Sub-contract Fabrication and Machining Finishing, Assembly and Test Turnkey Fabrications From design concept through to manufacture, assembly, test, installation and commissioning Lee Farms Technical Sales Manager lee.farms@gtgroup.co.uk +44 (0) 191 586 2366 www.gtgroup.co.uk GT Project Engineering GT Project Engineering 1 About Us GT Project Engineering Part of the GT Group of companies since 1986. 2 manufacturing facilities – Consett, Co Durham and Pallion Shipyard, Sunderland Specialist fabrication and machining. Manufacturing range from 1 off projects to monthly scheduled builds Dedicated Team of Project Designers and Engineers Experience in all aspects of Turnkey Projects from design through to site installation GT Project Engineering www.gtprojects.co.uk 2 Facilities GT Project Engineering Consett Bay 1 - CNC Machining Area GT Project Engineering Delves Lane Consett Co Durham DH8 7LQ UK GT Project Engineering CNC Machining facility Light to Medium Fabrication Assembly and testing capabilities 3 Facilities GT Project Engineering Pallion Shipyard, Sunderland Dry dock facility GT Project Engineering Pallion Shipyard Pallion Sunderland SR4 6WE UK Large Fabrication bays Assembly and Test GT Project Engineering Medium to Heavy Fabrication facility Finishing, assembly and testing Pallion Ship Yard Craneage available up to 140 tonnes Sea going load out facility 4 Solids and Bulk Material Handling Systems Port Authorities Off Highway Vehicles Marine and Subsea Construction Power and Energy Cryogenics Oil and Gas Petrochemical Transport and Rail Pipework Pressure Vessels GT Project Engineering Industries Supplied 5 GT Project Engineering Who we work with 6 GT Project Engineering GT Project Engineering Capabilities 7 Design Cutting and Profiling Able to support all requirements for laser, plasma and oxyacetylene gas cutting Large variation in sizes and thicknesses achievable GT Project Engineering 2D and 3D Capabilities Stress Analysis Design for manufacture Project Concept 8 CNC Machining From basic machining to complex multi set up jobs One off bespoke set ups to large batch runs GT Project Engineering Drilling Turning Milling Horizontal Boring Vertical Boring Spark Erosion 9 Fabrication and Forming Medium to Heavy fabrications in Carbon Steel, Stainless Steel, RQT’s and Aluminium Lloyds approved Automated Orbital TIG welding GT Project Engineering Folding up to 600T and 6m length Rolling capacity from foil to thick plate Lloyds approved welding procedures Coded Welders – TIG/MIG/MMA 10 Finishing Assembly/ Testing Full electrical and hydraulic fit out capabilities to various industry and customer specifications GT Project Engineering Shot Blast Powder Coating Wet Spray Coating Decals/Signage 11 Site Services/ Commissioning GT Project Engineering Site surveying Plant Design Manufacture Testing On site installation Commissioning Operator training 12 GT Project Engineering GT Project Engineering Project Examples 13 Project Examples Light to Medium Fabrication Medium to Heavy sub contract fabrications Small to large batches MIG/TIG/MMA – Coded Welders GT Project Engineering Everything from one off hand built prototypes through to large running repeat work utilising poka-yoke philosophy assembly fixtures. Experience working in Carbon Steel, Stainless Steel, RQT’s and Aluminium for a vast range of market leading OEM’s 14 Project Examples Mine Detection Roller System Mine detection roller systems for use on Military vehicles GT Project Engineering Fabrication and hydraulic fit out 15 Project Examples Loading Arm Systems GT Project Engineering Loading arm systems for Oil, Gas and Petrochemical applications Designed, manufactured, tested, installed on site and commissioned prior to client handover 16 Project Examples Pressure Vessels and Pipework Lloyds approval for a wide range of welding procedures Coded Welders (TIG/MIG/MMA) Orbital welding capabilities GT Project Engineering Pressure testing facilities 17 Project Examples Marine Adjustable height hose saddles for ship to ship transfer. Designed to maintain hose minimum bend radius during product transfers. GT Project Engineering Hose Saddles for Marine Applications Full supply offering of Marine ERC breakaway couplings for ship to ship transfer Manufactured in conjunction with GT group company Alpha Process Controls 18 Project Examples Ejector Bodies Ejector body manufactured onto Caterpillar chassis. Body with telescopic blade manufactured and commissioned directly onto vehicle GT Project Engineering Full fabrication, finishing, assembly and test 19 Project Examples Truck Chassis Assemblies 8,000 gallon water tank 20,000 gallon tank Fuel and Lubricant Unit 60,000 gallon tank GT Project Engineering Full manufacture, finishing, assembly, testing and commissioning to existing vehicle chassis. 20 Project Examples Marine/Subsea – Hose Reels Hose Reels fabricated and assembled in Pallion dry dock facility 12m diam x 9m wide - 82 tonnes GT Project Engineering Transported via sea direct from dock facility 21 Project Examples Conveyor Systems Coal Transfer System for Alcan power station GT Project Engineering From project scope, design, manufacture and on site installation and commissioning 22 Project Examples Bulk Materials Handling System Minerals blending plant GT Project Engineering Design, Manufacture, Installation and Commissioning 23 Prestigious Projects Hong Kong Airport Bridge Strand Jacking System Millennium Bridge - Gateshead Hydraulic Mechanisms Alexandra Bridge - Sunderland Transit Pipe-work The Sage - Newcastle Structural and Associated work GT Project Engineering Project Examples 24 GT Group Ltd GT Project Engineering GT Emissions Systems Alpha Process Controls Aldona Seals GT Project Engineering About Us 25 About Us GT Group Ltd Privately owned company formed in 1973 Headquarters in Peterlee, County Durham 4 Product Development and Manufacturing sites in the UK 200,000 square feet of manufacturing floor space Approx x300 personnel over all group sites Extensive design and test facilities with state of the art manufacturing facilities Accreditation includes: TS16949 - CE - PED Module H - ISO 14001 – ISO 9001 GT Project Engineering Tier 1 supply to major OEM’s world wide 26 About Us GT Group Ltd GT Emissions Systems Our product portfolio includes: Exhaust Brakes EGR Valves (Exhaust Gas Recirculation Valves) Waste Heat Recovery Valves Thermal and Pressure Management Valves Bespoke valves for flow control systems We deliver innovative solutions to assist our customers' engine exhaust emissions strategies for applications in the automotive, construction and marine industries. www.gtesys.co.uk GT Project Engineering GT Emissions Systems, are at the forefront of the design, validation and manufacture of exhaust gas control valves for on and off highway vehicles. 27 About Us GT Group Ltd Alpha Process Controls www.alphaprocess.co.uk Aldona Seals Aldona Seals have invested in the latest technology infrastructure to service the needs of customers with specific design requirements for the compression and injection moulding of rubber. Manufacturing a diverse range of hydraulic seals, pneumatic seals, rotary shaft seals, rubber components and rubber to metal bonded parts spanning up to 48 inch diameter www.gtsm.co.uk GT Project Engineering Design, manufacture and installation of bespoke engineering systems for the safe transfer of hazardous chemicals, liquids and gases. Portfolio of products ranging from Safety Breakaway Couplings, Drybreak Couplings, Marine Emergency Release Collar breakaway couplings, to loading arms and loading skids 28 Sub-contract Fabrication and Machining Finishing, Assembly and Test Turnkey Fabrications From design concept through to manufacture, assembly, test, installation and commissioning Lee Farms Technical Sales Manager lee.farms@gtgroup.co.uk +44 (0) 191 586 2366 www.gtgroup.co.uk GT Project Engineering GT Project Engineering 29