a preliminary assessment of the potential of the process to produce products within specification limits. IXL criterion for acceptable process potential is 1.67. On-going process capability must be 1.33 or better with an action plan clearly identifying those steps to improve the process to 1.67. Ongoing Process Capability: Is a long-term measure of statistical process control or process performance. It differs from preliminary process capability by utilising data from a longer time period so as to include all common causes of variation. The time required fro ongoing capability evaluation depend on the time required for the sources of variation to vary throughout their full ranges, but will typically be three to six months. 11.0 PRE-DISPATCH INSPECTION DOCK AUDIT The supplier shall carry out all final inspection and testing in accordance with the Process Control Plan and other documented procedures to confirm the conformance of the finished product to specifications. No product shall be dispatched to IXL until the supplier has satisfactorily carried out all necessary inspection and testing. The supplier shall provide if requested documental proof of inspection and testing with each batch of products dispatched to IXL. Page 6 of 14 Version: 4.0 (Current) Issue Date: 20/12/2012 Authorised By: Mark Herron IXL Management System BIXL-SM1771 12.0 NON-COMPLIANCES Should issues of non-compliance arise as a consequence of the failure of products, services or systems to meet the quality requirements of IXL it is required that the Supplier undertake some formalised method of problem resolution. It is recommended that the Supplier adopt methodologies similar to that used by IXL and modelled on the automotive problem solving approach Regardless of the method employed, the Supplier is required to take appropriate corrective action to isolate IXL from the immediate problem. Suppliers are required to consult IXL in this process and document their intention for long term problem resolution to prevent re-occurrence. IXL may be contacted for further information on this matter. 13.0 HANDLING, STORAGE AND PACKAGING The supplier has total responsibility for ensuring that appropriate measures are introduced to preserve product quality during process handling, packaging, and subsequent storage. Packaging quality shall take into consideration shelf life criteria. Shipping labels are to be Industry Standard labels and shall provide the following information: Part Number Description Quantity Supplier Date Where a concession or deviation has been granted, an industry standard breakpoint label identifying the deviation number or authority shall be attached to the shipping label. All changes as outlined in Section 2.0 require breakpoint notification. Notification of the change shall be sent to the buyer prior to shipment of product into IXL. 14.0 CONTROL OF BACKWELL IXL SUPPLIED PRODUCTS The Supplier has total responsibility for maintaining and storage of all products supplied by IXL and/or its Customers. This includes Tooling, Packaging and other Inspection Gauges. The supplier shall have an established system to monitor and control these products against deterioration and provide feedback to IXL in the event of loss or damage. 15.0 WARRANTY IXL’s standard terms and conditions as outlined in the “Terms and Conditions of Trading” apply to the warranty of material supplied to IXL unless specific changes are negotiated with IXL Purchasing Department. 16.0 INDEMNITY AND INSURANCE IXL standard terms and conditions as outlined in the “Terms and Conditions of Trading” apply to indemnity and insurance unless specific changes are negotiated with IXL Purchasing Department. Page 7 of 14 Version: 4.0 (Current) Issue Date: 20/12/2012 Authorised By: Mark Herron IXL Management System BIXL-SM1771 BACKWELL IXL PTY LTD PURCHASE ORDER GENERAL TERMS AND CONDITIONS 1. PURCHASE ORDER ACKNOWLEDGEMENTS Purchase Order acknowledgments must be returned promptly. Any queries must be raised before proceeding to execute the order. 2. ORDER NUMBER The Order Number must appear on all Packing Slips, Bills of Lading, Packages, Invoices and other correspondence in respect thereof. 3. SETTLEMENT TERMS Purchaser’s terms of settlement either in part or in whole will be those specified on the order. 4. PACKAGING CHARGES No charge shall be made for wrapping, packing, cartons, boxing, crating, or cartage unless authority for such charge is expressly incorporated herein. All articles shall be suitably packed or otherwise prepared for shipment so as to secure the lowest transport and insurance rate and in accordance with carrier’s requirements. Packing slips shall be enclosed with all shipments showing order number, part number, part name and quantity. 5. DELIVERY Specified requirements either as to quantity or time of delivery shall be deemed to be a condition of the order, time is to be of the essence of the Contract. 6. ACCEPTANCE Purchaser shall not be bound to accept or pay for the goods or work if the goods fail to conform to the specifications, drawings, samples or descriptions provided or any alteration, amendment or adjustment thereto authorised in writing by Purchaser. 7. REJECTION Notwithstanding acceptance of delivery into store of any or all goods comprised in the order or payment for same Purchaser after inspection may reject same by notification to Supplier of defects or deficiency. Purchaser may return goods to Supplier at Supplier’s cost and risk or may rework goods at Supplier’s cost in all things. Where terms of Purchase are other than FIS Purchaser may when rejecting and returning goods debit Supplier with all costs of transit and packaging charged to Purchaser for delivery of rejected goods. 8. CANCELLATION The Purchaser may cancel the order if Supplier at any time fails or is unable to comply with terms identified on the order and contained in this Booklet. Purchaser reserves the right to vary, modify or cancel the order if Purchaser’s Schedules varied in which event Supplier’s claim is limited to actual cost incurred (excluding loss of profit) to date of variation, modification or cancellation. 9. INSOLVENCY In the event of any suspension of payment or proceedings by or against either party, voluntary or involuntary, in bankruptcy, or insolvency, or winding up for the appointment of a receiver, trustee manager or any assignee for the benefit of creditors, of the property of either party or for the appointment of a liquidation, the other party shall be entitled to cancel the order forthwith. 10. PUBLICATION The Supplier shall not without first obtaining the written consent of Purchaser in any manner advertise or publish the fact that the Supplier has contracted with Purchaser for supply of the articles mentioned in the order. Page 8 of 14 Version: 4.0 (Current) Issue Date: 20/12/2012 Authorised By: Mark Herron IXL Management System BIXL-SM1771 11. PRODUCT RECALL The Supplier by accepting this Order warrants that adequate provision has been made to Product Liability and Product Recall costs, where it is agreed that the recall is a result of failure of the Supplier to manufacture goods in accordance with the agreed specification. IXL reserves the right to view details of this insurance coverage or funds provision on request. 12. STAMP DUTY If any, shall be payable by the Supplier. 13. PACKAGING Goods shall be packed and packages shall be identified in accordance with IXL’s Supplier Quality Assurance Guide. 14. BLUE PRINTS, TOOLS, ETC. All tools, gauges, jigs and other equipment, and all drawings, blue prints and specifications and other papers supplied without charge to Supplier by Purchasing and all or any such items as above which shall have been purchased or manufactured by Supplier and for which Purchasing shall have paid, shall be the sole property of IXL. Payment for tooling shall be made upon approval of Production part approval, at which time such tooling shall become the property of Purchasing, who will then arrange Insurance cover at IXL’s expense. Tooling shall be marked by the imprint of a metal stamp, by etching or by attachment of a metal plate with the words ‘PROPERTY OF BACKWELL IXL PTY LTD. Each separate section of tooling must be so identified. Supplier shall maintain the tooling, without cost to IXL, through its productive life. On completion or cancellation of this Order Supplier shall, when required to do so, deliver to IXL all finished and unfinished work relevant to this Order and all such tool, gauges, jigs and other equipment and all drawings, blue prints and specifications and other papers paid or to be paid for as aforesaid. All rights are reserved in connection with designs, drawings, fixtures and samples and such designs, drawings, fixtures and samples or any substantial portion or description thereof are not to be reproduced in any material form without IXL’s prior authority in writing. 15. TOOL MAINTENANCE All tool maintenance performed by Supplier could influence dimensional characteristics of the goods, new Production part samples must be submitted for approval, in accordance with the requirements of the IXL “Supplier Quality Assurance Guide”. 16. TOOLING COMPLETION Tooling completion date specified in Supplier’s quotation shall be adhered to. 17. WAIVER Waiver by Buyer of any specific default or defaults by Supplier or failure by Buyer to cancel this Order or any part thereof when right of cancellation arises shall not constitute waiver by Buyer of any rights of Buyer under any of the terms and conditions of this Order arising through any further or subsequent default by supplier whether giving rise to a right of cancellation or a claim for damages. 18. ARBITRATION In the event of any dispute arising hereunder the matter shall be referred to a sole arbitrator whose decision shall be final. Such arbitrator shall be the President for the time being of the Institute of Chartered Accountants in Australia or his nominee who shall have been at leat 10 years in practice and such arbitration shall be held at such a place or places as the arbitrator Page 9 of 14 Version: 4.0 (Current) Issue Date: 20/12/2012 Authorised By: Mark Herron IXL Management System BIXL-SM1771 shall appoint. The arbitration shall be reference under the laws for the time being in force and relative to such procedure. 19. PATENT AND OTHER PROTECTION Supplier shall indemnify, protect, and save harmless Buyer, its successors, assigns, customers and users of his product by the reason of the sue of or sale of the articles hereby ordered, against all actions or suits, at law or in equity, and from all damages, claims and demands, for actual or alleged infringement of any Letters Patent, Registered Design, Copyright or Trade Marks, where such infringement is a result of the Supplier’s conduct. 20. TECHNICAL INFORMATION DISCLOSED TO BUYER Supplier agrees not to assert any claim (other than a claim for patent or design registration infringement) with respect to any technical information, which supplier shall have disclosed or may hereafter disclose to Buyer in connection with the goods covered by this Order. 21. RESTRICTIONS ON USE OF TOOLING, DATA ETC. Supplier without having first obtained the approval of Buyer in writing, shall not use in the manufacture of goods for any third party any of the dies, tools, gauges, fixtures, drawings and/or specifications which are paid for by buyer or are supplied to Supplier by Buyer in connection with the manufacture and sale by Supplier to Buyer of the goods covered by this Purchase Order. This restriction applies even though Supplier ceases to make the goods for the Buyer. 22. ASSIGNMENT This Contract is not assignable by Supplier. 23. PRICING CONTROL This Order is placed on the express condition that the prices set out do not exceed the maximum prices at which the goods may be sold pursuant to any laws, regulations, rules or ordinances, of the Commonwealth or of any State Territory. 24. RIGHT TO AUDIT Where a firm or fixed price has not been established supplier’s pertinent records relating to charges are to be made available, if required, for audit by members of Buyer’s audit staff. IXL and its customers (or representatives) reserve the right to audit the manufacturing process and systems employed by the Supplier at a mutually agreed time. 25. DRAWINGS & SPECIFICATION REQUIREMENTS The goods supplied hereunder shall conform with any and all drawings and specifications supplied by Buyer. 26. QUALITY ASSURANCE REQUIREMENTS Supplier shall exercise quality control in accordance with procedures laid down in the Supplier Quality Assurance Guide. 27. SAMPLES Supplier shall supply to Buyer, in such numbers as Buyer may reasonably require samples of the goods manufactured using production tools, for Buyer’s approval. These samples must be accompanied by a ‘Sample Inspection Report’ as specified in the Supplier Quality Assurance Guide. 28. MANUFACTURING CHANGES Any change in the method of manufacture of the good or in the case of goods which are not manufactured entirely by reference to technical data furnished to Supplier by Buyer any change in the design thereof, which is likely to affect the quality, function or performance of the goods shall not be made effective on any such goods delivered to Buyer until Buyer has approved samples manufactured in accordance with such changed method of manufacture or according to such changed design. Page 10 of 14 Version: 4.0 (Current) Issue Date: 20/12/2012 Authorised By: Mark Herron IXL Management System BIXL-SM1771 29. IMPORTED CONTENT In accordance with the Federal Government Local Content laws 30. PACKAGING & QUALITY SPECIFICATIONS Supplier hereby acknowledges as having received the IXL Supplier Quality Assurance Guide. 31. TOOLING AIDS The tooling aid supplied to you by IXL and applicable to the part/s shown on this purchase order shall remain in your possession, under your control and kept in goods order and condition until the end of the contract to supply the part/s. If the tooling aid is required to be returned to IXL you will be advised prior to the expiration of the contract. 32. CAPACITY This order is based on Vendors representation that the production capacity of plant and/or tooling or processes are fully capable of meeting the quality requirements on a consistent basis and adequate to cope with any quantities which the Purchaser is likely to require. 33. PRODUCTION PART APPROVAL SUBMISSION Supplier accepts full responsibility for any parts produced whether delivered or undelivered for which Production part samples are rejected. Production part samples to be supplied free of charge. 34. PRODUCT CHANGES After approval of “Production Part Samples” by IXL no changes which affect: Functional operation Interchange ability Life Clearance Installation Materials Sources of components and/or materials may be undertaken for any part, unless submitted to and approved by IXL prior to introduction. Supplier to provide supporting documentation that items (a) through (g) is not adversely affected. In the event of non-compliance with the above IXL reserve the right to: Direct that such changes are rescinded Reject shipments incorporating such changes. Transfer Warranty and associated costs resulting from such changes, to the Supplier. 35. PRICE REVISION Supplier hereby agreed to notify IXL of any proposed revision to the price/s at least 30 days prior to the effective date. Such revisions may be claimed only after acceptance by the Purchaser and as applicable will be reflected in an amendment to this order. 36. ACCOUNTING A monthly statement must be mailed to the Accounts Department showing the monthly invoicing applicable to this purchase order. Supplier understands and agrees that invoiced prices will be supplier’s prices, as published for general use, and in effect at time of shipment, subject to any discount as constrained herein. Such prices are subject to review and audit verification of accuracy, by Purchaser as necessary. Supplier shall upon request make available to Purchaser such published prices and appropriate records supporting amounts invoiced. Page 11 of 14 Version: 4.0 (Current) Issue Date: 20/12/2012 Authorised By: Mark Herron IXL Management System BIXL-SM1771 SUPPLIER’S WARRANTY POLICY FOR GOODS AND SERVICES SUPPLIED TO BACKWELL IXL 1. EXTENT The Supplier warrants products sold by it will meet the applicable IXL product specifications as specified in the Contract and will be free from defects in material and workmanship The supplier’s responsibility with regard to these warranties shall be the replacement of credit of the purchase value, the payment of all labour charges and net costs, handling charges as agreed to by both parties and all associated freight, of any defective product or component part which occurs under conditions of normal installation, use, and service. 2. EXERCISING WARRANTY The responsibility for determining whether a product or component part is eligible for warranty or non-warranty service rests with the Authorised Dealer or Distributor in the first instance. IXL reserves the right to request proof of warranty and reject the claim upon assessment of this proof should the conditions of warranty not be met. 3. CONSEQUENTIAL LOSS IXL shall not be liable in any respect for consequential loss or damage or personal injuries arising out of the failure of any product or component parts to operate properly. 4. EPIDEMIC DEFECT Epidemic defect shall be deemed to mean “a common defect occurring in the product or component parts in any one or more shipment where the ratio of defects to supplied parts exceeds the agreement between the Suppliers of said parts and the Customer”. Page 12 of 14 Version: 4.0 (Current) Issue Date: 20/12/2012 Authorised By: Mark Herron IXL Management System BIXL-SM1771 REFERENCES 1. QS-9000 Advanced Product Quality Planning and Control Plan (APQP), Reference Manual. 2. QS-9000 Measurement System Analysis (MSA), Reference Manual. 3. QS-9000 Statistical Process Control (SPC), Reference manual. 4. QS-9000 Production Part Approval Process (PPAP), Reference manual. 5. QS-9000 Failure Mode & Effects Analysis (FMEA), Reference Manual. Page 13 of 14 Version: 4.0 (Current) Issue Date: 20/12/2012 Authorised By: Mark Herron IXL Management System BIXL-SM1771 APPENDIX Document Samples List: Part Submission Warrant Dimensional Test Results Material Test Results Performance Test Results Appearance Approval Report Supplier Quality Questionnaire Supplier Environmental Questionnaire Process Control Plan {PCP} Potential Failure Mode and Effect Analysis {PFMEA} Page 14 of 14 Version: 4.0 (Current) Issue Date: 20/12/2012 Authorised By: Mark Herron