the vacuum processing plant mastermix

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EMA Austria GMBH
MIXING AND OTHER PROCESSING
EQUIPMENT FROM THE HEART OF EUROPE
The Mixema MasterMix Vacuum
Processing Plant
The Mixema MasterMix series vacuum processing plant is designed for
high industrial production of a wide range of liquid, pasty, viscous, and
highly viscous products in various industries.
Ongoing processes
✔ Heating, cooling
✔ Mixing
✔ Cooking
✔ Vacuumization
✔ Dispersing
✔ Emulsification
✔ Homogenization
✔ De-aeration
The Design of The Vacuum Processing Plant MasterMix
The plant’s design consists of a working vessel equipped with a jacket for heating/cooling and insulation, speciallyshaped agitators with floating scrapers that do not allow the formation of burnt-on materials on the walls, and provides
a highly efficient heat transfer between the heat carrier (or a coolant) and the product in a thin layer.
Capacity, depending on the application, ranges from 15 to 80 % of total volume of the vessel.
The agitator’s drive, a hatch for loading dry components, a vacuum chamber to connect the machine to a system of
evacuation, a pipe branch to load liquid components and fitting for the product which is returned from the recirculation
channel are located on the cover of the plant. As an option, a dual circulation loop can be installed for production with
different levels of the batch load product.
A rotor-stator homogenizer is installed beneath the working vessel. It provides homogenizing, dispersion, and
emulsifying processes.
The homogenizing head is interchangeable, allowing for a quick and efficient changeover to produce a new type
of product. As an option, powder components can be supplied directly in a vacuum chamber of the homogenizing
working element.
The large volume MasterMix vacuum processing plant includes a working platform with stairs.
Processes:
EXAMPLES of Applications In
Various Industries
Evacuation - the process of removing
air that reduces the temperature of the
processing of the product, thus keeping its
best consumer properties.
✔ Dairy processing - soft cottage cheese, yogurt,
Mixing – A specially shaped agitator and
shape of working vessel provide uniform
mixing of the product without dead zones.
Special “floating” scrapers do not allow
the formation of burnt-on materials on
the walls and contribute to the maximum
transfer of heat or cold from the walls to
the product in a thin layer.
✔ Fruit and vegetable processing - jams, ketchup, sauces,
Homogenization - Integrated in the tank
bottom, the rotor-stator homogenizer
provides a rapid and effective dispersion,
emulsification, and homogenization of
the particles with a size of 3 microns (or
less on demand). The resulting product
has an attractive appearance, a stable,
homogeneous structure, and does
not separate. It has a long shelf life. A
homogenizer is used for the recirculation
and discharge of the product. There is no
need for additional pumps. It improves
the hygiene of the plant and ease of
maintenance.
✔ Pharmaceutical industry - ointments, emulsions, gels
✔ Chemical industry - detergents, adhesives, paints,
Heating and cooling – The heating and
cooling jacket allows the implementation
of heating, melting, and cooling processes
in one unit. The “direct steam injection
into the product” option can significantly
reduce the heating and cooking time in a
batch.
The automated control system eliminates
human error and ensures a consistently
high quality of the finished product from
batch to batch.
condensed milk, reconstituted milk powder, cream
✔ Oil and fat processing - combined oils, margarines,
mayonnaise
purees, pastes
✔ Confectionery industry - cream filling, chocolatehazelnut paste, chocolate glaze, honey
✔ Non-alcoholic drinks industry - juices, nectars, soft
drinks
✔ Cosmetics industry - lotions, shampoos, conditioners,
gels, ointments, toothpaste
varnish, and disinfectants
Benefits
✔ Minimum product loading
is only 15% of the volume of
the container
✔ High performance
✔ Robust design and long,
trouble-free service life
✔ Quick change to produce
a new type of product
✔ Easy to work, maintain,
and clean design
✔ Low operating costs and
low resource consumption
✔ Compliant with FDA
safety standards
✔ Low noise
OPTIONS
✔ Additional recirculation loop
✔ Interchangeable homogenizing element
✔ Direct injection of steam into the product
✔ The use of special materials and any degree of surface treatment
✔ Various forms of agitators
✔ Adjustable agitator speed
✔ Any degree of automation
✔ GMP performance
✔ Validation documentation for use in the pharmaceutical industry
✔ Production design by customer’s specifications
Model
Total volume
Working volume, up to
Rotating speed of rotor
Rotating speed of agitator
Drive power of rotor, kW
Drive power of agitator, kW
Temperature of heating of the
product, °С
Pressure inside the working vessel,
MPa
Size of solid particles after homogenizing, not more, µm
Temperature of steam supplied into
the jacket, °С
Pressure of steam supplied into the
jacket MPa
Consumption of steam supplied
into the jacket, kg/h*
MasterMix MasterMix MasterMix
60
160
360
80
60
200
160
450
360
0.55
1.8
5.5
0.37
MasterMix
560
11
700
460
3000
18
2.2
MasterMix
800
MasterMix
3000
15
3
22
160
250
1000
80
MasterMix
4000
3300
3000
4500
4000
30
5.5
110
-0,04…+0,1
3
140
0.3
40
70
100
130
280
MIXING AND OTHER PROCESSING EQUIPMENT
FROM THE HEART OF EUROPE
Our more than 30 years of experience in production of mixing and
other processing equipment allows us to offer our customers efficient
technological solutions to any problems, from simple to the most complex.
Our company has its own production facilities, equipped with the newest
metalworking equipment, allowing us to make technological designs of
any complexity.
The company owns an 8,000 sq. m. production area which includes
manufacturing plants, warehouses, office space, and open areas.
Commercial models and custom solutions – Besides commercially
developed products, we also offer the development of individual
equipment designs to meet the customer’s specifications. .
Full-cycle service – The EMA Austria GMBH company provides a full cycle
services in the design, manufacture, implementation, and maintenance of
process equipment including:
•
Technological consultation
•
Technological design
•
Production of equipment at our own production site
•
Erection and commissioning
•
Guarantee service
•
After-sales maintenance with a private service center
100% EU made – In the process of producing equipment, we use only high
quality European materials and components. We do not resell equipment
that has been fully or partially manufactured in China or other Asian
countries.
Engineering
Machinery
Automation
EMA Austria GMBH
[email protected]
+43 660 491 56 65
Wolfsthaler Straße 4a
2413 Berg
Austria
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