Michigan Mechanical Engineer Metro Contract Number C10002 Peter Basso Associates Inc. Prepared By: Tom Lisowski 22656 Fifteen Mile Road Clinton Township, Michigan 48035 Phone Number: (586) 790-2500 Fax Number: (586) 790-2501 1 of 46 1: 2: 3: 4: 5: 6: 7: 8: 9: 10: 11: 12: 13: 14: 15: 16: 17: 18: 19: 20: 21: 22: 23: 24: 25: 26: 27: 28: 29: 30: 31: 32: 33: 34: 35: 36: 37: Title Page Table of Contents Symbol Legend Abbreviation/Installation Notes Cable Specification Chart Installation Details 1 Installation Details 2 Installation Details 3 Installation Details 4 Installation Details 5 Network Riser LGR & OAT Controller Wiring Heat Pump Loop System Schematic Heat Pump Loop System Controller Wiring Heat Pump Loop System Sequence Multi-Zone MZ-1 Control Multi-Zone MZ-1 Sequence Of Operation Multi-Zone MZ-1 Zone Control AHU-1 Control AHU-1 Sequence Of Operation AHU-1 Sequence Continued AHU-2, 3 & 4 Control AHU-2, 3 & 4 Sequence Of Operation AHU-5 & Sequence Of Operation AHU-5 Sequence Continued AHU-5 VAV Terminal Unit RTU-1 Control RTU-1 Sequence of Operation RTU-1 Sequence of Operation Continued RTU-2 Control RTU-2 Sequence of Operation RTU-2 Sequence of Operation Continued Supply Fan SF-1 With Reheat Coil Supply Fan SF-1 Sequence of Operation VUV-1, 2, 3 & 4 Control VUV-1, 2, 3 & 4 Sequence Of Operation VUV-5 Control 38: 39: 40: 41: 42: 43: 44: 45: 46: VUV-5 Sequence Of Operation Water Source Heat Pumps Water Source Heat Pump Sequence Radiant Ceiling Panel Loop Control Cabinet Unit Heaters Exhaust Fans Serving Pre-School Wing Exhaust Fans Serving Northwest Rooms Additional Exhaust Fans Summary Bill of Materials Elementary School Michigan 48xxx Metro Environmental, Inc. Table of Contents REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 2 of 46 Symbol Notes LO 1 120 VAC 120 VAC POWER TO PANELS AND CONDUIT BY DIV. 16. POWER SUPPLY DEDICATED PER PANEL. 2 120 VAC UPS 120 VAC UPS POWER AND CONDUIT TO FIELD MODULE PANELS (FMPs) BY CONTROLS INSTALLATION SUBCONTRACTOR. POWER SUPPLY DEDICATED PER PANEL. 3 120 VAC UPS 120 VAC UPS POWER AND CONDUIT TO FIELD MODULE PANELS (FMPs) BY DIV. 16. ONE DEDICATED UPS CIRCUIT PER FMP. THESE CIRCUITS ARE INTENDED FOR MISSION CRITICAL OPERATIONS. DX HI DX Cooling Coil AUTOMATED LOGIC Parallel Blade Damper with Actuator High Static Pressure Switch Exhaust Fan Pump RSBASIC Zone Temperature Sensor Manual Valve MANUAL ON WARMER INFO Electric Heating Coil ...--.-. -..--|-.: :::|-||--. Current Transducer COOLER Water Cooled Chiller AUTOMATED LOGIC GAS RSPRO Zone Temperature Sensor Server Tower 2 - Way Valve with Actuator T TERM 485 120 OHM TERMINATING RESISTOR P PROT 485 NETWORK BOARD D DIAG 485 NETWORK BOARD F FIBER 485 FIBER OPTIC CONVERTER R REP 485 NETWORK REPEATER E ETHERNET CONNECTION JACK Gas Heating Liquid Flow Sensor HW Work Station 3 - Way Valve with Actuator EQUIPMENT CONTROLLED / MONITORED BY ALC BUILDING AUTOMATION SYSTEM ALCS CONTROL PANEL (FMP) Cooling Tower Outdoor Air Temperature / Humidity Sensor Hot Water Heating Coil CHW H Air Flow Sensor H Laptop Computer Averaging Duct Temperature Sensor Chilled Water Cooling Coil T Printer Control Transformer Duct Temperature Sensor Zone Humidity Sensor Heat Exchanger T Immersion Temperature Sensor w/ Well H2 ZONE HYDROGEN SENSOR DP DIFFERENTIAL PRESSURE TRANSDUCER SP STATIC PRESSURE TRANSDUCER # V. ADJ 1 Air Cooled Chiller Piping Connection Duct Humidity Sensor T/H UNITARY CONTROLLER CABLE/WIRE TYPE MARKER (REFER TO THE CABLE SPECIFICATIONS CHART PAGE) DM-1 Power Supply Zone Temperature Sensor COMBINATION ZONE TEMPERATURE/HUMIDITY SENSOR Electrical Connection DC ON Steam Coil ZONE TEMPERATURE SENSOR T/H U STM ZONE HUMIDITY SENSOR FMP # - # INSTALLATION DETAILS REFERENCE (REFER TO THE INSTALLATION DETAILS PAGES FOR THE APPROPRIATE DETAIL) PAGE NOTE REFERENCE (THE NUMBER IN THE OVAL REFERS TO THE APPROPRIATE NOTE NUMBER IN THE NOTES TEXT BLOCK) PANEL NOMENCLATURE (THE FIRST # IS THE LANGATE NUMBER AND THE SECOND NUMBER IS THE SEQUENTIAL PANEL NUMBER) Humidifier Alarm Horn Combination Zone Temperature/Humidity Sensor VAV Box FreezeStat Hot Water Boiler Filter T STM Occupied Smoke Detector COOL WARM PIU Alarm Light Logistat Plus Room Temperature Sensor Steam Converter Air Flow Station 75 Elementary School HI LO Differential Pressure Switch T 1 2 3 4 5 Michigan 48xxx 6 Metro Environmental, Inc. Network Hub Fan OVERRIDE Duct Smoke Detector Symbol Legend REV: 0 Logistat Pro Room Temperature Sensor Opposed Blade Damper with Actuator LO Differential Pressure Sensor 2/08/10 JOB NO: Cxxxx DRAWN BY : TL Relay HI Submittal CHECKED BY : TS Fan w/ Inlet Vane Control 3 of 46 Cable Identification/Wire Labels ARCNET A/C ACU ADA AFF AHU AI ALM AMP AO AUTO AUX AWG BAI BAO BAS BBI BBO BFF BH BKUP BLR BOM BTU C CAV CCW CD CFM CHIV CHLR CHW CHWP CHWR CHWS CHWV CM COND CRAC CRAH CRU CS CT CTM CTRL CTX CU CUH CW CNDW CWBV CWIV CWP CWR CWS D/C DA DAT DD DDC DEV DID DH DI DMPR DO DP DPDT DPS DPST DPT DSP DWG - Network Comm 156K Alternating Current Air Conditioning Unit Americans with Disabilities Act Above Finished Floor Air Handling Unit Analog Input Alarm Ampere Analog Output Automatic Auxiliary American Wire Gauge BACnet Analog Input BACnet Analog Output Building Automation System BACnet Binary Input BACnet Binary Output Below Finished Floor Basin Heater Backup Boiler Bill Of Materials British Thermal Units Celsius Constant Air Volume Counter Clockwise Cooling Deck Cubic Feet Per Minute Chiller Isolation Valve Chiller Chilled Water Chilled Water Pump Chilled Water Return Chilled Water Supply Chilled Water Valve Control Module Condenser Computer Room Air Conditioner Computer Room Air Handler Computer Room Unit Current Switch Current Transducer Current Transmitter Control Current Transformer Condensing Unit Cabinet Unit Heater Clockwise Condenser Water Condenser Water Bypass Valve Condenser Water Isolation Valve Condenser Water Pump Condenser Water Return Condenser Water Supply Direct Current Discharge Air Discharge Air Temperature Double Duct Direct Digital Controls Device Device ID Duct Heater Digital Input Damper Digital Output Differential Pressure Double Pole Double Throw Differential Pressure Switch Double Pole Single Throw Differential Pressure Transducer Duct Static Pressure Drawing DX E EA EAD ECON EDH EF EPO EVAP F FBO FCU FM-200 FMP FO FOP FS G or GNDGEN GPM H H2 HD HGB HOA HP HRU HTX HU HW HWP HWR HWS ID I/O IAQ IP ISO L LL LS LVL mA MAD MAT MAU MAX MGR MIN MISC N NC NEC NO NTS OA OAD OAH OAT OAT/H OBD OD OPS PAC PBD PCHWP PCWP PDU PIU PMP PNL POS PPM - Direct Expansion Existing Exhaust Air Exhaust Air Damper Economizer Electric Duct Heater Exhaust Fan Emergency Power Off Evaporator Fahrenheit Furnished by Others Fan Coil Unit Chemical Fire Suppression Field Module Panel Fuel Oil Fuel Oil Pump Flow Switch Ground Generator Gallons Per Minute Hot (AC Voltage) Hydrogen Heating Deck Hot Gas Bypass Hand/Off/Auto Heat Pump Heat Recovery Unit Heat Exchanger Humidifier Hot Water Hot Water Pump Hot Water Return Hot Water Supply Inside Diameter Input/Output Indoor Air Quality Internet Protocol Isolation Line Voltage Liquid Level LogiStat Level Milliamp Mixed Air Damper Mixed Air Temperature Makeup Air Unit Maximum Manager Minimum Miscellaneous Neutral Normally Closed National Electric Code Normally Open Not To Scale Outdoor Air Outdoor Air Damper Outdoor Air Humidity Outdoor Air Temperature Outdoor Air Temperature / Humidity Opposed Blade Damper Outside Diameter Oil Pressure Switch Packaged Air Conditioning Unit Parallel Blade Damper Primary Chilled Water Pump Primary Condenser Water Pump Power Distribution Unit Power Induction Unit Pump Panel Position Parts Per Million PS PSI PWR R RA RAD RET REV RF RH RM RTU S S/S SA SAT SCHWP SCHWR SCHWS SCWP SD SF SP SPDT SPST SSP ST STP STS SUP SW T/S TB TD TEMP TP TPI TWR TX UH UL UNET UPS UST UV VA VAC VAV VD VDC VESDA VFD VLV VP VVTU "WC W W/ WB W/O WSHP XFMR ZD - Power Switch Pounds Per Square Inch M & S-Line Point Notation U-Line Point Notation Power TAB LABEL TEXT - SPARE TAB LABEL TEXT - SPARE Relay BN-DR-DA-FB-PL BN-DR-DA-EN-PL Return Air Return Air Damper BN - BACNET NETWORK NUMBER BN - BACNET NETWORK NUMBER Return DR - DEVICE ROUTER NUMBER DR - DEVICE ROUTER NUMBER DA - DEVICE ADDRESS DA - DEVICE ADDRESS Revision EN - EXPANDER NUMBER FB - FUNCTION BLOCK NUMBER Return Fan PL - POINT LOCATION PL - POINT LOCATION Relative Humidity Room Monitoring and control points for remote equipment are identified by the Module Point representation shown above. The Rooftop Unit electrical contractor or installer must label both ends of each control or monitoring point cable using the following format : (BNShield DR-DA-EN-PL) or (BN-DR-DA-FB-PL). Adherence to this identification system is mandatory and must be followed using an Start / Stop approved tagging system comparable to the Brady I.D. Pro Plus electronic labeling system or equivalent. Supply Air Supply Air Temperature These tags are intended for the wiring for all Analog Inputs (AI's), Digital Inputs (DI's), Analog Outputs (AO's), and Digital Outputs Secondary Chilled Water Pump (DO's) except VAV's and terminal equipment where the wire runs are short and the field termination point is seen, or is easily Secondary Chilled Water Return identified. Points using pneumatic tubing follow the same convention. Secondary Chilled Water Supply Secondary Condenser Water Pump All communication cable, terminations "in" an "out" of a field module panel, terminal equipment or VAV's must be labeled with Smoke Detector "from (equipment name)" and "to (equipment name)" locations. See Figure 1 below. Supply Fan Static Pressure All ARC156 or UNet communication, serial interface, control, and monitoring wiring must be terminated at the locations Single Pole Double Throw designated and must be free of splices. Single Pole Single Throw Systems & Service Provider When stripping multi-conductor cables, use only strippers specifically designed for removal of outer sheath insulation so as not to Status damage the shielding or insulation of the conductors. Use Ideal Catalog #45-514 or #45-165 data cable strippers or equivalent. Setpoint Static Transfer Switch When shielded cable is used, do not strip back sheath more than 1" in order to keep twisted pair from separating. Do not ground Supply shield to the panel or chassis ground. The shield should only be connected to the 'Optional Shield' connection at a module. Switch Ungrounded shields must be cut back and taped to prevent contact with with metal surfaces (heat shrink is preferred). See figure Twisted Shielded 2 below. Terminal Block Time Delay Multi-conductor cabling other than specified or pre-approved by the electrical contractor is unacceptable. Temperature Total Pressure Electrical installation shall be in accordance with the project specifications, national, state, and local electrical codes along with Third Party Interface ALC standards as outlined in this and other documents. Cooling Tower Transformer LogiStat Plus and LogiStat Pro room temperature sensors shall be mounted 48 inches above the finished floor per the Americans Unit Heater with Disabilities Act. Underwriters Laboratories U-Card Comm Network All pneumatic tubing that exceeds ten feet in length must be rigid copper or poly tubing installed in conduit. All poly tubing in Uninterrupted Power Supply exposed areas must be installed in conduit. Use plenum rated poly tubing for runs made in hung ceilings. Short lengths of less Underground Storage Tank than 16 inches are permitted to be exposed for connection to field devices. Unit Ventilator Apparent Power (Voltage * Amperage) All field module panels (FMPs) will have a dedicated 120vac circuit. AC Voltage Variable Air Volume Volume Damper VAV-3 DC Voltage 1" FROM VAV-3 Very Early Smoke Detecting Apparatus Variable Frequency Drive Valve Velocity Pressure VAV-5 Variable Volume Terminal Unit 1/4" ARC156 or UNet SHIELD INNER OUTER Inches of Water Column termination point in FMP FOIL INSULATION JACKET Watt or Terminal Equipment + With FIGURE 2 Wet Bulb Without TO VAV-5 Water Source Heat Pump Transformer Elementary School Equipment Name Zone Damper Michigan 48xxx FIGURE 1 Metro Environmental, Inc. Abbreviation/Installation Notes REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 4 of 46 ALCS STANDARD CABLE SPECIFICATIONS AND ABBREVIATIONS Abbreviations Cable Line Types Part Number Wire Type Manufacturer Typical Application Circuit Type Color 1 NOT SPECIFIED 12THHN 12 AWG THHN NOT SPECIFIED POWER WIRING 2 NOT SPECIFIED 14THHN 14 AWG THHN NOT SPECIFIED POWER WIRING 3 NOT SPECIFIED 16THHN 16 AWG THHN NOT SPECIFIED INTERNAL PANEL WIRING 120 VAC POWER 120 VAC NEUTRAL 120 VAC GROUND 24 VAC POWER INTERNAL TO PANEL (T1) 24 VAC NEUTRAL INTERNAL TO PANEL (T2) 24 VAC POWER TO FIELD DEVICES (T3) 24 VAC NEUTRAL TO FIELD DEVICES (T4) ANALOG INPUTS (AI's) DIGITAL INPUTS (DI's) DIGITAL OUTPUTS (DO's) ANALOG OUTPUTS (AO's) COMMON FROM POWERED AO's BLACK WHITE GREEN RED BLACK RED BLACK YELLOW ORANGE VIOLET TAN BLACK 4 NOT SPECIFIED 002360 18/2 AWG TWISTED PAIR, PLENUM RATED, UNSHIELDED NOT SPECIFIED LOW VOLTAGE POWER SUPPLY 24 VAC POWER RED BLACK GRAY JACKET A30008 002360 OR EQUIVALENT 18/2 AWG TWISTED PAIR, PLENUM RATED, UNSHIELDED MAGNUM CABLE CORPORATION PHONE: 800.421.0820 WEB: http://www.magnumcable.com I/O WIRING INA INB CLASS 2 WIRING ONLY WHITE BLACK 6 A30023 002320 OR EQUIVALENT 18/2 AWG TWISTED/SHIELDED PLENUM RATED MAGNUM CABLE CORPORATION PHONE: 800.421.0820 WEB: http://www.magnumcable.com COMMUNICATION RS-485 2-WIRE, SITELINK, I/O REQUIRING SHIELD NET+ OR TX OR + NET- OR RX OR - WHITE BLACK A30009 002370 OR EQUIVALENT 18/3 AWG TWISTED, PLENUM RATED, UNSHIELDED MAGNUM CABLE CORPORATION PHONE: 800.421.0820 WEB: http://www.magnumcable.com I/O WIRING 7 CLASS 2 WIRING ONLY BLACK WHITE RED 8 A30010 002380 OR EQUIVALENT 18/4 AWG TWISTED, PLENUM RATED, UNSHIELDED MAGNUM CABLE CORPORATION PHONE: 800.421.0820 WEB: http://www.magnumcable.com I/O WIRING A3ARC156 043006 OR EQUIVALENT 22/2 AWG TWISTED/SHIELDED PLENUM RATED MAGNUM CABLE CORPORATION PHONE: 800.421.0820 WEB: http://www.magnumcable.com ARC156, UNET COMMUNICATION (NO POWER WIRE) NET+ NET- A30004 0043830 OR EQUIVALENT 22/4 AWG TWISTED, UNSHIELDED FOR LOGISTAT, SHIELDED FOR RS, RS PLUS, RS PRO, RS PRO F, PLENUM RATED, STRANDED MAGNUM CABLE CORPORATION PHONE: 800.421.0820 WEB: http://www.magnumcable.com LOGISTAT, RS, RS PLUS, RS PRO, RS PRO F LOGISTAT GND TEMP SW LS5V A30111 60100 OR EQUIVALENT 18/4 AWG TWISTED/SHIELDED, DOUBLE PAIR, PLENUM RATED MAGNUM CABLE CORPORATION PHONE: 800.421.0820 WEB: http://www.magnumcable.com RS ZONE SENSOR 5 9 10 11 BLACK WHITE RED GREEN CLASS 2 WIRING ONLY A30101 004340 OR EQUIVALENT 22/4 AWG TWISTED/SHIELDED, DOUBLE PAIR, PLENUM RATED MAGNUM CABLE CORPORATION PHONE: 800.421.0820 WEB: http://www.magnumcable.com RS / Rnet GRD BLACK Rnet + WHITE Rnet - GREEN +12v RED EIA-485-4W EIA-232-4W TX+ TX TXRX RX+ RX- 13 A3U-LINE 007960+043006 OR EQUIVALENT (1) PAIR 14AWG FOR POWER & (1) PAIR 22AWG FOR COMMUNICATIONS (PLENUM RATED) MAGNUM CABLE CORPORATION PHONE: 800.421.0820 WEB: http://www.magnumcable.com DTR/RTS DCD/CTS UNET (WITH POWER WIRE) 24 VAC GND UNET+ UNET- 14 A3ZNB-156 007960+043006 OR EQUIVALENT (1) PAIR 14AWG FOR POWER & (1) PAIR 22AWG FOR COMMUNICATIONS (PLENUM RATED) MAGNUM CABLE CORPORATION PHONE: 800.421.0820 WEB: http://www.magnumcable.com ARC156 (WITH POWER WIRE) 24 VAC GND NET+ NET- 15 A50089BLU 555619 OR EQUIVALENT 24/8 AWG CAT 5 ENHANCED, PLENUM RATED 100MHz MAGNUM CABLE CORPORATION PHONE: 800.421.0820 WEB: http://www.magnumcable.com ETHERNET BLACK WHITE GREEN RED WITH WHITE JACKET PAIR1 RED BLACK PAIR 2 WHITE GREEN WITH WHITE JACKET 12V GND PORTAL 4 WIRE COMMUNICATION TXTX+ VAC *Abbreviation is specific for the Logistat device. Do not confuse with the switch (SW) abbreviation on the Abbreviation/Installation Notes page. NETWORK COMMUNICATIONS Cable Jacket Colors 24vac = Gray Comm = Green AI = Yellow AO = Tan DI = Orange DO = Violet PAIR 1 RED BLACK PAIR 2 WHITE GREEN WITH WHITE JACKET PAIR 1 (18 GA) RED GREEN PAIR 2 (22 GA) WHITE BLACK WITH PINK JACKET PAIR 1 (14 GA) RED GREEN PAIR 2 (22 GA) WHITE BLACK WITH GREEN JACKET Elementary School Michigan 48xxx PR.1 WHITE/BLUE & BLUE PR.2 WHITE/ORANGE & ORANGE PR.3 WHITE/GREEN & GREEN PR.4 WHITE/BROWN & BROWN WITH BLUE JACKET Metro Environmental, Inc. Cable Specification Chart REV: 0 Notes: 1. If a wire substitution is made consult ALC for approval. - American Wire Gauge - Ethernet Cable - Serial Hardware Handshaking - Serial Hardware Handshaking - Communications Protocol - Communications Protocol - Ground - Input/Output - Input A - Input B - +5vdc Logistat - ARCnet comm. - ARCnet comm. + - Receive - Receive + - Fiber Optic Connector - TLO/Setpoint Adjust - Temperature - A thermoplastic-insulated, nylon-jacketed designed for use in dry locations and an conductor operating temperature of up to 90 degrees Celsius. - Transmit - Transmit + - Voltage Alternating Current WHITE BLACK WITH GREEN JACKET NET+ NET- 12 AWG CAT-5 DCD/CTS DTR/RTS EIA-232 EIA-485 G or GND I/O INA INB LS5V NETNET+ RXRX+ ST *SW TEMP THHN Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 5 of 46 RIB-1 RIB2 RELAY IN A BOX - PILOT SERIES (RIBU24C-FA) OAT1 RELAY IN A BOX - PILOT SERIES (RIBU1C & RIBU2C) RELAY IN A BOX LED STATUS INDICATOR SCREW HOLES (2) TYP. LED STATUS INDICATOR SCREW HOLES (2) TYP. COIL JUNCTION BOX MOUNTED FLUSH TO INSIDE WALL LOCKNUT 1/2" CONDUIT NIPPLE BLUE (NC) YELLOW (C) ORANGE (NO) WHITE/YELLOW WHITE/BLUE CONDUIT SLEEVE, FIRE PROOF PENETRATION WIRE NUT LOCKNUT 1/2" CONDUIT NIPPLE RELAY BUILDING OUTSIDE RELAY IN A BOX OUTDOOR AIR TEMPERATURE SENSOR RELAY #1 RELAY COIL DRIVE DATA COMMON 24VAC/DC RELAY #2 (IF RIBU2C) NORTH BLUE (NC) YELLOW (C) ORANGE (NO) GRAY (NC) PURPLE (C) BROWN (NO) SEAL PENETRATION WITH FIRE SEAL IN CONDUIT RELAY #1 RELAY #2 (IF RIBU2C) WHITE/YELLOW WHITE/BLUE WHITE/BLACK WHITE/BROWN RELAY COIL DRIVE DATA COMMON 10-30 VAC/DC 120 VAC 208-277 VAC WHITE/PURPLE GRAY/WHITE WHITE/RED WHITE/ORANGE COMMON 10-30 VAC/DC 120 VAC 208-277 VAC AI TO MODULE TERMINAL STRIP MOUNTING INSTRUCTIONS: THE RIB PILOT SERIES HAS A 1/2" NPT NIPPLE FROM WHICH ALL WIRES EXIT. MOUNTING INSTRUCTIONS: THE RIB PILOT SERIES HAS A 1/2" NPT NIPPLE FROM WHICH ALL WIRES EXIT. JUNCTION BOX OR EQUIPMENT MOUNTING INSTRUCTIONS REMOVE A 1/2" CONDUIT KNOCKOUT IN THE EQUIPMENT, INSERT THE WIRES & NIPPLE THROUGH THE HOLE, TIGHTEN THE LOCKNUT, AND CONNECT THE WIRES. JUNCTION BOX OR EQUIPMENT MOUNTING INSTRUCTIONS REMOVE A 1/2" CONDUIT KNOCKOUT IN THE EQUIPMENT, INSERT THE WIRES & NIPPLE THROUGH THE HOLE, TIGHTEN THE LOCKNUT, AND CONNECT THE WIRES. SURFACE MOUNTING INSTRUCTIONS FASTEN THE RELAY TO THE DESIRED LOCATION USING THE (2) SCREW HOLES IN THE HOUSING. SURFACE MOUNTING INSTRUCTIONS FASTEN THE RELAY TO THE DESIRED LOCATION USING THE (2) SCREW HOLES IN THE HOUSING. MOUNTING INSTRUCTIONS 1. A SMALL WEEP HOLE (1/8" OR LESS) MUST BE DRILLED INTO THE BOTTOM (PROBE) SIDE OF THE ENCLOSURE TO ALLOW ANY CONDENSATION WITHIN THE ENCLOSURE TO ESCAPE. CAUTION MUST BE TAKEN TO AVOID DAMAGING THE LEAD WIRES AND ANY ELECTRICAL CONNECTIONS WHEN DRILLING THE WEEP HOLE. 2. ATTACH THE MOUNTING TABS TO OPPOSITE CORNERS OF THE BELL BOX WITH SELF TAPPING SCREWS. 3. MOUNT THE OUTSIDE AIR UNIT OUT OF DIRECT SUNLIGHT WITH THE PVC SENSOR COVER POINTING DOWN. MOUNT THE SENSOR ON THE WALL WITH THE NORTH MOST EXPOSURE. 4. TERMINATE THE UNIT AS SHOWN ABOVE. BE SURE TO INCORPORATE A "J-LOOP" INTO THE TERMINATION. A "J-LOOP" IS FORMED BY POINTING THE WIRE NUTS OF A TERMINATION UP CREATING A "J" IN THE CABLE IN ORDER TO REDUCE THE PROBABILITY OF CONDENSATION COLLECTING IN THE WIRE NUT. 5. ATTACH THE COVER. MAKE SURE THE GASKET SEALS ON ALL SIDES. DO NOT OVER TIGHTEN THE COVER. IF OVER TIGHTENED, THE BELL BOX WILL CUT THE GASKET AND ALLOW MOISTURE TO ENTER THE ENCLOSURE. 6. SEAL ALL CONDUIT HOLES WITH THE PLUGS PROVIDED AND AN APPROPRIATE SILICON SEALANT. NOTE: INSTALL FLEXIBLE CONDUIT FOR ALL CABLE OR WIRE BROUGHT TO END DEVICE FROM JUNCTION BOX. FLEXIBLE CONDUIT SHOULD NOT EXCEED 18". NOTE: INSTALL FLEXIBLE CONDUIT FOR ALL CABLE OR WIRE BROUGHT TO END DEVICE FROM JUNCTION BOX. FLEXIBLE CONDUIT SHOULD NOT EXCEED 18". NOTE: INSTALL FLEXIBLE CONDUIT FOR ALL CABLE OR WIRE BROUGHT TO END DEVICE FROM JUNCTION BOX. FLEXIBLE CONDUIT SHOULD NOT EXCEED 18". RTS2 JCK1 ROOM TEMPERATURE SENSOR - RS SENSORS MINI-JACK TX-5e MODULAR JACK JB-1 END DEVICE TERMINATION BOX DETAIL COLOR CODE (IF USING A, REFER TO THE COLOR CODE ON ROW 3 & 4) (IF USING B, REFER TO THE COLOR CODE ON ROW 1 & 2) TO MODULE 1 B A AUTOMATED LOGIC COLUMN 2 3 4 CONDUIT FOR RELATED END DEVICE WIRING ONLY ROW 1 ROW 2 ROW 3 ROW 4 B MODULAR JACK (2) CONDUCTOR WIRE (BEHIND WALL) A RETENTION SLOT CONTACTS ROW COLOR CODE DESIGNATION ROOM TEMP. SENSOR Gnd RnetRnet+ +12V WALL RED GREEN WHITE BLACK TO RNET PORT MOUNTING INSTRUCTIONS 1. PULL THE WIRES THROUGH THE WIRE WAY HOLE IN THE BASE PLATE. 2. FOR JUNCTION BOX INSTALLATION, SECURE THE BASE TO THE BOX USING THE #6-32 X 1/2" MOUNTING SCREWS PROVIDED. 3. FOR DRYWALL INSTALLATION, PRE-DRILL (2) 3/16" HOLES 3.275" APART ON CENTER. INSERT THE DRYWALL ANCHORS AND SECURE THE BASE USING #6X1" SHEET METAL SCREWS. 4. TERMINATE THE UNIT FOLLOWING THE ABOVE DETAIL. 5. ATTACH THE COVER BY LATCHING IT TO THE TOP OF THE BASE, ROTATING THE COVER DOWN, AND SNAPPING IT INTO PLACE. 6. SECURE THE COVER BY BACKING OUT THE LOCK DOWN SCREWS USING A 1/16" ALLEN WRENCH UNTIL THEY ARE FLUSH WITH THE BOTTOM OF THE COVER. NOTE: IN A WALL MOUNT APPLICATION, THE WALL TEMPERATURE AND THE TEMPERATURE OF THE AIR CONTAINED WITHIN THE WALL CAVITY CAN CAUSE ERRONEOUS READINGS. MOREOVER, THE MIXING OF ROOM AIR AND AIR FROM WITHIN THE WALL CAVITY CAN LEAD TO CONDENSATION AND PREMATURE FAILURE OF THE SENSOR. TO PREVENT THESE CONDITIONS, SEAL THE CONDUIT LEADING TO THE JUNCTION BOX AND SEAL THE HOLE IN THE DRYWALL BY USING AN ADHESIVE BACKED, FOAM INSULATED PAD. MOUNT IN A LOCATION THAT WILL NOT BE AFFECTED BY DIFFUSER AND HEAT EQUIPMENT NOTE: MOUNT THE SENSOR 48" A.F.F. AS PER THE AMERICANS WITH DISABILITIES ACT (ADA) UNLESS OTHERWISE NOTED IN JOB SPECIFICATION. NOTE: INSTALL FLEXIBLE CONDUIT FOR ALL CABLE OR WIRE BROUGHT TO END DEVICE FROM JUNCTION BOX. FLEXIBLE CONDUIT SHOULD NOT EXCEED 18". TERMINATION CAP CONDUCTOR RETENTION SLOTS TYP. (8) END DEVICE MOUNTING INSTRUCTIONS - MODULAR JACK 1. FOR MAGNUM CABLE CORPORATION P/N A50089BLU (24/8 CAT5e WIRE), USE ROWS 1 & 2 (B). USE SOLID CONDUCTOR CABLE. 2. ROUTE THE CONDUCTORS THROUGH THE SLOT IN THE TERMINATION CAP. DO NOT UNTWIST THE PAIRS PRIOR TO INSERTING INTO THE TERMINATION CAP. PUSH THE CABLE JACK INTO THE CAP AS FAR AS POSSIBLE. 3. UNTWIST PAIRS, ONE AT A TIME STARTING WITH THE OUTSIDE PAIRS, AND PLACE INTO THE APPROPRIATE RETENTION SLOT BASED ON THE COLOR CODE. UNTWIST EACH PAIR ONLY AS FAR AS REQUIRED TO PLACE THE CONDUCTORS IN THE SLOTS. IF USING A, TERMINATE: IF USING B, TERMINATE: -GREEN ON BOTTOM SLOT OF COLUMN 1 -ORANGE ON BOTTOM SLOT OF COLUMN 1 -GREEN / WHITE ON TOP SLOT OF COLUMN 1 -ORANGE / WHITE ON TOP SLOT OF COLUMN 1 -BLUE / WHITE ON BOTTOM SLOT OF COLUMN 2 -BLUE / WHITE ON BOTTOM SLOT OF COLUMN 2 -ORANGE / WHITE ON TOP SLOT OF COLUMN 2 -GREEN / WHITE ON TOP SLOT OF COLUMN 2 -BLUE ON BOTTOM SLOT OF COLUMN 3 -BLUE ON BOTTOM SLOT OF COLUMN 3 -ORANGE ON TOP SLOT OF COLUMN 3 -GREEN ON TOP SLOT OF COLUMN 3 -BROWN / WHITE ON BOTTOM SLOT OF COLUMN 4 -BROWN / WHITE ON BOTTOM SLOT OF COLUMN 4 -BROWN ON TOP SLOT OF COLUMN 4 -BROWN ON TOP SLOT OF COLUMN 4 NOTE: ROWS 1&3 CORRESPOND TO THE BOTTOM ROW OF RETENTION SLOT CONTACTS WHILE ROWS 2&4 CORRESPOND TO THE TOP ROW. 4. TRIM THE CONDUCTORS FLUSH WITH THE CAP USING THE WIRE SNIPPING TOOL. ENSURE ALL CONDUCTORS ARE SEATED. 5. SLIDE THE TERMINATION CAP ONTO HOUSING AND PUSH FORWARD. COMPLETE THE TERMINATION WITH A PAIR OF SMOOTH JAW SLIP LOCK PLIERS. END DEVICE END DEVICE END DEVICE END DEVICE END DEVICE JUNCTION BOX JUNCTION BOX ACCEPTABLE INSTALLATION PRACTICE. UNACCEPTABLE INSTALLATION PRACTICE. NOTE: DO NOT USE AN END DEVICE ENCLOSURE AS A RACEWAY FOR OTHER WIRING. 6 of 46 DTS1 DAS1 DUCT TEMPERATURE SENSOR TO MODULE TERMINAL STRIP SSP1 DUCT AVERAGING SENSOR DUCT MOUNTED SUPPLY AIR STATIC PRESSURE TRANSMITTER TO MODULE TERMINAL STRIP AI TO MODULE TERMINAL STRIP (2) CONDUCTOR WIRE IN CONDUIT (2) CONDUCTOR WIRE IN CONDUIT (2) CONDUCTOR WIRE IN CONDUIT DUCT COPPER RADIUS MOUNTING CLIPS PROVIDED WITH SENSOR DUCT AVERAGING TEMPERATURE SENSOR ENCLOSURE DUCT DUCT TEMPERATURE SENSOR ENCLOSURE DUCT DP TRANSMITTER WIRE NUT WIRE NUT 1 in 2.5 in 5 in 10 in AI TO MODULE TERMINAL STRIP - A + B - AI TO MODULE TERMINAL STRIP + ZERO 4-20mA TO MODULE TERMINAL STRIP 5V 10V mA Volts BI/UN MOUNTING INSTRUCTIONS 1. DRILL A 3/8" HOLE IN THE DUCT WALL FOR THE PROBE. 2. SECURE THE MOUNTING FLANGE TO THE DUCT USING SELF-TAPPING SHEET METAL SCREWS (NOT PROVIDED). 3. TERMINATE THE UNIT AS SHOWN ABOVE. 4. BE SURE TO USE SEALANT FILLED CONNECTIONS AND INCORPORATE A "J-LOOP" INTO THE TERMINATION. A "J-LOOP" IS FORMED BY POINTING THE WIRE NUTS OF A TERMINATION UP CREATING A "J" IN THE CABLE IN ORDER TO REDUCE THE PROBABILITY OF CONDENSATION COLLECTING IN THE WIRE NUT. 5. SEAL ALL CONDUIT HOLES WITH THE PLUGS PROVIDED AND APPROPRIATE SILICON SEALANT NOTE: INSTALL FLEXIBLE CONDUIT FOR ALL CABLE OR WIRE BROUGHT TO END DEVICE FROM JUNCTION BOX. FLEXIBLE CONDUIT SHOULD NOT EXCEED 18". VAV1 MOUNTING INSTRUCTIONS 1. SECURE THE MOUNTING FLANGE TO THE DUCT USING SELF-TAPPING SHEET METAL SCREWS. 2. INCORPORATE A "J-LOOP" INTO THE TERMINATION. A "J-LOOP" IS FORMED BY POINTING THE WIRE NUTS OF A TERMINATION UP CREATING A "J" IN THE CABLE IN ORDER TO REDUCE THE PROBABILITY OF CONDENSATION COLLECTING IN THE WIRE NUT. 3. EVENLY SPACE THE AVERAGING ELEMENT ACROSS THE AIR FLOW. 4. SECURE THE AVERAGING ELEMENT USING RADIUS MOUNTING CLIPS. NOTE: WHEN FORMING THE AVERAGING ELEMENT TO THE DESIRED SHAPE, BE SURE THE BEND DIAMETER IS GREATER THAN 6". DO NOT USE SENSOR BOX AS A JUNCTION BOX FOR OTHER WIRING. NOTE: INSTALL FLEXIBLE CONDUIT FOR ALL CABLE OR WIRE BROUGHT TO END DEVICE FROM JUNCTION BOX. FLEXIBLE CONDUIT SHOULD NOT EXCEED 18". CTS1 ZN141v+ & ZN341v+ TERMINAL CONTROL MODULE HI NOTE: INSTALL FLEXIBLE CONDUIT FOR ALL CABLE OR WIRE BROUGHT TO END DEVICE FROM JUNCTION BOX. FLEXIBLE CONDUIT SHOULD NOT EXCEED 18". LLS1 CURRENT SWITCH SINGLE PHASE MOTOR LOW TEMPERATURE LIMIT SWITCH TO MODULE TERMINAL STRIP FLOW CROSS ¼" POLYETHYLENE OR VINYL TUBING MOUNTING INSTRUCTIONS 1. DRILL A 3/8" HOLE IN THE DUCT WALL FOR THE STATIC PRESSURE PROBE. 2. SECURE THE DEVICE TO THE DUCT USING SELF-TAPPING SHEET METAL SCREWS. 3. INSTALL STATIC PRESSURE PROBE HORIZONTALLY SO THE ENCLOSURE IS IN A VERTICAL PLANE AND THE NAMEPLATE AND LETTERING IS IN AN UPRIGHT POSITION. 4. CONNECT TRANSMITTER TO CONTROL SYSTEM. 5. CONFIGURE ALL JUMPERS AND SWITCHES TO APPROPRIATE POSITIONS. LO DAMPER SHAFT DI TO MODULE TERMINAL STRIP High (with filter) Flow CAUTION: To Reduce the Risk of Fire or Electric Shock, Do Not Interconnect the Outputs of Different Class 2 Circuits. L Low Rnet LogiStat CAUTION: This product was designed to be mounted inside the building envelope. Warranty voided if mounted outside. U.S. Patent No. 6,715,690 B2 IN-2 0-5Vdc Therm/dry IN-1 0-5Vdc Therm/dry INPUT JUMPERS POWER SOURCE (2) CONDUCTOR WIRE IN CONDUIT N Format Short pins LStat = or IN-3 = Damper release button inside ADDRESS NO ARC156 MSTP 2 3 8 7 2 3 8 7 4 5 6 4 5 6 23 901 1 0 9 90 1 1 0 9 1's 23 MOUNTING BRACKET 456 10's + - 456 Batt CR2032 MSTP Baud 9600 19.2k 38.4k 76.8k 78 ZN341v+ 78 Made in USA Run 3 2 4 2 Net - Net + BT485 Gnd +12V Rnet - Shield CMnet 1 O 3 N Power Ground Tx 24V ac Rx Rnet Motor 1 Class 2 24Vac, 50-60 Hz 14VA, 0.58A 26Vdc, 0.1A, 3W Use Copper Conductors Only CW CCW Rnet + IN-3 IN-4 Gnd Gnd LogiStat/IN3 & 4 ZASF Inputs 3 & 4 Therm, dry LStat/ZASF Port LED IN-2 Inputs Gnd Gnd DO-2 DO-1 Inputs 1 & 2 0-5V, therm, dry IN-1 AO: 0-10 Vdc 5mA Max Analog Output DO-3 BUS Outputs 24V Max, 1A Max Error 4 Power BACnet ® AO-1 Power for D.O.s On Sense +12V RnetRnet+ Gnd Local Access CURRENT SWITCH VAV BOX MOUNTING INSTRUCTIONS - ZN141v+ & ZN341v+ 1. PLACE THE MODULE HORIZONTALLY ON THE VAV BOX BY FEEDING THE DAMPER SHAFT THROUGH THE SHAFT SLOT. CAUTION: DO NOT POSITION THE MODULE SO THE SHAFT SLOT IS IN THE UPPER RIGHT OF THE MODULE. THIS POSITION MAY CAUSE CONDENSATION FROM THE VAV SHAFT TO DRIP ON THE ELECTRONIC COMPONENTS OF THE ZN-LINE CONTROLLER. 2. INSERT A MOUNTING SCREW INTO THE STABILIZING SLOT AND TIGHTEN IT TO SECURE THE MODULE. 3. LIGHTLY PULL OUT 2 PLASTIC TABS ON RIGHT SIDE OF CONTROLLER TO REMOVE TETHERED PLASTIC COVER. 4. ROTATE THE DAMPER SHAFT TO THE FULL CLOSED POSITION. 5. LOCATE THE DAMPER CLUTCH BUTTON ON THE CONTROLLER, PUSH AND ROTATE THE DRIVE IN THE SAME FULL DIRECTION AS THAT TO CLOSE THE DAMPER. 6. TIGHTEN THE (2) NUTS ON THE CLAMP USING A 10MM WRENCH OR SOCKET USING 6-8 FT LB OF TORQUE. 7. PUSH THE DAMPER CLUTCH BUTTON AGAIN AND ROTATE THE DAMPER TO THE FULL OPEN POSITION. 8. RE-ATTACH THE TETHERED PLASTIC COVER BY “HOOKING” ON LEFT SIDE AND SNAPPING ON RIGHT SIDE. TUBING INSTALLATION INSTRUCTIONS TO STANDARD FLOW CROSS USE ¼" POLYETHYLENE OR VINYL TUBING. LEAVE SLACK IN THE TUBING. 1. CONNECT THE HI PRESSURE PORT TO THE HIGH OR VELOCITY PRESSURE PORT ON THE FLOW CROSS. 2. CONNECT THE LO PRESSURE PORT TO THE LOW OR STATIC PRESSURE PORT ON THE FLOW CROSS. STANDARD WIRING & CONFIGURATION INSTRUCTIONS 1. TIE THE COMMUNICATION WIRING SHIELD TOGETHER AND ISOLATE WITH TAPE OR HEAT SHRINK. 2. MAINTAIN POLARITY WHEN MULTIPLE DEVICES ARE CONNECTED TO A COMMON POWER SUPPLY. 3. SET THE DEVICE ADDRESS WITH THE ROTARY SWITCHES. 4. POSITION JUMPERS ON THE INPUT POINTS TO CONFIGURE THE SIGNAL TYPE. NOTE: MODULES SHOULD BE MOUNTED INDOORS IN A DRY, CLEAN ENVIRONMENT FREE OF CORROSIVE FUMES. A PROTECTIVE ENCLOSURE MUST BE USED WHEN MOUNTED OUTDOORS. THE MODULES ARE CLASS 2 DEVICES (>30VAC). TAKE APPROPRIATE ISOLATION MEASURES WHEN MOUNTING IN A CONTROL PANEL WHERE CLASS 1 WIRING OR DEVICES ARE PRESENT. FAN LOCAL DISCONNECT CONDUCTOR Or Pump MOUNTING INSTRUCTIONS 1. ENSURE POWER CONDUCTOR TO BE MONITORED IS DISCONNECTED AND LOCKED OUT FROM THE POWER SOURCE. 2. INSTALL THE ADJUSTABLE MOUNTING BRACKET TO THE BACK OF THE MOTOR CONTROL CENTER/STARTER. THE SENSOR MAY BE LOCATED AT ANY POINT ON THE CONDUCTOR BETWEEN THE MOTOR AND THE MOTOR STARTER. 3. ALIGN TO PERMIT THE CONDUCTOR TO FIT THROUGH THE HOLE. SLIDE THE CONDUCTOR THROUGH THE CENTER HOLE IN THE SENSOR AND CONNECT THE CONDUCTOR TO THE LUGS ON THE MOTOR STARTER. NOTE: LOW AMPERAGE (<1.5A) AND HIGH AMPERAGE (>200A) APPLICATIONS MAY REQUIRE SPECIAL INSTALLATION: A. LOW AMPERAGE - TO PROVIDE ADEQUATE CURRENT, WRAP CONDUCTOR THROUGH THE CENTER HOLE AND AROUND THE SENSOR BODY TO PRODUCE MULTIPLE TURNS AND INCREASE CURRENT FLOW. EACH PASS THROUGH THE TRANSDUCER INCREASES THE AMPERAGE BY THE ORIGINAL VALUE. B. HIGH AMPERAGE - CURRENT FLOWS IN EXCESS OF 200A REQUIRE THE USE OF AN APPROPRIATELY SIZED EXTERNAL CURRENT TRANSFORMER (CT). INSTALL THE EXTERNAL CT ON THE CONDUCTOR AND RUN THE CT SECONDARY WIRE THROUGH CURRENT SENSOR. CAUTION: CT's CAN CONTAIN HAZARDOUS VOLTAGES. INSTALL CT's IN ACCORDANCE TO MANUFACTURERS' SPECIFICATIONS AND INSTRUCTIONS. 4. WIRE AS SHOWN ABOVE. NOTE: INSTALL FLEXIBLE CONDUIT FOR ALL CABLE OR WIRE BROUGHT TO END DEVICE FROM JUNCTION BOX. FLEXIBLE CONDUIT SHOULD NOT EXCEED 18". COPPER RADIUS MOUNTING CLIPS PROVIDED WITH DEVICE DUCT LOW LIMIT TEMPERATURE SWITCH ENCLOSURE TO SAFETY CIRCUIT OF CONTROLLED EQUIPMENT N.C. N.O. DI TO MODULE TERMINAL STRIP MOUNTING INSTRUCTIONS 1. LOW LIMIT MUST BE MOUNTED IN A VERTICAL POSITION. FOR THE LOW LIMIT SWITCH AND CAPILLARY TUBES, AVOID LOCATIONS SUBJECT TO EXCESSIVE VIBRATION. 2. ON MANUAL RESET MODELS, POSITION THE CONTROL TO PERMIT CONVENIENT ACCESS TO THE RESET BUTTON. 3. USE THE MOUNTING HOLES IN THE REAR OF THE CASE FOR FLUSH MOUNTING TO THE DUCT OR FLAT SURFACE. 4. DRILL A 3/8" HOLE IN THE DUCT WALL FOR THE CAPILLARY ELEMENT. 5. SECURE THE MOUNTING FLANGE TO THE DUCT USING SELF-TAPPING SHEET METAL SCREWS. 6. INSTALL CAPILLARY ELEMENT IN A HORIZONTAL SERPENTINE PATTERN ACROSS THE DUCT AS SHOWN ON THE ABOVE DETAIL SO IT IS EXPOSED TO AREAS TO PROTECT THE COIL. DO NOT KINK OR APPLY EXCESSIVE FORCE TO THE CAPILLARY ELEMENT. 7. INSTALL RADIUS MOUNTING CLIPS AT EVERY BEND. 8. THE LOW TEMPERATURE LIMIT SWITCH MUST BE MOUNTED IN A MANNER WHICH PROVIDES PROTECTION TO THE ENTIRE SURFACE OF COIL WITH A MAXIMUM OF 1.5' BETWEEN CAPILLARY PASSES. USE MULTIPLE DEVICES IF COIL IS NOT SUFFICIENTLY COVERED. 9. THE CONTROL ENCLOSURE SHALL BE COMPLETELY MOUNTED ON THE EXTERIOR OF THE AIR HANDLING UNIT AND THE CONTROL ENCLOSURE SHALL NOT BE MOUNTED LOWER THAN THE CAPILLARY TUBING. NOTE: DO NOT USE SENSOR BOX AS A JUNCTION BOX FOR OTHER WIRING. NOTE: INSTALL FLEXIBLE CONDUIT FOR ALL CABLE OR WIRE BROUGHT TO END DEVICE FROM JUNCTION BOX. FLEXIBLE CONDUIT SHOULD NOT EXCEED 18". 7 of 46 DM-1 AF SERIES IF MORE TORQUE IS NEEDED, A SECOND ACTUATOR MAY BE MOUNTED TO THE SHAFT USING THE ZG-102 MULTIPLE MOUNTING BRACKET DAMPER MOTOR - BELIMO AF SERIES ACTUATORS JUNCTION BOX & FLEXIBLE CONDUIT PROVIDED BY INSTALLER 2 1 3 5 1 2 S1 S2 S3 S4 S5 S6 ZG-102 MOUNTING APPROPRIATE BRACKET WIRING TO MODULE ACTUATOR TERMINAL STRIP MULTIPLE ACTUATOR MOUNTING DAMPER MOTOR - BELIMO LF & NF SERIES ACTUATORS ACTUATOR RETAINING CLIP UNIVERSAL CLAMP ANTI-ROTATION STRAP APPROPRIATE WIRING TO MODULE TERMINAL STRIP POWER AND SIGNAL WIRING IN FLEXIBLE CONDUIT. NOTE: IF THE ACTUATOR IS EQUIPPED WITH END SWITCHES OR POSITION INDICATION A SECOND WHIP IS REQUIRED DM-2 MODULATING MOTOR 2 + HOT 1 COMMON 3 Y1 INPUT,0-10V 5 U OUTPUT 2-10V TWO POS. MOTOR 2 + HOT (SWITCHED) 1 COMMON S1 COMMON FOR 5 END SWITCH S2 NC, S3 NO. S4 COMMON FOR 25-85 END SWITCH S5 NC, S6 NO. NF SERIES ONLY IF MORE TORQUE IS NEEDED, A SECOND ACTUATOR MAY BE MOUNTED TO THE SHAFT USING THE ZG-102 MULTIPLE MOUNTING BRACKET JUNCTION BOX & FLEXIBLE CONDUIT PROVIDED BY INSTALLER ACTUATOR RETAINING CLIP UNIVERSAL CLAMP ANTI-ROTATION STRAP APPROPRIATE WIRING TO MODULE TERMINAL STRIP POWER AND SIGNAL WIRING IN FLEXIBLE CONDUIT NOTE: IF THE ACTUATOR IS EQUIPPED WITH END SWITCHES OR POSITION INDICATION A SECOND WHIP IS REQUIRED ACTUATOR ZG-102 MOUNTING BRACKET APPROPRIATE WIRING TO MODULE TERMINAL STRIP 2 1 3 5 1 2 S1 S2 S3 MODULATING MOTOR 2 + HOT 1 COMMON 3 Y1 INPUT,0-10V 5 U OUTPUT 2-10V TWO POS. MOTOR 2 + HOT (SWITCHED) 1 COMMON S1 COMMON FOR 5 - 85 S2 NC, S3 NO. END SWITCH MULTIPLE ACTUATOR MOUNTING STANDARD MOUNTING INSTRUCTIONS - BELIMO AF SERIES ACTUATORS 1. MANUALLY MOVE THE DAMPER TO THE FAIL-SAFE POSITION. IF THE SHAFT ROTATED CCW, THIS IS A CCW INSTALLATION ("CCW" FACES OUT). IF THE SHAFT ROTATED CW, THIS IS A CW INSTALLATION ("CW" FACES OUT). 2. TO TEST FOR ADEQUATE SHAFT LENGTH, SLIDE THE ACTUATOR OVER THE SHAFT WITH THE SIDE WITH THE CLAMP FACING OUT. IF THE SHAFT DOES NOT EXTEND AT LEAST 1/8" THROUGH THE CLAMP, SEE THE SHORT SHAFT MOUNTING INSTRUCTIONS. 3. IF THE CLAMP IS NOT ON THE CORRECT SIDE AS DETERMINED IN STEP 1, RE-MOUNT THE CLAMP AS FOLLOWS. IF IT IS ON THE CORRECT SIDE, PROCEED TO STEP 5. LOOK AT THE UNIVERSAL CLAMP. IF YOU ARE MOUNTING THE ACTUATOR WITH THE "CCW" SIDE OUT, POSITION THE CLAMP SO THAT THE POINTER SECTION OF THE TAB IS POINTING TO 0 AND THE SPLINE PATTERN OF THE CLAMP MATES WITH THE SPLINE OF THE ACTUATOR. SLIP THE CLAMP OVER THE SPLINE. 4. LOCK THE CLAMP TO THE ACTUATOR USING THE RETAINING CLIP. 5. VERIFY THE DAMPER IS STILL IN ITS FAIL-SAFE POSITION. 6. SLIDE THE ACTUATOR OVER THE SHAFT. 7. POSITION THE ACTUATOR IN THE DESIRED LOCATION. 8. REMOVE THE SCREW FROM ONE END OF THE MOUNTING BRACKET AND PIVOT IT AWAY FROM THE ACTUATOR. 9. LOOSEN THE UNIVERSAL CLAMP AND, MAKING SURE NOT TO MOVE THE DAMPER SHAFT, ROTATE THE ACTUATOR APPROXIMATELY 5 IN THE DIRECTION WHICH WOULD OPEN THE DAMPER. 10. TIGHTEN THE (2) NUTS ON THE CLAMP USING A 10mm WRENCH OR SOCKET USING 6-8ft-lb OF TORQUE. 11. SLIP THE STUD OF THE ANTI-ROTATION STRAP INTO THE SLOT AT THE BASE OF THE ACTUATOR. THE STUD SHOULD BE POSITIONED 1/16" FROM THE CLOSED END OF THE SLOT. BEND THE STRAP AS NEEDED TO REACH THE DUCT. ATTACH THE STRAP TO THE DUCT WITH #8 SELF TAPPING SCREWS. STANDARD MOUNTING INSTRUCTIONS - BELIMO LF & NF SERIES ACTUATORS 1. MANUALLY MOVE THE DAMPER TO THE FAIL-SAFE POSITION. IF THE SHAFT ROTATED CCW, THIS IS A CCW INSTALLATION ("CCW" FACES OUT). IF THE SHAFT ROTATED CW, THIS IS A CW INSTALLATION ("CW" FACES OUT). 2. TO TEST FOR ADEQUATE SHAFT LENGTH, SLIDE THE ACTUATOR OVER THE SHAFT WITH THE SIDE WITH THE CLAMP. IF THE SHAFT DOES NOT EXTEND AT LEAST 1/8" THROUGH THE CLAMP, SEE THE SHORT SHAFT MOUNTING INSTRUCTIONS. 3. IF THE CLAMP IS NOT ON THE CORRECT SIDE AS DETERMINED IN STEP 1, RE-MOUNT THE CLAMP AS FOLLOWS. IF IT IS ON THE CORRECT SIDE, PROCEED TO STEP 5. LOOK AT THE UNIVERSAL CLAMP. IF YOU ARE MOUNTING THE ACTUATOR WITH THE "CCW" SIDE OUT, POSITION THE CLAMP SO THAT THE POINTER SECTION OF THE TAB IS POINTING TO 0 AND THE SPLINE PATTERN OF THE CLAMP MATES WITH THE SPLINE OF THE ACTUATOR. SLIP THE CLAMP OVER THE SPLINE. 4. LOCK THE CLAMP TO THE ACTUATOR USING THE RETAINING CLIP. 5. VERIFY THE DAMPER IS STILL IN ITS FULL FAIL-SAFE POSITION. 6. MOUNT THE SPRING RETURN ACTUATOR TO THE SHAFT. TIGHTEN THE UNIVERSAL CLAMP, FINGER TIGHT ONLY. 7. MOUNT THE ANTI-ROTATION STRAP AT THE BASE OF THE ACTUATOR. SLIP THE STOP OF THE ANTI-ROTATION STRAP IN THE SLOT OF THE BASE OF THE ACTUATOR. THE STUD SHOULD BE CENTERED APPROXIMATELY 1/4" FROM THE END OF THE SLOT. DO NOT TIGHTEN THE SCREWS. 8. REMOVE THE SCREW FROM ONE END OF THE MOUNTING BRACKET AND PIVOT IT AWAY FROM THE ACTUATOR. 9. LOOSEN THE UNIVERSAL CLAMP AND, MAKING SURE NOT TO MOVE THE DAMPER SHAFT, ROTATE THE ACTUATOR APPROXIMATELY 5 IN THE DIRECTION WHICH WOULD OPEN THE DAMPER. 10. TIGHTEN THE UNIVERSAL CLAMP TO THE SHAFT USING A 10mm WRENCH OR SOCKET USING 6-8 ft-lb OF TORQUE. 11. ROTATE THE ACTUATOR TO APPLY PRESSURE TO THE DAMPER SEALS AND RE-ENGAGE THE ANTI-ROTATION STRAP. 12 TIGHTEN ALL FASTENERS. SHORT SHAFT MOUNTING INSTRUCTIONS - BELIMO AF SERIES ACTUATORS 1. DETERMINE THE BEST ORIENTATION FOR THE UNIVERSAL CLAMP ON THE BACK OF THE ACTUATOR (WHERE YOU HAVE THE EASIEST ACCESS TO THE V-BOLT NUTS ON THE CLAMP). 2. ENGAGE THE CLAMP TO THE ACTUATOR AS CLOSE AS POSSIBLE TO THE DETERMINED LOCATION. 3. LOCK THE CLAMP IN PLACE USING THE REMAINING RETAINER CLIP. 4. FOLLOW STEPS 5-9 OF THE STANDARD MOUNTING INSTRUCTIONS TO COMPLETE THE SHORT SHAFT INSTALLATION. NOTE: ACTUATORS SHOULD BE MOUNTED INDOORS IN A DRY, CLEAN ENVIRONMENT FREE OF CORROSIVE FUMES. A PROTECTIVE ENCLOSURE MUST BE USED WHEN MOUNTED OUTDOORS. . INSTALL FLEXIBLE CONDUIT FOR ALL CABLE OR WIRE BROUGHT TO END DEVICE FROM JUNCTION BOX. FLEXIBLE CONDUIT SHOULD NOT EXCEED 18". SHORT SHAFT MOUNTING INSTRUCTIONS - BELIMO AF SERIES ACTUATORS 1. DETERMINE THE BEST ORIENTATION FOR THE UNIVERSAL CLAMP ON THE BACK OF THE ACTUATOR (WHERE YOU HAVE THE EASIEST ACCESS TO THE V-BOLT NUTS ON THE CLAMP). 2. ENGAGE THE CLAMP TO THE ACTUATOR AS CLOSE AS POSSIBLE TO THE DETERMINED LOCATION. 3. LOCK THE CLAMP IN PLACE USING THE REMAINING RETAINER CLIP. 4. FOLLOW STEPS 5-12 OF THE STANDARD MOUNTING INSTRUCTIONS TO COMPLETE THE SHORT SHAFT INSTALLATION. NOTE: ACTUATORS SHOULD BE MOUNTED INDOORS IN A DRY, CLEAN ENVIRONMENT FREE OF CORROSIVE FUMES. A PROTECTIVE ENCLOSURE MUST BE USED WHEN MOUNTED OUTDOORS. INSTALL FLEXIBLE CONDUIT FOR ALL CABLE OR WIRE BROUGHT TO END DEVICE FROM JUNCTION BOX. FLEXIBLE CONDUIT SHOULD NOT EXCEED 18". DM-3 DAMPER MOTOR - BELIMO GM, AM, LF & NM SERIES ACTUATORS GM SERIES ONLY IF MORE TORQUE IS NEEDED, A SECOND ACTUATOR MAY BE MOUNTED TO THE SHAFT USING THE ZG-102 MULTIPLE MOUNTING BRACKET JUNCTION BOX & FLEXIBLE CONDUIT. PROVIDED BY INSTALLER ACTUATOR AIR DIFFERENTIAL PRESSURE SWITCH 1/4" OD POLYETHYLENE TUBING (TO STATIC PRESSURE PROBES) TO MODULE TERMINAL STRIP ACTUATOR ANTI-ROTATION STRAP 2 1 3 5 APPROPRIATE WIRING TO MODULE TERMINAL STRIP POWER AND SIGNAL WIRING IN FLEXIBLE CONDUIT NOTE: IF THE ACTUATOR IS EQUIPPED WITH END SWITCHES OR POSITION INDICATION A SECOND WHIP IS REQUIRED DPS1 UNIVERSAL CLAMP RETAINING CLIP APPROPRIATE WIRING TO MODULE TERMINAL STRIP ZG-102 MOUNTING BRACKET 1 2 3 S1 S2 S3 2 + HOT 1 COMMON 3 Y1 INPUT,0-10V 5 U OUTPUT 2-10V TWO POS. OR FLOATING MOTOR 1 COMMON 2 DRIVE CLOCKWISE 3 DRIVE COUNTER CLOCKWISE S1 COMMON FOR 5 - 85 END SWITCH S2 NC, S3 NO. (2) CONDUCTOR WIRE IN CONDUIT DUCT DIFFERENTIAL PRESSURE SWITCH C NC FILTER NO DI TO MODULE TERMINAL STRIP MULTIPLE ACTUATOR MOUNTING STANDARD MOUNTING INSTRUCTIONS - BELIMO GM & NM SERIES ACTUATORS 1. SLIP THE ACTUATOR'S UNIVERSAL CLAMP OVER THE DAMPER SHAFT. MAKE SURE THAT THE BOTTOM OF THE ACTUATOR (METAL SIDE) IS TOWARD THE DUCT AND THE CONTROLS ON THE COVER ARE ACCESSIBLE. PLACE THE ACTUATOR IN THE DESIRED MOUNTING POSITION. 2. TURN THE DAMPER SHAFT UNTIL THE BLADES ARE FULLY CLOSED. 3. HAND TIGHTEN THE (2) NUTS ON THE UNIVERSAL CLAMP. 4. SLIDE THE STUD OF THE ANTI-ROTATION BRACKET INTO THE SLOT IN THE BOTTOM OF THE ACTUATOR. BEND THE STRAP AS NEEDED TO SUPPORT THE REAR OF THE ACTUATOR. 5. FASTEN THE STRAP TO THE DUCT WITH (2) SCREWS (#8 SELF TAPPING SHEET METAL SCREWS). 6. LOOSEN THE (2) NUTS ON THE UNIVERSAL CLAMP. DISENGAGE THE ACTUATOR GEAR TRAIN BY PRESSING THE "MANUAL OVERRIDE BUTTON." KEEPING THE GEARS DISENGAGED, AND THE DAMPER FULLY CLOSED, ROTATE THE CLAMP UNTIL IT IS ABOUT 5 FROM THE CLOSED POSITION. 7. TIGHTEN THE (2) NUTS ON THE CLAMP WITH A 10mm WRENCH. USE 9-11 ft-lb OF TORQUE. SHORT SHAFT MOUNTING INSTRUCTIONS - BELIMO GM & NM SERIES ACTUATORS 1. DISENGAGE THE GEARS WITH THE MANUAL RELEASE BUTTON ON THE CASING. 2. TURN THE ACTUATOR CLAMP BACK TO 5 DEGREES BEFORE CLOSED POSITION AND ALLOW GEARS TO RE-ENGAGE. 3. PULL OUT THE UNIVERSAL CLAMP AFTER REMOVING THE RETAINING CLIP. 4. FIX THE UNIVERSAL CLAMP ONTO THE DAMPER SHAFT. 5. MOVE THE DAMPER INTO THE CLOSED POSITION. 6. POSITION THE ACTUATOR ONTO THE UNIVERSAL CLAMP. 7. REFIT THE RETAINING CLIP. 8. IF NECESSARY, BEND OR CUT THE ANTI-ROTATION STRAP ON EITHER SIDE TO FIT THE DAMPER FRAME. 9. SLIDE THE STUD OF THE ANTI-ROTATION STRAP INTO THE SLOT ON THE ACTUATOR BASE AND FIX IT WITH THE SCREWS TO THE DAMPER FRAME. NOTE: ACTUATORS SHOULD BE MOUNTED INDOORS IN A DRY, CLEAN ENVIRONMENT FREE OF CORROSIVE FUMES. A PROTECTIVE ENCLOSURE MUST BE USED WHEN MOUNTED OUTDOORS. INSTALL FLEXIBLE CONDUIT FOR ALL CABLE OR WIRE BROUGHT TO END DEVICE FROM JUNCTION BOX. FLEXIBLE CONDUIT SHOULD NOT EXCEED 18". MOUNTING INSTRUCTIONS - DP SWITCH 1. SELECT A LOCATION THAT IS FREE FROM VIBRATION, CORROSIVE ATMOSPHERE AND WHERE THE AMBIENT TEMPERATURE IS WITHIN THE LIMITS FOR THE SWITCH. 2. MOUNT STANDARD SWITCHES WITH THE DIAPHRAGM IN A VERTICAL PLANE AND WITH SWITCH LETTERING AND NAMEPLATE IN AN UPRIGHT POSITION. SOME SWITCHES MAY NOT RESET PROPERLY IF MOUNTED IN THE WRONG POSITION. 3. CONNECT SWITCH TO SOURCE OF PRESSURE, VACUUM OR DIFFERENTIAL PRESSURE. POLYETHYLENE TUBING WITH 1/4" O.D. IS RECOMMENDED. CONNECT TO THE (2) 1/8" NPT FEMALE PRESSURE PORTS AS NOTED BELOW: A. DIFFERENTIAL PRESSURES-CONNECT PIPES OR TUBES FROM SOURCE OF GREATER PRESSURE TO HIGH PRESSURE PORT MARKED HI-PR AND FROM SOURCE OF LOWER PRESSURE TO LOW PRESSURE PORT MARKED LO-PR. B. PRESSURE ONLY-CONNECT TUBE FROM SOURCE OF PRESSURE TO HIGH PRESSURE PORT. THE LOW PRESSURE PORT IS LEFT OPEN TO ATMOSPHERE. C. VACUUM ONLY-CONNECT TUBE FROM SOURCE OF VACUUM TO LOW PRESSURE PORT. THE HIGH PRESSURE PORT IS LEFT OPEN TO ATMOSPHERE. 4. ELECTRICAL CONNECTION TO THE SPDT SNAP SWITCH ARE PROVIDED BY MEANS OF SCREW TERMINALS. MOUNTING INSTRUCTIONS - STATIC PRESSURE PROBES 1. INSTALLATION IS COMPLETED BY DRILLING A 1/4" HOLE IN THE SHEET METAL, INSERTING THE PROBE AND SECURING THE ASSEMBLY BY USING THE MOUNTING FLANGE AS A TEMPLATE TO MARK AND DRILL (2) HOLES FOR THE SELF TAPPING SHEET METAL SCREWS. NOTE: INSTALL FLEXIBLE CONDUIT FOR ALL CABLE OR WIRE BROUGHT TO END DEVICE FROM JUNCTION BOX. FLEXIBLE CONDUIT SHOULD NOT EXCEED 18". 8 of 46 DPS2 FS PUMP DIFFERENTIAL PRESSURE SWITCH VALVES (BY INSTALLER) Adjusting the Flow Switch Paddle DI TO MODULE TERMINAL STRIP 1 in. 1.5 in. 2 in. 2.5 in. 3 in. 4 in. 5 in. 6 in. (2) CONDUCTOR WIRE DP SWITCH Original Paddle Size HI Pump LO 1/4" NPT BRASS HOUSING 1/4" NPT PIPING DP SWITCH Figure 5: Trimming Template for the Extra Paddle The F61 comes with a 3-piece paddle (1", 2" & 3" segments) installed. Each piece is removable. Adjust the paddle size of the pipe in which it will be installed. For 1", 2" or 3" pipe, use the paddle segments as supplied. If longer paddle is required, the extra paddle may be trimmed to fit 6" or smaller diameter pipe. Use Figure 5 to trim the paddle at the arc corresponding with the pipe size. NC NO C A + TO ALC CONTROL MODULE INPUT TERMINALS B MOUNTING INSTRUCTIONS MOUNT UNIT IN ANY POSITION. LOCATE WHERE SHOCK AND VIBRATION ARE MINIMAL AND AMBIENT TEMPERATURE IS BELOW 161 F (71 C). SURFACE MOUNTING - INSERT (2) #6 SCREWS THROUGH HOLES ON 2" CENTERS. SUSPENDED UNIT MOUNTING - MOUNT UNIT FROM ITS (2) PORTS. ALWAYS HOLD A WRENCH ON PRESSURE PORT WHEN MAKING PRESSURE CONNECTION. MAKING PRESSURE CONNECTION - CONNECT HIGH SIDE PRESSURE TO THE PORT LABELED HIGH. USE A WRENCH ON PRESSURE PORT AND HOLD THE UNIT STEADY. THREAD A ¼ NPTM FITTING INTO THE PORT. CAUTION: NEVER TIGHTEN BY TURNING THE CONTROL INTO THE FITTING. Paddle Screw Direction of Flow Remove paddles that are too large for pipe diameter Trim extra paddle for pipe diameter greater than 3 In. Figure 6: Installing the Paddle F61MB Pictured Tee or Welded Half Coupling Flow A A Flow Dimension “A” must be at least five pipe diameters From the nearest elbow, valve, or pipe restriction MOUNTING: Mount the F61 in a section of pipe where there is a straight run of atleast 5 pipe diameters on each side of the flow switch. The switch should be mounted so the terminals or wire leads are easily accessible for wiring. These flow switches must not be subjected to water hammer. If a fast-closing valve is located downstream of the flow switch, a suitable water hammer arrester must be used. Mount the flow switch in a standard 1" x 1" x 1" tee for 1" pipe installation. Use a reducing tee for larger sizes of pipe to keep the flow switch close to the pipe and provide adequate paddle length in the flow stream. Screw the flow switch in position so the flat of the paddle is at a right angle to the flow. The arrow on the side of the case must point in the direction of the flow. The F61 flow switch may be mounted on a horizontal pipe line or a vertical pipe line with upward liquid flow. It is not recommended for installations with downward flow. WIRING - BACK OUT THE SCREW TERMINAL JUST ENOUGH TO PUT THE STRIPPED WIRE UNDER THE TERMINAL BLOCK CLAMP. MAXIMUM WIRE SIZE IS 16AWG. SET POINT ADJUSTMENT - USE A SCREWDRIVER TO TURN THE EXTERNAL ADJUSTING SCREW. TURN “IN” (CLOCKWISE) TO INCREASE DIFFERENTIAL PRESSURE SETTING (1 TURN = 1.5 PSID). FOR BEST SETTING ACCURACY, SET THE SWITCH USING THE ACTUAL WORKING PRESSURE ENCOUNTERED IN THE APPLICATION. NOTE: ISOLATION VALVES MUST BE INSTALLED AT THE PIPE TAP. VALVES TO BE FURNISHED BY OTHERS. TIS1 TEMPERATURE IMMERSION SENSOR AND THERMOWELL W/WP ENCLOSURE TO MODULE TERMINAL STRIP (2) CONDUCTOR WIRE IN CONDUIT TEMP. IMMERSION UNIT TOP OF PIPE 1/2" NPT THREADOLET, FURNISHED AND INSTALLED BY MECH CONTRACTOR. 1/2" NPT, (3) TYP. NEMA 3R WEATHERPROOF ENCLOSURE THERMOWELL IMMERSION PROBE WIRE NUT J-LOOP Figure 7: Typical Installation Flow Flow Switch Arrestor Valve Figure 8: Arrestor Location Schematic WIRING: Make all wiring connections using proper copper conductors only. Install all wiring in accordance with NEC and local regulations. On F61KB and F61LB models, use the terminal screws furnished (8-32 x ¼” binder head) Substitution of other screws will void warranty. On F61MB models, use external wire leads. 1/2" NPT THREADOLET, FURNISHED AND INSTALLED BY MECH CONTRACTOR. AI TO MODULE TERMINAL STRIP MOUNTING INSTRUCTIONS - IMMERSION UNIT 1. THE THERMOWELL THREADS INTO A 1/2" FNPT THREADOLET FURNISHED AND INSTALLED BY THE MECHANICAL CONTRACTOR. 2. THE IMMERSION UNIT THREADS INTO A 1/2" FNPT THERMOWELL, NO EXTERNAL HARDWARE IS NEEDED. THERMALLY CONDUCTIVE GREASE MUST BE APPLIED TO THE PROBE PRIOR TO INSERTION TO OPTIMIZE HEAT TRANSFER. NOTE: THE THERMOWELLS ARE DESIGNED TO CONNECT THE 1 1/8" HEX NUT TO THE IMMERSION FITTING ON THE UNIT, DO NOT OVER TIGHTEN OR DAMAGE TO THE FITTING MAY OCCUR. 3. TERMINATE THE UNIT AS SHOWN ABOVE. 4. INCORPORATE A "J-LOOP" INTO THE TERMINATION. A "J-LOOP" IS FORMED BY POINTING THE WIRE NUTS OF A TERMINATION UP CREATING A "J" IN THE CABLE IN ORDER TO REDUCE THE PROBABILITY OF CONDENSATION COLLECTING IN THE WIRE NUT. 5. USE LIQUID TIGHT FITTINGS WITH THE NEMA 3R WEATHERPROOF ENCLOSURE. NOTE: INSTALL FLEXIBLE CONDUIT FOR ALL CABLE OR WIRE BROUGHT TO END DEVICE FROM JUNCTION BOX. FLEXIBLE CONDUIT SHOULD NOT EXCEED 18". 9 of 46 SMK SMOKE DETECTOR SS BRUSHED ALUMINUM OR STAINLESS STEEL WALL PLATE TEMPERATURE SENSOR DPT 2 DPT 3 WET PRESSURE DIFFERENTIAL 3-WIRE H548 FRACTIONAL HP MOTOR STATUS SENSOR / COMMAND RELAY WPV 2 WET PRESSURE BYPASS VALVE ASSEMBLY WET PRESSURE DIFFERENTIAL 2-WIRE 1. OPEN B (NULL) LOW HIGH 2. OPEN D (BLEED OR PURGE) 3. SLOWLY OPEN A & C TO BLEED AIR FROM LINE 4. CLOSE D (BLEED OR PURGE) 5. OPEN A & C FULLY 6. CLOSE D (BLEED OR PURGE) B D C A 10 of 46 Bill of Materials DID BT485 DIAG485 LGR25 M8102 MX4106 PROT485 REP485 RSPL SE6104a SSP ZN141v+ ZN220 ZN253 ZN551 DESCRIPTION END OF LINE SEGMENT CONDITIONER ARC156 DIAGNOSTIC DEVICE LGR25 M8102 DDC CONTROLLER MX4106 ARC156 PROTECTION DEVICE REPEATER ROOM SENSOR WITH ADJUSTMENT AND OVERRIDE SE6104A STAINLESS STEEL WALL PLATE SENSOR ZN141V+ ZN220 ZN253 ZN551 MANUFACTURER AUTOMATED LOGIC AUTOMATED LOGIC AUTOMATED LOGIC AUTOMATED LOGIC AUTOMATED LOGIC AUTOMATED LOGIC AUTOMATED LOGIC AUTOMATED LOGIC AUTOMATED LOGIC BAPI AUTOMATED LOGIC AUTOMATED LOGIC AUTOMATED LOGIC AUTOMATED LOGIC PART NUMBER BT485 DIAG485 LGR25 M8102 MX4106 PROT485 REP485 RSPL SE6104A ALC/10K-2-SP ZN141V+ ZN220 ZN253 ZN551 QTY 6 ea 1 ea 1 ea 1 ea 1 ea 2 ea 2 ea 37 ea 9 ea 13 ea 1 ea 18 ea 1 ea 32 ea RTU-1 RTU-2 Media Center Central Office CM-63 E SE6104A O RTU-1 L Existing Wiring Panel “B” TR-1 100va Panel “E” TR-1 100va Panel “F” TR-1 100va CM-50 SE6104A AHU-1 CM-51 SE6104A AHU-2 CM-52 SE6104A AHU-3 East Mech Gym / Multi Purpose Room Near Classroom Room 201 9 West Mech Room Near Classroom 304 Panel “G” TR-1 100va CM-53 SE6104A AHU-4 & RADIANT CEILING PANEL LOOP CONTROL Panel “H” TR-1 100va Panel “J” TR-2 75va Panel “I” TR-2 75va CM-54 ZN253 AHU-5 CM-55 ZN141v+ VAV-1 Pre-School Central Area Pre-School West Area CM-56 SE6104a RTU-2 CM-57 ZN551 VUV-1 CM-58 ZN551 VUV-2 CM-59 ZN551 VUV-3 CM-60 ZN551 VUV-4 CM-61 SE6104a VUV-5 CM-62 SE6104a SF-1 Pre-School Pre-School Pre-School Pre-School Art Room Kindergarten 9 E O L REP485 E O L ARCnet 156K PROT485 East Mech Room Near Classroom 105 ARCnet 156K Panel “C” Panel “D” TR-2 75va CM-49 ZN220 1 EF CM-48 ZN220 1 EF CM-47 ZN220 1 EF CM-46 ZN220 1 EF TBD Toilets South Of Teachers Lounge Art Room Storage Pre-School West Toilet TR-1 100va CM-45 ZN551 3 EF’s CM-44 ZN551 4 EF’s TR-1 100va CM-43 ZN551 MZ ZONE 3 CM-42 ZN551 MZ ZONE 2 CM-41 ZN551 MZ ZONE 1 CM-40 SE6104A MZ-1 CM-39 ZN220 CUH-13 CM-38 ZN220 CUH-12 CM-37 ZN220 CUH-11 CM-36 ZN220 CUH-10 CM-35 ZN220 CUH-09 CM-34 ZN220 CUH-08 CM-33 ZN220 CUH-07 CM-32 ZN220 CUH-06 CM-31 ZN220 CUH-05 TBD TBD TBD Music TBD TBD TBD TBD TBD TBD TBD TBD TBD Northwest Area Pre-School EF Circuit 26 Teachers Lounge Toilets Serving EF Circuit 28 Classrooms EF Circuit 29 301/302 E O L E REP485 O L Repeater CM-30 ZN220 CUH-04 CM-29 ZN220 CUH-03 CM-28 ZN220 CUH-02 CM-27 ZN220 CUH-01 CM-26 ZN551 HP-13 CM-25 ZN551 HP-12 TBD TBD TBD TBD Classroom 205 Classroom 206 Existing Wiring 303/304 305/306 ARCnet 156K 9 SSP Panel “A” TR-1 100va E O L CM-1 LGR 25 TR-3 100va TR-4 100va CM-2 M8102 Prim Pmps/ Evap Clr/ Vlvs Typical Of 13 TR-2 100va DIAG PROT CM-3 ZN220 OAT Expander MX4106 E 15 CM-4 ZN551 HP-21 CM-5 ZN551 HP-19 CM-6 ZN551 HP-20 CM-7 ZN551 HP-04 CM-8 ZN551 HP-03 CM-9 ZN551 HP-01 CM-10 ZN551 HP-14 CM-11 ZN551 HP-15 CM-12 ZN551 HP-16 CM-13 ZN551 HP-17 CM-14 ZN551 HP-23 CM-15 ZN551 HP-24 CM-16 ZN551 HP-06 CM-17 ZN551 HP-22 CM-18 ZN551 HP-18 CM-19 ZN551 HP-09 CM-20 ZN551 HP-10 CM-21 ZN551 HP-11 CM-22 ZN551 HP-07 CM-23 ZN551 HP-02 CM-24 ZN551 HP-05 Library Classroom 104 Classroom 105 Classroom 302 Classroom 303 Classroom 304 Classroom 204 Classroom 203 Classroom 202 Classroom 201 Classroom 102 Classroom 101 Classroom 301 Office Classroom 103 Classroom 106 Classroom 107 Classroom 108 Teachers Lounge Classroom 305 Classroom 306 Sec Pmps/ Vlvs/Blr School Districts Ethernet LAN 6 Server / Tower District WebCTRL Server Local Work Station 15 15 E E Rnet WARMER COOLER Located At Receiving Office OCCUPIED MANUAL ON AUTOMATED LOGIC Typical Of 37 Elementary School Michigan 48xxx Metro Environmental, Inc. Network Riser REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS Note: Actual communications network layout to modules will be shown on the “As Built” drawings. 6 See page 5 for cable identification 11 of 46 Bill of Materials DID DIAG485 LGR25 OAT/H PANEL A PROT485 PS TR-1,2,3,4 ZN220 Without Keypad Display: 24Vac, 24VA, 1A, 50-60 Hz 26Vdc, 10W, 0.4A LGR25 TR-1 Use Copper Conductors Only Class 2 Provided by School District T2 Ground 3V Lithium Battery CR-123A 10/100 BaseT Ethernet Port E1 T1 24V ac/dc Power On TR-2 Lstat Bias Cmnet transmit Cmnet receive 1 = Control Program Error 2 = RAM full n/c DCD Rx Signal Ground EIA-232 4 = System error Archive Valid Port S1 transmit Port S1 receive Battery low Enhanced Access Port on S2 IP Addr MSTP on S1 Address PTP on S2 On Assigned +100 Enable Enable Off Default 0 Disable Disable IN-1 Thermistor/dry contact 0-5Vdc Thermistor/dry contact 0-5Vdc On 4 3 2 1 485-2w 485-4w Communications Selection Rnet Rnet - Module Status MSTP ARC156 +12V 9600 Blinking Dot = “Run” IN-1 Outside Air Temp IN-2 Outside Air Humd 0/5vdc Gnd Inputs: 5V Max 10's 2 3 4 5 6 7 8 76.8k Gnd CM-03 ZN220 CAUTION: To Reduce the Risk of Fire or Electric Shock, Do Not Interconnect the Outputs of Different Class 2 Circuits. CONTROLLER Class 2 24 Vac, 50-60 Hz 20VA, 0.83A 24Vdc, 0.2A, 5W Use Copper Conductors Only DO-2 1's 901 DO-1 CAUTION: This product was designed to be mounted inside the building envelope. Warranty voided if mounted outside. 901 23 23 78 1 O N 38.4k MSTP Baud IN-2 Module Address Power LED Format 19.2k IN-1 Option Comm EIA-485 3 Sense +12V RnetRnet+ Gnd 4 IN-2 2 CMnet Tens 456 456 Err CR 2032 8 = Formatting 78 DTR 456 0 = Download required 3 = Comm setup error n/c 456 Chase = OK Rnet + T3 Pwr Run + Gnd Black Red + Yellow Yellow White North Wall 456 Tx Rx OAT/H EIA-485 Error Codes: 23 EIATx 485 232 Net- Tx EIA-232 Port S2 Net+ Net+ Tx+ 23 +12V Rx 78 901 Rnet n/c Rx+ DTR Net- Tx- 90 1 Port S1 78 78 90 1 n/c Rx- DCD Gnd BT485 78 Signal Ground 901 Rnet Local Access ARCnet 156 IN-1 Outside Air Temp 2 wire 4 wire EIA-232 CM-01 Ones BT485 24 Vac Batt - 23 CMnet Shield Rnet - Net Shield H N G T4 Jumper: Gain1 Tx Net + Control Module Net + Rnet + Rnet Format 1 Ext. Batt. Int. Batt. LGR25 BT485 Net - Rx Ground 23 BACnet QTY 0 ea 0 ea 1 ea 1 ea 0 ea 1 ea 4 ea 0 ea ZN220 Gnd +3V ® Over ARCNET156 KBaud PART NUMBER DIAG485 LGR25 ALC/10K-2-H300-O-WP A-36N30ALP+A36N30MPP+AL12 PROT485 DCP-1.5W TR100VA001-28 ZN220 Off External Battery 100 LAN LINK MANUFACTURER AUTOMATED LOGIC AUTOMATED LOGIC BAPI HOFFMAN AUTOMATED LOGIC KELE FUNCTIONAL DEVICES AUTOMATED LOGIC O N Ethernet LAN connection H N G DESCRIPTION ARC156 DIAGNOSTIC DEVICE LGR25 OUTSIDE AIR TEMPERATURE AND HUMIDITY SENSOR 36X30 ENCLOSURE+PERF+KEYLOCKKIT ARC156 PROTECTION DEVICE POWER SUPPLY 24VAC IN 24VDC OUT TRANSFORMER 120/24VAC 100VA ZN220 Power for D.O.'s ® BUSS BACnet 456 ARCnet Shield NetNet+ PROT485 Fused Wiring coming from outside of building Unfused Shared Connection Use for inside wiring Fused or unfused To M8102 Module (CM-2) See Heat Pump System Controller Wiring Net+ Shield Net- Net- Shield Net+ Outside Air Conditions (typical of 1) Outside Air Conditions: The controller shall monitor the outside air temperature and humidity and calculate the outside air enthalpy on a continual basis. These values shall be made available to the system at all times. Alarm shall be generated as follows: Sensor Failure: Sensor reading indicates shorted or disconnected sensor. In the event of a sensor failure, an alternate outside air conditions sensor shall be made available to the system without interruption in sensor readings. If an OA Temp Sensor cannot be read, a default value of 65°F will be used. If an OA Humidity Sensor cannot be read, a default value of 50 % will be used. Outside Air Temperature History: The controller shall monitor and record the high and low temperature readings for the outside air. These readings shall be recorded on a daily, month-to-date, and year-todate basis. PROT485 Rev. 0 AutomatedLogic Corp. ARCnet 156 Earth Ground From M8102 Module (CM-2) See Heat Pump System Controller Wiring Earth Ground Net+ ARCnet 156 NetShield Panel “A” 30" DIAG485 LGR, Boiler Room Control Panel LGR-25 CM-01 ZN220 CM-03 OAT T3 TR-1 M8102 CM-02 DIAG485 T4 PS From TR-2 Above 24VAC Gnd TR-2 Pri Pumps / Valves Evap Cooler Elementary School TR-3 Michigan 48xxx 36" Refer to Network Riser Drawing Sheet # 11 TR-4 MX4106 CM-02 EXP1 Boiler / Sec Loops Metro Environmental, Inc. LGR & OAT Controller Wiring PROT REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL DIAG CHECKED BY : TS 12 of 46 Existing HWR From Fine Arts Htg System CM-2-0 IN2 – HPWR Temp Existing HWR From Building Htg Systems CM-2-1 DO3 PFA S/S C T8 33 T 10 T2 HPWR Blue #14 Existing relay & wiring L M Existing 24 VAC Red #14 Blk #14 Existing valve & wiring 23 T 1 2 4 5 PDT Blue #18 CM-2-1 IN1 – Fine Arts HWS Temp Wht Blu 18 CM-2-0 DO1 – CP-1 S/S CM-2-1 IN3 PFA Status CM-2-1 AO1 – Fine Arts Sys Vlv 1 C 22 T5 T8 Existing relay & wiring T8 H CM-2-0 DO5 Isolation Vlv V-2 C Blue #18 N PFA A 6 Existing relay & wiring H AB B CM-2-0 AO1 – CP-1 VSD Speed To Fine Arts Htg System H N CM-2-1 DO1 P-1 S/S 43 C T8 Blue #14 Existing relay & wiring Red #14 19 39 CM-2-2 AO2– Bldg Sys Vlv 29 Red #14 T4 T1 T H N 8 Existing relay & wiring P-1 T CP-2 To Bldg Htg Systems T T6 M Existing valve & wiring AB B 9 CM-2-0 IN3 – HPWS Temp to System V-3 1 2 4 5 A T3 CP-1 CM-2-0 IN4 – Boiler HWS Temp Wht Blu Existing valve & wiring T M 41 CM-2-1 IN4 P-1 Status Existing 24 VAC V-2 Existing valve & wiring Red Tape M Red #14 Blk #14 Black Tape CM-2-0 IN6 CP-1 Stat 1 HPWS 1 VSD H M P-2 CM-2-0 IN7 CP-2 Stat Blue #14 38 CM-2-1 IN5 P-2 Stat 40 Blue #14 T8 C VSD Red Tape Existing relay & wiring CM-2-0 AO2 – CP-2 VSD Speed 2 Existing relay & wiring T8 C Black Tape C C T8 8 H Blue #18 Blue #14 Existing relay & wiring T8 C CM-2-0 DO2 – CP-2 S/S CM-2-0 DO7 Evap Cooler Enable 2 Blue #18 CM-2-0 IN1 – HPWS Temp to Pumps N U Boiler Existing relay & wiring CM-2-0 DO4 Div Vlv V-1 CM-2-1 DO2 P-2 S/S 42 5 Blue #18 CM-2-1 IN2 – Bldg HWS Temp T8 CM-2-0 DO6 Isolation Vlv V-3 2 M 39 Close Looped Evaporative Cooling Tower N NH Existing valve & wiring C L V-1 Elementary School CP-8 Michigan 48xxx CM-2-0 IN8 P-8 Status Existing relay & wiring T8 Metro Environmental, Inc. 14 M Heat Pump Loop System Schematic Existing relay & wiring C REV: 0 CM-2-0 DO8 – Boiler Enable 20 Blue #18 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL T8 C CM-2-0 DO3 P-8 S/S 28 Blue #14 10 Note: Typical Existing Wire Tag Number CHECKED BY : TS 13 of 46 Bill of Materials DID E-CS E-R M8102 MX4106 PDT PS T1 to T6 TR-1,2,3,4 I/O Expansion M8102 Rx TM Net + CMnet Net - Tx Run DESCRIPTION EXISTING CURRENT SWITCH SOLID CORE EXISTING 24VAC CONTROL RELAY M8102 DDC CONTROLLER MX4106 DIFF PRESS TRANSMITTER 0-50 PS1, 0-5 VDC OUT, 24 VDC IN POWER SUPPLY 24VAC IN 24VDC OUT IMMERSION TEMP SENSOR TRANSFORMER 120/24VAC 100VA TR-3 Power Error MANUFACTURER VERIS CORE AUTOMATED LOGIC AUTOMATED LOGIC VERIS KELE BAPI FUNCTIONAL DEVICES H N G TR-4 BACnet Over ARCNET156 KBaud On Shield Off Gnd QTY 6 ea 11 ea 0 ea 0 ea 1 ea 0 ea 6 ea 0 ea H N G T8 T5 24 Vac Class 2 24Vac, 50-60 Hz 20VA, 0.83A Use Copper Conductors Only Auxiliary Device Port T6 PART NUMBER E112-708 CVR-11C M8102 MX4106 PWLX03S DCP-1.5W ALC/10K-2-I-4'' TR100VA001-28 T7 Access Port CMnet Mode 9600/ 38.4k ARC156 Inputs 5V Max, 20mA Max T1 8 HPWS Temp to System 9 T3 T4 Boiler HWS Temp 29 0-5 VDC 0-50 PSI Diff Pressure + S White Existing CS CP-8 Status 14 3 A 4 B 5 A 6 B 7 A 8 B 9 A 10 B 11 A 12 B 13 A 14 B 15 A 16 B 17 A 18 B 19 A Gnd IN1 AO2 2M IN2 + Gnd CM-02 AO1 Caution: To Reduce the Risk of Fire or Electrical Shock, Do Not interconnect the Outputs of Different Class 2 Circuits. IN3 Universal Input Mode Select + 4 3 2 1 White #18 Blue #18 White #18 Blue #18 CP-2 VFD Signal 0/10vdc CP-1 VFD Signal 0/10vdc 15 Thermistor/ dry-contact 0-20 mA Blue #18 Isolation Valve V-2 10 IN6 24V Max. 3A Max. A - Input Signal B - Gnd/Loop Power IN8 7 DO3 CP-8 S/S 6 5 DO2 IN9 E-R Cmnet Baud Format 9600 1 2 3 901 4 O N DO1 Blue #18 CP-1 S/S 2 Blue #18 1 T7 1 28 E-R T8 T8 E-R 2 T8 T8 T8 E-R E-R White/Red E-R T8 T8 E-R E-R T8 901 23 I/O Expansion Module Address 10's 1's 5 8 Blue #14 CP-2 S/S 4 3 IN10 Blue #18 Diverting Valve V-1 8 DO4 Typical Connections VFD TB1 20 6 DO5 9 24 VAC Blue #18 DO6 NO 11 78 PS B 2 5 5A White/Purple Isolation Valve V-3 12 NC 78 20 Blue #18 2 5A DO7 0-5Vdc 38.4k 24 VDC 1 Black Tape White #18 Blue #18 White #18 Blue #18 Evaporative Cooler Enable 13 IN7 Black Tape Boiler Enable 16 IN4 IN5 2 DO8 14 23 H CP-2 Status Red Tape B T5 I/O Expansion MX4106 T6 Expander I/O Power Run On T6 Off Gnd 24 Vac MX4106 T5 Access Port POINT EXPANDER Fine Arts HWS Temp 22 T5 Bldg Systems HWS Temp 39 T6 Existing DPS Fine Arts Pump Status 23 Red #14 Red #14 Existing DPS Existing DPS Blue #14 Blue #14 38 40 39 41 P-1 Status P-2 Status 1 A 2 B 3 A 4 B 5 A 6 B 7 A 8 B 9 A 10 B 11 A 12 B 13 A 14 B 15 A 16 B 17 A 18 B 19 A 20 B Gnd IN1 AO6 Class 2 24Vac, 50-60 Hz 20VA, 0.83A Use Copper Conductors Only IN2 Gnd AO5 IN3 AO4 Universal Input Mode Select + AO3 IN5 Caution: To Reduce the Risk of Fire or Electrical Shock, Do Not interconnect the Outputs of Different Class 2 Circuits. 0-5Vdc Thermistor/ dry-contact + Gnd IN4 0-20 mA 24V Max. 3A Max. IN8 8 DO4 7 DO3 + 12 11 10 9 8 7 6 5 4 3 2 1 White #18 Blue #18 White #18 Blue #18 Red #18 Black #18 DO2 IN10 4 DO1 1 Unknown Use P-1 S/S 2 T7 19 18 ? Blue #14 Black #14 43 33 42 E-R E-R T8 E-R 45 44 Blu #14 Blk #14 T8 T8 Elementary School Michigan 48xxx 901 23 I/O Expansion NC 3 Way Valve to Fine Arts 0/10vdc P-2 S/S 3 Expander Address 1's 3 Way Valve to Bldg Systems 0/10vdc Fine Arts Pump S/S Blue #14 6 5 NO IN9 + Gnd AO1 A - Input Signal B - Gnd/Loop Signal + Gnd AO2 IN6 IN7 + Gnd 78 G 2 A 2 456 + Existing CS Blue #14 Blue #14 Red Tape 1 456 Red Black 1 Existing CS CP-1 Status M8102 CONTROL MODULE 456 - HPWR Temp 10 T2 PDT HPWS Temp to Pumps Metro Environmental, Inc. Heat Pump Loop System Controller Wiring REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 10 Note: Typical Existing Wire Tag Number 14 of 46 Heat Pump Loop General Sequence of Operation: Heating Mode: 1: 2: 3: 4: 5: The Diverting Valve V-1 will route water as required by the HPWR (T2) Temp sensor to the Heat Pump Loop. When the HPWR (T2) temperature is less than 76°F (adj.) Isolation Valve V-2 shall open, and Isolation Valve V-3 will be closed V-1 will open to permit hot water flow to the Heat Pump Loop only if the temperature at HPWR (T2) Temp sensor is between 64°F (adj.) and 72°F (adj.) and hot water is available at the Boiler HWS (T4) Temp sensor. Valve V-1 will be closed if the temperature at HPWS (T1) rises above 75°F (adj.) When the HPWR (T2) temperature is greater than 77°F (adj.), Valve V-2 will close and V-3 will open. Circ Pump 8 will run whenever Boiler is enabled (less than 65°F (adj.) OAT). See Boiler sequence. Cooling Mode: 1: 2: 3: Diverting Valve V-1 will be closed to the Heat Pump Loop. Isolation Valve V-2 will be closed, and Isolation Valve V-3 will be open to the Evaporative Cooler. Evaporative Cooler will be enabled. General Building Heating System: Hot Water Pumps P-1/P-2 Lead/Standby Operation: The two hot water pumps shall operate in a lead/standby fashion. The lead pump shall run first. On failure of the lead pump, the standby pump shall run and the lead pump shall turn off. The designated lead pump shall rotate upon one of the following conditions (user selectable): manually through a software switch if pump runtime (adj.) is exceeded daily weekly monthly Alarms shall be provided as follows: Hot Water Pump 1 o Failure: Commanded on, but the status is off. o Running in Hand: Commanded off, but the status is on. o Runtime Exceeded: Status runtime exceeds a user definable limit. Hot Water Pump 2 o Failure: Commanded on, but the status is off. o Running in Hand: Commanded off, but the status is on. o Runtime Exceeded: Status runtime exceeds a user definable limit. Secondary Hot Water Supply Temperature Setpoint: The secondary hot water supply temperature setpoint shall reset based on outside air temperature. General: Heat Pump Water Loop CP-1/CP-2 Lead/Lag Operation: The two water pumps shall operate in a lead/lag fashion. The lead pump shall run first. On failure of the lead pump, the lag pump shall run and the lead pump shall turn off. On decreasing water differential pressure, the lag pump shall stage on and run in unison with the lead pump to maintain water differential pressure setpoint. The designated lead pump shall rotate upon one of the following conditions (user selectable): manually through a software switch if pump runtime (adj.) is exceeded daily weekly monthly Alarms shall be provided as follows: CP-1 Pump 1 o Failure: Commanded on, but the status is off. o Running in Hand: Commanded off, but the status is on. o Runtime Exceeded: Status runtime exceeds a user definable limit. CP-2 Pump 2 o Failure: Commanded on, but the status is off. o Running in Hand: Commanded off, but the status is on. o Runtime Exceeded: Status runtime exceeds a user definable limit. Heat Pump Loop Water Differential Pressure Control: The controller shall measure Heat Pump Loop water differential pressure and modulate the hot water pump VFDs in sequence to maintain its water differential pressure setpoint. The following setpoints are recommended values. All setpoints shall be field adjusted during the commissioning period to meet the requirements of actual field conditions. The controller shall modulate Heat Pump Loop water pump speeds to maintain a water differential pressure of 12lbf/in2 (adj.). The VFDs minimum speed shall not drop below 20% (adj.). On dropping Heat Pump Loop water differential pressure, the VFDs shall stage on and run to maintain setpoint as follows: The controller shall modulate the lead VFD to maintain setpoint. If the lead VFD speed is greater than a setpoint of 90% (adj.), the lag VFD shall stage on. The lag VFD shall ramp up to match the lead VFD speed and then run in unison with the lead VFD to maintain setpoint. On rising Heat Pump Loop water differential pressure, the VFDs shall stage off as follows: If the VFDs speeds drops back to 60% (adj.) below setpoint, the lag VFD shall stage off. The lead VFD shall continue to run to maintain setpoint. Alarms shall be provided as follows: High Water Differential Pressure: If 25% (adj.) greater than setpoint. Low Water Differential Pressure: If 25% (adj.) less than setpoint. As outside air temperature rises from 0°F (adj.) to 70°F (adj.) the secondary hot water supply temperature setpoint shall reset downwards from 180°F (adj.) to 110°F (adj.). Alarms shall be provided as follows: High Secondary Hot Water Supply Temp: If greater than 200°F (adj.). Low Secondary Hot Water Supply Temp: If less than 100°F (adj.). Mixing Valve: The controller shall measure the secondary hot water supply temperature and modulate the mixing valve to maintain its setpoint. The mixing valve shall be enabled whenever the hot water system is called to run. The mixing valve shall close whenever the hot water supply temperature rises from 190°F to 200°F (adj.). Boiler System - Run Conditions: The boiler system shall be enabled to run whenever outside air temperature is less than 65°F (adj.). To prevent short cycling, the boiler system shall run for and be off for minimum adjustable times (both user definable), unless shutdown on safeties or outside air conditions. Each boiler shall run subject to its own internal safeties and controls. The boiler system shall also run for freeze protection whenever outside air temperature is less than 38°F (adj.) Boiler Enable: The boiler shall be enabled when the boiler system is commanded on. The boiler shall be enabled after pump status is proven on and shall run subject to its own internal safeties and controls. Fine Arts Heating System: Fine Arts Hot Water Pump: The hot water pump shall run anytime the boiler is called to run and shall have a user definable delay (adj.) on stop. Alarms shall be provided as follows: Hot Water Pump Failure: Commanded on, but the status is off. Hot Water Pump Running in Hand: Commanded off, but the status is on. Hot Water Pump Runtime Exceeded: Status runtime exceeds a user definable limit. Secondary Hot Water Supply Temperature Setpoint: The secondary hot water supply temperature setpoint shall reset based on outside air temperature. As outside air temperature rises from 0°F (adj.) to 70°F (adj.) the secondary hot water supply temperature setpoint shall reset downwards from 180°F (adj.) to 110°F (adj.). Alarms shall be provided as follows: High Secondary Hot Water Supply Temp: If greater than 200°F (adj.). Low Secondary Hot Water Supply Temp: If less than 100°F (adj.). Mixing Valve: The controller shall measure the secondary hot water supply temperature and modulate the mixing valve to maintain its setpoint. The mixing valve shall be enabled whenever the hot water system is called to run. The mixing valve shall close whenever the hot water supply temperature rises from 190°F to 200°F (adj.). Elementary School Evaporative Cooler Boiler System - Run Conditions: The boiler system shall be enabled to run whenever outside air temperature is less than 65°F (adj.). To prevent short cycling, the boiler system shall run for and be off for minimum adjustable times (both user definable), unless shutdown on safeties or outside air conditions. Each boiler shall run subject to its own internal safeties and controls. The boiler system shall also run for freeze protection whenever outside air temperature is less than 38°F (adj.) Boiler Enable: The boiler shall be enabled when the boiler system is commanded on. The boiler shall be enabled after pump status is proven on and shall run subject to its own internal safeties and controls. Michigan 48xxx Evaporative Cooling Tower - Run Conditions: The cooling tower shall be enabled to run whenever the outside air temperature is greater than 54°F (adj.) and the building is Occupied. The cooling tower condenser water control shall stage its components (spray pump, fan, etc.) in sequence to maintain condenser water supply temperature setpoint. The following setpoints are recommended values. All setpoints shall be field adjusted during the commissioning period to meet the requirements of actual field condition Metro Environmental, Inc. Heat Pump Loop System Sequence REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 15 of 46 Bill of Materials DID CDT CR1,2 E-CS E-DA1 E-DA2 E-DPS E-FRZ E-V1 MZ ER1,2 HDT MAT RAT SE6104a IN-1 Return Air Temperature T RAT RF RA N.C. EA M E-DA2 Red (Not Used) EXISTING AO-1 Mixing Dampers 5/10vdc HWR DO-2 – Return Fan Start/Stop Starter Black White Red (Not Used) Yellow + Blue _ Black 120vac White E-DA1 N.O. Trips @ 38F Auto Reset Interlock Wires To Supply Fan Starter IN-8 – Clogged Filter Switch Black White 120vac QTY 1 ea 2 ea 2 ea 1 ea 1 ea 1 ea 1 ea 1 ea 2 ea 1 ea 1 ea 1 ea 0 ea IN7 - Freezestat E-V1 MZ Yellow + _ Blue PART NUMBER ALC/10K-T2-D-18'' RH2B-ULAC24V + SH2B-05 SOCKET E112-700 MP-5430 MM-500-0-0-1 PC-301 TC-5232 VS-7313-267-4-9 MP-5430-0-0-3 CVR-11C ALC/10K-T2-D-18'' ALC/10K-2-A-24' ALC/10K-T2-D-18'' SE6104A HWS Interlock Wires To Supply Fan Starter AO-2 – Hot Deck Valve Control 5/10vdc Red (Not Used) EXISTING AO-1 Mixing Dampers 5/10vdc MANUFACTURER BAPI IDEC VERIS INVENSYS INVENSYS INVENSYS INVENSYS INVENSYS CORE BAPI BAPI BAPI AUTOMATED LOGIC IN-6 – Return Fan Status E-CS Yellow + _ Blue 120vac DESCRIPTION COLD DECK AIR TEMPERATURE COOLING RELAY 24VAC DPDT WITH INDICATING LIGHT EXISTING CURRENT SWITCH EXISTING DAMPER ACTUATOR 120VAC 2/15VDC CONTROL EXISTING DAMPER ACTUATOR 120VAC 2/15VDC CONTROL EXISTING CLOGGED FILER DIFFERENTIAL PRESSURE SWITCH EXISTING FREEZESTAT DPST EXISTING 3-WAY 1-1/4'' CV20 GPM 27 0/15VDC CONTROL EXISTING 24VAC CONTROL RELAY HOT DECK AIR TEMPERATURE MIXED AIR AVG. TEMP. SENSOR RETURN AIR TEMPERATURE SE6104A E-FRZ LLS-1 Pg-7 IN-2 – Mixed Air Temp T HDT DTS-1 Pg-7 Hot Deck N.O. HW DAS-1 Pg-7 E-DPS IN-3 Hot Deck Temperature E-SMK MAT1 T SF OA HI N.C. LO Typical of Zone 3 Total DA M 230 VAC Starter FUSE 120VAC FUSE E-SMK E-FRZ Hand OL'S 9 5 RIB-1 Pg-6 Auto ER1 DO-1 Supply Fan Start / Stop 13 14 9 5 + + Gnd Over ARCNET156 KBaud +5V 4 IN-3 5 IN-4 6 Gnd 7 IN-5 8 IN-6 9 Gnd +24V IN-1, IN-2: Pulse Count Ability 1 2 3 4 5 6 7 8 9 10 11 12 10 IN-7 11 IN-8 12 Gnd 1 1 + IN-9 2 + IN-10 3 Gnd IN-9 2 IN-10 3 + IN-1 + IN-2 Gnd + IN-3 + IN-4 Gnd + IN-5 + IN-6 Gnd + IN-7 + IN-8 Gnd Gnd DO-4 – Cooling 2nd Stage Inputs: All 10V Max, 20mA Max On - Universal Input Mode Select DO-5 Outputs 24V Max, 3A Max mA Thermistor/ dry contact/ RTD DO-4 Caution: To Reduce the Risk of Fire or Electrical Shock, Do Not interconnect the Outputs of Different Class 2 Circuits. Volts Sw 5 Gnd 6 Rn+ Gnd 7 Rn- Rnet+ LS5v Rnet- 8 +12V +12V DO-3 DO-2 DO-6 12 11 DO-5 10 9 DO-4 8 CR2 Cooling 2nd Stage 8 9 7 Cooling 1st Stage T2 DO-3 6 5 Return Fan Start / Stop 4 5 T2 Cooling Stage 2 Cooling Stage 1 Condenser Control Circuit 6 7 Condenser Interlock Wiring (field verify) CR1 DO-2 4 3 3 2 2 DO-1 1 Supply Fan Start / Stop Elementary School T1 Michigan 48xxx 1 Metro Environmental, Inc. MSTP Baud 8 76.8k Rnet AO-4 38.4k LogiStat Port Run BACnet Mode 19.2k MSTP 9600 ARC156 Module Address 10's 1's 7 Gnd 8 AO-4 + 901 23 78 901 AO-3 5 5 4 AO-2 Gnd 4 3 3 Gnd 2 AO-1 + 1 Format 1 O N 2 3 4 2 AO-1 1 AO Mode Select 0-10V Multi-Zone MZ-1 Control 6 7 Gnd 6 AO-3 + AO-2 + Error Local Access 23 Made in USA Spare 10 11 Rnet SE6104A Spare 12 DO-6 Temp 4 LS5v To Or From Next Network Module ARCnet BT485 CONTROL MODULE Stat Select Gnd Sw CM-40 Rx Net+ Logistat Gnd Tx Net- SE6104a H N G T1 + DO-1 3 TR1 T2 Shield Auto Off On 2 Temp Gnd 24V ac BACnet Odd Even 1 Off Power Batt CR2032 78 Freezestat - Open Contact Is Alarm Clogged Filter Alarm Gnd Gnd Rnet+ Rnet+12V Sense Supply Fan Status Return Fan Status IN-2 3 456 Hot Deck Air Temperature Cold Deck Air Temperature 2 DTS-1 Pg-7 IN4 – Cold Deck Temperature Class 2 24Vac, 50-60 Hz 20VA, 0.83A Use Copper Conductors Only ® BACnet Aux Power Out 456 Return Air Temperature Mixed Air Temperature IN-1 N.C. T2 Select 1 T CDT Return Fan RIB-1 Pg-6 ER2 DO-2 Return Fan Start / Stop 13 14 Gnd OL'S MS Auto T2 DO-1 – Supply Fan Start/Stop DO-3 – Cooling 1st Stage SF MS Aux Sw. Off Supply Fan Cold Deck DX 120VAC Hand MS Off Continued On Next Page IN-5 – Supply Fan Status E-CS 230 VAC 5/10vdc Hot Deck HW Valve 5/10vdc Mixing Dampers REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 0-20mA 16 of 46 High Return Air Humidity: If the return air humidity is greater than 70% (adj.). The heating will be enabled whenever: Run Conditions - Scheduled: The unit will run based upon an operator adjustable schedule. Emergency Shutdown: The unit will shut down and generate an alarm upon receiving an emergency shutdown signal. Freeze Protection: The unit will shut down and generate an alarm upon receiving a freezestat status. AHU Optimal Start: The unit will start prior to scheduled occupancy based on the time necessary for the zones to reach their occupied setpoints. The start time will automatically adjust based on changes in outside air temperature and zone temperatures. Supply Fan: The supply fan will run anytime the unit is commanded to run, unless shutdown on safeties. To prevent short cycling, the supply fan will have a user definable (adj.) minimum runtime. AND the supply fan status is on. The heating coil valve will open whenever: Heating supply air temperature drops from 40°F to 35°F (adj.). High Heating Supply Air Temp: If the heating supply air temperature is greater than 120°F (adj.). The economizer will be enabled whenever: Cold Deck - Cooling Supply Air Temperature Setpoint - Fixed: The unit will maintain a fixed cooling supply air temperature setpoint of 55°F (adj.). Cold Deck - Cooling Coil Valve: The controller will measure the cooling supply air temperature and and modulate the cooling coil valve to maintain its cooling setpoint. The cooling will be enabled whenever: AND the outside air enthalpy is less than 28 Btu/lb (adj.) AND the outside air temperature is less than the return air temperature. AND the outside air enthalpy is less than the return air enthalpy. AND the supply fan status is on. OR on loss of supply fan status. AND the supply fan status is on. OR the freezestat (if present) is on. Hot Deck - Heating Supply Air Temperature Setpoint - Outside Air Reset: The heating supply air temperature setpoint will reset based on outside air temperature. As outside air temperature drops from 55°F (adj.) to 30°F (adj.) the heating supply air temperature setpoint will reset upwards from 70°F (adj.) to 110°F (adj.). Hot Deck - Heating Coil Valve: The controller will measure the heating supply air temperature and modulate the heating coil valve to maintain its setpoint. o A 74°F (adj.) cooling setpoint o A 70°F (adj.) heating setpoint. Unoccupied Mode (night setback): The unit will maintain o A 85°F (adj.) cooling setpoint. o A 55°F (adj.) heating setpoint. High Zone Temp: If the zone temperature is greater than the cooling setpoint by a user definable amount (adj.). Low Zone Temp: If the zone temperature is less than the heating setpoint by a user definable amount (adj.). Zone Damper Control: The cooling and heating deck zone dampers will modulate in sequence to maintain zone temperature cooling and heating setpoints. The economizer will close whenever: AND the economizer (if present) is disabled or fully open. High Cooling Supply Air Temp: If the cooling supply air temperature is 5°F (adj.) greater than setpoint. Space Temperature Control - Scheduled: The unit will run according to a user definable time schedule in the following modes: Alarms will be provided as follows: Mixed air temperature drops from 55°F to 46°F (adj.) Alarms will be provided as follows: Low Return Air Temp: If the return air temperature is less than 45°F (adj.). Outside air temperature is less than 65°F (adj.). Outside air temperature is greater than 60°F (adj.). The cooling coil valve will open to 50% (adj.) whenever the freezestat (if present) is on. High Return Air Temp: If the return air temperature is greater than 90°F (adj.). Occupied Mode: The unit will maintain Low Heating Supply Air Temp: If the heating supply air temperature is 5°F (adj.) less than setpoint. Supply Fan in Hand: Commanded off, but the status is on. (adj.). Alarms will be provided as follows: Alarms will be provided as follows: Supply Fan Failure: Commanded on, but the status is off. Supply Fan Runtime Exceeded: Status runtime exceeds a user definable limit Return Air Temperature: The controller will monitor the return air temperature and use as required for economizer control (if present). OR the freezestat (if present) is on. Economizer: The controller will measure the mixed air temperature and modulate the economizer dampers in sequence to maintain a setpoint 2°F less than the cooling supply air temperature setpoint. The outside air dampers will maintain a minimum adjustable position of 20% (adj.) open whenever occupied. Alarms will be provided as follows: Low Return Air Humidity: If the return air humidity is less than 5% (adj.). Outside air temperature is less than 65°F (adj.). The outside and gravity relief air dampers will close and the return air damper will open when the unit is off. If Optimal Start Up is available the mixed air damper will operate as described in the occupied mode except that the outside air damper will modulate to fully closed. Mixed Air Temperature: The controller will monitor the mixed air temperature and use as required for economizer control (if active). Elementary School Michigan 48xxx Alarms will be provided as follows: Metro Environmental, Inc. Multi-Zone MZ-1 Sequence Of Operation High Mixed Air Temp: If the mixed air temperature is greater than 90°F (adj.). REV: 0 Low Mixed Air Temp: If the mixed air temperature is less than 45°F (adj.). Return Air Humidity: The controller will monitor the return air humidity and use as required for economizer control (if active). Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 17 of 46 Bill of Materials DID PANEL C RSPL TR-1,2 ZDA ZDAT ZN551 Red (Not Used) 120vac + _ Yellow Blue Black White AO-1 – Zone Damper Control 5/10vdc DESCRIPTION 24'' X 24'' ENCLOSURE+PERF PANEL ZONE SENSOR WITH ADJUSTMENT AND OVERRIDE BUTTON TRANSFORMER 120/24VAC 100VA EXISTING DAMPER ACTUATOR 120VAC 2/15VDC ZONE DISCHARGE AIR TEMPERATURE ZN551 MANUFACTURER HOFFMAN AUTOMATED LOGIC FUNCTIONAL DEVICES INVENSYS BAPI AUTOMATED LOGIC PART NUMBER A24N24ALP + A24N24MPP RSPL TR100VA001-28 MP-5430-0-0-3 ALC/10K-T2-D-8'' ZN551 QTY 1 ea 0 ea 2 ea 3 ea 3 ea 0 ea Existing ZDA IN-1 – Zone Discharge Air Temp Hot Deck N.O. ZDAT T DTS-1 Pg-7 Typical of 3 Zone Cold Deck DA BI - Zone Override N.C. AI - Zone Setpoint Adjust Gnd Rnet+ Rnet- IN-1 Gnd IN-2 Gnd IN-3 ZN551 DEV: 41 Zone 1 o A 85°F (adj.) cooling setpoint. o A 55°F (adj.) heating setpoint. Alarms will be provided as follows: DO-5 High Zone Temp: If the zone temperature is greater than the cooling setpoint by a user definable amount (adj.). DO-4 DO-3 Gnd Gnd DO-2 Low Zone Temp: If the zone temperature is less than the heating setpoint by a user definable amount (adj.). IN-4 IN-5 LED DO-1 BUS Zone Damper Control: The cooling and heating deck zone dampers will modulate in sequence to maintain zone temperature cooling and heating setpoints. MZ-1 Typical Temperature Control For 3 Zones Discharge Air Temperature: The controller will monitor the discharge air temperature. Panel “C” Alarms will be provided as follows: 24" Multi-Zone MZ-1 Temperature Control Panel TM OverBACnet ARCNET156 KBaud Gn+ Aux Power Out Sele d +5 ct +24 V V Class 2 24Vac, 5060 Hz 20VA, 0.83A Use Copper Batt Conductor On Off High Discharge Air Temp: If the discharge air temperature is greater than 120°F (adj.). Gn 24Vd ac Power - CR20 s Only 32 + Tx 1 + Gn IN-1 CMnet 2 Shie d R 3 + ld Gn IN-2 Net- x 4 Net d 5 + + Gn IN-3 Bias 6 d 7 + Gn IN-4 12 CONTROL MODULE 8 DO-6 d Inputs: All 11 9 + Outputs 1 Gn IN-5 10V Max, 20mA 10 DO-5 24V Max, 0 d Max 9 11 + Caution:3A Max Gn IN-6 To Reduce the Risk ofDO-4 8 12 IN-1, IN-2: Pulse d Fire 7 13 + Count Ability Gn IN-7 or Electrical Shock, Do 6 14 d Not interconnect the DO-3 5 15 + Outputs of Gn IN-8 4 16 DO-2 Different Auto Class Off 2 d Universal 3 17 + Circuits.On Input Gn IN-9 2 18 DO-1 Mode Select d 1 Thermi 19 + GnIN-10 ster/ 20 0d dry 0-10VMSTP Gn 20mA contact dc 8 76.8Baud AO-4 d / k + 7 38.4 Gn LogiStat RTD Cmnet 6 k Port AO-3 d Mode MST Ru 19.2 + 5 Gn k P LogiStat (IN-9, n 4 960 ARC 10 disabled) AO-2 d Rnet Stat 0 156 + 3 Erro Gn Local 2 Rn Select r Access AO-1 d Module For et + 1 Address mat 1 2 10's01 1's AO Mode0O 9 901 3 4 0- Select N 20m 10V A CR1 CR2 SE6104 Gnd Rne Rne t+ +12 tSen V se 78 ZN220 7 6. 8k ZONE 1 Class 2 24 Vac, 50-60 Hz 20VA, 0.83A 24Vdc, 0.2A, 5W Use Copper DO-2 Conductor DO-1 s Only Power for D.O.'s BUSS ® CONTROLL ER Elementary School BACnet CM net 456 456 456 ZONE 2 CAUTION: To Reduce the Risk of Fire or Electric Shock, Do Not CAUTION: the Interconnect This product Outputs of was designed Class 2 Different to be mounted Circuits. inside the building envelope. Warranty voided if mounted outside. Michigan 48xxx Jumper: Ground at Gain1 24 Vac Pwr Run ErrThermist IN-1or/dry Thermist contact IN-2or/dry 0-5Vdc contactO 4 n 0-5Vdc 3 2 1 On Ten es s 456 1 O2 N3 4 CM net 456 23 23 Rnet 23 456 456 23 456 On Ten es s BACnet ® 78 23 Class 2 24 Vac, 50-60 Hz 20VA, 0.83A 24Vdc, 0.2A, 5W Use Copper DO-2 Conductor DO-1 s Only Power for D.O.'s BUSS CONTROLL ER 23 ZN220 7 6. 8k 901 k MSTP 4k Baud Fo Lstat rm Rnet Rx Tx Net + Net - Batt Shield - + CR 78 203 2 Sen 78 +12 se Rne V Rne tt+ Gnd Gnd Rne 9 Rne t+ 6 +12 tV Inputs: 0 IN-1 Gnd 5V Max 0 IN-2 Gnd 901 CAUTION: To Reduce the Risk of Fire or Electric Shock, Do Not CAUTION: the Interconnect This product Outputs of was designedClass 2 Different to be mounted Circuits. inside the building envelope. Warranty voided if mounted outside. Communic M ations AR ST 19Selection 3 C1 P .2 8. 56 78 901 ErrThermist IN-1or/dry Thermist contact IN-2or/dry 0-5Vdc contactO 4 n 0-5Vdc 3 2 1 901 901 901 901 78 901 78 Bias rm Rnet Ground Jumper: at Gain1 24 Vac Pwr Run Rx Communic M ations AR ST 19Selection 3 C1 P .2 8. 56 k MSTP 4k Baud ZN220 7 6. 8k 1 O2 N3 4 Fo Lstat Bias Tx Net + Net - Batt Shield - + CR 78 203 2 Sen 78 +12 se Rne V Rne tt+ Gnd Gnd Rne 9 Rne t+ 6 +12 tV Inputs: 0 IN-1 Gnd 5V Max 0 IN-2 Gnd Rnet Rnet 1 CM net 456 456 456 456 ErrThermist IN-1or/dry Thermist IN-2contact or/dry 0-5Vdc contactO 4 n 0-5Vdc 3 2 1 On Ten es s 901 CAUTION: To Reduce the Risk of Fire or Electric Shock, Do Not CAUTION: the Interconnect This product Outputs of was designedClass 2 Different to be mounted Circuits. inside the building envelope. Warranty voided if mounted outside. Communic M ations AR ST 19Selection 3 C1 P .2 8. 56 k MSTP 4k Baud O2 N3 4 Fo Lstat rm Rnet Jumper: Ground at Gain1 24 Vac Pwr Run Rx Tx Net + Net - Batt Shield - + CR 78 203 2 Sen 78 +12 se Rne V Rne tt+ Gnd Gnd Rne 9 Rne t+ 6 +12 tV Inputs: 0 IN-1 Gnd 5V Max 0 IN-2 Gnd 901 901 78 901 78 23 78 23 23 Bias 24" Low Discharge Air Temp: If the discharge air temperature is less than 40°F (adj.). 23 Gnd Tem p Sw LS5 v Gnd Rne Rne t+ +12 tV Rnet 23 AUTOMATED LOGIC IN-1 Zone Discharge Air Temperature AO-1 5/10vdc To Zone Damper Gnd 456 MANUAL ON A 70°F (adj.) heating setpoint. AO-1 23 Rnet o T1 24 Vac +12V OCCUPIED T2 Gnd Net Shield WARMER COOLER Net + 23 ARCnet A 74°F (adj.) cooling setpoint Unoccupied Mode (night setback): The unit will maintain 23 To Or From Next Network Module o 456 RSPL Occupied Mode: The unit will maintain AI - Zone Temp T CM-41 Zone 1 CM-42 Zone 2 CM-42 Zone 3 Zone Temperature Control Run Conditions - Scheduled: The unit will run according to a user definable time schedule in the following modes: ZONE 3 Metro Environmental, Inc. Class 2 24 Vac, 50-60 Hz 20VA, 0.83A 24Vdc, 0.2A, 5W Use Copper DO-2 Conductor DO-1 s Only Power for D.O.'s BUSS CONTROLL ER BACnet® Multi-Zone MZ-1 Zone Control REV: 0 Control Panel Layout TR1 TR2 Note: TR1 Serves SE6104A TR2 Serves Zone 1, 2 & 3 Controllers Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 18 of 46 Bill of Materials RA DID CO2 E RIB-1,2 E RIB-3,4 E-CS E-DM1 E-DM2 E-DPS E-FRZ E-V1 AHU1 MAT PANEL B RSPL SE6104a TR-1 IN-6 – Filter Differential Pressure Sw. AO-3 Face & By-Pass Dampers CO2 IN-1 Return Air Co2 C Interlock Wiring To Fan Starter IN-7 Freezestat E-DM1 AO-1 OA & RA Dampers + - T1 DO-3 – Cooling 1st Stage T1 + - E-DM2 MANUFACTURER VERIS CORE CORE VERIS INVENSYS INVENSYS INVENSYS INVENSYS INVENSYS BAPI INVENSYS AUTOMATED LOGIC AUTOMATED LOGIC FUNCTIONAL DEVICES PART NUMBER CDE CVR-11C CVR-11C E112-700 MP-5430 MM-500-0-0-1 PC-301 TC-5232 VS-7313-267-4-9 MP-5430-0-0-3 ALC/10K-2-A-24' N/A RSPL SE6104A TR100VA001-28 N.O. IN-3 – Discharge Air Temperature 3 1 2 PDS E-DPS N.C. E-FRZ T DAT HW SF SA DX N.O. OL'S MS M MAT L1 208/230 L2 VAC L3 Existing Smoke Detector IN-4 – Fan Status E-CS IN-2 – Mixed Air Temp MTR Interlock Wiring To Fan Starter Black / Blue 24v Com 120VAC O IN-5 – Pump Status E-CS E-V1 AHU1 Red NC C H DO-2 – Pump Status A E-FZ OL'S Set 38F OL'S MS Motor Starter E-CS FUSE Black HWHR MTR DO-1- Fan S/S E-CS FUSE 24" A H Panel “B” 120VAC O HWHS Supply Fan Motor Starter Control T2 E-Rib #1 IN-5 Pump Status NO AI - Zone Temp MS Smoke Detector L1 208/230 L2 VAC L3 BI - Zone Override AI - Zone Setpoint Adjust IN-4 Fan Status DO-1 – Fan Start/Stop Starter + Yellow _ / White AO-2 Heating Valve 0/20mA T OL'S MS AHU-1 Multi Purpose Room Temperature Control Panel Gnd Tem p Sw LS5 78 Class 2 24Vac, 50-60 Hz 20VA, 0.83A Use Copper Conductors Only ® BACnet Aux Power Out Over ARCNET156 KBaud +5V Select Discharge Air Temperature Supply Fan Status Pump Status Clogged Filter Alarm Freezestat - Open Contact Is Alarm 1 IN-1 2 IN-2 3 Gnd 4 IN-3 5 IN-4 6 Gnd 7 IN-5 8 IN-6 9 Gnd +24V IN-1, IN-2: Pulse Count Ability 1 2 3 4 5 6 7 8 9 10 11 12 10 IN-7 11 IN-8 12 Gnd 1 1 + IN-9 2 + IN-10 3 Gnd IN-9 2 IN-10 3 + IN-1 + IN-2 Gnd + IN-3 + IN-4 Gnd + IN-5 + IN-6 Gnd + IN-7 + IN-8 Gnd Gnd Inputs: All 10V Max, 20mA Max On Off Gnd 24V ac TR-1 Power Cable 10 With Red Tape - Batt CR2032 + T1 CM-50 Shield Rx Net- To Or From Next Network Module ARCnet Net+ BT485 SE6104a 12 DO-6 CONTROL MODULE DO-5 Outputs 24V Max, 3A Max mA Thermistor/ dry contact/ RTD DO-4 Caution: To Reduce the Risk of Fire or Electrical Shock, Do Not interconnect the Outputs of Different Class 2 Circuits. Volts Odd Even L1 L2 G T2 Tx BACnet Universal Input Mode Select Gn 24Vd ac 24" 456 + Gnd Off 23 23 + On Power - SE6104 Pump Motor Starter Control v Gnd Rne Rne t+ +12 tV Rnet Gnd Class 2 24Vac, 5060 Hz 20VA, 0.83A Use Copper Batt Conductor Gnd Rne Rne t+ +12 tSen V se E-Rib #2 TM OverBACnet ARCNET156 KBaud CR20 s Only 32 + Tx 1 + Gn IN-1 CMnet 2 Shie d R 3 + ld Gn IN-2 Net- x 4 Net d 5 + + Gn IN-3 Bias 6 d 7 + Gn IN-4 12 CONTROL MODULE 8 DO-6 d Inputs: All 11 9 + Outputs 1 Gn IN-5 10V Max, 20mA 10 DO-5 24V Max, 0 d Max 9 11 + Caution:3A Max IN-6 Gn To Reduce the Risk ofDO-4 8 12 IN-1, IN-2: Pulse d Fire 7 13 + Count Ability Gn IN-7 or Electrical Shock, Do 6 14 DO-3 d Not interconnect the 5 15 + Outputs of Gn IN-8 4 16 DO-2 Different Auto Class Off 2 d Universal 3 17 + Circuits.On Input Gn IN-9 2 18 DO-1 Mode Select d 1 Thermi 19 + GnIN-10 ster/ 20 0d dry 0-10VMSTP Gn 20mA contact dc 8 76.8Baud AO-4 d / k + 7 38.4 Gn LogiStat RTD Cmnet 6 k Port AO-3 d Mode MST Ru 19.2 + 5 Gn k P LogiStat (IN-9, n 4 960 ARC 10 disabled) AO-2 d Rnet 0 156 Stat + 3 Erro Gn Local 2 Rn Select r Access AO-1 d Module For et + 1 Address mat 1 2 10's01 1's AO Mode0O 9 901 3 4 0- Select N 20m 10V A 78 T2 Gn+ Aux Power Out d Sele +5 ct +24 V V 456 DO-2- Pump S/S Return Air CO2 Mixed Air Temperature QTY 1 ea 2 ea 2 ea 2 ea 1 ea 1 ea 1 ea 1 ea 1 ea 1 ea 1 ea 0 ea 0 ea 1 ea DO-4 – Cooling 2nd Stage 3 1 2 N.C. OA DESCRIPTION RETURN AIR DUCT MOUNTED CO2 SENSOR EXISTING 24VAC CONTROL RELAY EXISTING 24VAC CONTROL RELAY EXISTING CURRENT SWITCH EXISTING DAMPER MOTOR 120VAC 2/15VDC CONTROL EXISTING DAMPER MOTOR 120VAC 2/15VDC CONTROL EXISTING CLOGGED FILER DIFFERENTIAL PRESSURE SWITCH EXISTING FREEZESTAT DPST EXISTING 3-WAY 1-1/4'' 6/9VDC CONTROL MIXED AIR AVG. TEMP. SENSOR EXISTING INVENSYS COMMUNICATIONS PANEL ZONE SENSOR WITH ADJUSTMENT AND OVERRIDE BUTTON SE6104A TRANSFORMER 120/24VAC 100VA DO-3 Auto Off On DO-2 DO-1 DO-6 12 11 10 11 DO-5 10 9 8 9 E-Rib #4 2nd Stage Cooling Start / Stop DO-4 8 7 6 7 E-Rib #3 1st Stage Cooling Start / Stop 5 4 5 DO-2 4 3 3 2 2 DO-1 1 E-Rib #2 Heating Pump Start /Start SF Fan Start / Stop E-Rib #1 T1 TR1 Wire To Enable 1st Stage Cooling DO-3 6 Wire To Enable 2nd Stage Cooling T2 T2 Wire To Enable Heating Pump Elementary School T2 Wire To Enable Supply Fan Motor Starter Michigan 48xxx T2 1 Metro Environmental, Inc. Logistat Gnd 2 Temp Gnd Sw WARMER Rn+ 7 LS5v LogiStat Port Run Gnd Rn- Rnet+ Rnet- 8 +12V +12V BACnet Mode 19.2k MSTP 9600 ARC156 Error Local Access Module Address 10's 1's Format 7 Gnd 8 AO-4 + 6 7 Gnd 6 AO-3 + 5 Gnd 4 AO-2 + 3 Gnd 2 AO-1 + 1 AO-3 901 23 Made in USA 901 23 SE6104A 1 O N 2 3 4 Face and By-Pass Dampers 2/10vdc REV: 0 5 4 AO-2 2 AO-1 1 Submittal 2/08/10 JOB NO: Cxxxx Heating Valve 0/20mA 3 Rnet AUTOMATED LOGIC 78 Gnd 6 78 MANUAL ON 5 AHU-1 Control AO-4 38.4k Gnd Rnet+ Rnet+12V Sense OCCUPIED Sw Rnet Rnet Temp 4 LS5v COOLER 8 76.8k 456 3 MSTP Baud Stat Select 456 1 Mixing Dampers 2/10vdc DRAWN BY : TL CHECKED BY : TS AO Mode Select 0-10V 0-20mA 19 of 46 Single Zone Unit (typical of 1) Run Conditions - Scheduled: The unit shall run according to a user definable time schedule in the following modes: Occupied Mode: The unit shall maintain o A 75°F (adj.) cooling setpoint o A 72°F (adj.) heating setpoint. Unoccupied Mode (night setback): The unit shall maintain o A 85°F (adj.) cooling setpoint. o A 62°F (adj.) heating setpoint. Alarms shall be provided as follows: High Zone Temp: If the zone temperature is greater than the cooling setpoint by a user definable amount (adj.). Low Zone Temp: If the zone temperature is less than the heating setpoint by a user definable amount (adj.). Zone Setpoint Adjust: The occupant shall be able to adjust the zone temperature heating and cooling setpoints at the zone sensor. Zone Optimal Start: The unit shall use an optimal start algorithm for morning start-up. This algorithm shall minimize the unoccupied warm-up or cool-down period while still achieving comfort conditions by the start of scheduled occupied period. Zone Unoccupied Override: A timed local override control shall allow an occupant to override the schedule and place the unit into an occupied mode for an adjustable period of time. At the expiration of this time, control of the unit shall automatically return to the schedule. Freeze Protection: The unit shall shut down, the heating valve will open and the DDC will generate an alarm upon receiving a freezestat status. The existing freezestat cut-out is set at 35F. Supply Fan: The supply fan shall run anytime the unit is commanded to run, unless shutdown on safeties. To prevent short cycling, the supply fan shall have a user definable (adj.) minimum runtime. Existing motor starter current switch will monitor the fan status. Alarms shall be provided as follows: Supply Fan Failure: Commanded on, but the status is off. Supply Fan in Hand: Commanded off, but the status is on. Supply Fan Runtime Exceeded: Status runtime exceeds a user definable limit (adj.). Heating Coil Pump During the occupied mode the heating coil pump will be enabled anytime the outdoor temperature falls below 55F (adj.). Pump status is monitored via existing motor starter current switch. An alarm will be generated if an abnormal condition occurs. Alarms shall be provided as follows: Pump Failure: Commanded on, but the status is off. Pump in Hand: Commanded off, but the status is on. Pump Runtime Exceeded: Status runtime exceeds a user definable limit Heating Coil Valve: Below 55F (adj.) and above 38F (adj.) outdoor air temperature the controller shall measure the zone air temperature and modulate the heating coil valve to maintain the zone heating setpoint. Below 38F outdoor air temperature the heating coil valve will remain full open to the coil and the face and By-Pass dampers will modulate.. Cooling Stages: The controller shall measure the zone temperature and stage the cooling to maintain its cooling setpoint. To prevent short cycling, there shall be a user definable (adj.) delay between stages, and each stage shall have a user definable (adj.) minimum runtime. The cooling shall be enabled whenever: Outside air temperature is greater than 60°F (adj.). AND the economizer (if present) is disabled or fully open. AND the zone temperature is above cooling setpoint. AND the supply fan status is on. AND the heating is not active. Continued On Next Page Face & By-Pass Dampers When outdoor air temperature is above 55F (adj.) the heating coil Face & Bypass dampers will be in the Bypass position. When the outdoor air temperature is between 55F (adj.) and 38F (adj.) the Face and By-Pass dampers will remain in the Face position. Below 38F the Face and By-Pass dampers will modulate to maintain 55F (adj.) discharge air temperature. Elementary School Michigan 48xxx Metro Environmental, Inc. AHU-1 Sequence Of Operation REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 20 of 46 Economizer: The controller shall measure the zone temperature and modulate the economizer dampers in sequence to maintain a setpoint 2°F less than the zone cooling setpoint. The outside air dampers shall maintain a minimum adjustable position of 20% (adj.) open whenever occupied. The economizer shall be enabled whenever: Outside air temperature is less than 65°F (adj.). AND the outside air temperature is less than the return air temperature. AND the supply fan status is on. The economizer shall close whenever: Mixed air temperature drops from 50°F to 45°F (adj.). OR on loss of supply fan status. OR the freezestat (if present) is on. The outside air dampers shall close and the return air damper shall open when the unit is off. If Optimal Start Up is available, the mixed air damper shall operate as described in the occupied mode except that the outside air damper shall modulate to fully closed. Minimum Outside Air Ventilation – Return Air CO2 Monitoring: The outside air dampers will remain closed and begin to modulate toward the minimum position when the return air CO2 climbs above 1000 ppm (adj.) during building occupied hours. During unoccupied hours the outdoor dampers will remain closed. . Prefilter Status: The controller shall monitor the prefilter status. Alarms shall be provided as follows: Prefilter Change Required: Existing prefilter differential pressure switch exceeds a user definable switch limit (adj.). Mixed Air Temperature: The controller shall monitor the mixed air temperature and use as required for economizer control (if present) or preheating control (if present). Alarms shall be provided as follows: High Mixed Air Temp: If the mixed air temperature is greater than 90°F (adj.). Low Mixed Air Temp: If the mixed air temperature is less than 45°F (adj.). Supply Air Temperature: The controller shall monitor the supply air temperature. Alarms shall be provided as follows: High Supply Air Temp: If the supply air temperature is greater than 120°F (adj.). Low Supply Air Temp: If the supply air temperature is less than 45°F (adj.). Unoccupied Mode: During the unoccupied mode the mechanical cooling remains off . Below 40F outdoor air temperature the heating coil valve will modulate and the heating pump will cycle to maintain a low limit plenum temperature of 50F (adj.). The heating valve will open and the fan will cycle to maintain the unoccupied zone setpoint. Elementary School Michigan 48xxx Metro Environmental, Inc. AHU-1 Sequence Continued REV: 0 Note: The heating system piping is filled with an unknown glycol mixture. Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 21 of 46 Bill of Materials DID E-CS E-DM1 E-DM2 E-DPS E-FRZ E-RIB1,2 E-V1 AHU PANEL E PANEL F PANEL G SE6104a IN-4 – Filter Differential Pressure Sw. AO-1 Face & By-Pass Dampers DESCRIPTION EXISTING CURRENT SWITCH EXISTING DAMPER MOTOR 24VAC 2-POSITION W/ AUX SW. EXISTING DAMPER MOTOR 24V 2/10VDC CONTROL EXISTING CLOGGED FILER DIFFERENTIAL PRESSURE SWITCH EXISTING FREEZESTAT DPST EXISTING 24VAC CONTROL RELAY EXISTING 3-WAY 1-1/4'' 6/9VDC CONTROL 12' 'X 12'' X 3'' NEMA 1 ENCLOSURE WITH PERF PANEL 12' 'X 12'' X 3'' NEMA 1 ENCLOSURE WITH PERF PANEL 12' 'X 12'' X 3'' NEMA 1 ENCLOSURE WITH PERF PANEL SE6104A MANUFACTURER VERIS BELIMO BELIMO INVENSYS INVENSYS CORE INVENSYS HOFFMAN HOFFMAN HOFFMAN AUTOMATED LOGIC PART NUMBER E112-700 AF24-S-US AF24-SR-US PC-301 TC-5232 CVR-11C VS-7313-267-4-9 MP-5430-0-0-3 B12-P B12-P B12-P SE6104A QTY 2 ea 1 ea 1 ea 1 ea 1 ea 2 ea 3 ea 1 ea 1 ea 1 ea 0 ea Interlock Wiring To Fan Starter IN-5 Freezestat IN-6 OA Dampers Status T1 + - E-DM2 3 1 2 DO-1 OA Dampers IN-1 – Discharge Air Temperature T2 1 2 E-DM1 PDS E-DPS N.C. E-FRZ T DAT HW N.C. SF SA N.O. M Existing Smoke Detector IN-2 – Fan Status E-CS Interlock Wiring To Fan Starter Black / Blue Starter L1 208/230 L2 VAC L3 DO-3 – Pump Start/Stop IN-2 Fan Status MTR IN-3 Pump Status NO A E-FZ OL'S DO-1- Fan S/S MS T2 E-Rib #1 + Gnd Class 2 24Vac, 50-60 Hz 20VA, 0.83A Use Copper Conductors Only ® BACnet Aux Power Out Over ARCNET156 KBaud +5V Select Discharge Air Temperature Supply Fan Status 1 IN-1 2 IN-2 3 Gnd Pump Status Clogged Filter Alarm 4 IN-3 5 IN-4 6 Gnd 7 IN-5 8 IN-6 9 Gnd 10 IN-7 11 IN-8 1 1 + IN-9 2 + IN-10 3 Gnd IN-9 2 IN-10 3 Gnd Inputs: All 10V Max, 20mA Max + Net+ SE6104a DO-5 Outputs 24V Max, 3A Max mA Thermistor/ dry contact/ RTD DO-4 Caution: To Reduce the Risk of Fire or Electrical Shock, Do Not interconnect the Outputs of Different Class 2 Circuits. Volts Logistat DO-3 DO-2 Gnd Sw Rnet Gnd 6 Rn+ Gnd 7 Rn- Rnet+ LS5v Rnet- 8 +12V +12V Run Module Address 10's 1's 78 901 23 78 901 23 Made in USA Rne Rnet tMade in USA+12 V Gnd 24V ac BT48 Net+ 5 12 DO-6 11 10 DO-5 9 8 DO-4 7 6 DO-3 5 4 DO-2 3 2 DO-1 1 MSTP 76.8Baud k 38.4 BACnet k Mode MST Ru 19.2 k P n 960 ARC 0 156 Erro r Module For Address mat 1 2 10's 1 1's O 90 901 3 4 N Gn 8 AO-4 + d 7 Gn 6 AO-3 + d 5 Gn AO-2 d 4 + 3 Gn 2 AO-1 + d 1 AO Mode00- Select 20m 10V A DO-4 8 7 6 7 E-Rib #2 Heating Pump Start /Start DO-3 6 5 4 5 SF Fan Start / Stop DO-2 4 3 2 3 2 DO-1 1 E-Rib #1 Open OA Damper Motor Wire To Enable Heating Pump T2 Wire To Enable Supply Fan Motor Starter Elementary School T2 T1 Michigan 48xxx 1 Metro Environmental, Inc. BACnet Mode 19.2k MSTP 9600 ARC156 Format 1 O N Off 8 9 Gnd AO-3 + Gnd AO-2 + Gnd AO-1 + 2 3 4 AHU-2, 3 & 4 Control 7 Gnd 8 AO-4 + 6 7 6 5 4 3 2 1 AO-3 5 4 AO-2 Heating Valve 0/20mA REV: 0 Submittal 2/08/10 JOB NO: Cxxxx 3 2 AO-1 Face and By-Pass Dampers 2/10vdc DRAWN BY : TL 1 CHECKED BY : TS Rnet SE6104A Local Access On Power + Tx BACn Shie et ld R Net- x 8 Error Local Access Gnd Rnet+ Rnet+12V Sense 5 Stat Select Rne t+ AO-4 38.4k LogiStat Port Logist at LS5 Rnet LogiStat v Port Gnd 9 76.8k Temp Sw Sw DO-5 10 SE6104a 2 Circuits. Tem p 10 Class 2 24Vac, 5060 Hz 20VA, 0.83A Use Copper Batt Conductor CR20 s Only 32 8 + IN-6 Gn 9 1 d + IN-7 CONTROL MODULE 0 + IN-8 11 Universal Gn 12 Thermi Input Outputs d 1 + IN-9 stor/ mA Mode Select Caution: 24V Max, To Reduce the 2 + IN-10 dry 3A Max Gn Risk of Fire 3Inputs: All contact d or Electrical 10V Max, 20mA/ VoltsOd Eve Shock, Do Not RTD Max d n interconnect the OutputsAuto of Off On Different Class Gnd 11 11 MSTP Baud Stat Select 4 LS5v Sele ct IN-1, IN-2: Pulse +24 Count Ability V 1 + IN-1 + IN-2 2 Gn 3 d 4 + IN-3 5 + IN-4 Gn 6 d IN-5 7 + DO-6 12 Over ® BACnet ARCNET156 KBaud Aux Power+5V Out To Or From Next Network Module 12 DO-6 CONTROL MODULE 456 3 + Gnd ARCnet BT485 DO-1 Gnd Rx Net- Auto Off On 2 Temp CM-51 AHU-2 CM-52 AHU-3 CM-53 AHU-4 Tx Shield Odd Even 1 12" T1 BACnet Universal Input Mode Select L1 L2 G T2 23 12 Gnd + IN-1 + IN-2 Gnd + IN-3 + IN-4 Gnd + IN-5 + IN-6 Gnd + IN-7 + IN-8 Gnd 208/24vac E-TR Gnd 24V ac 23 1 2 3 4 5 6 7 8 9 10 11 12 Off Power Batt CR2032 45 6 Freezestat Open Contact Is Alarm OA Damper Status +24V IN-1, IN-2: Pulse Count Ability On Panel “E” Panel “F” Panel “G” 12" + Supply Fan Motor Starter Control Pump Motor Starter Control T2 E-Rib #2 Gnd MS Smoke Detector A DO-3- Pump S/S OL'S Set 38F 120VAC O H 120VAC O H E-CS FUSE HWHS E-CS FUSE Gnd Rnet+ Rnet+12V Sense NC C MTR 78 HWHR E-V1 AHU OL'S MS Motor Starter 78 Red L1 208/230 L2 VAC L3 IN-3 – Pump Status E-CS + Yellow _ / White AO-2 Heating Valve 0/20mA OL'S MS Black 456 24v Com DO-2 – Fan Start/Stop 456 OA AO Mode Select 0-10V 0-20mA 22 of 46 Makeup Air Unit - Supply Air Temp (typical of 3) Run Conditions - Interlocked: The AHU-2, 3 & 4 units run via the DDC occupied mode time schedule unless shutdown on safeties. Freeze Protection: The unit shall shut down and generate an alarm upon receiving a freezestat status. The setpoint for the existing freezestat is 35F adjustable at the freezestat. The heating coil valve shall open to 100% (adj.) whenever the freezestat is on. Outside Air Damper: The outside air damper shall open anytime the unit runs and shall close anytime the unit stops. The supply fan shall start only after the damper status has proven the damper is open. The outside air damper shall close 10 sec (adj.) after the supply fan stops. Alarms shall be provided as follows: Outside Air Damper Failure: Commanded open, but the status is closed. Outside Air Damper in Hand: Commanded closed, but the status is open. Supply Fan: The supply fan shall run anytime the unit is commanded to run. To prevent short cycling, the supply fan shall have a user definable (adj.) minimum runtime, unless shutdown on safeties. The status of the fan is monitored via existing motor starter current switch. Alarms shall be provided as follows: Supply Fan Failure: Commanded on, but the status is off. Supply Fan in Hand: Commanded off, but the status is on. Supply Fan Runtime Exceeded: Status runtime exceeds a user definable limit (adj.). Heating Coil Valve: Below 55F (adj.) and above 38F (adj.) outdoor air temperature the controller shall measure the supply air temperature and modulate the heating coil valve to maintain its discharge air 55F (adj.) heating setpoint. Below 38F outdoor air temperature the heating coil valve will remain full open to the coil. Prefilter Status: The controller shall monitor the prefilter status. Alarms shall be provided as follows: Prefilter Change Required: Existing prefilter differential pressure switch exceeds a user definable limit (adj.). Supply Air Temperature: The controller shall monitor the supply air temperature. Alarms shall be provided as follows: High Supply Air Temp: If the supply air temperature is greater than 120°F (adj.). Low Supply Air Temp: If the supply air temperature is less than 45°F (adj.). Unoccupied Mode: During the unoccupied mode the fans remain off, outdoor dampers are closed and mechanical cooling is disabled. Fan cycles with the modulating heating valve to maintain the unoccupied zone setpoint. Below 40F outdoor air temperature the heating coil valve will modulate and the heating pump will cycle to maintain a low limit plenum temperature of 50F (adj.). Note: The heating system piping is filled with an unknown glycol mixture. Supply Air Temperature Setpoint - Fixed: The controller shall monitor the supply air temperature and shall maintain a fixed supply air temperature setpoint of 55°F (adj.). Face & By-Pass Dampers When outdoor air temperature is above 55F (adj.) the heating coil Face & Bypass dampers will be in the Bypass position. When the outdoor air temperature is between 55F (adj.) and 38F (adj.) the Face and ByPass dampers will remain in the Face position. Below 38F the Face and By-Pass dampers will modulate to maintain 55F (adj.) discharge air temperature. Heating Coil Pump During the occupied mode the heating coil pump will be enabled anytime the outdoor temperature falls below 55F (adj.). Pump status is monitored via existing motor starter current switch. An alarm will be generated if an abnormal condition occurs. Alarms shall be provided as follows: Pump Failure: Commanded on, but the status is off. Pump in Hand: Commanded off, but the status is on. Pump Runtime Exceeded: Status runtime exceeds a user definable limit Elementary School Michigan 48xxx Metro Environmental, Inc. AHU-2, 3 & 4 Sequence Of Operation REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 23 of 46 Bill of Materials RA IN-4 Clogged Filter Switch T1 AO-1 – Mixing Dampers N.O. Wired To Fan Starter IN-5 Freezestat Alarm IN-2 Mixed Air Temp 2 + IN-1 Discharge Air Temperature DAS-1 Pg-7 1 3 CFS HW OA HI N.C. E-DM2 2 1 3 SF LO DA DX M Filter E-V1 AHU-5 A T1 AO-1 – Mixing Dampers AO-2 – Heating Valve + Starter B 2 1 3 T1 AB HWHR HWHS Existing Relay Located @ Cooling Unit DO-2 – Cooling Start /Stop T2 OL'S MS L1 L2 L3 SF Motor FUSE E-CS IN-3 Supply Fan Status 120VAC O A H E-FRZ 11 DO-1 Fan Start/Stop OL'S MS 12 T2 CR Existing Supply Fan Motor Starter Control Circuit ZN253 E-TR Lstat Bias Rx CM-54 Thermistor/dry contact 0-5Vdc Thermistor/dry contact 0-5Vdc On 4 3 2 1 Gnd Rnet + Rnet - Communications Selection Rnet Rnet COOLER MSTP 9600 19.2k 38.4k 76.8k IN-1 MANUAL ON Gnd Discharge Air Temperature - AUTOMATED LOGIC Inputs: 5V Max E-CS Single Zone Unit (typical of 1) Run Conditions - Scheduled: The unit shall run according to a user definable time schedule in the following modes: Occupied Mode: The unit shall maintain o A 74°F (adj.) cooling setpoint o A 70°F (adj.) heating setpoint. Unoccupied Mode (night setback): The unit shall maintain o A 85°F (adj.) cooling setpoint. o A 55°F (adj.) heating setpoint. Alarms shall be provided as follows: High Zone Temp: If the zone temperature is greater than the cooling setpoint by a user definable amount (adj.). Low Zone Temp: If the zone temperature is less than the heating setpoint by a user definable amount (adj.). Demand Limiting - Zone Setpoint Optimization: To lower power consumption, the zone setpoints shall automatically relax when the facility power consumption exceeds definable thresholds. The amount of relaxation shall be individually configurable for each zone. The zone setpoints shall automatically return to their previous settings when the facility power consumption drops below the thresholds. Zone Setpoint Adjust: The occupant shall be able to adjust the zone temperature heating and cooling setpoints at the zone sensor. Zone Optimal Start: The unit shall use an optimal start algorithm for morning start-up. This algorithm shall minimize the unoccupied warm-up or cool-down period while still achieving comfort conditions by the start of scheduled occupied period. Zone Unoccupied Override: A timed local override control shall allow an occupant to override the schedule and place the unit into an occupied mode for an adjustable period of time. At the expiration of this time, control of the unit shall automatically return to the schedule. Gnd IN-3 Continued On Next Page Gnd Panel “H” REV: 0 456 456 456 Re-Use Existing Panel 456 78 Submittal 2/08/10 JOB NO: Cxxxx Rnet 78 On Ten s es CM net T1 901 Locate ZN253 In Existing AHU-5 Temperature Control Panel AHU-5 & Sequence Of Operation Fo Lstat Bias Rx rm Rnet Jumper: Ground at Tx Net + Gain1 24 Vac Net - Batt Pwr Run Shield - + CR ErrThermist 78 203 IN-1or/dry Thermist 2 contact Sen IN-2or/dry 78 +12 0-5Vdc se Rne contactO V Rne 4 n t0-5Vdc 3 t+ Gnd 2 Communic 1 M Gnd ations Rne AR 9 ST Rne Gnd t+ 19Selection 3 7 C1 6 P +12 tAO-3 .2 8. 6. 56 V Inputs: 0 IN-1 k MSTP 4k 8k Gnd Gnd 5V Max 0 Baud AO-2 IN-2 Gnd Gnd IN-3 Class 2 AO-1 Gnd CAUTION: 24 Vac, To Reduce the 50-60 Hz Risk of Fire 20VA, or Electric Shock, ZN253 CONTROLL 0.83A Do Not 24Vdc, ER CAUTION: the Interconnect 0.2A, 5W This product of was Gnd Outputs DO-2 Use IN-4 Different designedClass 2 DO-1 IN-5 to be mounted Copper Power for D.O.'s BUSS LED Circuits. Conductor ® inside the BACnet s Only building envelope. 901 BACnet DO-2 Cooling Start / Stop DO-1 Supply Fan Start / Stop 12" BUSS 23 LED DO-2 DO-1 Power for D.O.'s ® 901 Freezestat - Open Contact Is Alarm - CAUTION: This product was designed to be mounted inside the building envelope. Warranty voided if mounted outside. 23 IN-5 23 IN-4 901 21 Gnd Metro Environmental, Inc. 23 Clogged Filter Alarm 22 Michigan 48xxx 12" ZN253 Class 2 24 Vac, 50-60 Hz 20VA, 0.83A CONTROLLER 24Vdc, 0.2A, 5W Use Copper Conductors Only Elementary School AO-1 Mixing Dampers Actuator AO-1 Supply Fan Status - CFS E-FRZ AO-2 Heating Valve AO-2 CAUTION: To Reduce the Risk of Fire or Electric Shock, Do Not Interconnect the Outputs of Different Class 2 Circuits. QTY 1 ea 1 ea 1 ea 2 ea 1 ea 1 ea 1 ea 1 ea 1 ea 0 ea 0 ea AO-3 Gnd MSTP Baud IN-2 Gnd Mixed Air Temperature - PART NUMBER AFS-222 H948 TS-2008BT LF24-SR FS50 TS-2008BT AT175F1023 B217B+LF-SR B12-P RSPL ZN253 Gnd ARC156 +12V OCCUPIED 4 IN-2 3 Sense +12V RnetRnet+ Gnd Err IN-1 2 CR 2032 1 23 WARMER Pwr Run + Tens 23 90 1 456 23 23 78 901 78 - T1 24 Vac Batt Ones 456 901 456 78 90 1 78 456 Shield O N Net - Jumper: Gain1 Tx CMnet ARCnet RSPL T2 Ground Net + To Or From Next Network Module H N G Rnet Format MANUFACTURER CLEVELAND VERIS ALERTON BELIMO ALCO ALERTON HONEYWELL BELIMO HOFFMAN AUTOMATED LOGIC AUTOMATED LOGIC DTS-1 Pg-7 E-DAT T E-FRZ T E-MAT DESCRIPTION CLOGGED FILER DIFFERENTIAL PRESSURE SWITCH EXISTING CURRENT SWITCH WITH COMMAND RELAY EXISTING DISCHARGE AIR TEMPERATURE SENSOR EXISTING DAMPER MOTOR 24VAC 2/10VDC CONTROL FREEZESTAT EXISTING MIXED AIR TEMPERATURE SENSOR 120/24VAC 75VA TRANSFORMER EXISITNG 3-WAY VALVE 24VAC 2/10VDC CONTROL - FAILS OPEN EXISTING 12' 'X 12'' X 3'' NEMA 1 ENCLOSURE WITH PERF PANEL ROOM SENSOR WITH REMOTE ADJUSTMENT AND OVERRIDE ZN253 1 O2 N3 4 E-DM1 DID CFS E-CS CR E-DAT E-DM1,2 E-FRZ E-MAT E-TR E-V1 AHU5 PANEL H RSPL ZN253 Warranty voided if mounted outside. DRAWN BY : TL CHECKED BY : TS 24 of 46 Freeze Protection: The unit shall shut down and generate an alarm upon receiving a freezestat status. Supply Fan: The supply fan shall run anytime the unit is commanded to run, unless shutdown on safeties. To prevent short cycling, the supply fan shall have a user definable (adj.) minimum runtime. Alarms shall be provided as follows: Supply Fan Failure: Commanded on, but the status is off. Supply Fan in Hand: Commanded off, but the status is on. Supply Fan Runtime Exceeded: Status runtime exceeds a user definable limit (adj.). Cooling Stage: The controller shall measure the zone temperature and stage the cooling to maintain its cooling setpoint. To prevent short cycling, the stage shall have a user definable (adj.) minimum runtime. The cooling shall be enabled whenever: Outside air temperature is greater than 60°F (adj.). AND the economizer (if present) is disabled or fully open. AND the zone temperature is above cooling setpoint. AND the supply fan status is on. AND the heating is not active. Heating Coil Valve: The controller shall measure the zone temperature and modulate the heating coil valve to maintain its heating setpoint. The heating shall be enabled whenever: Outside air temperature is less than 65°F (adj.). AND the zone temperature is below heating setpoint. AND the supply fan status is on. AND the cooling is not active. The heating coil valve shall open whenever the freezestat (if present) is on. The outside and exhaust air dampers shall close and the return air damper shall open when the unit is off. If Optimal Start Up is available, the mixed air damper shall operate as described in the occupied mode except that the outside air damper shall modulate to fully closed. Minimum Outside Air Ventilation - Fixed Percentage: The outside air dampers shall maintain a minimum position (adj.) during building occupied hours and be closed during unoccupied hours. Prefilter Differential Pressure Monitor: The controller shall monitor the differential pressure across the prefilter. Alarms shall be provided as follows: Prefilter Change Required: Prefilter differential pressure exceeds a user definable limit (adj.). Mixed Air Temperature: The controller shall monitor the mixed air temperature and use as required for economizer control (if present) or preheating control (if present). Alarms shall be provided as follows: High Mixed Air Temp: If the mixed air temperature is greater than 90°F (adj.). Low Mixed Air Temp: If the mixed air temperature is less than 45°F (adj.). Supply Air Temperature: The controller shall monitor the supply air temperature. Alarms shall be provided as follows: High Supply Air Temp: If the supply air temperature is greater than 120°F (adj.). Low Supply Air Temp: If the supply air temperature is less than 45°F (adj.). Economizer: The controller shall measure the zone temperature and modulate the economizer dampers in sequence to maintain a setpoint 2°F less than the zone cooling setpoint. The outside air dampers shall maintain a minimum adjustable position of 20% (adj.) open whenever occupied. The economizer shall be enabled whenever: Outside air temperature is less than 65°F (adj.). AND the outside air temperature is less than the return air temperature. AND the supply fan status is on. The economizer shall close whenever: Mixed air temperature drops from 45°F to 40°F (adj.). OR on loss of supply fan status. OR the freezestat (if present) is on. Elementary School Michigan 48xxx Metro Environmental, Inc. AHU-5 Sequence Continued REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 25 of 46 Bill of Materials DID E-SAT E-TR RSPL ZN141v+ DESCRIPTION EXISTING SUPPLY AIR TEMPERATURE SENSOR 120 / 24VAC 100VA TRANSFORMER W/ CIRCUIT BREAKER WALL TEMP SENSOR WITH ADJUSTMENT VAV TERMINAL BOX CONTROLLER MANUFACTURER ALERTON FUNCTIONAL DEVICES AUTOMATED LOGIC AUTOMATED LOGIC PART NUMBER TS2020BT TR100VA001 RSPL ZN141V+ QTY 1 ea 1 ea 0 ea 0 ea Sequence Of Operation Run Conditions - Scheduled: The unit shall run according to a user definable time schedule in the following modes: AO - Zone Damper Occupied Mode: The unit shall maintain AI - Airflow IN-3 Discharge Air Temperature Monitor Only M T E-SAT VAV Terminal (Typical of One) T DA A 74°F (adj.) cooling setpoint o A 70°F (adj.) heating setpoint. AI - Zone Temp Unoccupied Mode (night setback): The unit shall maintain AI - Zone Setpoint Adjust Serves West Area Of Pre-School Wing o A 84°F (adj.) cooling setpoint. o A 60°F (adj.) heating setpoint. Alarms shall be provided as follows: High Zone Temp: If the zone temperature is greater than the cooling setpoint by a user definable amount (adj.). Low Zone Temp: If the zone temperature is less than the heating setpoint by a user definable amount (adj.). High (with filter) Zone Setpoint Adjust: The occupant shall be able to adjust the zone temperature heating and cooling setpoints at the zone sensor. Flow CAUTION: To Reduce the Risk of Fire or Electric Shock, Do Not Interconnect the Outputs of Different Class 2 Circuits. Low Rnet LogiStat CAUTION: This product was designed to be mounted inside the building envelope. Warranty voided if mounted outside. U.S. Patent No. 6,715,690 B2 IN-2 0-5Vdc Therm/dry IN-1 0-5Vdc Therm/dry Variable Volume Terminal Unit - Flow Control: The unit shall maintain zone setpoints by controlling the airflow through one of the following: Format Short pins LStat = or IN-3 = Damper release button inside Occupied: ARC156 MSTP 1 0 9 1's 1 0 9 8 7 2 3 8 7 23 4 5 6 23 4 5 6 When zone temperature is greater than its cooling setpoint, the zone damper shall modulate between the minimum occupied airflow (adj.) and the maximum cooling airflow (adj.) until the zone is satisfied. 456 MSTP Baud 9600 19.2k 38.4k 76.8k 2 3 901 10's + - 456 Batt CR2032 90 1 ZN141v+ 78 Made in USA 78 On 4 Run 3 LogiStat/IN3 & 4 ZASF Net - Net + BT485 +12V Gnd Rnet - Shield CMnet Rnet Power 24V ac Tx CW CCW Motor 3 2 1 When the zone temperature is less than the cooling setpoint, the zone damper shall maintain the minimum required zone ventilation (adj.). O N 1 Class 2 24Vac, 50-60 Hz 14VA, 0.58A 26Vdc, 0.1A, 3W Use Copper Conductors Only Ground Rx Rnet + IN-4 IN-3 LED LStat/ZASF Port Gnd IN-2 Inputs IN-1 Gnd Analog Output Inputs 1 & 2 0-5V, therm, dry Power ® Inputs 3 & 4 Therm, dry Gnd AO: 0-10 Vdc 5mA Max Gnd Output 24V Max, 1A Max AO-1 BUS Power for D.O.s 4 Error 2 BACnet DO-1 AHU-5 Supply Air o BI - Zone Override Sense +12V RnetRnet+ Gnd Local Access Unoccupied: When the zone is unoccupied the zone damper shall control to its minimum unoccupied airflow (adj.). E-TR 11 H N G 4 T2 When the zone temperature is greater than its cooling setpoint, the zone damper shall modulate between the minimum unoccupied airflow (adj.) and the maximum cooling airflow (adj.) until the zone is satisfied. T1 E-SAT RSPL Monitor Only WARMER Elementary School One Transformer Can Server Up To Five ZN141v+ Controllers Michigan 48xxx Metro Environmental, Inc. COOLER OCCUPIED AHU-5 VAV Terminal Unit MANUAL ON AUTOMATED LOGIC REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 26 of 46 Bill of Materials DID DAT E RIB1,2 E-CS E-DM-1,2 E-RIB-3,4,5 E-TR E-V1 RTU1 E-ZDM RAT RSPL SE6104a IN-1 Return Air Temperature T RAT RF RA N.C. EA M E-DM-2 3 1 2 AO-1 Mixing Dampers 2/10vdc DESCRIPTION DISCHARGE AIR TEMPERATURE SENSOR EXISTING 24VAC CONTROL RELAY EXISTING CURRENT SWITCH EXISTING DAMPER ACTUATOR 24VAC 2/10VDC CONTROL EXISTING 24VAC CONTROL RELAY EXISTING 24VAC TRANSFORMER EXISTING 3-WAY 1-1/4'' 6/9VDC CONTROL EXISTING ZONE DAMPER ACTUATOR 24VAC 2/10VDC CONTROL RETURN AIR TEMPERATURE ZONE SENSOR WITH ADJUSTMENT AND OVERRIDE BUTTON SE6104A MANUFACTURER BAPI CORE VERIS BELIMO FUNCTIONAL DEVICES HONEYWELL INVENSYS BELIMO BAPI AUTOMATED LOGIC AUTOMATED LOGIC E-CS Interlock Wiring By Unit Mfr. AO-4 – Zone 2 Control 2/10vdc 277 R\W R/W Typical of 2 Zones Controlled As 1 5 DO-2 – Return Fan Start/Stop Starter 24V QTY 1 ea 2 ea 3 ea 2 ea 3 ea 1 ea 1 ea 3 ea 1 ea 0 ea 0 ea E-SMK IN-7 – Return Fan Status + 72 PART NUMBER ALC/10K-T2-D-18'' CVR-11C E112-700 AF24 MFT US RIBU1C N/A VS-7313-267-4-9 MP-5430-0-0-3 NB24 MFT US ALC/10K-T2-D-18'' RSPL SE6104A E-ZDM 3 1 2 AO-3 – Zone 1 Control 2/10vdc 177 R\W E-DM-1 AO-1 Mixing Dampers 2/10vdc + 72 5 DO-4 – Cooling 2nd Stage 3 1 2 177 3 1 2 R\W DO-3 – Cooling 1st Stage N.O. R/W E-ZDM 5 3 1 2 24V Cold Deck DX E-ZDM N.C. IN3 – Discharge Air Temperature T SF OA Typical of 2 Zones Controlled As 1 N.C. Trips @ 38F Auto Reset M OL'S MS L1 208/230 L2 VAC L3 IN-6 – Supply Fan Status E-CS HW Hot Deck MTR Starter IN-8 Pump Status IN-8 – Pump Status OL'S MS DO-5- Pump S/S DTS-1 Pg-7 T2 E-Rib #5 24v Com Black 120VAC A N.O. BI - Zone Override Black / Blue O H DO-1 – Supply Fan Start/Stop E-CS FUSE DA E-CS E-V1 RTU-1 Motor Starter Pump Motor Starter Control Yellow / White Red _ NC C T AI - Zone Temp AI - Zone Setpoint Adjust + AO-2 Heating Valve 0/20mA HWHR NO + Gnd + Gnd Class 2 24Vac, 50-60 Hz 20VA, 0.83A Use Copper Conductors Only ® BACnet Aux Power Out Over ARCNET156 KBaud +5V Select Return Air Temperature 1 IN-1 2 IN-2 +24V IN-1, IN-2: Pulse Count Ability 1 2 3 4 5 6 7 8 9 10 11 12 3 Gnd Discharge Air Temperature 4 IN-3 5 IN-4 6 Gnd Supply Fan Status 7 IN-5 8 IN-6 9 Gnd 10 IN-7 Return Fan Status Heating Pump Status 11 IN-8 12 Gnd 1 + IN-1 + IN-2 Gnd + IN-3 + IN-4 Gnd + IN-5 + IN-6 Gnd + IN-7 + IN-8 Gnd 1 + IN-9 2 + IN-10 3 Gnd IN-9 2 IN-10 3 Gnd Inputs: All 10V Max, 20mA Max On Power Universal Input Mode Select DO-5 Outputs 24V Max, 3A Max mA Thermistor/ dry contact/ RTD DO-4 Caution: To Reduce the Risk of Fire or Electrical Shock, Do Not interconnect the Outputs of Different Class 2 Circuits. Volts DO-3 DO-2 Rn+ Gnd 7 Rn- Rnet+ Rnet- 8 +12V +12V 10 10 9 8 9 7 6 7 Run 5 4 5 DO-2 4 3 2 3 2 DO-1 1 S/F Fan Start / Stop E-Rib #1 Wire To Enable 2nd Stage Cooling Y1 Rc T2 Wire To Enable Return Fan G1 T T2 T2 Y2 Rc T2 Wire To Enable 1st Stage Cooling E-Rib #2 R/F Start /Start T1 T2 Wire To Enable Supply Fan Elementary School G T Michigan 48xxx 1 8 BACnet Mode 19.2k 9600 ARC156 Module Address 10's 1's 7 Gnd 8 AO-4 + MSTP 6 7 AO-3 5 Gnd 6 AO-3 + 5 4 AO-2 Gnd 4 AO-2 + 3 3 Gnd 2 AO-1 + 1 Error Local Access 901 78 901 23 Made in USA E-Rib #3 1st Stage Cooling Start / Stop DO-3 6 AO-4 38.4k LogiStat Port 23 SE6104A Wire To Enable Heating Pump E-Rib #4 2nd Stage Cooling Start / Stop DO-4 8 Format 2 AO-1 1 Rnet AUTOMATED LOGIC E-Rib #5 Heating Pump Start / Stop DO-5 Metro Environmental, Inc. MSTP Baud 78 MANUAL ON 6 11 11 76.8k Rnet 456 OCCUPIED Rnet DO-6 12 1 2 3 4 O N 456 COOLER LS5v To Or From Next Network Module ARCnet 12 DO-6 CONTROL MODULE Gnd Rnet+ Rnet+12V Sense Sw 5 Gnd CM-63 Rx BT485 SE6104a Temp 4 LS5v WARMER HWHS Net+ Stat Select Gnd T2 Tx Net- Logistat Sw H N G Shield DO-1 3 E-TR T1 + BACnet Auto Off On 2 Temp Gnd 24V ac - Batt CR2032 Odd Even 1 Gnd Off Controller Located Inside RTU-1 AO Mode Select 0-10V Zone 2 Damper actuator 2/10vdc RTU-1 Control Zone 1 Damper actuators 2/10vdc Heating Valve 0/20mA Mixing Dampers 2/10vdc REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 0-20mA 27 of 46 Multi-Zone Unit Converted To Single Zone Unit (typical of 1) Run Conditions - Scheduled: The unit shall run according to a user definable time schedule in the following modes: Occupied Mode: The unit shall maintain o A 74°F (adj.) cooling setpoint o A 70°F (adj.) heating setpoint. Unoccupied Mode (night setback): The unit shall maintain o A 85°F (adj.) cooling setpoint. o A 55°F (adj.) heating setpoint. Alarms shall be provided as follows: High Zone Temp: If the zone temperature is greater than the cooling setpoint by a user definable amount (adj.). Low Zone Temp: If the zone temperature is less than the heating setpoint by a user definable amount (adj.). Zone Setpoint Adjust: The occupant shall be able to adjust the zone temperature heating and cooling setpoints at the zone sensor. Zone Optimal Start: The unit shall use an optimal start algorithm for morning start-up. This algorithm shall minimize the unoccupied warm-up or cool-down period while still achieving comfort conditions by the start of scheduled occupied period. Zone Unoccupied Override: A timed local override control shall allow an occupant to override the schedule and place the unit into an occupied mode for an adjustable period of time. At the expiration of this time, control of the unit shall automatically return to the schedule. Freeze Protection: The units packaged controls will shut down the fan if a freezestat condition occurs. Supply Fan : The supply fan shall run anytime the unit is commanded to run, unless shutdown on safeties. To prevent short cycling, the supply fan shall have a user definable (adj.) minimum runtime. Existing current switch monitors fan status. Alarms shall be provided as follows: Supply Fan Failure: Commanded on, but the status is off. Supply Fan in Hand: Commanded off, but the status is on. Supply Fan Runtime Exceeded: Status runtime exceeds a user definable limit (adj.). Return Fan : The Return fan shall run anytime the unit is commanded to run, unless shutdown on safeties. To prevent short cycling, the return fan shall have a user definable (adj.) minimum runtime. Existing current switch monitors fan status. Alarms shall be provided as follows: Return Fan Failure: Commanded on, but the status is off. Return Fan in Hand: Commanded off, but the status is on. Return Fan Runtime Exceeded: Status runtime exceeds a user definable limit (adj.). Cooling Stage: The controller shall measure the zone temperature and stage the cooling to maintain its cooling setpoint. To prevent short cycling, the stage shall have a user definable (adj.) minimum runtime. The cooling shall be enabled whenever: Outside air temperature is greater than 60°F (adj.). AND the economizer (if present) is disabled or fully open. AND the zone temperature is above cooling setpoint. AND the supply fan status is on. AND the heating is not active. Heating Coil Pump During the occupied mode the heating coil pump will be enabled anytime the outdoor temperature falls below 55F (adj.). Pump status is monitored via existing motor starter current switch. An alarm will be generated if an abnormal condition occurs. Alarms shall be provided as follows: Pump Failure: Commanded on, but the status is off. Pump in Hand: Commanded off, but the status is on. Pump Runtime Exceeded: Status runtime exceeds a user definable limit Heating Coil Valve: The controller shall measure the zone temperature and modulate the heating coil valve to maintain its heating setpoint. The heating shall be enabled whenever: Outside air temperature is less than 65°F (adj.). AND the zone temperature is below heating setpoint. AND the supply fan status is on. AND the cooling is not active. The heating coil valve shall open whenever the freezestat (if present) is on. Economizer: The controller shall measure the zone temperature and modulate the economizer dampers in sequence to maintain a setpoint 2°F less than the zone cooling setpoint. The outside air dampers shall maintain a minimum adjustable position of 20% (adj.) open whenever occupied. The economizer shall be enabled whenever: Outside air temperature is less than 65°F (adj.). AND the outside air temperature is less than the return air temperature. AND the supply fan status is on. The economizer shall close whenever: Mixed air temperature drops from 45°F to 40°F (adj.). OR on loss of supply fan status. OR the freezestat (if present) is on. The outside and exhaust air dampers shall close and the return air damper shall open when the unit is off. If Optimal Start Up is available, the mixed air damper shall operate as described in the occupied mode except that the outside air damper shall modulate to fully closed. 28 of 46 Minimum Outside Air Ventilation - Fixed Percentage: The outside air dampers shall maintain a minimum position (adj.) during building occupied hours and be closed during unoccupied hours. Prefilter Differential Pressure Monitor: The controller shall monitor the differential pressure across the prefilter. Alarms shall be provided as follows: Prefilter Change Required: Prefilter differential pressure exceeds a user definable limit (adj.). Return Air Temperature: The controller shall monitor the return air temperature and use as required for economizer control (if present). Alarms shall be provided as follows: High Return Air Temp: If the return air temperature is greater than 90°F (adj.). Low Return Air Temp: If the return air temperature is less than 45°F (adj.). Supply Air Temperature: The controller shall monitor the supply air temperature. Alarms shall be provided as follows: High Supply Air Temp: If the supply air temperature is greater than 120°F (adj.). Low Supply Air Temp: If the supply air temperature is less than 45°F (adj.). Unoccupied Mode: During the unoccupied mode the fan remains off. Below 40F outdoor air temperature the heating coil valve will modulate and the heating pump will cycle to maintain a low limit plenum temperature of 50F (adj.). Note: The heating system piping is filled with an unknown glycol mixture. Elementary School Michigan 48xxx Metro Environmental, Inc. RTU-1 Sequence of Operation Continued REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 29 of 46 Bill of Materials DID DAT DM E RIB1,2,3 E-CS E-FRZ E-TR E-V1 RTU2 MAT PANEL I RSPL SE6104a In-1 – Return Air Temperature Gravity Relief Damper N.C. T EA RA DESCRIPTION DISCHARGE AIR TEMPERATURE SENSOR DAMPER MOTOR 24VAC 2/10VDC CONTROL - FAIL CLOSED EXISTING 24VAC CONTROL RELAY EXISTING CURRENT SWITCH EXISTING FREEZESTAT EXISTING 24VAC TRANSFORMER EXISTING VALVE ACTUATOR MIXED AIR TEMPERATURE SENSOR 12' 'X 12'' X 3'' NEMA 1 ENCLOSURE WITH PERF PANEL ROOM SENSOR WITH ADJUSTMENT AND OVERRIDE SE6104A MANUFACTURER BAPI BELIMO CORE VERIS INVENSYS HONEYWELL INVENSYS BAPI HOFFMAN AUTOMATED LOGIC AUTOMATED LOGIC PART NUMBER ALC/10K-2-D-8'' LF24-SR US CVR-11C E112-800 TC-5232 N/A MP-5210 ALC/10K-2-D-8'' B12-P RSPL SE6104A QTY 1 ea 1 ea 3 ea 2 ea 1 ea 1 ea 1 ea 1 ea 1 ea 0 ea 0 ea BI - Zone Override AI - Zone Temp T AI - Zone Setpoint Adjust Wired To Fan Starter IN-6 Freezestat Alarm IN-2 Mixed Air Temperature IN-3 Discharge Air Temperature DM + 3 AO-1 Mixing Dampers DO-3 Cooling 1 T1 N.O. 2 T MAT E-FRZ DAT T HW SF OA SA DX Filter N.C. M E-CS IN-4 Fan Status 120v Com Starter DO-1 Fan Start / Start Black White Red (Not Used) Yellow + Blue _ AO-2 Heating Valve 5/10vdc IN-5 – Pump Status Motor Starter NC C HWHR E-CS E-V1 RTU-2 DO-2 Pump Start /Stop NO MS OL'S L1 208/230 L2 VAC L3 HWHS MTR IN-5 Pump Status Class 2 24Vac, 50-60 Hz 20VA, 0.83A Use Copper Conductors Only Discharge Air Temperature Supply Fan Status Pump Status Freezestat - Open Contact Is Alarm IN-2 3 Gnd 4 IN-3 5 IN-4 6 Gnd 7 IN-5 8 IN-6 9 Gnd +24V IN-1, IN-2: Pulse Count Ability 1 2 3 4 5 6 7 8 9 10 11 12 10 IN-7 11 IN-8 12 Gnd + IN-1 + IN-2 Gnd + IN-3 + IN-4 Gnd + IN-5 + IN-6 Gnd + IN-7 + IN-8 Gnd 1 + IN-9 2 + IN-10 3 Gnd IN-9 2 IN-10 3 Gnd Inputs: All 10V Max, 20mA Max Batt CR2032 DO-6 DO-5 Outputs 24V Max, 3A Max Thermistor/ dry contact/ RTD DO-4 Caution: To Reduce the Risk of Fire or Electrical Shock, Do Not interconnect the Outputs of Different Class 2 Circuits. Volts Logistat Gnd Sw DO-3 DO-2 Gnd 6 Rn+ Gnd 7 Rn- Rnet+ LS5v Rnet- 8 +12V +12V LogiStat Port Run 11 10 11 DO-5 10 9 8 9 DO-4 8 7 6 7 6 5 4 5 Module Address 10's 1's 3 3 2 2 DO-1 1 901 23 T1 Wire To Enable Heating Pump T2 Wire To Enable Supply Fan Motor Starter T2 G R 1 BACnet Mode 19.2k MSTP 9600 ARC156 Format 1 O N Elementary School Panel “I” 12" Michigan 48xxx Metro Environmental, Inc. 7 Gnd 8 AO-4 + 6 7 Gnd 6 AO-3 + 5 Gnd 4 AO-2 + 3 Gnd 2 AO-1 + 1 AO-3 5 4 AO-2 + Gnd Heating Valve 5/10vdc 2 AO-1 1 Mixing Dampers 2/10vdc 2 3 4 AO Mode Select 0-10V 0-20mA Over ® BACnet ARCNET156 KBaud Aux Power+5V Out Sele ct IN-1, IN-2: Pulse +24 Count Ability V 1 + IN-1 Class 2 24Vac, 5060 Hz 20VA, 0.83A Use Copper Batt Conductor CR20 s Only 32 + IN-2 2 Gn 3 d 4 + IN-3 5 + IN-4 Gn 6 + IN-5 7 d 8 + IN-6 Gn 9 1 d + IN-7 CONTROL MODULE 0 + IN-8 11 Universal Gn 12 Thermi Input Outputs d 1 + IN-9 stor/ mA Mode Select Caution: 24V Max, To Reduce the 2 + IN-10 dry 3A Max Gn Risk of Fire 3Inputs: All contact d or Electrical 10V Max, 20mA/ VoltsOd Eve Shock, Do Not RTD Max d n interconnect the OutputsAuto of Off On Different Class 3 SE6104a 2 Circuits. Tem p Sw Logist at Stat Select Rnet LS5 LogiStat v Port Gnd Rne t+ Rne Rnet t- On Off RTU-2 Control Gnd 24V ac Power + Tx BACn Shie et ld R Net- x BT48 Net+ 5 REV: 0 12 DO-6 11 10 DO-5 9 8 DO-4 7 6 DO-3 5 4 DO-2 3 2 DO-1 1 MSTP 76.8Baud k 38.4 BACnet k Mode MST Ru 19.2 k P n 960 ARC 0 156 Erro r Module For Address mat 1 2 10's 1 1's O 90 901 3 4 N 23 Made in USA+12 V Local Access 23 Made in USA E-Rib #1 SF Fan Start / Stop Y R Gnd 901 23 SE6104A Wire To Enable Mechanical Cooling E-Rib #2 T2 Heating Pump Start /Start DO-2 4 Rnet AUTOMATED LOGIC E-Rib #3 Cooling Start /Start DO-3 8 Error Local Access 78 MANUAL ON 5 78 OCCUPIED Rnet 12 AO-4 38.4k 456 COOLER Rnet Gnd Rnet+ Rnet+12V Sense Sw E-Rib #2 76.8k Temp 4 LS5v WARMER Pump Motor Starter Control T2 DO-6 MSTP Baud Stat Select 456 3 RSPL DO-2- Pump S/S 12 CONTROL MODULE mA To Or From Next Network Module BT485 DO-1 Gnd ARCnet Net+ Auto Off On 2 Temp CM-56 Rx Net- SE6104a OL'S MS Tx Shield Universal Input Mode Select 120VAC A H T1 + BACnet Odd Even 1 T2 - E-CS FUSE L1 L2 G O Power IN-1 2 1 208/24vac E-TR Gnd 24V ac 12" Return Air Temperature Mixed Air Temperature Off Gnd Rnet+ Rnet+12V Sense +5V Select 1 On 78 Over ARCNET156 KBaud 78 ® BACnet Aux Power Out 456 Gnd + Gnd 456 + Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL Gn 8 AO-4 + d 7 Gn 6 AO-3 + d 5 Gn AO-2 d 4 + 3 Gn 2 AO-1 + d 1 AO Mode00- Select 20m 10V A CHECKED BY : TS 30 of 46 Single Zone Unit (typical of 1) Run Conditions - Scheduled: The unit shall run according to a user definable time schedule in the following modes: Occupied Mode: The unit shall maintain o A 74°F (adj.) cooling setpoint o A 70°F (adj.) heating setpoint. Unoccupied Mode (night setback): The unit shall maintain o A 85°F (adj.) cooling setpoint. o A 55°F (adj.) heating setpoint. Alarms shall be provided as follows: High Zone Temp: If the zone temperature is greater than the cooling setpoint by a user definable amount (adj.). Low Zone Temp: If the zone temperature is less than the heating setpoint by a user definable amount (adj.). Zone Setpoint Adjust: The occupant shall be able to adjust the zone temperature heating and cooling setpoints at the zone sensor. Zone Optimal Start: The unit shall use an optimal start algorithm for morning start-up. This algorithm shall minimize the unoccupied warm-up or cool-down period while still achieving comfort conditions by the start of scheduled occupied period. Zone Unoccupied Override: A timed local override control shall allow an occupant to override the schedule and place the unit into an occupied mode for an adjustable period of time. At the expiration of this time, control of the unit shall automatically return to the schedule. Freeze Protection: If a freezestat condition occurs the fan will shut down and the controller will generate an alarm. The freezestat is set at 35F (adj.) if tripped manual reset is required to return the rooftop unit to normal service. Supply Fan : The supply fan shall run anytime the unit is commanded to run, unless shutdown on safeties. To prevent short cycling, the supply fan shall have a user definable (adj.) minimum runtime. Existing current switch monitors fan status. Alarms shall be provided as follows: Supply Fan Failure: Commanded on, but the status is off. Supply Fan in Hand: Commanded off, but the status is on. Supply Fan Runtime Exceeded: Status runtime exceeds a user definable limit (adj.). Cooling Stage: The controller shall measure the zone temperature and stage the cooling to maintain its cooling setpoint. To prevent short cycling, the stage shall have a user definable (adj.) minimum runtime. The cooling shall be enabled whenever: Outside air temperature is greater than 60°F (adj.). AND the economizer (if present) is disabled or fully open. AND the zone temperature is above cooling setpoint. AND the supply fan status is on. AND the heating is not active. Heating Coil Pump During the occupied mode the heating coil pump will be enabled anytime the outdoor temperature falls below 55F (adj.). Pump status is monitored via existing motor starter current switch. An alarm will be generated if an abnormal condition occurs. Alarms shall be provided as follows: Pump Failure: Commanded on, but the status is off. Pump in Hand: Commanded off, but the status is on. Pump Runtime Exceeded: Status runtime exceeds a user definable limit Heating Coil Valve: The controller shall measure the zone temperature and modulate the heating coil valve to maintain its heating setpoint. The heating shall be enabled whenever: Outside air temperature is less than 65°F (adj.). AND the zone temperature is below heating setpoint. AND the supply fan status is on. AND the cooling is not active. The heating coil valve shall open whenever the freezestat (if present) is on. Economizer: The controller shall measure the zone temperature and modulate the economizer dampers in sequence to maintain a setpoint 2°F less than the zone cooling setpoint. The outside air dampers shall maintain a minimum adjustable position of 20% (adj.) open whenever occupied. The economizer shall be enabled whenever: Outside air temperature is less than 65°F (adj.). AND the outside air temperature is less than the return air temperature. AND the supply fan status is on. The economizer shall close whenever: Mixed air temperature drops from 45°F to 40°F (adj.). OR on loss of supply fan status. OR the freezestat (if present) is on. The outside and exhaust air dampers shall close and the return air damper shall open when the unit is off. If Optimal Start Up is available, the mixed air damper shall operate as described in the occupied mode except that the outside air damper shall modulate to fully closed. 31 of 46 Minimum Outside Air Ventilation - Fixed Percentage: The outside air dampers shall maintain a minimum position (adj.) during building occupied hours and be closed during unoccupied hours. Mixed Air Temperature: The controller shall monitor the mixed air temperature and use as required for economizer control (if present) or preheating control (if present). Alarms shall be provided as follows: High Mixed Air Temp: If the mixed air temperature is greater than 90°F (adj.). Low Mixed Air Temp: If the mixed air temperature is less than 45°F (adj.). Return Air Temperature: The controller shall monitor the return air temperature and use as required for economizer control (if present). Alarms shall be provided as follows: High Return Air Temp: If the return air temperature is greater than 90°F (adj.). Low Return Air Temp: If the return air temperature is less than 45°F (adj.). Supply Air Temperature: The controller shall monitor the supply air temperature. Alarms shall be provided as follows: High Supply Air Temp: If the supply air temperature is greater than 120°F (adj.). Low Supply Air Temp: If the supply air temperature is less than 45°F (adj.). Unoccupied Mode: During the unoccupied mode the fan remains off. Below 40F outdoor air temperature the heating coil valve will modulate and the heating pump will cycle to maintain a low limit plenum temperature of 50F (adj.). Note: The heating system piping is filled with an unknown glycol mixture. Elementary School Michigan 48xxx Metro Environmental, Inc. RTU-2 Sequence of Operation Continued REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 32 of 46 Bill of Materials DID DAT E-CS E-DM1 E-DPS E-FRZ E-RIB1,2 E-V1 SF-1 E-V1SF1 PANEL J SE6104a DESCRIPTION DISCHARGE AIR TEMPERATURE SENSOR EXISTING CURRENT SWITCH EXISTING DAMPER MOTOR 24VAC 2-POSITION W/ AUX SW. EXISTING CLOGGED FILER DIFFERENTIAL PRESSURE SWITCH EXISTING FREEZESTAT DPST EXISTING 24VAC CONTROL RELAY EXISTING 3-WAY 3/4'' VALVE 0/20MA CONTROL EXISTING 24VAC 3-WAY 3/4'' 4/20MA CONTROL 12' 'X 12'' X 3'' NEMA 1 ENCLOSURE WITH PERF PANEL SE6104A MANUFACTURER BAPI VERIS BELIMO INVENSYS INVENSYS CORE INVENSYS INVENSYS HOFFMAN AUTOMATED LOGIC PART NUMBER ALC/10K-2-D-8'' E112-700 AF24-S-US PC-301 TC-5232 CVR-11C MPR-5413 MP-5413 B12-P SE6104A QTY 1 ea 2 ea 1 ea 1 ea 1 ea 2 ea 1 ea 1 ea 1 ea 0 ea IN-5 – Filter Differential Pressure Sw. IN-2 OA Dampers Status DO-1 OA Dampers IN-1 – Discharge Air Temperature E-DM1 E-DPS PDS T2 T DAT 1 2 HW SF OA SA N.C. M IN-3 – Fan Status E-CS DO-2 – Fan Start/Stop OL'S MS Starter L1 208/230 L2 VAC L3 H E-V1 SF-1 E-FZ DO-3 – Pump Start/Stop MTR IN-4 Pump Status MS T2 E-Rib #1 E-CS FUSE Smoke Detector DO-2- Fan S/S 120VAC O HWHS Supply Fan Motor Starter Control A H OL'S MS DO-3- Pump S/S T2 E-Rib #2 Class 2 24Vac, 50-60 Hz 20VA, 0.83A Use Copper Conductors Only 2 IN-2 3 Gnd Supply Fan Status Pump Status 4 IN-3 5 IN-4 6 Gnd Clogged Filter Switch 7 IN-5 8 IN-6 9 Gnd +24V IN-1, IN-2: Pulse Count Ability 1 2 3 4 5 6 7 8 9 10 11 12 10 IN-7 11 IN-8 12 Gnd 1 1 + IN-9 2 + IN-10 3 Gnd IN-9 2 IN-10 3 + IN-1 + IN-2 Gnd + IN-3 + IN-4 Gnd + IN-5 + IN-6 Gnd + IN-7 + IN-8 Gnd Gnd Inputs: All 10V Max, 20mA Max Power 12 DO-6 CONTROL MODULE DO-5 Outputs 24V Max, 3A Max mA DO-4 Caution: To Reduce the Risk of Fire or Electrical Shock, Do Not interconnect the Outputs of Different Class 2 Circuits. Volts Logistat DO-3 DO-2 Gnd Sw Rnet Gnd 6 Rn+ Gnd 7 Rn- Rnet+ LS5v Rnet- 8 +12V +12V 10 DO-5 10 9 8 9 DO-4 8 7 6 7 5 4 5 3 2 3 2 DO-1 1 Run Open OA Damper Wire To Enable Heating Pump T2 Wire To Enable Supply Fan Motor Starter T2 T1 1 Panel “J” Elementary School 12" Michigan 48xxx 8 BACnet Mode 19.2k MSTP 9600 ARC156 Error Local Access Module Address 10's 1's Format Gnd AO-3 + Gnd AO-2 + Gnd AO-1 + Metro Environmental, Inc. 7 Gnd 8 AO-4 + 6 7 6 5 4 3 2 1 AO-3 5 + Aux Power+5V Out Gnd 3 2 AO-1 1 Heating Valve 0/20mA 78 901 23 78 901 1 O N 2 3 4 AO Mode Select 0-10V 0-20mA Over BACnet ® Class 2 24Vac, 5060 Hz 20VA, 0.83A Use Copper Batt Conductor CR20 s Only 32 ARCNET156 KBaud Sele ct IN-1, IN-2: Pulse +24 Count Ability V 1 + IN-1 2 + Gn IN-2 3 d 4 + IN-3 5 + IN-4 Gn 6 + IN-5 7 d 8 + IN-6 Gn 9 1 d + IN-7 CONTROL MODULE 0 + IN-8 11 Universal Gn 12 Thermi Input Outputs d 1 + IN-9 stor/ mA Mode Select Caution: 24V Max, To Reduce the 2 + IN-10 dry 3A Max Gn Risk of Fire 3Inputs: All contact d or Electrical Volts 10V Max, 20mA/ Od Eve Shock, Do Not RTD Max d n interconnect the OutputsAuto of Off On Different Class 4 AO-2 SE6104a 2 Circuits. Gnd 23 Tem p Sw Logist at Stat Select Rnet LS5 LogiStat v Port Gnd Rne t+ Rne Rnet t- On Off Supply Fan SF-1 With Reheat Coil Gnd 24V ac Power + Tx BACn Shie et ld R Net- x BT48 Net+ 5 REV: 0 12 DO-6 11 10 DO-5 9 8 DO-4 7 6 DO-3 5 4 DO-2 3 2 DO-1 1 MSTP 76.8Baud k 38.4 BACnet k Mode MST Ru 19.2 k P n 960 ARC 0 156 Erro r Module For Address mat 1 2 10's 1 1's O 90 901 3 4 N 23 Made in USA+12 V Local Access 23 456 Made in USA E-Rib #1 SF Fan Start / Stop DO-2 4 Rnet SE6104A E-Rib #2 Heating Pump Start /Start DO-3 6 AO-4 38.4k LogiStat Port Gnd Rnet+ Rnet+12V Sense 5 11 11 76.8k Temp Sw DO-6 12 MSTP Baud Stat Select 4 LS5v To Or From Next Network Module BT485 SE6104a 456 3 ARCnet Net+ DO-1 Gnd CM-62 Rx Net- Auto Off On 2 Temp Tx Shield Thermistor/ dry contact/ RTD L1 L2 G T1 + BACnet Universal Input Mode Select Pump Motor Starter Control T2 - Batt CR2032 Odd Even 1 208/24vac E-TR Gnd 24V ac 12" IN-1 Off Gnd Rnet+ Rnet+12V Sense Select 1 On 78 Over ARCNET156 KBaud +5V 78 ® BACnet Aux Power Out 456 + Gnd 456 + Gnd Discharge Air Temperature OA Damper Status OL'S MS L1 208/230 L2 VAC L3 NO OL'S Set 38F IN-4 – Pump Status Motor Starter NC C HWHR 120VAC A E-CS Red E-CS FUSE O Black + Yellow _ / White AO-1 Heating Valve 0/20mA IN-2 Fan Status Black / Blue 24v Com MTR Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL Gn 8 AO-4 + d 7 Gn 6 AO-3 + d 5 Gn AO-2 d 4 + 3 Gn 2 AO-1 + d 1 AO Mode00- Select 20m 10V A CHECKED BY : TS 33 of 46 Supply Fan SF-1 with Reheat (Typical of One) Supply fan will be started and stopped from the DDC controller based on occupied and unoccupied schedules. Existing current switch will monitor the Supply fan status. If an abnormal condition occurs an alarm will be generated by the controller. Outside inlet air damper motor will be interlocked with the DDC controller to prove open before the fan is started. When the outdoor temperature drops below 55F (adj.) the heating coil pump will start. Existing current switch will monitor the pump. If an abnormal condition occurs the controller will generate an alarm. Reheat coil 3-way mixing valve will be controlled to maintain 55F discharge discharge air temperature. Filter status will be monitored by the DDC controller. An alarm will be generated when the filer is clogged. When the fan stops the outdoor damper will close. Below 40F (adj.) the heating coil valve will modulate and the heating pump will cycle to maintain a low limit plenum temperature of 50F (adj.) Note: The heating system piping is filled with an unknown amount of glycol. Elementary School Michigan 48xxx Metro Environmental, Inc. Supply Fan SF-1 Sequence of Operation REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 34 of 46 Bill of Materials DID CS E-V1 VUV R3 RSPL SA ZN551 Remove 3K Sensor & Install New 10k Sensor DA DESCRIPTION CURRENT SENSOR EXISITNG VALVE FLOATING CONTROL 24VAC DPDT WITH INDICATING LIGHT RSPL ROOM SENSOR W/SETPOINT AND OVERIDE,RNET SUPPLY AIR TEMPERATURE SENSOR ZONE CONTROLLER MANUFACTURER SENVA BELIMO IDEC AUTOMATED LOGIC BAPI BAPI PART NUMBER C-1200 N/A RH2B-ULAC24V + SH2B-05 SOCKET RSPL ALC/10K-2-D-8'' ZN551 QTY 8 ea 4 ea 4 ea 0 ea 4 ea 0 ea IN-1 SA Temperature 803 804 SA IN-3 SF Status CS2 SF 500 24c 502 24v 871 Freezestat Low Limit Wired To Packaged Controls By Unit Mfr. 802 E-V1 DO-3 HW Valve Open DO-4 HW Valve Close Valve Supplied With VUV 1 2 3 4 HW HWHR HWHS DX DO-2 Cooling DO-5 Exhaust / Condenser Fan DO-1 Supply Fan AO-1 Mixed Air Damper 812 3 OA 500 1 2 502 Damper Actuator Supplied With Unit EF WARMER EA Rnet COOLER OCCUPIED IN-4 EF Status Self Contained Mechanical Valve MANUAL ON M CS HWS From Prior Panel per Network Diagram VUV-1 VUV-2 VUV-3 VUV-4 Mount in VUV TX Lstat BT485 Rx Format Tx Jumper: Gain1 Rnet 500 Ground Thermistor/dry contact 0-5Vdc IN-2 Thermistor/dry contact 0-5Vdc On 4 3 2 1 Gnd Rnet - Communications Selection Rnet Rnet + Rnet MSTP ARC156 +12V OCCUPIED MANUAL ON AUTOMATED LOGIC 24vac Supplied From Unit Ventilator Err IN-1 4 Sense +12V RnetRnet+ Gnd 208-230v 3 CR 2032 202 2 23 WARMER 507 Pwr Run + Tens 23 90 1 456 23 23 78 901 78 - Ones 456 901 456 78 90 1 78 456 Shield 201 24 Vac Batt 1 Net - O N CMnet Net + To Next Panel per Network Diagram COOLER HWR Existing RA CM-57 CM-58 CM-59 CM-60 Existing Perimeter Fin Tube Radiation AUTOMATED LOGIC 9600 19.2k 38.4k 76.8k IN-1 SA Temp 802 871 Gnd Inputs: 5V Max MSTP Baud IN-2 Gnd SF Status Gnd IN-3 AO-1 Gnd EF / CF Status Comp Hi Press Lock Out 809 810 CAUTION: To Reduce the Risk of Fire or Electric Shock, Do Not Interconnect the Outputs of Different Class 2 Circuits. Gnd IN-4 IN-5 LED CAUTION: This product was designed to be mounted inside the building envelope. Warranty voided if mounted outside. ZN551 CONTROLLER Class 2 24 Vac, 50-60 Hz 20VA, 0.83A 24Vdc, 0.2A, 5W Use Copper Conductors Only Outputs 24V Max, 1A Max Power for D.O.'s ® BACnet 812 813 DO-5 DO-4 802 871 DO-3 DO-2 DO-1 BUSS OA/RA Damper 2/10VDC 831 811 DO-5 Ex Fan / Cond Fan Start / Stop DO-4 HW Valve Close DO-3 HW Valve Open DO-2 Cooling Start / Stop DO-1 Supply Fan 500 14 13 R3-1 5 9 521 Outdoor Fan CDI 500 Elementary School 502 Michigan 48xxx Metro Environmental, Inc. VUV-1, 2, 3 & 4 Control 507 TX REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 35 of 46 Unit Ventilator (typical of 4) Run Conditions - Scheduled: The unit shall run according to a user definable time schedule in the following modes: Occupied Mode: The unit shall maintain A 74°F (adj.) cooling setpoint A 70°F (adj.) heating setpoint. Unoccupied Mode (night setback): The unit shall maintain A 85°F (adj.) cooling setpoint. VUV cooling to remain “Off” A 62°F (adj.) heating setpoint. Alarms shall be provided as follows: High Zone Temp: If the zone temperature is greater than the cooling setpoint by a user definable amount (adj.). Low Zone Temp: If the zone temperature is less than the heating setpoint by a user definable amount (adj.). Zone Setpoint Adjust: The occupant shall be able to adjust the zone temperature heating and cooling setpoints at the zone sensor. Zone Optimal Start: The unit shall use an optimal start algorithm for morning start-up. This algorithm shall minimize the unoccupied warm-up or cool-down period while still achieving comfort conditions by the start of scheduled occupied period. Zone Unoccupied Override: A timed local override control shall allow an occupant to override the schedule and place the unit into an occupied mode for an adjustable period of time. At the expiration of this time, control of the unit shall automatically return to the schedule. Freeze Protection: The unit shall shut down via unit packaged controls when a low temperature condition occurs. Supply and Exhaust Fans: The supply and exhaust fans shall run on low or medium speeds (adjusted by air balbancer) anytime the unit is commanded to run unless shutdown on safeties. When the space temperature is 2F (Adj.) or higher above the setpoint the supply and exhaust fans will be at high speed. Cooling: The controller shall measure the zone temperature and energize the compressor to maintain its cooling setpoint. To prevent short cycling the compressor there is a user definable (adj.) minimum runtime. The cooling shall be enabled whenever: Outside air temperature is greater than 60°F (adj.). AND the zone temperature is above cooling setpoint. AND the fan is on. Compressor Status: The controller shall monitor the compressor status. Alarms shall be provided as follows: Compressor Failure: Commanded on, but the status is off. Compressor in Hand: Commanded off, but the status is on. Compressor Runtime Exceeded: Compressor status runtime exceeds a user definable limit (adj.). Condenser Exhaust / Exhaust Air Fan Status: The controller shall monitor the CE/EA status. Alarms shall be provided as follows: CE/EA Failure: Commanded on, but the status is off. CE/EA in Hand: Commanded off, but the status is on. CE/EA Runtime Exceeded: Compressor status runtime exceeds a user definable limit (adj.). Heating Coil Valve: The controller shall measure the zone temperature and modulate the heating coil valve to maintain its heating setpoint. The heating shall be enabled whenever: Outside air temperature is less than 65°F (adj.). AND the zone temperature is below heating setpoint. AND the fan is on. The heating coil valve shall open whenever the freezestat (if present) is on. Economizer (ASHRAE Cycle II): The controller shall measure the zone temperature and modulate the mixed air dampers in sequence to maintain the zone cooling setpoint. The outside air dampers shall maintain a minimum adjustable position of 20% (adj.) open during heating and ventilation whenever occupied. The economizer shall be enabled whenever: Outside air temperature is at least 3°F (adj.) less than the Zone Temperature. AND the outside air temperature is less than 65°F (adj.) The economizer shall close whenever the freezestat (if present) is on. The outside air dampers shall close and the return air damper shall open when the unit is off. If Optimal Start Up is available the mixed air damper shall operate as described in the occupied mode except that the outside air damper shall modulate to fully closed. The controller shall monitor the discharge air temperature. Should discharge temperature drop below a user definable temperature (adj.), the controller shall enable the heating, close the outside damper and open the return damper. Minimum Outside Air Ventilation - Fixed Percentage: The outside air dampers shall maintain a minimum position (adj.) during building occupied hours and be closed during unoccupied hours. Discharge Air Temperature: The controller shall monitor the discharge air temperature. Alarms shall be provided as follows: High Discharge Air Temp: If the discharge air temperature is greater than 120°F (adj.). Low Discharge Air Temp: If the discharge air temperature is less than 40°F (adj.). Fan Status: The controller shall monitor the fan status. Alarms shall be provided as follows: Fan Failure: Commanded on, but the status is off. Fan in Hand: Commanded off, but the status is on. Fan Runtime Exceeded: Fan status runtime exceeds a user definable limit (adj.). Elementary School Michigan 48xxx Metro Environmental, Inc. VUV-1, 2, 3 & 4 Sequence Of Operation REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 36 of 46 Bill of Materials DID CS DAT E-CS2 E-FRZ E-V1 VUV5 MAT RSPL SE6104a DA E-DAT IN-1 Discharge Air Temperature – Cable 4 DESCRIPTION CURRENT SENSOR DISCHARGE AIR TEMPERATURE SENSOR EXISTING CURRENT SENSOR EXISTING FREEZESTAT EXISTING VALVE 0/20 MA CONTROL MIXED AIR TEMPERATURE SENSOR 12' RSPL ROOM SENSOR W/SETPOINT AND OVERIDE,RNET SE6104A MANUFACTURER SENVA BAPI VERIS INVENSYS INVENSYS BAPI AUTOMATED LOGIC AUTOMATED LOGIC PART NUMBER C-1200 ALC/10K-2-D-8'' E112-708 TC-5232 MPR-5613-0-0-3 ALC-10K-2-A-12' RSPL SE6104A QTY 1 ea 1 ea 1 ea 1 ea 1 ea 1 ea 0 ea 0 ea E-CS2 IN-3 SF Status – Cable 9 SF Black / Blue 24v E-TR Com Black Cable 10 With Red Tape Yellow / White + AO-2 Red _ IN-5 Freezestat Low Limit – Cable 12 Interlock Wires To Fan S/S HW Valve 0/20 mA – Cable 7 E-V1 E-V1 EXISTING HWHR E-FRZ HW HWHS DX DO-2 Cooling – Cable 1 DO-3 Exhaust Fan – Cable 2 DO-1 Supply Fan – Cable 3 IN-2 Mixed Air Temperature – Cable 6 E-MAT AO-1 Mixed Air Damper – Cable 8 3 1 OA Existing TR 2 E-DA 1 2 3 4 HWHR NO C NC EF HWHS WARMER EA Rnet COOLER OCCUPIED IN-4 EF Status – Cable 11 Existing Abandoned Unit Ventilator (Typical Of Two) MANUAL ON AUTOMATED LOGIC CS RA + Gnd + Gnd Class 2 24Vac, 50-60 Hz 20VA, 0.83A Use Copper Conductors Only ® BACnet Aux Power Out Over ARCNET156 KBaud +5V Select Discharge Air Temperature - Cable 4 Mixed Air Temperature - Cable 6 Supply Fan Status - Cable 9 Exhaust Fan Status - Cable 11 Freezestat - Open Contact Is Alarm - Cable 12 IN-1 2 IN-2 IN-1, IN-2: Pulse Count Ability 3 Gnd 1 2 3 4 5 6 7 8 9 10 11 12 +24V 4 IN-3 5 IN-4 6 Gnd 7 IN-5 8 IN-6 9 Gnd 10 IN-7 11 IN-8 12 Gnd 1 1 + IN-9 2 + IN-10 3 Gnd IN-9 2 IN-10 3 + IN-1 + IN-2 Gnd + IN-3 + IN-4 Gnd + IN-5 + IN-6 Gnd + IN-7 + IN-8 Gnd Gnd Inputs: All 10V Max, 20mA Max DO-5 Outputs 24V Max, 3A Max mA Thermistor/ dry contact/ RTD DO-4 Caution: To Reduce the Risk of Fire or Electrical Shock, Do Not interconnect the Outputs of Different Class 2 Circuits. Volts Sw DO-3 DO-2 Rn+ Gnd 7 Rn- Rnet+ LS5v Rnet- 8 +12V +12V Run 10 9 8 9 DO-4 8 7 6 7 6 5 4 5 DO-2 4 3 2 3 2 DO-1 1 BACnet Mode 19.2k MSTP 9600 Module Address 10's 1's 901 901 23 Made in USA 23 SE6104A Wire To Enable Unit Relay R3 E-Rib #1 Cooling Start / Stop - Cable 1 SF Fan Start / Stop - Cable 3 E-Rib #3 T1 T2 Wire To Enable Unit Relays R11 And R12 T2 Wire To Enable Unit Relay R1 T2 Elementary School 1 Michigan 48xxx ARC156 7 Gnd 8 AO-4 + AO-3 5 5 4 AO-2 Gnd 4 AO-2 + 1 2 3 4 O N 2 AO-1 OA/RA Damper 2/10VDC - Cable 8 REV: 0 Submittal 2/08/10 JOB NO: Cxxxx 1 AO Mode Select 0-10V VUV-5 Control Heating Valve Damper 0/20mA - Cable 7 3 3 Gnd 2 AO-1 + 1 Format Metro Environmental, Inc. 6 7 Gnd 6 AO-3 + Rnet AUTOMATED LOGIC E-Rib #2 Exhaust Fan Start / Stop - Cable 2 DO-3 8 Error Local Access 78 MANUAL ON 6 10 DO-5 AO-4 38.4k LogiStat Port 78 OCCUPIED Rnet Gnd 11 11 76.8k Rnet Gnd Rnet+ Rnet+12V Sense COOLER Sw 5 DO-6 12 MSTP Baud Temp 4 LS5v To Or From Next Network Module 12 DO-6 CONTROL MODULE 456 3 ARCnet BT485 SE6104a Stat Select WARMER CM-60 Rx Net+ Logistat Gnd T1 Tx Net- Universal Input Mode Select L1 L2 G T2 Shield DO-1 2 Temp Cable 10 With Red Tape + BACnet Auto Off On Gnd 208/24vac E-TR Gnd 24V ac - Batt CR2032 Odd Even 1 Off Power 456 Re-label Cable 10 With Black Tape To Cable 12 1 On DRAWN BY : TL 0-20mA CHECKED BY : TS Mounted Inside VUV-5 37 of 46 Unit Ventilator (typical of 1) Run Conditions - Scheduled: The unit shall run according to a user definable time schedule in the following modes: Occupied Mode: The unit shall maintain A 74°F (adj.) cooling setpoint A 70°F (adj.) heating setpoint. Unoccupied Mode (night setback): The unit shall maintain A 85°F (adj.) cooling setpoint. VUV cooling to remain “Off” A 62°F (adj.) heating setpoint. Alarms shall be provided as follows: High Zone Temp: If the zone temperature is greater than the cooling setpoint by a user definable amount (adj.). Low Zone Temp: If the zone temperature is less than the heating setpoint by a user definable amount (adj.). Zone Setpoint Adjust: The occupant shall be able to adjust the zone temperature heating and cooling setpoints at the zone sensor. Zone Optimal Start: The unit shall use an optimal start algorithm for morning start-up. This algorithm shall minimize the unoccupied warm-up or cool-down period while still achieving comfort conditions by the start of scheduled occupied period. Zone Unoccupied Override: A timed local override control shall allow an occupant to override the schedule and place the unit into an occupied mode for an adjustable period of time. At the expiration of this time, control of the unit shall automatically return to the schedule. Freeze Protection: The unit shall shut down and generate an alarm upon receiving a freezestat status. Supply and Exhaust Fans: The supply and exhaust fans shall run on low or medium speeds (adjusted by air balbancer) anytime the unit is commanded to run unless shutdown on safeties. When the space temperature is 2F (Adj.) or higher above the setpoint the supply and exhaust fans will be at high speed. Cooling: The controller shall measure the zone temperature and energize the compressor to maintain its cooling setpoint. To prevent short cycling the compressor there is a user definable (adj.) minimum runtime. The cooling shall be enabled whenever: Outside air temperature is greater than 60°F (adj.). AND the zone temperature is above cooling setpoint. AND the fan is on. Compressor Status: The controller shall monitor the compressor status. Alarms shall be provided as follows: Compressor Failure: Commanded on, but the status is off. Compressor in Hand: Commanded off, but the status is on. Compressor Runtime Exceeded: Compressor status runtime exceeds a user definable limit (adj.). Condenser Exhaust / Exhaust Air Fan Status: The controller shall monitor the CE/EA status. Alarms shall be provided as follows: CE/EA Failure: Commanded on, but the status is off. CE/EA in Hand: Commanded off, but the status is on. CE/EA Runtime Exceeded: Compressor status runtime exceeds a user definable limit (adj.). Heating Coil Valve: The controller shall measure the zone temperature and modulate the heating coil valve to maintain its heating setpoint. The heating shall be enabled whenever: Outside air temperature is less than 65°F (adj.). AND the zone temperature is below heating setpoint. AND the fan is on. The heating coil valve shall open whenever the freezestat (if present) is on. Economizer (ASHRAE Cycle II): The controller shall measure the zone temperature and modulate the mixed air dampers in sequence to maintain the zone cooling setpoint. The outside air dampers shall maintain a minimum adjustable position of 20% (adj.) open during heating and ventilation whenever occupied. The economizer shall be enabled whenever: Outside air temperature is at least 3°F (adj.) less than the Zone Temperature. AND the outside air temperature is less than 65°F (adj.) The economizer shall close whenever the freezestat (if present) is on. The outside air dampers shall close and the return air damper shall open when the unit is off. If Optimal Start Up is available the mixed air damper shall operate as described in the occupied mode except that the outside air damper shall modulate to fully closed. The controller shall monitor the discharge air temperature. Should discharge temperature drop below a user definable temperature (adj.), the controller shall enable the heating, close the outside damper and open the return damper. Minimum Outside Air Ventilation - Fixed Percentage: The outside air dampers shall maintain a minimum position (adj.) during building occupied hours and be closed during unoccupied hours. Discharge Air Temperature: The controller shall monitor the discharge air temperature. Alarms shall be provided as follows: High Discharge Air Temp: If the discharge air temperature is greater than 120°F (adj.). Low Discharge Air Temp: If the discharge air temperature is less than 40°F (adj.). Fan Status: The controller shall monitor the fan status. Alarms shall be provided as follows: Fan Failure: Commanded on, but the status is off. Fan in Hand: Commanded off, but the status is on. Fan Runtime Exceeded: Fan status runtime exceeds a user definable limit (adj.). Elementary School Michigan 48xxx Metro Environmental, Inc. VUV-5 Sequence Of Operation REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 38 of 46 Bill of Materials DID DAT E-CS R1,2,3,4,5 RSPL ZN551 DESCRIPTION DISCHARGE AIR SENSOR EXISTING CURRENT SWITCH 24VAC SPDT RELAYS ZONE SENSOR WITH ADJUSTMENT AND OVERRIDE BUTTON ZN551 MANUFACTURER BAPI VERIS CORE AUTOMATED LOGIC AUTOMATED LOGIC PART NUMBER ALC/10K-2-D-8'' E112-700 CVR-11C RSPL ZN551 QTY 23 ea 46 ea 115 ea 0 ea 0 ea IN-3 Discharge Air Temp T RA DA M IN-2 Compressor Status DO-4 HPLS Valve DO-3 Reversing Valve Existing BI - Zone Override 1 2 HP HPLS HPLS NC AI - Zone Temp T DO-2 Compressor Enable AI - Zone Setpoint Adjust IN-1 Fan Status DO-1 Fan S/S DO-5 Perimeter Heating Valve Existing 1 2 HWS HWR NO CM-24 HP-05 CM-25 HP-12 CM-26 HP-13 ZN551 Lstat BT485 Tx Jumper: Gain1 T2 Pwr Run Sense +12V RnetRnet+ Gnd Err IN-1 Thermistor/dry contact 0-5Vdc IN-2 Thermistor/dry contact 0-5Vdc On 4 3 2 1 4 CR 2032 3 23 Communications Selection Rnet Rnet - 24vac Control Power By HP Unit Mfr. 2 23 Rnet + T1 + Tens - Gnd Rnet Rnet 24 Vac Batt Ones 456 456 78 456 23 23 78 90 1 Gnd Rnet + Rnet +12V 78 901 456 Shield 78 901 T CMnet ARCnet Net - 90 1 RSPL Format Ground Net + To Or From Next Network Module Rx 1 CM-14 HP-23 CM-15 HP-24 CM-16 HP-06 CM-17 HP-22 CM-18 HP-18 CM-19 HP-09 CM-20 HP-10 CM-21 HP-11 CM-22 HP-07 CM-23 HP-02 O N CM-4 HP-21 CM-5 HP-19 CM-6 HP-20 CM-7 HP-04 CM-8 HP-03 CM-9 HP-01 CM-10 HP-14 CM-11 HP-15 CM-12 HP-16 CM-13 HP-17 MSTP ARC156 +12V 9600 19.2k 38.4k 76.8k IN-1 Gnd Fan Status E-CS Existing Inputs: 5V Max MSTP Baud IN-2 Gnd Gnd IN-3 E-CS Compressor Status AO-1 Gnd DAT CAUTION: To Reduce the Risk of Fire or Electric Shock, Do Not Interconnect the Outputs of Different Class 2 Circuits. Gnd IN-4 IN-5 LED CAUTION: This product was designed to be mounted inside the building envelope. Warranty voided if mounted outside. ZN551 CONTROLLER Class 2 24 Vac, 50-60 Hz 20VA, 0.83A 24Vdc, 0.2A, 5W Use Copper Conductors Only Outputs 24V Max, 1A Max Power for D.O.'s ® BACnet DO5 Close Perimeter Heating Valve DO4 Open HPLS Water Isolation Valve DO3 Reversing Valve Heat/Cool Mode DO2 Compressor S/S Relay DO1 Fan S/S Relay DO-5 DO-4 DO-3 DO-2 DO-1 BUSS T1 R4 T2 T2 R5 R2 R3 R1 Elementary School T2 T2 T2 Michigan 48xxx Existing Relays Metro Environmental, Inc. Water Source Heat Pumps REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 39 of 46 Water Source Heat Pump (typical of 23) Run Conditions - Scheduled: The unit shall run according to a user definable time schedule in the following modes: Occupied Mode: The unit shall maintain o A 75°F (adj.) cooling setpoint o A 72°F (adj.) heating setpoint Unoccupied Mode (night setback): The unit shall maintain o A 85°F (adj.) cooling setpoint. o A 62°F (adj.) heating setpoint. Alarms shall be provided as follows: High Zone Temp: If the zone temperature is greater than the cooling setpoint by a user definable amount (adj.). Low Zone Temp: If the zone temperature is less than the heating setpoint by a user definable amount (adj.). Zone Setpoint Adjust: The occupant shall be able to adjust the zone temperature heating and cooling setpoints at the zone sensor. Zone Optimal Start: The unit shall use an optimal start algorithm for morning start-up. This algorithm shall minimize the unoccupied warm-up or cool-down period while still achieving comfort conditions by the start of scheduled occupied period. Zone Unoccupied Override: A timed local override control shall allow an occupant to override the schedule and place the unit into an occupied mode for an adjustable period of time. At the expiration of this time, control of the unit shall automatically return to the schedule. Fan: The fan shall run anytime the unit is occupied, cycles during unoccupied with a call for heat and cool unless shutdown on safeties. Heating and Cooling - 1 Compressor Stage: The controller shall receive a signal from the loop water source monitor indicating that there is water flow and that the water temperature is within acceptable limits for a minimum of two minutes. The controller shall measure the zone temperature, open the isolation valve and cycle the compressor to maintain its setpoint. To prevent short cycling, the stage shall have a user definable (adj.) minimum runtime. The compressor shall run subject to its own internal safeties and controls. The isolation valve will close when the compressor cycles off. The heating shall be enabled whenever: Outside air temperature is less than 65°F (adj.). AND the fan is on. AND the reversing valve is in heat mode. The cooling shall be enabled whenever: Outside air temperature is greater than 60°F (adj.). AND the fan is on. AND the reversing valve is in cool mode. On mode change, the compressor shall be disabled and remain off until after the reversing valve has changed position. Alarms shall be provided as follows: Compressor Runtime Exceeded: The compressor runtime exceeds a user definable limit (adj.). Compressor Status: The controller shall monitor the compressor status. Alarms shall be provided as follows: Compressor Failure: Commanded on, but the status is off. Compressor in Hand: Commanded off, but the status is on. Compressor Runtime Exceeded: Compressor status runtime exceeds a user definable limit (adj.). Filter Hours: The controller shall monitor the fan runtime. Alarms shall be provided as follows: Filter Change Required: Filter has been in use for more than 2200hr (adj.). Discharge Air Temperature: The controller shall monitor the discharge air temperature. Alarms shall be provided as follows: High Discharge Air Temp: If the discharge air temperature is greater than 120°F (adj.). Low Discharge Air Temp: If the discharge air temperature is less than 40°F (adj.). Fan Status: The controller shall monitor the fan status. Alarms shall be provided as follows: Fan Failure: Commanded on, but the status is off. Fan in Hand: Commanded off, but the status is on. Fan Runtime Exceeded: Fan status runtime exceeds a user definable limit (adj.). Perimeter radiation heating valve will open whenever: Outside air temperature is less than 55°F (adj.) and there is a call for heat greater than 10% in either occupied or unoccupied mode. Elementary School Michigan 48xxx Metro Environmental, Inc. Water Source Heat Pump Sequence REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 40 of 46 Bill of Materials DID E-CS E-V1 HWS SE6104a DESCRIPTION EXISTING CURRENT SWITCH EXISTING 1-1/2'' 3-WAY MIXING VALVE HOT WATER SUPPLY TEMPERATURE SENSOR SE6104A Radiant Ceiling Panel Loop HWHS Reset Schedule Outside Air Temp. Hot Water Supply Temp. < 0F 180F > 55F 120F MANUFACTURER VERIS HONEYWELL BAPI AUTOMATED LOGIC PART NUMBER E112-800 N/A ALC/10K-2-I-4'' SE6104A QTY 1 ea 1 ea 1 ea 0 ea Sequence of Operation Radiant ceiling panel circulating pump activates when outdoor air temperature drops below 55F (adj.) DDC monitors pump status via current switch and generates an alarm if an abnormal condition occurs. DDC modulates 3-way mixing valve to maintain loop supply water temperature based on outdoor reset temperature schedule IN-7 – Radiant Ceiling Loop HWS Temperature AO-3 – Radiant Ceiling Loop Valve T2 NC 2 1 3 HWS E-V1 C M IN-8 – Pump Status E-CS L1 208/230 L2 VAC L3 MTR IN-7 Pump Status E-CS FUSE Starter HWS OL'S MS HWHS To Radiant Ceiling Panels NO 120VAC O H A OL'S DO-4 – Radiant Ceiling Loop Pump Start /Stop MS DO-4- Pump S/S HWHR From Radiant Ceiling Panels HWR T2 E-Rib #3 Pump Motor Starter Control AHU-4 Controller + Gnd + Gnd Class 2 24Vac, 50-60 Hz 20VA, 0.83A Use Copper Conductors Only ® BACnet Aux Power Out Over ARCNET156 KBaud +5V Select Discharge Air Temperature Supply Fan Status 1 IN-1 2 IN-2 3 Gnd Pump Status Clogged Filter Alarm 4 IN-3 5 IN-4 6 Gnd 7 IN-5 8 IN-6 9 Gnd 10 IN-7 11 IN-8 12 Gnd 1 1 + IN-9 2 + IN-10 3 Gnd IN-9 2 IN-10 3 + IN-1 + IN-2 Gnd + IN-3 + IN-4 Gnd + IN-5 + IN-6 Gnd + IN-7 + IN-8 Gnd Gnd Inputs: All 10V Max, 20mA Max Off 208/24vac E-TR Gnd 24V ac Power L1 L2 G T2 - Batt CR2032 T1 + Tx BACnet Shield Rx Net- ARCnet Net+ 12 DO-6 CONTROL MODULE Universal Input Mode Select DO-5 Outputs 24V Max, 3A Max mA Thermistor/ dry contact/ RTD DO-4 Caution: To Reduce the Risk of Fire or Electrical Shock, Do Not interconnect the Outputs of Different Class 2 Circuits. Volts Odd Even To Or From Next Network Module BT485 SE6104a DO-3 Auto Off On DO-2 DO-1 DO-6 12 11 10 11 DO-5 10 9 8 9 E-Rib #3 Radiant Ceiling Panel Loop Pump Start / Stop Wire To Enable Pump Starter DO-4 8 7 6 7 E-Rib #2 Heating Pump Start /Start DO-3 6 5 4 5 DO-2 4 3 2 3 2 DO-1 1 E-Rib #1 SF Fan Start / Stop Open OA Damper Motor T2 Wire To Enable Heating Pump T2 Wire To Enable Supply Fan Motor Starter Elementary School T2 Michigan 48xxx T1 1 Metro Environmental, Inc. Logistat Gnd 2 Temp Gnd Sw Sw Rn+ 7 LS5v LogiStat Port Run Gnd Rn- Rnet+ Rnet- 8 +12V +12V BACnet Mode 19.2k MSTP 9600 ARC156 Error Local Access Module Address 10's 1's Format 7 Gnd 8 AO-4 + 6 7 Gnd 6 AO-3 + 5 Gnd 4 AO-2 + 3 Gnd 2 AO-1 + 1 AO-3 901 23 23 Made in USA 901 1 O N 2 3 4 Radiant Ceiling Heating Valve 2/10vdc REV: 0 5 4 AO-2 2 AO-1 1 Submittal 2/08/10 JOB NO: Cxxxx Heating Valve 0/20mA 3 Rnet SE6104A Radiant Ceiling Panel Loop Control AO-4 38.4k 78 Gnd 6 Rnet Temp 4 LS5v 5 8 76.8k 78 3 MSTP Baud Stat Select Gnd Rnet+ Rnet+12V Sense 1 456 Radiant Ceiling Loop HWS Temperature Radiant Ceiling Panel Loop Pump Status 1 2 3 4 5 6 7 8 9 10 11 12 456 Freezestat Alarm OA Damper Status +24V IN-1, IN-2: Pulse Count Ability On Face and By-Pass Dampers 2/10vdc DRAWN BY : TL CHECKED BY : TS AO Mode Select 0-10V 0-20mA 41 of 46 Bill of Materials DID E-AQS E-CS E-R E-SSP E-TR ZN220 DESCRIPTION EXISTING STRAP ON AQUASTAT EXISTING CURRENT SWITCH EXISTING 24VAC CONTROL RELAY ZONE SENSOR STAINLESS STEEL WALL PLATE 120/24V 50VA TRANSFORMER ZONE CONTROLLER MANUFACTURER INVENSYS VERIS CORE EXISTING EXISTING AUTOMATED LOGIC PART NUMBER QTY 13 ea 13 ea 13 ea 13 ea 13 ea 0 ea TC-2974 E112-700 CVR-11C EXISTING EXISITNG ZN220 HWS HWR E-AQS M Cabinet Unit Heater (typical of 13) HW Ceiling E-CS RA Starter Run Conditions - Scheduled: The unit shall run according to a user definable time schedule in the following modes: DA IN-2 Fan Status DO-1 Fan Start/Stop Occupied Mode: The unit shall maintain a heating setpoint of 68°F (adj.). E-SSP IN-1 Space Sensor T Unoccupied Mode (night setback): The unit shall maintain a heating setpoint of 55°F (adj.). Alarms shall be provided as follows: Low Zone Temp: If the zone temperature is less than the heating setpoint by a user definable amount (adj.). L N 120VAC On / Off Switch E-R YEL BLU Zone Optimal Start: The unit shall use an optimal start algorithm for morning start-up. This algorithm shall minimize the unoccupied warm-up or cool-down period while still achieving comfort conditions by the start of scheduled occupied period. Existing HWR Pipe Strap-On Aquastat E-AQS FAN ORN Fan: The fan will run anytime the zone temperature drops below the heating setpoint and hot water is available as sensed by the pipe mounted aquastat after relay R is enabled. When relay R is disabled the fan will stop. Set To Make @110F (Adj.) Existing Cabinet Unit Heater Control (Typical of 13) From Prior ARCnet Network Controller CM-27 CM-28 CM-29 CM-30 CM-31 CM-32 CM-33 CM-34 Heating Coil Valve: The cabinet unit heaters do not have valves. CM-35 CM-36 CM-37 CM-38 CM-39 Controller Mounted At CUH Net + To Next ARCnet Network Controller Net - Gnd Shield 24 Vac T2 T1 E-TR Gnd Rnet+ Rnet- E-SSP +12V IN-1 Space Sensor IN-1 Gnd T Space Sensor E-CS IN-2 Fan Status IN-2 Gnd ZN220 DEV: 27 CUH Elementary School Michigan 48xxx Metro Environmental, Inc. DO-2 DO-1 BUS DO-1 CUH Fan Start/Stop T1 E-R WHT/BLU WHT/YEL T2 Cabinet Unit Heaters REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 42 of 46 Bill of Materials DID DESCRIPTION CS E RIB1 E-TR PANEL D ZN551 CURRENT SWITCH EXISTING 24VAC CONTROL RELAY EXISTING 24VAC TRANSFORMER 16''X12''X6'' NEMA 1 ENCLOSUE WITH PERF PANEL ZONE CONTROLLER MANUFACTURER SENVA CORE HONEYWELL HOFFMAN AUTOMATED LOGIC PART NUMBER C-1200 CVR-11C N/A A16N126 W/ A16N12PP ZN551 QTY 3 ea 3 ea 1 ea 1 ea 0 ea Sequence of Operation Exhaust fans are started and stopped based on an occupied time schedule. Starter Starter Starter Gravity Damper Gravity Damper Gravity Damper Exhaust Fan Circuit 26 Exhaust Fan Circuit 28 Exhaust Fan Circuit 29 H G Existing Manual Starter OL E-RIB1 EF N 120VAC Circuit 29 E-RIB1 EF PURP PURP BRN Panel “D” 12" CM-45 Net + E-TR +12V CS CS CS IN-1 Exhaust Fan Status Circuit 26 IN-1 Gnd IN-2 Exhaust Fan Status Circuit 28 IN-2 Exhaust Fan Circuit 29 Gnd AO-1 ZN551 DEV: 45 WHT/RED IN-3 DO-3 DO-2 IN-4 IN-5 LED T2 DO-4 Gnd Gnd WHT/PURP DO-5 Gnd IN-3 Exhaust Fan Status Circuit 29 RIB 16" Rnet- Rnet 23 Rnet+ 1 O2 N3 4 901 78 901 Gnd Fo Lstat Rx rm Rnet Jumper: Ground at Tx Net + Gain1 24 Vac Net - Batt Pwr Run Shield - + CR ErrThermist 78 203 IN-1or/dry Thermist 2 contact Sen IN-2or/dry 78 +12 0-5Vdc se Rne contactO V Rne 4 n t0-5Vdc 3 t+ Gnd 2 Communic 1 M Gnd ations Rne AR 9 ST Rne t+ 19Selection 3 7 C1 6 P +12 t.2 8. 6. 56 V Inputs: 0 IN-1 k MSTP 4k 8k Gnd 5V Max 0 Baud IN-2 Class 2 Gnd Gnd IN-3 24 Vac, AO-1 Gnd CAUTION: 50-60 Hz To Reduce the 20VA, Risk of Fire 0.83A or Electric Shock, ZN551 DO-5 CONTROLL 24Vdc, Outp Do Not DO-4 0.2A, ER CAUTION: the uts5W Interconnect DO-3 Use This product 24V of was Gnd Outputs DO-2 Copper IN-4 Different designedClass 2 Max, DO-1 Conductor IN-5 to be mounted 1A for D.O.'s Power BUSS LED Circuits. s Only inside the Max ® BACnet building envelope. Warranty voided if mounted outside. BT485 78 901 T1 CM net T2 456 24 Vac 456 Gnd Net Shield 901 To Next ARCnet Network Controller EF BRN 456 From Prior ARCnet Network Controller G 23 ORN N 120VAC Circuit 28 Existing Manual Starter OL E-RIB1 YEL H 456 G Exhaust Fan Circuit 29 Status On Ten es s N 120VAC Circuit 26 Existing Manual Starter OL CS Exhaust Fan Circuit 28 Status 23 H CS Exhaust Fan Circuit 26 Status 23 CS DDC controller will monitor the exhaust fan statuses via current switches. If an abnormal condition occurs the controller will generate an alarm. DO-1 BUS DO-3 Exhaust Fan Start/Stop Exhaust Fan Circuit 28 DO-2 Exhaust Fan Start/Stop DO-1 Exhaust Fan Start/Stop WHT/RED RIB WHT/PURP T2 Locate Control Panel In Electrical Room Serving The Exhaust Fans T1 Exhaust Fan Circuit 26 WHT/RED RIB WHT/PURP T2 Elementary School Michigan 48xxx Metro Environmental, Inc. Exhaust Fans Serving Pre-School Wing REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 43 of 46 Bill of Materials DID CS E RIB1 E-TR ZN551 DESCRIPTION CURRENT SWITCH EXISTING 24VAC CONTROL RELAY EXISTING 24VAC TRANSFORMER ZONE CONTROLLER MANUFACTURER SENVA CORE HONEYWELL AUTOMATED LOGIC PART NUMBER QTY 3 ea 1 ea 1 ea 0 ea C-1200 CVR-11C N/A ZN551 Sequence of Operation Exhaust fans are started and stopped based on an occupied time schedule. CS CS Exhaust Fan Circuit 30 Status CS Exhaust Fan Circuit 33 Status CS Exhaust Fan Circuit 31 Status Starter Starter Starter Starter Gravity Damper Gravity Damper Gravity Damper Gravity Damper Teachers Lounge Toilets Classrooms 305 / 306 Toilets Classrooms 301 / 302 Toilets Classrooms 303 / 304 H N 120VAC Circuit 30 Existing Manual Starter OL H G Existing Manual Starter OL Teachers Lounge C1-1 N 120VAC Circuit 31 Existing Manual Starter OL C1-2 C2-1 H G Toilets Classrooms 305 / 306 N 120VAC Circuit 32 Existing Manual Starter OL From Prior ARCnet Network Controller To Next ARCnet Network Controller C2-2 EF CM-45 Net + Gnd Net 24 Vac Shield Gnd Rnet+ Rnet+12V CS CS CS IN-1 Exhaust Fan Status Circuit 30 IN-1 Gnd IN-2 Exhaust Fan Status Circuit 33 G Toilets Classrooms 303 / 304 EF CS G EF N 120VAC Circuit 33 Exhaust Fan Circuit 32 Status Toilets Classrooms 301 / 302 EF H DDC controller will monitor the exhaust fan statuses via current switches. If an abnormal condition occurs the controller will generate an alarm. IN-2 T2 T1 E-TR Gnd AO-1 ZN551 DEV: 45 DO-5 DO-4 Gnd IN-3 Exhaust Fan Status Circuit 31 IN-3 DO-3 Gnd IN-4 Exhaust Fan Status Circuit 32 Gnd IN-4 IN-5 LED E-RIB1 DO-2 DO-1 BUS DO-1 Exhaust Fan Start/Stop T1 RIB WHT/RED WHT/PURP T2 Mounted In Ceiling Space 120V PURP BRN C1 Elementary School N Michigan 48xxx C2 Metro Environmental, Inc. Exhaust Fans Serving Northwest Rooms REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 44 of 46 Bill of Materials DID H548 TR3 ZN220 EF-x DESCRIPTION COMMAND RELAY WITH CURRENT SWITCH 120/24VAC TRANSFORMER 50VA DIGITAL CONTROLLER MANUFACTURER VERIS FUNCTIONAL DEVICES AUTOMATED LOGIC PART NUMBER H548 TR50VA005 ZN220 QTY 4 ea 4 ea 0 ea Sequence of Operation Exhaust fans are started and stopped based on an occupied time schedule. Starter NC DDC controller will monitor the exhaust fan status via current switch. If an abnormal condition occurs the controller will generate an alarm. Gravity Damper General Exhaust H N 120VAC G Typical Exhaust Fan Control In The Following Areas: Existing Manual Starter Hand OL EF Off Auto 1) Preschool West Bathroom. 2) Toilets South of Teachers Lounge 3) Art Room Storage 4) To Be Determined (TBD). Jumper IN-1 EF-x STATUS TR3 24V DO-1 EF-x T2 T1 H548 ZN220 CM-xx Typical Exhaust Fan Control CM-46 CM-47 CM-48 CM-49 To Or From Next Module Pre-School West Toilet Art Room Storage Toilets South Of Teachers Lounge TBD TR3 H N G Net + ARCnet Net - Gnd Shield 24 Vac T2 T1 Gnd Rnet+ Rnet+12V EF-x Status IN-1 Gnd IN-2 Gnd ZN220 DEV: EF-xx Elementary School DO-2 DO-1 BUS DO-1 EF-x Start/Stop Michigan 48xxx T1 Metro Environmental, Inc. Additional Exhaust Fans Located Near Exhaust Fan REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 45 of 46 Summary Bill of Materials Summary Bill of Materials DID BT485 CDT CFS CO2 CR1,2 CS CS DAT DAT DIAG485 DM E RIB-1,2 E RIB-3,4 E RIB1 E RIB1,2 E RIB1,2,3 E-AQS E-CS E-CS CR E-CS2 E-DA1 E-DA2 E-DAT E-DM-1,2 E-DM1 E-DM1,2 E-DM2 E-DPS E-FRZ E-MAT E-R E-RIB-3,4,5 E-RIB1,2 E-SAT E-SSP E-TR E-V1 E-V1 AHU E-V1 AHU1 E-V1 AHU5 E-V1 MZ E-V1 RTU1 E-V1 RTU2 E-V1 SF-1 E-V1 VUV E-V1 VUV5 E-V1SF1 DESCRIPTION END OF LINE SEGMENT CONDITIONER COLD DECK AIR TEMPERATURE CLOGGED FILER DIFFERENTIAL PRESSURE SWITCH RETURN AIR DUCT MOUNTED CO2 SENSOR COOLING RELAY 24VAC DPDT WITH INDICATING LIGHT CURRENT SENSOR CURRENT SENSOR DISCHARGE AIR TEMPERATURE SENSOR DISCHARGE AIR SENSOR ARC156 DIAGNOSTIC DEVICE DAMPER MOTOR 24VAC 2/10VDC CONTROL - FAIL CLOSED EXISTING 24VAC CONTROL RELAY EXISTING 24VAC CONTROL RELAY EXISTING 24VAC CONTROL RELAY EXISTING 24VAC CONTROL RELAY EXISTING 24VAC CONTROL RELAY EXISTING STRAP ON AQUASTAT EXISTING CURRENT SWITCH SOLID CORE EXISTING CURRENT SWITCH WITH COMMAND RELAY EXISTING CURRENT SENSOR EXISTING DAMPER ACTUATOR 120VAC 2/15VDC CONTROL EXISTING DAMPER ACTUATOR 120VAC 2/15VDC CONTROL EXISTING DISCHARGE AIR TEMPERATURE SENSOR EXISTING DAMPER ACTUATOR 24VAC 2/10VDC CONTROL EXISTING DAMPER MOTOR 120VAC 2/15VDC CONTROL EXISTING DAMPER MOTOR 24VAC 2/10VDC CONTROL EXISTING DAMPER MOTOR 120VAC 2/15VDC CONTROL EXISTING CLOGGED FILER DIFFERENTIAL PRESSURE SWITCH EXISTING FREEZESTAT DPST EXISTING MIXED AIR TEMPERATURE SENSOR EXISTING 24VAC CONTROL RELAY EXISTING 24VAC CONTROL RELAY EXISTING 24VAC CONTROL RELAY EXISTING SUPPLY AIR TEMPERATURE SENSOR ZONE SENSOR STAINLESS STEEL WALL PLATE 120/24VAC 75VA TRANSFORMER EXISTING 1-1/2'' 3-WAY MIXING VALVE EXISTING 3-WAY 1-1/4'' 6/9VDC CONTROL EXISTING 3-WAY 1-1/4'' 6/9VDC CONTROL EXISITNG 3-WAY VALVE 24VAC 2/10VDC CONTROL - FAILS OPEN EXISTING 3-WAY 1-1/4'' CV20 GPM 27 0/15VDC CONTROL EXISTING 3-WAY 1-1/4'' 6/9VDC CONTROL EXISTING VALVE ACTUATOR EXISTING 3-WAY 3/4'' VALVE 0/20MA CONTROL EXISITNG VALVE FLOATING CONTROL EXISTING VALVE 0/20 MA CONTROL EXISTING 24VAC 3-WAY 3/4'' 4/20MA CONTROL MANUFACTURER AUTOMATED LOGIC BAPI CLEVELAND VERIS IDEC SENVA SENVA BAPI BAPI AUTOMATED LOGIC BELIMO CORE CORE CORE CORE CORE INVENSYS VERIS VERIS VERIS INVENSYS INVENSYS ALERTON BELIMO INVENSYS BELIMO INVENSYS INVENSYS INVENSYS ALERTON CORE FUNCTIONAL DEVICES CORE ALERTON EXISTING HONEYWELL HONEYWELL INVENSYS INVENSYS BELIMO INVENSYS INVENSYS INVENSYS INVENSYS BELIMO INVENSYS INVENSYS PART NUMBER QTY BT485 6 ea ALC/10K-T2-D-18'' 1 ea AFS-222 1 ea CDE 1 ea RH2B-ULAC24V + SH2B-05 SOCKET 2 ea C-1200 14 ea C-1200 1 ea ALC/10K-T2-D-18'' 4 ea ALC/10K-2-D-8'' 23 ea DIAG485 1 ea LF24-SR US 1 ea CVR-11C 2 ea CVR-11C 2 ea CVR-11C 4 ea CVR-11C 2 ea CVR-11C 3 ea TC-2974 13 ea E112-708 79 ea H948 1 ea E112-708 1 ea MP-5430 1 ea MM-500-0-0-1 1 ea TS-2008BT 1 ea AF24 MFT US 2 ea MP-5430 3 ea LF24-SR 2 ea MM-500-0-0-1 2 ea PC-301 4 ea TC-5232 7 ea TS-2008BT 1 ea CVR-11C 24 ea RIBU1C 3 ea CVR-11C 4 ea TS2020BT 1 ea EXISTING 13 ea AT175F1023 19 ea N/A 1 ea VS-7313-267-4-9 MP-5430-0-0-3 3 ea VS-7313-267-4-9 MP-5430-0-0-3 1 ea B217B+LF-SR 1 ea VS-7313-267-4-9 MP-5430-0-0-3 1 ea VS-7313-267-4-9 MP-5430-0-0-3 1 ea MP-5210 1 ea MPR-5413 1 ea N/A 4 ea MPR-5613-0-0-3 1 ea MP-5413 1 ea E-ZDM ER1,2 H548 HDT HWS LGR25 M8102 MAT MX4106 OAT/H PANEL A PANEL B PANEL C PANEL D PANEL E PANEL F PANEL G PANEL H PANEL I PANEL J PDT PROT485 PS R1,2,3,4,5 R3 RAT REP485 RSPL EXISTING ZONE DAMPER ACTUATOR 24VAC 2/10VDC CONTROL EXISTING 24VAC CONTROL RELAY COMMAND RELAY WITH CURRENT SWITCH HOT DECK AIR TEMPERATURE HOT WATER SUPPLY TEMPERATURE SENSOR LGR25 M8102 DDC CONTROLLER MIXED AIR AVG. TEMP. SENSOR MX4106 OUTSIDE AIR TEMPERATURE AND HUMIDITY SENSOR 36X30 ENCLOSURE+PERF+KEYLOCKKIT EXISTING INVENSYS COMMUNICATIONS PANEL 24'' X 24'' ENCLOSURE+PERF PANEL 16''X12''X6'' NEMA 1 ENCLOSUE WITH PERF PANEL 12' 'X 12'' X 3'' NEMA 1 ENCLOSURE WITH PERF PANEL 12' 'X 12'' X 3'' NEMA 1 ENCLOSURE WITH PERF PANEL 12' 'X 12'' X 3'' NEMA 1 ENCLOSURE WITH PERF PANEL EXISTING 12' 'X 12'' X 3'' NEMA 1 ENCLOSURE WITH PERF PANEL 12' 'X 12'' X 3'' NEMA 1 ENCLOSURE WITH PERF PANEL 12' 'X 12'' X 3'' NEMA 1 ENCLOSURE WITH PERF PANEL DIFF PRESS TRANSMITTER 0-50 PS1, 0-5 VDC OUT, 24 VDC IN ARC156 PROTECTION DEVICE POWER SUPPLY 24VAC IN 24VDC OUT 24VAC SPDT RELAYS 24VAC DPDT WITH INDICATING LIGHT RETURN AIR TEMPERATURE REPEATER ROOM SENSOR WITH ADJUSTMENT AND OVERRIDE BELIMO CORE VERIS BAPI BAPI AUTOMATED LOGIC AUTOMATED LOGIC BAPI AUTOMATED LOGIC BAPI HOFFMAN INVENSYS HOFFMAN HOFFMAN HOFFMAN HOFFMAN HOFFMAN HOFFMAN HOFFMAN HOFFMAN VERIS AUTOMATED LOGIC KELE CORE IDEC BAPI AUTOMATED LOGIC AUTOMATED LOGIC NB24 MFT US CVR-11C H548 ALC/10K-T2-D-18'' ALC/10K-2-I-4'' LGR25 M8102 ALC/10K-2-A-24' MX4106 ALC/10K-2-H300-O-WP A-36N30ALP+A36N30MPP+AL12 N/A A24N24ALP + A24N24MPP A16N126 W/ A16N12PP B12-P B12-P B12-P B12-P B12-P B12-P PWLX03S PROT485 DCP-1.5W CVR-11C RH2B-ULAC24V + SH2B-05 SOCKET ALC/10K-T2-D-18'' REP485 RSPL 3 ea 2 ea 4 ea 1 ea 1 ea 1 ea 1 ea 4 ea 1 ea 1 ea 1 ea 1 ea 1 ea 1 ea 1 ea 1 ea 1 ea 1 ea 1 ea 1 ea 1 ea 2 ea 1 ea 115 ea 4 ea 2 ea 2 ea 37 ea DID SA SE6104a SSP T1 to T6 TR-1 TR-1,2 TR-1,2,3,4 TR3 ZDA ZDAT ZN141v+ ZN220 ZN253 ZN551 DESCRIPTION SUPPLY AIR TEMPERATURE SENSOR SE6104A STAINLESS STEEL WALL PLATE SENSOR IMMERSION TEMP SENSOR TRANSFORMER 120/24VAC 100VA TRANSFORMER 120/24VAC 100VA TRANSFORMER 120/24VAC 100VA 120/24VAC TRANSFORMER 50VA EXISTING DAMPER ACTUATOR 120VAC 2/15VDC ZONE DISCHARGE AIR TEMPERATURE ZN141V+ ZN220 ZN253 ZN551 MANUFACTURER BAPI AUTOMATED LOGIC BAPI BAPI FUNCTIONAL DEVICES FUNCTIONAL DEVICES FUNCTIONAL DEVICES FUNCTIONAL DEVICES INVENSYS BAPI AUTOMATED LOGIC AUTOMATED LOGIC AUTOMATED LOGIC AUTOMATED LOGIC PART NUMBER ALC/10K-2-D-8'' SE6104A ALC/10K-2-SP ALC/10K-2-I-4'' TR100VA001-28 TR100VA001-28 TR100VA001-28 TR50VA005 MP-5430-0-0-3 ALC/10K-T2-D-8'' ZN141V+ ZN220 ZN253 ZN551 QTY 4 ea 9 ea 13 ea 6 ea 1 ea 2 ea 4 ea 4 ea 3 ea 3 ea 1 ea 18 ea 1 ea 32 ea Elementary School Michigan 48xxx Metro Environmental, Inc. Summary Bill of Materials REV: 0 Submittal 2/08/10 JOB NO: Cxxxx DRAWN BY : TL CHECKED BY : TS 46 of 46