Information Bulletin 1.0 Purpose This Information Bulletin will explain the details necessary to convert the aircraft installation from using the 2.4 GHz 2-Wire Siemens Cordless System to using the ePhone System with the Bulkhead Cradle. Contact ICG Technical Support for other cradle details and interface options. This Information Bulletin is intended to supplement the following documentation: o ePhone System Installation and Operations Manual, Part Number 962702 o ePhone Bulkhead Cradle Installation Manual, Part Number 962718 Note: This Information Bulletin is for reference only, please use the ePhone System Installation and Operations Manual for guidance with full wiring details and system configuration. 2.0 Applicability The hardware requires a complete ePhone Cordless System including a Base Station, Bulkhead Cradle, and Handset. The 2-Wire 2.4 GHz Siemens model is the only system applicable to this Bulletin. Hardware: 2.4 GHZ Siemens Cordless System Siemens Handset, 500092-11X Siemens Base Station, 500092-130 (115VDC), or 500092-230 (28VDC) Siemens Cradle, 500092-12X ePhone Cordless System ePhone Handset, 962100 ePhone Base Station, 962101 ePhone Bulkhead Cradle, 962106 3.0 System Requirements Requirements/Modifications for ICG Equipment ePhone Base Station: Computer with an HTML supported browser, an available Ethernet port and the Maintenance Utility using the ePhone system’s built-in web page, allows user to configure the system. (Reference the ePhone Installation and Operation Manual Part Number 962702 for a list of supported Operating Systems and instructions concerning configuration details) Ethernet cable, ICG Part Number 211139 Interface Options (including a Cabin Telephony Unit (CTU)) A CTU interface requires the proper wiring of the Telco Connector to the 2-Wire Analog port on the device ICGIB Rev - 1-26-11 631502 Rev Page 2 of 10 Information Bulletin 4.0 Hardware Setup The following section describes the connectors and cables for the existing installation with a Siemens Cordless System and the details needed to put in place an ePhone Cordless System. It lists any wiring changes that may be necessary along with any dimensional changes that would impact the installation. The section ends with an illustration of an Iridium and CTU interface using the ePhone Cordless System with a Bulkhead Cradle. Contact ICG Technical Support for other cradle types and interface options. A) Connectors and Recommended Cables Existing Installation, Siemens Cordless Installation Kit PN 500855 includes: Backshell PN 500856 CONN, Cordless Phone, Mating PN 500857 D-Sub, Spring Latch Plate Assembly Set (2) PN 500479 Metal Backshell, Deep Straight Clamp PN 500481 9 Pin Female D-Sub with sockets PN 501450 Optional, Extender Cable Connector Kit PN 500480, maximum recommended 15’. Connector latching hardware uses the Screw Spring Latch Assembly PN 500479 Note: The extension cable for the Siemens Cordless System uses a spring latch assembly while the ePhone Cordless System uses a screw lock assembly. Figure 1: 2-Wire Siemens Cordless Base Unit Recommended Cable J1 (Base/Power): J2 (Base/2-Wire Telephony): J3 (Base/Cradle): ICGIB Rev - 1-26-11 Siemens Cordless System Three Conductor Stranded Overall Shield 18 AWG Two Conductor Stranded Overall Shield 20 to 24 AWG Pre-wired pigtail 631502 Rev Page 3 of 10 Information Bulletin New Equipment, ePhone Cordless Base Station Connector Kit PN 962601 includes: Housing, RJ-45 Connector, Ruggedized PN 214198 RJ45 Connector Plug PN 214210 Size 9 Strain Relief, Threaded PN 215485 3POS Plug w/ Socket Contacts PN 215484 Gasket, Front Sealing Rubber, D-Sub, Size 9 PN 501862 CONN D-Sub Plug HD 15POS Crimp w/ Pins PN 215480 Backshell, Deep Straight, Clamp PN 500481 Screw, 4-40 Male, Lock, Slotted, with Clip (connector Hardware) PN 500645 Connector, Plug, Electrical D-Sub 9 position PN 501980 Solder Sleeve with 22AWG Lead, Dia 0.105” PN 501860 Terminal, Ring Tongue, 16-14AWG, #4 Stud PN 501609 Optional, Extender Cable Connector Kit PN 962606, maximum recommended 75’. Connector latching hardware uses the Screw Lock Assembly PN 500645 Note: The extension cable for the Siemens Cordless System uses a spring latch assembly while the ePhone Cordless System uses a screw lock assembly, be sure that installer has enough clearance to connect the extender cable. Figure 2: ePhone Base Station Recommended Cable Port 1: Port 2: Power: Telco (Tip/Ring): Telco (Opto/Inputs): Docking Station: ICGIB Rev - 1-26-11 ePhone Cordless System Quad Ethernet Cable or Equivalent Quad Ethernet Cable or Equivalent 2 Conductor, PTFE Jacket Braided Shield, MIL-W-16878/4 20 AWG or Equivalent 2 Conductor , PTFE Jacket, Twisted Pair Shielded, M27500-24RC2S-06 24 AWG or Equivalent 1 Conductor, ETFE Jacket Braided Shield, M27500-22SD1T23 57122 22 AWG or Equivalent Pre-wired pigtail 631502 Rev Page 4 of 10 Information Bulletin B) Wiring Changes Below is the wiring definition for the 2-Wire Siemens Cordless System referencing both the 28VDC and 115VAC base units. The following items are found to be affected when changing to the ePhone Cordless System with Bulkhead Cradle. The power connector type is different. The ePhone only comes in 28VDC using a 5A circuit breaker, this would impact the installation if the Siemens system was on a power bus using a 2A circuit breaker. Additionally, if the Siemens Cordless System installed used an 115VAC power supply then a power bus change will be required. The TELCO connector is different. The ePhone uses a 15 pin TELCO connector, see wiring section for details. The cradle is provided with a pre-wired cable and connector for connection to the base unit. The standard cable length is approximately 35”. Distances greater than 35” from the base unit would require an Extension Cable Connector Kit (PN 500480). Figure 3: 2.4 GHz Siemens Base Station ICGIB Rev - 1-26-11 631502 Rev Page 5 of 10 Information Bulletin Below is the wiring definition for the ePhone Cordless System with Bulkhead Cradle. Power connection of 28 VDC aircraft power. The ePhone uses a 15 pin TELCO connector, see wiring section for details. The Bulkhead Cradle is pre-terminated, DB-9 male (40”). Distances greater than 40” from the ePhone Base Station would require an Extension Cable Connector Kit (PN 962606). The Bulkhead Cradle requires approximately 2” of horizontal and vertical clearance for removing the ePhone handset at the forward end of the cradle. ePhone range restriction include: Registration to the Base Station in an aircraft environment of approximately 100 feet Useable range in an aircraft environment of 50-80 feet The ePhone system requires configuration using a laptop in order to operate correctly, access to the Base Station is required during setup. Reference the ePhone System Installation and Operations Manual for further details. Figure 4: ePhone Base Station ICGIB Rev - 1-26-11 631502 Rev Page 6 of 10 Information Bulletin C) Footprint Dimensions of the Base and Cradle Units Base Unit: Cradle Unit: Siemens Cordless System Length 8.00 in. Width 5.00 in. Height 2.20 in. Length 7.00 in. Width 2.90 in. Height 2.20 in. ePhone Cordless System Length 8.00 in. Width 5.30 in. Height 3.00 in Length 6.93 in. Width 2.08 in. Height 1.58 in. Figure 5: Base Outline Comparison (Top View) NOTES: 1. ALL PRODUCTS SHOWN HAVE THE SAME MOUNTING HOLE PATTERN 2. HATCHED AREA REPRESENTS THE EPHONE BASE STATION PN 962101 3. DOTTED LINE REPRESENTS THE 2.4 GHz CORDLESS PHONE BASE UNIT Figure 6: Base Outline Comparison (Front View) ICGIB Rev - 1-26-11 631502 Rev Page 7 of 10 Information Bulletin Figure 7: Base Outline Comparison (Side View) Figure 8: Cradle Outline Comparison NOTES: 1. ALL PRODUCTS SHOWN HAVE THE SAME MOUNTING HOLE PATTERN 2. OUTLINE SHOWN IS FOR THE MAXIMUM LENGTH AND WIDTH OF PRODUCT AND NOT THE ACTUAL SHAPE ICGIB Rev - 1-26-11 631502 Rev Page 8 of 10 Information Bulletin D) System Interface and Configuration Details The following examples depict the ePhone Cordless System with Bulkhead Cradle to an Iridium system and CTU Connections. Contact ICG Technical Support for other interface options. Interface to ICS-220A ICS configuration should not change unless the user wishes to adjust the gain settings. Wiring change only occurs on the Base Station side, reusing the 2-Wire connection from the Satcom. The installer will need to connect a laptop to the Base Station via Ethernet cable and configure the system for the correct 2-Wire extension (ex. Station 12). Required Configuration parameters when using the ePhone in 2-Wire Analog Mode. Reference the ePhone Installation and Operations Manual for full details. Handset Registration Handset Names consistent with the connecting CTU Handset Extensions consistent with the connecting CTU Inbound Routing Outbound Routing Figure 9: ePhone Cordless System interfaced to an ICS-220A Interface to Aerocom 3000 ICGIB Rev - 1-26-11 631502 Rev Page 9 of 10 Information Bulletin Aerocom 3000 should not configuration change unless the user wishes to adjust the gain settings. Wiring change only occurs on the Base Station side, reusing the 2-Wire connection from the CTU. The installer will need to connect a laptop to the Base Station via Ethernet cable and configure the system for the correct 2-Wire extension (ex. Station 701). Required Configuration parameters when using the ePhone in 2-Wire Analog Mode. Reference the ePhone Installation and Operations Manual for full details. Handset Registration Handset Names consistent with the connecting CTU Handset Extensions consistent with the connecting CTU Inbound Routing Outbound Routing Figure 10: ePhone Cordless System interfaced to an Aerocom 3000 5.0 Further Information Please contact ICG Customer Service & Product Support team for additional information or discuss specific applications: TELEPHONE: Within the U.S. Direct Line FAX: E-Mail: Web: ICGIB Rev - 1-26-11 1-855-424-4222 1-757-947-1060 1-757-947-1036 techsupport@icg.aero www.icg.aero 631502 Rev Page 10 of 10