Petroleum Drilling Equipment Introduction In the 1950s, China began to manufacture petroleum drilling equipment and their components and built its complete oil industrial product system. The main petroleum machinery manufacturers have set up a complete quality assurance system and obtained the 1 Drilling rigs certificate of ISO 9000 quality assurance system and have been granted 1. 1 the right to use API certificates. CAOIMPEX, with expertise in complete rig package supply, chooses the Define the Rig Model best quality products in, but not limited in China, to match with each other to get the best performance of a complete rig. Presently, we have been able to supply 1, 000-12, 000 m, (3, 280 ft-40, 000 ft) land drilling rigs, mechanical drilling rigs, SCR electrical drilling rigs and VFD electrical drilling rigs. For small rigs under 1, 200 HP, we can supply fastmove type rigs, either truck-mounted, skid-mounted or trailer-moved. CAOIMPEX can also provide matched equipment and tools to the rigs, such as power system, air system, mud pumps, BOPs, motors, tanks, mud treatment equipment, instruments, and cementing units, etc. With more than 50-year experience, China has developed some new As per China Petroleum Industrial Standard, we define the rig model as below: types of drilling rigs, including offshore drilling rigs, helicopter lifting rigs, all-on-trailer rigs, quick skid and cluster well rigs, extreme low temperature rigs, etc. ZJ ZJ ZJ means Drilling rig; Nominal well depth, m/100 Max hook load kN Rig dirve type, L means mechanical chain drive, D means Electrical SCR drive, DB means Electrical VFD drive Rig move type, C means truck mounted, moved, if lack, means skid type 02 03 T means trailer 1. 2 1. 2.1 Electrical Driven Drilling Rigs Characteristics 1. 2.2 Model & Parameters of DC Motor Driven Drilling Rigs ZJ40/2250DZ ZJ50/3150DZ ZJ70/4500DZ ZJ90/5850DZ 127 2000-3200 2800-4500 4000-6000 5000-8000 114 2500-4000 3500-5000 4500-7000 6000-9000 Model D.C. motor driven drilling rig adopts an AC-SCR-DC power system. The drawworks, the rotary table and the mud pump can accomplish step less speed. For AC variable frequency motor driven drilling rigs. Any hoisting speeds, rotary speeds and pump strokes can be adjusted and any speed regulation & power utilization of them can be improved as a result of taking VFD and numerical control technology. The hydraulic disc brake is used as main brake of the drawworks. Auxiliary brake of the Nominal drilling depth m Maximum hook load kN 2250 3150 4500 5850 Sheave O.D. of traveling block mm 1120 1270 1524 1524 Drawworks rated power kW 735 1100 1470 2210 4 4 4 4 mm 75 75 75 75 Max number of lines for traveling block 10 12 12 14 Dia. Of wire line mm 32 35 38 42 Mud pump power kW 735 960 1180 1470 mm 520.7 698.5 952.5 1257.3 2 2 2 2 drawwworks can be either an eddy current brake. The chain box driving the rotary table is placed under the rig floor. There is a large operational zone for ease of installing and aligning the rotary table. Transmission of drawworks The drawworks is provided with auto feed driller to realize auto drilling of main motor or small motor. The rotary table has a gearbox with two gears, which is chain or gear driven. I.D. of swivel stem The equipment on the floor and the mast can be installed at ground level and raised to position with power of drawworks due to using a parallelogram integrally raising substructure (height: 9m/10.5m). Main components are made to API Spec. Rotary opening diameter Rotary speeds Working height of mast m Drill floor height m 7.5 7.5 9 10.5 Clear height of drill floor m 6.26 7.62 7.42 8.7 04 05 1. 3 1. 3.1 Mechanical-electrical Drilling Rigs 1. 2.3 Models & Specifications of AC Variable-frequency Driven Drilling Rigs Model Nominal drill depth ( 114) m Characteristics ZJ40/2250DB ZJ50/3150DB ZJ70/4500DB ZJ90/5850DB 2500-4000 3500-5000 4500-7000 6000-9000 2250 3150 4500 5850 10 12 12 14 32 35 38 42 Sheave O.D. mm Of traveling block 1120 1270 1524 1524 I.D. of swivel stem mm 75 75 75 75 Rated power of drawworks 735 1100 1470 2210 KN Max number of lines for traveling block mm kw Easy installation and better sealing as a result of taking an The drawworks is equipped with the grooved drum and shifting a gear for it is carried out by air cylinders. The hydraulic brake is regarded as main brake and the eddy current brake as auxiliary brake. The drawworks is equipped with an auxiliary raising device. Prior to starting the diesel engine, raise the mast in advance. In case of the master clutch failure and power failure to transferring to the drawworks, the device is used for lifting the drill tools to reduce accidents and realize safety Transmission of drawworks Dia. Of opening connected with couplers and reducer casings. integral chain box or V-belt compound transmission unit. Max hook load rating Dia. Of wire line Power by three-(or four)-diesel-engine linkages, which are Stepless speedr egulation Stepless speedr egulation Stepless speedr egulation Stepless speed regulation mm 520.7 698.5 952.5 drilling operations. The rotary table is driven independently by AC variable 1257.3 frequency motor and can accomplish step less speed Stepless speed regulation Stepless speedr egulation Stepless speed regulation Stepless speed regulation Rotary speeds Power of each mud pump kw 735 960 1180 1470 Working height of mast m 43 45 45 46 Height of drill floor m 7.5 7.5 9 10.5 Clear height of drill floor m 6.26 7.62 7.42 8.7 regulation with 0-240r/min. AC is supplied by an auxiliary generator set. Mechanical parts of rigs are in compliance with API Spec. 06 07 1. 3.2 Model & Parameters of Mechanic-electrical Drilling Rigs Model Nominal drilling depth (m) ZJ40/2250LDB ZJ50/3150LDB ZJ70/4500LDB 4-1/2” DP 2500-4000 3500-5000 4500-7000 5” DP 2000-3200 2800-4500 4000-6000 2250 3150 4500 10 12 12 Max hook load kN Max number of lines for traveling block 1. 4 1. 4.1 Mechanical Driven Drilling Rigs Characteristics The drilling rig is driven by diesel engines, hydraulic coupling & chain compound box or diesel engines, reducers & narrow V-belt, which provides smooth mechanical power to the drawworks. A Wire line dia. mm 32 35 38 Sheave O.D. of traveling block mm 1120 1270 1524 I.D. of swivel stem mm 75 75 75 kw 735 1100 1470 number of hoisting speeds and rotary speeds are available. The drawworks is divided into two sections so as to install the main drawworks at ground level. The tapered gear box and Rated power of drawworks universal shaft transmit smooth power to the equipment on the drill floor for easembly/disassembly. The main drawworks utilize air clutch for shifting gears, which Transmission of drawworks Dia. Of rotary table opening mm 4 4 6 698.5 952.5 952.5 are suitable for remote control. The catwalk is equipped with a sand reel of entire & combination construction. The construction can be separately lifted on the drill floor without a heavy-duty Rotary speeds Power of each mud pump Stepless speed regulation Stepless speed regulation Stepless speed regulation kw 960 1180 1180 Number of diesel engines 3 3 4 Number of integral chain boxes 1 1 1 crane. The main brake system uses either a band brake or a hydraulic disc brake. And the auxiliary brake adopts either an eddy current Working height of mast m 43 45 45 Height of drill floor m 6 7.5 9 Clear height of drill floor m 4.76 6.26 7.7 Notes L-chain compound transmission DB-rotary table is driven by VFD brake. The chain driven rig is driven by the integral enclosed compound chain box (or narrow V-belt) and coupling. During any rig moves, it is unnecessary to dismantle the chains (or narrow Vbelt) for fast installation. The substructure is of a box-on-box type. It is simple in structure and easy to install. It is applicable for mounting B.O.P installations. 08 09 1. 4.2 Model & Parameters of Mechanical Driven Drilling Rig ZJ50/3150L(J) Model Nominal drill depth 2500-4000 3500-5000 4500-7000 127 mm 2000-3200 2800-4500 4000-6000 2250 3150 4500 10 12 12 38 kN Max number of lines for traveling block Dia. Of wire line mm 32 Sheave O.D. of traveling block mm 1120 1270 1524 I.D. of swivel stem mm 75 75 75 Rated power of drawworks kw 735 1100 1470 4 forward 2 reverse Dia. Of rotary table opening mm 6 forward 2 reverse Power of each mud pump kw Number of transmission unit 6 forward 2 reverse 4 forward 2 reverse 6 forward 2 reverse 6 forward 2 reverse 1180 1180 3 3 4 Working height of mast m 43 45 45 Height of drill floor m 6 7.5 9 Clear height of drill floor m 6.26 7.7 Notes hardness and extend service life of sheaves. The rope guard prevents the rope from running out of the sheave grooves. Equipped with sand line sheaves and auxiliar y sheaves. The sheaves and the bearings are interchangeable with those of matching traveling block. used. 6 forward 2 reverse 960 4.76 Design Features The crown blocks conform to API Spec. 4F 8A/8C and API monogram is permitted to be 952.5 6 forward 2 reverse Crown blocks Equipped with wooden bumper blocks and retainer net. 698.5 4 forward 2 reverse Rotary speed 4 forward 2 reverse 2. 1 The sheave grooves are intermediate frequency quenched so as to improve surface 35 Transmission of drawworks Drilling Rig Components ZJ70/4500L m114 mm Max hook load 2 Tc135 Tc170 TC225 TC315 TC450 Tc585 KN 1350 1700 2250 3150 4500 5850 mm 915 1005 1120 1270 1524 1524 Number of sheaves 5 6 6 7 7 8 Dia. of wire line mm 29 29 32 35 38 42 L 2500 2687 3200 3295 3068 3070 W 2050 2150 3347 2776 2906 3000 H 1920 2046 3640 2514 3576 3600 kg 2400 2920 5310 7400 9500 10000 Model Max hood load O.D. of sheaves Overall dimension mm L-Chain Compound Transmission J-Narrow V-belt Compound Transmission Weight 10 11 2. 2 2. 3 Traveling blocks Design features Hooks The sheave grooves are intermediate frequency quenched Design features The body, the bail and the bail support are with special alloy steel. so as to improve surface hardness and extended service life of Equipped with a hydraulic snubber assembly to protect drill pipe joints wire line. when making up/breaking out connections. The sheave and the bearings are interchangeable with those At the hook there is a reliable safety device. of corresponding crown blocks. The primary-load-carrying parts of hook are subject to NDE test. The travelling blocks conform to API Spec. 8A/8C and API The hooks conform to API Spec. 8A/8C and are applied API monogram monogram can be used. on them. Specifications of Travelling blocks Specifications of Hooks Model YC90 YC135 YC170 YC225 YC315 YC450 Yc585 Model DG90 DG135 DG170 DG225 DG315 DG450 Dg585 Max hood KN load 900 1350 1700 2250 3150 4500 5850 Max hood KN load 900 1350 1700 2250 3150 4500 5850 O.D. of sheaves 762 915 915 1120 1270 1524 1524 O.D. of sheaves 155 165 180 190 220 220 238 Number of sheaves 4 4 5 5 6 6 7 Number of sheaves 116 140 150 160 180 180 180 Dia. of mm wire line 26 26 29 32 35 38 42 Dia. of mm wire line 180 180 180 180 200 200 200 L 1500 1800 2100 2294 2680 3075 3100 L 2000 2200 2450 2545 2953 2950 3156 W 806 960 960 1190 1350 1600 1600 W 680 720 750 780 890 890 930 H 533 610 630 630 974 800 965 H 600 616 630 750 830 880 930 kg 1810 2200 3010 3805 6842 8135 9600 kg 1800 1910 2020 2180 3410 3496 3900 Overall dimension mm Weight Mm Overall dimension mm Weight Mm 12 13 2. 4 2. 5 Swivels Design features With standard bails and double pin alloy steel sub. Rotary tables Design features The pinion and the gear are made of alloy steel. The wash pipe and the packing assembly are cartridge type and can be Pin transmission type is suitable foe API standard square Kelly or replaced on the floor without disconnecting the rotary hose and/or hexagonal Kelly roller bushing. Long and short slips are applicable. gooseneck. With API casing bushing and special sling. The gooseneck is provided with an outlet for wire line logging. The rotary tables conform to API specification 7K and are applied API With standard gooseneck joints. Threads are in compliance with API Std 5B. monogram on them. The swivels conform to API Sec. 8A/8C and are used API monogram on them. Specifications of Rotary Tables Specifications of Swivels SL90 Model Max static load rating KN 900 SL135 SL225 SL450 Sl585 1350 2250 4500 5850 Model 698.5 952.5 1257.3 1118 1353 1353 1353 1651 KN 1350 3150 4500 5850 7250 Mpa 14000 23000 28000 33000 37000 r/min 300 350 250 300 300 3.58 3.22 3.67 3.56 3.93 L 1935 2292 2392 2468 2940 W 1280 1475 1670 1810 2184 585 668 685 718 813 3888 5530 6163 8026 11626 75 75 r/min 300 300 300 300 300 Max static load Mpa 25 35 35 35 35 Max working pressure Hook clearance over gooseneck mm 435 495 540 549 584 Max speed To stem 4 1/2 REGLH 4 1/2 REGLH 6 5/8 REGLH 7 5/8 REGLH 7 5/8 REGLH To kelly 6 5/8 REGLH 6 5/8 REGLH 6 5/8 REGLH 6 5/8 REGLH 6 5/8 REGLH Overall dimension mm Weight L 2380 2505 2880 3015 3115 W 750 758 1026 1096 1143 H 800 840 1065 1065 990 kg 1200 1341 2402 3310 4000 ZP495 520.7 75 Coupling thread ZP375 444.5 64 Max working pressure ZP275 Table axis to center inner mm row sprocket teeth 64 Max speed ZP205 mm Dia. Of stem mm Dia. Of stem ZP175 Gear ratio Overall dimension mm H Weight kg 14 15 2. 6 2. 7 Mechanical Driven Drawworks Design features Chain with high accuracy and high strength are pressure lubricated. shaft are equipped with a ventilating air cultch. drum shaft are equipped with a ventilating air clutch. The brake rim (or disc) The hydraulic disc brake is regarded as main brake. The disc brake is water or air is water cooled and the surface is intermediate frequency quenched, which cooled. increases long service life. The eddy current brake (air & water cooled) is considered as an auxiliary brake. The contours of the sprocket teeth are intermediate frequency quenched. Air gear-shifting structure. All clutches of shifting gears are of involute spline type. Chain drive structure. The main brake can be either a band or disc brake system. The auxiliary brake can be realized by an eddy current brake (water or air cooled). Specifications of Mechanical Driven Drawworks JC40 Nominal drill depth m JC50 Specifications of DC Motor Driven Drawworks Model Nominal drill depth m JC70 485 Dia. Of wire line Drum (Dia Length) Band brake Brake rim (Dia Width) Drum (Dia Length) Disc brake Drake disc (Dia Width) mm 32 35 38 mm 640 1237 685 1245 770 1439 mm 1168 265 1270 267 1370 267 mm 640 1139 685 1138 770 1361 mm 1500 76 1600 76 1600 76 DS40 DS50 DS70 L 6450 7000 7930 W 2560 2955 3194 H 2482 2780 2930 kg 28240 45210 43000 Overall dimension mm 4000-6000 5000-8000 2×800 2×800 3×800 880/970 970 970 970 mm 32 35 38 45 KN 275 340 485 630 mm Band brake 640 1235 685 1245 770 1439 914 1556 mm 1168 265 1270 267 1370 267 1575 264 mm Disc brake 640 1139 685 1138 770 1361 914 1556 mm 1500 40 1600 76 1600 76 1600 76 356 1245 356 1245 356 1245 356 1448 4000 5000 6400 7500 DS40 DS50 DS70 DS90 L 6600 6800 7670 7874 W 3716 4537 4585 5486 H 2990 2998 3197 2997 kg 40000 48000 61000 70000 Rated speed of motor 340 2800-4500 2×580 4000-6000 275 2000-3200 kw 2800-4500 kN Drill pipe F127 2210 2000-32000 Max pull of fast line 6000-9000 1470 Drill pipe F127 1470 JC90D 4500-7000 1100 4500-7000 1100 JC70D 3500-5000 735 3500-5000 735 JC50D 2500-4000 kw 2500-4000 kw JC40D Drill pipe F114 Rated input power Drill pipe F114 Rated input power Weight Split structure. Number Rated Power of motor Auxiliary brake Design features On the drum there is a spiral groove. The low-speed & high-speed ends of drum On the drum there is a spiral groove. The low-speed & high-speed ends of Model DC Motor Driven Drawworks R/min Dia. Of wire line Max pull of fast line Drum (Dia Length) Drake disc (Dia Width) Drum (Dia Length) Brake rim (Dia Width) Sandline reel (Dia. Width) Capacity of sandline reel (F14.5 wire line) m Auxiliary brake Overall dimension mm Weight 16 17 2. 8 AC Variable Frequency Motor Driven Drawworks Design features 2. 9 On the drum there is a spiral groove. subjected to heat treatment. The hydraulic disc brake is considered as main brake. The disc brake is Coils are made of single polymide wire wrapped with glass fiber and are water or air cooled. dip coating of vacuum pressure in twice. The insulation level is Class F or H. The auxiliary brake is of motor dynamic braking. The cooling water is supplied by a circulating water pump to ensure that Single shaft drawworks. the heat generated by the brake can be dissipated even under maximum Transmission is made by two-stage gear reducer and shifting-gear is load. To connect with the drum shaft by means of involute spline tooth clutch. manual done. Specifications of VFD Single Shift Drawworks Nominal drill depth m JC40DB JC50DB JC70DB JC90DB Drill pipe F114 2500-4000 3500-5000 4500-7000 6000-9000 Drill pipe F127 2000-3200 2800-4500 4000-6000 5000-8000 Rated input power kw 720 1440 2200 3300 Number Rated Power of motor Kw 1 720 2 720 2 1100 3×1100 Rated speed of motor r/min 601 600 661 661 Dia. Of wire line mm 32 35 38 45 Max pull of fast line kN 275 340 485 630 Drum (Dia Length) mm 640 1139 685 1138 770 1439 914×1556 Drake rim(Dia Width) Mm 1500 76 1500 76 1520 76 1800×76 Power of Motor for Auto Driller Kw 45 45 45 45 Transmission Mode One-reduction single-pinion One-reduction double-pinion drive Two-reduction double-gearbox drive Auxiliary brake Motor dynamic braking Motor dynamic braking Motor dynamic braking Motor dynamic braking L 4230 4360 7886 9300 W 3000 3205 3298 3300 H 2630 2825 2695 3100 kg 18600 26000 47500 65000 Overall dimension mm Weight Design features The rotor and stator are made of high quality magnetic materials and Auto feed driller. Model Eddy Current brakes Two-reduction double-gearbox drive Specifications of Eddy Current Brakes DS40 DS50 DS70 DS90 KNm 44 60.76 107.8 110 Applicable F114 drill depth m 2500-4 000 3500-5000 4500-7000 6000-9000 Max exciting power kw 9 12 23.5 25 4 4 4 4 190 285 560 600 Max temperature of inlet water 42 42 42 42 Max temperature of outlet water 72 72 72 72 5830 7285 12300 14000 Model Rated stop torque Exciting coil (H Class) Amount cooling water L/min Two-reduction double-gearbox drive Weight kg 18 19 2. 10 2. 11 3NB-Series Mud Pumps K type masts-open face Design features Design features The power end: The housing is welded steel-plate construction. It is stress-relieved Open-face masts. after welding. The drive gears are involute type gears which allow smooth operating, Raising mode: integral and bootstrap. high efficiency and long life. The crankshaft is a hollow one-piece steel casting. The Masts are installed at ground level and divide into sections. power end is splash-lubricated. Masts stems are of beam structure for easy of assembly/disassembly and The fluid end: The suction and the discharge flanges conform to ASA and API transportation. specifications. Two hydraulic cylinders (Left & Right) are provided to be used as snubber The piston rod is connected with an intermediate rod by means of clamps to realize when raising masts and as primary push-pull force when lowering masts. quick assembly & disassembly. Masts conform to API Spec. 4F, and are applied API monogram on them. The valve seat bores have a bottom shoulders. The pistons and liners are lubricated and cooled by an independently spraying pump to have a longer service life. Versatility in expendables. Specifications of 3NB Mud Pumps power Strokes per minutes Stroke 3NB1000C 3NB1300C 3NB1600 kw(ps) 368(500) 735(1000) 956(1300) 1176(1600) pm 95 110 120 120 mm 254 305 305 305 3.82 3.83 3.81 3.81 Speed of driving shaft r/min 363 423 457 457 Max working pressure MPa 30 35 35 35 Max Dia. Of liner mm 160 170 180 190 Dia. Of suction pipe mm 254 305 305 305 Dia. Of discharge pipe mm 100 100 100 100 L 4220 5170 5010 4450 W 2640 2809 1942 2850 H 2430 2530 1918 2077 kg 15940 21450 23000 29700 Overall dimension Weight mm JJ315/45-K JJ450/45-K JJ585/46-K JJ675/48-K JJ900/52-K m 43 45 45 46.5 48 52 ft 141 147 147 152 157 170 kN 2, 250 3, 150 4, 500 5, 850 6, 750 9, 000 US ton 250 350 500 650 750 1, 000 lbs 500, 000 700, 000 1, 000, 000 1, 300, 000 1, 500, 000 2, 000, 000 m 4, 000 5, 000 7, 000 8, 000 9, 000 12, 000 ft 13, 000 16, 400 22, 900 26, 200 30, 000 39, 370 km/h 172 172 172 172 172 172 knot 93 93 93 93 93 93 Mast height Max hook load Gear ratio JJ225/43-K Model 3NB500C Model Specifications of K Type Masts-open Face Setback capacity (41/2 Stands) Max wind rating 20 21 2. 12 2. 13 Bootstrap Masts Design features Substructures Design features Masts are equipped with self-elevating raising device and integrally raised & Three kinds of substructures: box-on-box, two-step raising & swing-lift. lowered in sections with power of drawworks and hydraulic wireline winch. They are The box-on-box structure: The front platform is suitable for installing applicable for offshore drilling platform or limited areas. standard BOP and the rear platform for installing heavy main drawworks and transmission groups. Masts' leg has alignment mechanism and jack. The two-step structure: The equipment on the drill floor can be Masts conform to API Spec. 4F and API monogram can be used. installed at ground level. The mast is raised when the drill floor is in the lower position. Then the floor and entire mast are raised together. The Specifications of Bootstrap Masts drill floor is equipped with two hydraulic cylinders, which serve the function of snubbing while raising the floor and push-back while Model JJ450/47-K JJ315/45-KZJ1J J315/45-KZJ 4500 3150 3150 46.75 45 45 2388 2667 2.1 2.05 2.1 2.05 8.85 9.11 6.5 26.2 26.5 26.5 26.5 25.5 25.5 24.5 24.5 6400 5000 5000 Height of drill floor Under non-working condition (no stands, no hook load) km/h 198 172 172 Under non-working condition (full stands, no hook load) km/h 61 130 Raising & lowering mast 30 Max static load rating kN lowering the floor. The swing-lift structure: The substructure is raised integrally together with the mast. The mast, the drill floor, and the equipment on the drill Working height m Top span (front side) m floor are all installed at ground level and raised with power of drawworks. The substructures conform to API Spec. 4F and are used API monogram on them. Bottom span m Height of monkey board m Capacity of monkey board m Wind load capacity Weight kg km/h Specifications of Substructures DZ225/7.5-S DZ315/9-S m 7.5 9 9 10.5 12 Clear height of drill floor m 6.26 7.62 7.73 8.92 10 130 Rotary table beam load rating KN 2250 3150 4500 4500 5850 30 30 Stand load rating KN 1150 1600 2200 2200 2880 117361 83500 67000 Max static hook load KN 2250 3150 4500 4500 5850 Offshore Land Land Bottom span of mast m 8 8 9 9 10 Weight Kg 101760 142000 150188 207000 220000 Model 22 23 DZ450/9-XD DZ450/10.5-S DZ585/12-S 3 Offshore Engineering Offshore engineering projects include concept design, general layout, loading analysis and calculation for structure & mast by computer, detail design for steel construction, piping and electric, procurement for equipment and materials, supply for drilling rigs, package fabrication and equipment installation, onshore test and precommissioning, offshore installation, hook-up and commissioning. 24 25