Basics of Vibration Isolation for HVAC Equipment & Systems Mark E. Schaffer, P.E. Schaffer Acoustics Inc. Pacific Palisades, CA mark@schaffer-acoustics.com Introduction • Why isolate vibration? • Vibration sources & frequencies • How to select isolators • Isolator types • Isolation system effects Source-Path-Receiver Vibration Sources Fans, pumps & compressors Transmission Paths Slabs, floors, walls, etc. Receivers Bldg. occupants, sensitive instrumentation Airborne & Structure-borne Sound Transmission SOUND TRANSMISS S Vibration Mechanisms • Imbalances in rotating equipment • Flow obstructions near blade tips • Oscillating motor windings • Airflow stall in fans Vibration Frequencies in Rotating Equipment • Expressed in cps or Hertz (Hz) • Equipment Shaft Rotation Frequency SRF = RPM / 60 • Blade Passage Frequency (BPF) BPF = # of blades x RPM / 60 • Harmonics & intermodulations Vibration Frequencies in Motors • Motor Rotation Frequency MRF = RPM / 60 • Motor Windings Frequency MWF = 2 x 60 hertz = 120 Hz • Harmonics & intermodulations Frequency Ranges of Interest • Equipment Shaft Rotation 400 to 3600 RPM, 6.7 to 60 Hz • Blade Passage 1600 to 21,600 BPM, 26.7 to 360 Hz • Motor Rotation: 870 to 3600 RPM, 14.6 to 60 Hz • Motor windings - 120 Hz • Harmonics & intermodulations Pump Impeller & Cutwater 3500 RPM Pump with 6 impeller blades • Impeller BPF = 6 x 3500 / 60 = 350 Hz • Motor RPM = 3500 RPM / 60 = 58.3 Hz • Line frequency x 2 = 120 Hz • Harmonics and intermodulations Belt-driven 9-bladed fan, 1200 RPM,1770 RPM motor • Fan BPF = 9 x 1200 / 60 = 180 Hz • Fan Shaft Rotation = 1200 RPM / 60 = 20 Hz • Motor RPM = 1770 RPM / 60 = 29.5 Hz • Line frequency x 2 = 120 Hz • Harmonics and intermodulations Attenuation vs. Isolator Efficiency 0 -5 Transmissibility dB Transmissibility inindB -10 -15 -20 -25 -30 -35 -40 -45 -50 0% 10% 20% 30% 40% 50% 60% Isolator Efficiency 70% 80% 90% 100% Transmissibility vs. Frequency 100 +40 dB F = Forcing Frequency F n = Natural Frequeny of isolated Equipment Transmissibility Ratio Transmissibility Ratio 10 +20 dB 1 0.1 -20 dB 0.01 -40 dB 0.001 -60 dB 0.1 1 10 F/Fn 100 Isolator Selection re % Efficiency Selection Guide for Vibration Isolation Vibration Isolation Products Neoprene or rubber Steel or iron Compressed fiberglass Neoprene Pads Fiberglass & Neoprene Mounts Open Spring Mount, Inertia Base & Seismic Restraint Restrained Spring Mounts Avoid this Restrained Spring Mount Pneumatic Isolator (Airbag) Pneumatic Isolator & Leveling Valve System Factors that Affect Vibration Isolation • Stiffness of supporting structures • Piping, conduit & ductwork • Isolation at equipment connections • Isolation at building support points Supporting Structure Stiffness Kstructure > 10 * Kisolators Flexible Pipe (Pump) Connectors Pipe Hangers Isolated Cooling Tower Isolated Makeup Water Pipe Refrigerant Piping Isolated Rooftop Piping Attachment of Suspended Piping Flexible Conduit Isolated Conduit Clamp Flexible Duct Connector & Thrust Restraint Pipe Penetration Effects of VFDs Reduced RPM Reduced Vibration Strength Reduced Vibration Frequency Floor FN as low as 4 Hz Select isolators per lowest practical equipment shaft RPM Summary • Select equipment isolators per ASHRAE Applications Handbook (Chapter 47 in 2003 Handbook) • Structure stiffness >10X isolator stiffness • Isolate piping, conduit & ductwork connections to equipment • Isolate piping & conduit connections at building attachment points & penetrations • Consider effects of VFD control For More Information