GAS SAMPLING A sampling device called a gas trap removes gas from drilling returns. Ideally, the trap should be capable of extracting gas from the drilling fluid regardless of the mud density, viscosity, or gel strength. In practice, only 25% to 75% of gas is removed. The gas trap is located either in the possum belly of the shale shaker or in a sluice box on a diversion line. The trap must be clear of cuttings, lost-circulation materials, congealed mud and other solids at all times since reliable HC logging needs a consistent flow rate. The magnitude of carbide tracer responses is a good indicator of the efficiency of the trap. MUD SAMPLING Mud samples are usually caught at the same time as cuttings. Consistency of procedure, cleanliness of containers and avoidance of gas and oil evaporation are the key sampling problems. CUTTINGS SAMPLING Cuttings are used to determine the stratigraphic interval, estimate reservoir characteristics, and identify gas and oil saturated intervals. Special samples should be taken whenever gas-in-mud levels increase and one lag (estimated as pump stroke) after a drilling break. Rapid processing of samples for gas and oil analysis is essential to avoid fluid loss by evaporation. GAS-IN-MUD After removal of gas from drilling fluid or cuttings, samples are processed through instruments design to detect and analyze hydrocarbon composition. The typical instruments include: • catalytic combustion or hot-wire detectors • thermal conductivity detectors • flame ionization detectors • gas chromatographs • infrared analyzers • mass spectrometry The first three instruments provide continuous total gas analysis. Of these total gas instruments, flame ionization detectors have the best sensitivity. OIL-IN-MUD At low gas-oil ratios, gas-in-mud analysis may not detect oil reservoirs. Friable reservoirs may totally disaggregate and fail to provide any composite chips to show oil staining. In these circumstances, oil-in-mud analysis may be the only basis for recognizing oil saturation. Oil can sometimes be seen in drilling fluid as a colour sheen or as globules on the surface after dilution with water. Examination of the diluted mud sample under ultraviolet light may also detect oil as a surface fluorescence. Procedures are available to distill out the oil fraction for liquid-liquid chromatography or infrared analyzers. GAS-IN-CUTTINGS Fresh cuttings are routinely examined for gas content. A measured weight of sample chips is pulverized in a fixed amount of water. The vapour above the pulverized slurry is analyzed with at total gas detector. The resulting readings are logged as cuttings gas or microgas. Note is also made of any oil film or globules on the surface of the slurry. Significant amounts of gas-in-cuttings are characteristic of gas saturation in low permeability rocks. OIL-IN-CUTTINGS Procedures for detecting and evaluating oil-incuttings include: • hydrocarbon odour • description of oil staining • ultraviolet fluorescence • solvent cut test • acid (HCl) test • hot water immersion • pyrolysis chromatography • iridescence HYDROCARBON ODOUR Very small amounts of HC can be detected by odour under favourable conditions. Because odour can dissipate rapidly, immediate evaluation is best. Sample descriptions should record odour in fresh cuttings as "none", "slight", "fair" or "good". OIL STAINING Oil-in-cuttings is indicated by a colouration called staining. The colour and nature of the stain depends on the nature of the oil. Low-gravity oils tend to stain dark brown or black. Light oils stains can be almost colourless. Samples are examined immediately after recovery and while still wet. A binocular microscope with standard illumination source used in conjunction with standard colour charts is recommended for consistency. Distribution of the stain with respect to grains, pores and fracture surfaces etc should be recorded. Description of oil staining is not well standardized and comparisons are difficult but some estimate of the percentage of stained chips should be made. FLUORESCENCE Fluorescence has been used as a detection method for crude oil since the earliest days of mud logging. Fluorescence is the ability of a substance to emit light after absorbing electromagnetic energy from an external source. All crude oils fluoresce (because they contain cyclic and polycyclic HCs or asphaltenes. These compounds are most abundant in aromatic crudes and least abundant in paraffinic crudes. The intensity of fluorescence depends on both composition and concentration. The colour of fluorescence can be used to roughly estimate API gravity since the fluorescence wavelength decreases as API gravity increases. SOLVENT CUT TEST An important test to verify the presence of oil is the solvent cut test. The sample is immersed in a hydrocarbon solvent and the colour and fluorescence of the resulting solution is recorded. The colour of the cut depends on the characteristics of the oil. Low-gravity oils produce dark-coloured cuts; high-gravity oils produce amber or straw coloured cuts. Cut fluorescence can detect very small amounts of oil. A few chips are leached in a clean porcelain dish or spot plate. The solvent is allowed to evaporate and then the residue is examined for fluorescence. The cut solvent must dissolve HCs, be colourless, nonfluorescent, and nonflammable. Chlorothene (1,1,1-trichlorethane) satisfies these requirements and is less toxic than benzene or tetrachlorethane. ACID TEST Stain in carbonates and calcareous sands can be detected by immersing cuttings in dilute (15%) HCl. Bubbles will float oil-stained chips, unstained chips remain submerged. HOT WATER TEST Immersion of unwashed cuttings in hot (>75oC) water may release oil to float as a film than can be detected with ultraviolet light. PYROLYSIS CHROMATOGRAPHY Heating cuttings and passing the gases through a chromatograph can detect low concentrations of HC in low permeability rocks. IRIDESCENCE Iridescence on wet cuttings without apparent staining can indicate the presence of light oil or condensate. CUTTINGS TRANSPORT Ideally, cuttings would be recovered in the same order with the same composition as they were cut. This does not happen because particles travel at different velocities in the annulus. The spread of arrival times for material cut at the same time is minimized by the use of high density muds with the minimum gel strength necessary to keep the cuttings in suspension. Spread depends on particle size, shape and density. The largest particles are usually from borehole wall caving. The smallest particles are likely to be the result of recirculation. The location of the diversion line for sampling cuttings can be used to eliminate large particles from caving and avoid recirculated fines. CUTTINGS EXAMINATION The AAPG Sample Examination Manual provides a standard for cuttings description. The manual lists the items to be recorded, a set of standard abbreviations and a recommended order in which items should appear. The more important items in the AAPG recommended order are: LOGGED ITEMS Rock Type Color Hardness Grain Size Sorting Cementation/Matrix Porosity Stain Fluorescence Cut Cut Fluorescence EXAMPLES SS SLTST LS LT GRY-BUFF GRY-BRN LT BRN FM V FRI SFT MED GR F GR C GR PR SRTD W SRTRD MOD SRTD NO CMT SIL CMT CALC CMT NO VIS POR INT GRAN POR FR POR OIL STN DK OIL STN LT OIL STN YEL-BRN FLOR M-DK BRN FLOR YEL FLOR RPD AMBER CUT WEAK LT BRN CUT DK STRAW CUT BRT YEL CUT FLOR GOLD CUT FLOR BLU WH CUT FLOR SIGNIFICANCE OF SHOWS The significance of an oil or gas show depends on a large number of factors including: • Formation oil and gas content interval porosity, interval saturation, hole diameter • Flushing overbalance, mud filtrate mobility, formation permeability, drill bit design (jets), drilling rate • Mud volume circulation rate, drilling rate • Reservoir P-T conditions volume changes moving to surface • Retained oil saturation oil retained in cuttings and not released to mud GAS LOG ZEROS For calibration purposes, the CCD (catalytic combustion detector) true zero (or pure air background) is found by passing a stream of air through the filament chamber. During a trip, the drillstring is removed from the hole, usually to replace a bit or for coring. Drilling and circulation are halted for a significant period. Cold and stagnant mud degasses with time and the total gas recorder approaches the pure air background. When circulation is resumed, the total gas rises as system sources of all kinds contribute to the recorded level. This level is the system background gas. When a connection is made (new pipe connected), circulation ceases and the gas log records a reduced level used as a system zero. TRIP GAS AND CONNECTION GAS When a trip occurs the swabbing (pumping) action of the rods causes production from previously drilled intervals. When circulation is restarted after a trip a slug of accumulated production called trip gas is moved to the surface. It is normal practice to carry out a carbide test after a trip by adding acetylene-generating calcium carbide to the mud. This tracer travels down the drillstem to the bit and up the annulus back to surface. The trip gas must arrive ahead of the carbide test. Diesel is often added to drilling mud as a lubricant. This appears after one lag as an increase in total gas making necessary to reestablish the system background. Gas production during a connection appears after one lag and can thus be recognized as connection gas rather than a show. KELLY CUT After a trip and sometimes after a connection, the drillstring may not be full of mud and a slug of air is pumped around the circulation system. The air is compressed as it moves downhole and produces a slug on aerated mud in the annulus. The aerated mud scavenges gas and results in an increase in the total gas recorded at surface. 10 20 30 TOTAL GAS T I M E 40 50 60 MUD WEIGHT RECYCLED TRIP GAS KELLY CUT TRIP GAS CIRCULATION STARTED 70 This false show is called a kelly cut and can be recognized from its appearance after one lag. A reduction in mud weight is also recorded as the aerated slug passes. TOTAL GAS LOG A gas show is a total gas peak that cannot be attributed to one of the many system related events that can produce false shows. DRY GAS SHOW Reservoirs saturated with gas: • • • • • • • increase in gas-in-mud lack of oil stain in cuttings little or no fluorescence absence of oil-in-mud high methane ratios C1:C2, C1:C3, ..... good penetration rate visible porosity The log shows three reservoirs at A, B, and C: • A is a dry gas sand reservoir • B is a water sand reservoir • C is a gas-bearing low permeability sand. GAS CAP OIL SHOW An oil show in or near the gas cap of an oil or condensate pool can be recognized by: • increase in total gas (ditch gas) • low to moderate oil in cuttings • trace only of free oil-in-mud • high methane ratios • good penetration rate • visible porosity Mud conductivity or salinity should be monitored to provide evidence of a bottom water contact. LIGHT-MEDIUM OIL SHOW A light-medium gravity oil show in a reservoir can be recognized by: • • • • • • • • moderate gas-in-mud (ditch gas) moderate to high gas-in-cuttings abundant free oil-in-mud abundant free oil-in-cuttings, light oil stain moderate methane ratios rapid solvent cut indicating mobile oil good penetration rate visible porosity As oil gravity increases C3 and C4 may exceed C2 in the chromatographic analysis, oil stain becomes darker and solvent cut is less rapid. HEAVY OIL SHOW A low gravity heavy oil show in a reservoir can be recognized by: • • • • • • • • low to moderate gas-in-mud low gas-in-cuttings trace or no oil-in-mud fair to good oil-in-cuttings, dark oil stain moderate to low methane ratios slow solvent cut indicating low oil mobility good penetration rate visible porosity Reverse drilling breaks in the drilling rate log indicates shale partings in the reservoir. Very high drillings rates responsible for moderate rather than low gas-in-mud. UNDERSATURATED HEAVY OIL SHOW An undersaturated (below bubble-point) heavy oil show in a reservoir can be recognized by: • no gas-in-mud • no gas-in cuttings • abundant free oil-in-mud • abundant free oil-in-cuttings, dark oil stain • slow solvent cut indicating low oil mobility • good penetration rate • visible porosity The absence of gas indicates a water-wet reservoir with undersaturated oil. TIGHT OIL SHOW An oil show in a tight formation displays: • • • • • • • • • low gas-in-mud peak higher gas-in cuttings fair oil-in-mud fair oil-in cuttings moderate to low methane ratios slow solvent cut higher crush cut indicating low perm moderate penetration rate no visible porosity The drilling rate and lack of visible porosity combined with the increased crush cut are the diagnostic features of a tight formation. MUD CAKE The build-up of mud solids on the borehole face in permeable formations is called mud cake. This limits further invasion of drilling fluids into the reservoir. A fluid phase called mud filtrate can pass through mud cake to replace reservoir fluids in an annulus around the borehole. The mud-impregnated zone is surrounded by a larger infiltrated zone. Together these form the invaded zone. In the flushed zone, all but residual HC has been removed. MUD CAKE FORMATION Mud cake is an essential protection for the reservoir during drilling. When the drilling is overbalanced, there is a radial outward pressure gradient from the wellbore to the formation. Initially mud particles invade the reservoir and begin to form a seal. As the mud particles clog the pores, the passage of mud filtrate is more progressively restricted. Mud cake can be clearly identified on many wireline logs, particularly caliper. Some micro-resistivity logs are designed to respond to mud filtrate. BOREHOLE GEOMETRY Rotary drilling creates a cavity when mud replaces the broken formation. Borehole size and shape is measured with a caliper tool. Tools may have from one to four arms. Each device measures different properties. 1- or 2-armed devices measure the longest axis of the hole. 3-armed tools measure some average diameter. 4-armed calipers record the long-axis and a short-axis at right angles. Caliper devices used with other wireline tools when their response depends on borehole geometry. TEMPERATURE DISTURBANCE Drilling fluids are normally warmer than shallow formations and cooler than deep formations giving rise to temperature disturbances around the hole. This may effect some wireline logs where the region sensed is close to the hole (e.g. microresistivity). Bottom hole temperatures change with time and when drilling circulation is stopped they return to their natural equilibrium levels. Temperature logs in wells are mainly used for: • determination of geothermal gradients • location of fluid inflows • location of artificially fractured zones • location of casing leaks • location of primary cement tops STRESS DISTURBANCE Vertical stresses are readily estimated from depth and specific weight: σv = γ .h Horizontal stresses are generally unknown but can be deduced from well-wall damage in deep wells called breakouts. The elastic stresses around a circular opening in an axisymmetric stress field are readily calculated. In weak materials, the material around the well may collapse producing a "plastic" annulus where the stresses are reduced. WELLBORE STABILITY The borehole wall must support the loads from both the in-situ stresses and the pressure of the wellbore fluids. Failure can enlarge, reduce, fracture or collapse the hole. Fracing (hydrofracture) occurs when the mud weight exceeds the effective tangential stress by an amount equal to the tensile strength of the rock. Brittle elastic failure of the rock at the circumference of the hole occurs if the stress exceeds the compressive strength. This kind of failure is called a borehole breakout. Plastic yield or collapse may occur in weak materials such as shales and unconsolidated sands resulting in squeezing or caving. Control of mud weight can prevent wellbore failure.