DEFINITION ET TRADUCTION DE TERMES SPECIFIQUES A DDMRP Note: Ce document est la reprise des termes présentés dans le livre DDMRP. Quelques termes plus génériques ont été ajoutés. Leur traduction ayant été faite sans connaissance approfondie du concept DDMRP, de meilleurs traductions devront être proposées pendant le cours correspondant. (mgavaud@idelog.fr) actively synchronized replenishment A set of demand-driven inventory and materials positioning, planning, and execution techniques. ADU average daily usage (ADU) ADU alert Acronym of Average Daily Usage Average usage of a part, component, or good on a daily basis. usage quotidien moyen (UQM) An alert indicating a significant change in ADU within a defined set of parameters (quantity and time). alerte UQM ADU alert horizon ADU alert threshold ADU-based recalculation A defined shorter rolling range within the broader rolling horizon used to calculate ADU. A defined level of change in ADU that triggers the alert within the ADU alert horizon. A process of dynamically adjusting strategically replenished buffers incorporating a rolling horizon. horizon d'alerte UQM seuil d'alerte UQM recalcul basé sur l'UQM artificial batch ASR actively synchronized replenishment (ASR) equilibrium Any batch that is not equal to actual demand. Acronym of Actively Synchronized Replenishment The point of indifference between the investment in adding stock positions (typically component parts) and the lead-time inventory compression resulting from that investment (typically parent items). A qualified cumulative lead time defined as the longest unprotected/unbuffered sequence in a bill of material. A planning calculation to determine the planning status of a stocked item. The equation is on-hand + on-order stock (also referred to as open supply) –unfulfilled qualified actual demand. If the available stock equation yields a position in the green zone of a buffer, then typically no planning action is required. The amount of remaining buffer, typically expressed as a percentage. A globally managed group of parts with similar lead time, variability, control, and order management characteristics. A stratification layer within a stock buffer. Typically, buffer zones are colorcoded with red, yellow, and green assignments. The process of creating supply orders based on the available stock equation and decoupled explosion. lot artificiel RSA point d'équilibre du RSA (réapprovisionnement synchronisé) délai du RSA ASR lead time (ASRLT) available stock buffer penetration buffer profile buffer zone consumption-based supply generation réapprovisionnement synchronisé activement (RSA) stock disponible pénétration du tampon réserve / tampon / buffer zone tampon approvisionnement basé sur la consommation current on-hand alert alerte sur pénétration DDMRP demand-driven material requirements planning (DDMRP) decoupled explosion dynamic buffers An execution alert generated by on-hand penetration into a buffer. Typically, on-hand alert will be set for red zone penetrations and out-of-stock situations. Acronym of Demand Driven Material Requirements Panning An innovative method to plan materials that enables a company to build more closely to actual market requirements. The cessation of bill of material explosion at any buffered/stocked position. Buffer levels that are adjusted either automatically or manually based on changes to key part traits. execution horizon The life cycle of orders from the time the order is created and/or released to the time it is closed. horizon d'exécution green zone The top layer of a replenished and replenished override buffer. If available stock is in this zone, then no additional supply is created. Acronym of Lead-Time-Managed part A critical nonstocked part that will have special attention paid to it over its execution horizon. Typically, LTMparts are critical, long-leadtime components that do not have sufficient volume to justify stocking. A portion of the lead time of the part (typically 33 percent) will have a three-zoned warning applied to it. That portion is typically divided into three equal sections. zone verte LTM part lead-time-managed (LTM) part lead-time alert lead-time alert zone market potential lead time material synchronization alert nonbuffered part occurrence-based recalculation on-hand alert level demande tirée par MRP découplage de l'explosion tampons dynamiques composant à délai critique An alert/warning generated by an LTM part. An alert will be triggered whenever the part enters a alerte sur délai different time zone from its buffer. Green is the first alert to be encountered, followed by yellow and then red. The zone associated with the percentage of lead time that provides the definition for lead-time zone d'alerte sur délai alerts. The LTMalert zone has three equal sections colorcoded green, yellow, and red. The lead time that will allow an increase in price or the capture of additional business either through existing or new customer channels. An alert generated by the earliest occurrence of a negative on-hand balance within at least one ASRLT where open supply receipt is due after required demand date. All parts that are not stocked. A method to adjust buffers based on the number and severity of specific occurrences in predefined fixed interval. The percentage of the red zone used by buffer status alerts in order to determine a yellow or red color designation. délai potentiel du marché alerte de synchronisation d'une pièce composant non stocké recalcul sur occurrences niveau d'alerte sur zone rouge order spike horizon order spike threshold OTOG over top of green (OTOG) planned adjustments projected buffer status alert qualified actual demand qualified order spike ramp down ramp-down adjustment ramp up ramp-up adjustment red zone red zone base Adefined future time frame used to qualify order spikes in combination with an order spike threshold. Typically, order spike horizon is set to one ASRLT. A defined amount used to qualify order spikes in combinations with an order spike horizon. Typically, the order spike threshold will be expressed as a percentage of the total red zone (or min value) of a part’s buffer. Acronym of Over Top of Green A situation in which either available stock or on-hand stock is over the top of defined green zone, indicating an excessive inventory position. Manipulations to the buffer equation that affect inventory positions by raising or lowering buffer levels and their corresponding zones at certain points in time. Planned adjustments are often based on certain strategic, historical, and business intelligence factors. horizon de demande soudaine An alert generated by projected on-hand positions over a part’s ASRLT based on on-hand, open supply, and either actual demand or ADU. The demand portion of the available stock equation comprised of qualified order spikes, past-due demand, and demand due today. A quantity of combined daily actual demand within the order spike horizon and over the order spike threshold. reduce operations in anticipation of declining demand. For example, a toy store may ramp down its operations by buying fewer toys from its wholesaler immediately after the Christmas season, when people are less likely to buy toys in large quantities. Manipulations to the buffer equation that affect inventory positions, lowering buffer levels and their corresponding zones at certain points in time. Ramp-down adjustments typically are used in part deletion. alerte sur tampon seuil de la pointe de demande surstock zone verte ajustements planifiés demande réelle qualifiée croissance soudaine qualifiée déclin / décroissance ajustement de la décroissance montée en cadence / croissance Manipulations to the buffer equation that affect inventory positions, raising buffer levels and their ajustement de la croissance corresponding zones at certain points in time. Ramp-up adjustments typically are used for part introduction. The lowest-level zone in a replenished and replenished override part buffer. The zone is color-coded zone rouge red to connote a serious situation. The red zone is the summation of red zone safety and red zone base. The portion of the red zone sized by lead-time factors. base de la zone rouge red zone safety relative priority replenished part replenished override part seasonality adjustment significant minimum order quantity The portion of the red zone sized by variability factors. The priority between orders filtering by zone color (general reference) and buffer penetration (discrete reference). A strategically determined and managed part using a dynamic threezoned buffer for planning and execution. Buffer zones are calculated using buffer profiles, ADU, and ASRLT. A strategically determined and positioned part using a static (buffer zones are manually defined) three-zoned buffer for planning and execution. Planned adjustments, however, can be used with these buffers. Manipulations to the buffer equation that affect inventory positions by adjusting buffers to follow seasonal patterns. A minimum order quantity that sets the green zone of a buffer. sécurité de la zone rouge priorité relative pièce réapprovisionnée ajustement de la saisonnalité commande minimale significative spike strategic inventory positioning The comparatively large upward or downward movement of a value level in a short period. The process of determining where to put inventory that will best protect the system against various forms of variability to best meet market needs and leverage working capital. thoughtware The analysis and process employed to define the relevant factors and dependencies in an processus de pensée organization or system in order to construct appropriate business rules and operating strategies that maximize velocity, visibility, and equity. Within the DDRMP framework, thoughtware is commonly referred to with regard to applying the inventory positioning factors. TOG top of green (TOG) Acronym of Top Of Green The quantity of the top level of the green zone. TOG is calculated by the sum of red, yellow, and green zones. Acronym of Top Of Red The quantity of the top level of the red zone. Acronym of Top Of Yellow The quantity of the top level of the yellow zone. TOY is calculated by the sum of the red and yellow zones. The middle layer of the buffer level coded with yellow to convey a sense of warning. The yellow zone is the rebuild zone for replenished and replenished override buffers. TOR top of red (TOR) TOY top of yellow (TOY) yellow zone hausse soudaine / flambée positionnement de stock stratégique top du vert top du rouge top du jaune zone jaune