VIPERCON ELECTRIC CABLE

VIPERCON ELECTRIC CABLE

PVC Sheathed, Unarmoured Power Cables - 0.6/1kV

Applications

WW VIPERCON 0.6/1kV PVC sheathed power cables are mostly used for buildings, industrial plants, gantry wiring, and road transport depots where not subject to mechanical damage. The cables are suitable for installation indoor/outdoor, enclosed in conduit, in underground duct

Configuration

Conductor:

Insulation:

Laying-up:

Sheath: plain annealed copper or plain aluminium of the type specified in AS/NZS 1125.

1.5mm

2 ~ 70mm 2 , polyvinylchloride compound PVC V90.

95mm 2 and above, cross-linked polyethylene compound XLPE cores are laid up together with a right-hand direction of lay, with non-hygroscopic filler where necessary to form a substantially compact and circular cross-section core assembly.

The laid-up core is sheathed with a continuous flame retardant polyvinylchloride compound PVC V90

Core identification

2C+E cable:

3C+E cable:

4C+E cable:

Phase core colour: Red,

Phase core colour: Red, White, and Blue


Neutral core colour: Black


Earth core colour: Green/Yellow



Sheath colour: Standard - Orange

Optional - Black (Ultraviolet radiation stabilised)

Technical data

Rated voltage: 0.6 / 1 kV

Conductor operating range: PVC insulated, -25 o

C ~ 75 o

C, MAX 90 o

C, short circuit temperature 160 o

C for 5 sec

Temperature at surface:

Minimum ambient temp:

XLPE insulated, -40 o

C ~ 90 o


C for 5 sec

In operation, -25 o

C ~ 90 o

C

0 o

C, after installation and only when cable is in a fixed position

Minimum bending radius: Stranded conductors 9 x cable O.D during installation

6 x cable O.D after installation

Compacted conductors 12 x cable O.D during installation


--The maximum conductor temperatures specified are based on the properties of the insulation material but in practice may need to be derated to take account of joints and terminations and environmental conditions.

--When installed in tunnels, they should be fixed on brackets and cannot bear large pulling tension or pressure.

--Thermoplastic PVC V90 insulation is subject to deformation at temperatures above 75 o

C.

Standards:

International

Australian/New Zealand

- IEC 60502, IEC 60228, IEC 60332

- AS/NZS 5000.1, AS/NZS 3808, AS/NZS 1125, AS/NZS 1660

2 www.wwcables.com.au

World Wire Cables


3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

PVC Sheathed, Unarmoured Power Cables - 0.6/1kV

Type

Phase Cond.

Area mm²

Phase

Cond.

Type

Core

Dia.

mm

Earth Cond.

Area mm²

Core

Dia mm

Avg.

Cable Dia.

mm

Copper conductor

Product Approx Weight

Code kg/km

70

95

120

150

185

240

300

10

16

25

35

50

1.5

2.5

4

6

150

185

240

300

50

70

95

120

10

16

25

35

1.5

2.5

4

6

10

16

25

35

1.5

2.5

4

6

50

70

95

120

150

185

240

300

1015UA

1025UA

1004UA

1006UA

1010UA

1016UA

1125UA

1035UA

1050UA

1070UA

1095UA

1120UA

1150UA

1185UA

1124UA

1130UA

1305UA

1307UA

1309UA

1312UA

1350UA

1318UA

1324UA

1330UA

1301UA

1302UA

1304UA

1306UA

1310UA

1316UA

1325UA

1335UA

1505UA

1502UA

1504UA

1506UA

1510UA

1516UA

1525UA

1535UA

1550UA

1570UA

1595UA

1520UA

1515UA

1585UA

1524UA

1530UA

35.0

37.0

41.4

46.6

52.2

58.7

65.1

10.6

11.8

13.3

14.4

17.0

19.5

23.0

26.0

30.5

26.4

30.5

31.9

35.7

40.4

45.2

50.9

56.4

9.7

10.8

11.8

12.7

15.1

17.2

20.0

22.6

11.5

12.9

14.7

16.1

18.9

21.8

26.0

29.3

34.5

39.5

42.0

47.0

52.9

59.2

66.6

73.8

9.1

8.5

9.7

11.4

13.4

15.2

17.1

4.6

5.2

5.2

6.2

7.3

3.2

3.7

3.5

3.5

11.4

13.4

15.2

17.1

7.3

9.1

8.5

9.7

4.6

5.2

5.2

6.2

3.2

3.7

3.5

3.5

4.6

5.2

5.2

6.2

3.2

3.7

3.5

3.5

7.3

9.1

8.5

9.7

11.4

13.4

15.2

17.1

Compact

Compact

Compact

Compact

Compact

Compact

Compact

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Compact

Compact

Compact

Compact

Compact

Compact

Compact

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Compact

Compact

Compact

Compact

Compact

Compact

Compact

14.0

15.2

17.1

19.2

21.4

24.1

26.8

6.2

7.3

9.1

10.3

12.2

3.2

3.7

4.6

5.2

12.2

14.0

15.2

17.1

19.2

21.4

24.1

26.8

6.2

7.3

9.1

10.3

3.2

3.7

4.6

5.2

6.2

7.3

9.1

10.3

3.2

3.7

4.6

5.2

12.2

14.0

15.2

17.1

19.2

21.4

24.1

26.8

25

25

35

50

70

95

120

6

10

4

6

16

1.5

2.5

2.5

2.5

50

70

95

120

16

25

25

35

6

10

4

6

1.5

2.5

2.5

2.5

6

10

4

6

1.5

2.5

2.5

2.5

16

25

25

35

50

70

95

120

Aluminium conductor

Product

Code

Approx Weight kg/km

-

-

1120AUA

1150AUA

1185AUA

1124AUA

1130AUA

-

-

-

-

-

-

-

-

-

-

-

-

1312AUA

1350AUA

1318AUA

1324AUA

1330AUA

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

1520AUA

1515AUA

1585AUA

1524AUA

1530AUA

-

-

-

1364

1705

2132

2711

3336

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

1843

2327

2898

3688

4542

-

-

-

-

-

-

-

-

-

-

-

2373

2991

3719

4735

5832

2813

3392

4287

5420

6765

8730

10852

148

200

278

351

523

752

1084

1459

2057

1478

2029

2406

3047

3870

4854

6268

7791

119

159

213

263

390

554

779

1049

178

243

346

444

661

956

1398

1881

2653

3619

4403

5559

7013

8731

11262

13999


World Wire Cables


PVC Sheathed, Unarmoured Control Cables - 0.6/1kV

Applications

WW VIPERCON 0.6/1kV PVC sheathed multi-core control cables are mostly used for control circuit in buildings, industrial plants, gantry wiring, and road transport depots where not subject to mechanical damage. The cables are suitable for installation indoor/outdoor, enclosed in conduit, in underground duct,

Configuration

Conductor:

Insulation:

Laying-up:

Sheath: plain annealed copper (class 2 strands) of the type specified in AS/NZS 1125.

polyvinylchloride compound PVC V90.

cores are laid up together with a right-hand direction of lay, with non-hygroscopic filler where necessary to form a substantially compact and circular cross-section core assembly.

the laid-up core is sheathed with a continuous flame retardant polyvinylchloride compound PVC V90

Core identification

Core:

Earth core:

Sheath colour:

Active core: White core with black numbering

Green/Yellow

Standard - Orange


Technical data

Rated voltage:

Conductor operating range:



Minimum bending radius:

0.6 / 1 kV

-25 o

C ~ 75 o

C, MAX 90 o


C for 5 sec

In operation, -25 o

C ~ 90 o

C

0 o

C after installation and only when cable is in a fixed position

9 x cable O.D during installation




--Thermoplastic PVC V90 insulation is subject to deformation at temperatures above 75 o

C.

Standards:

International


- IEC 60502, IEC 60228, IEC 60332


Type

2C+E

3C+E

4C+E

6C+E

8C+E

10C+E

12C+E

15C+E

20C+E

25C+E

30C+E

40C+E

50C+E

Product

Code

1031UA

1041UA

1051UA

1701UA

1901UA

1111UA

1131UA

1161UA

1211UA

1261UA

1311UA

1411UA

1511UA

Conductor

Area mm²

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

Core

Dia.

mm

3.2

3.2

3.2

3.2

3.2

3.2

3.2

3.2

3.2

3.2

3.2

3.2

3.2

Avg.

Cable Dia.

mm

9.7

10.6

11.5

12.6

15.4

16.0

17.5

18.5

20.6

23.0

25.4

28.7

30.4

Approx

Weight kg/km

119

148

178

231

300

351

409

486

621

758

898

1164

1410

Product

Code

1032UA

1042UA

1052UA

1702UA

1902UA

1112UA

1132UA

1162UA

1212UA

1262UA

1312UA

1412UA

1512UA

Conductor

Area mm²

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

Core

Dia.

mm

3.7

3.7

3.7

3.7

3.7

3.7

3.7

3.7

3.7

3.7

3.7

3.7

3.7

Avg.

Cable Dia.

mm

10.8

11.8

12.9

14.1

17.3

18.1

19.7

20.8

23.3

26.0

28.8

32.6

34.5

Approx

Weight kg/km

159

200

243

319

414

488

570

681

874

1071

1272

1655

2012


World Wire Cables


PVC Sheathed, Steel Wire Armoured Power Cables - 0.6/1kV

Applications

WW VIPERCON 0.6/1kV armoured power cables are mostly used for buildings, industrial plants, mining and petroleum industry where extra mechanical protection is required. The cables are suitable for installation indoor/outdoor, enclosed in conduit, in underground duct, and buried directly in earth.

Configuration

Conductor:

Insulation:

Laying-up:

Bedding:

Armour:

Sheath:

Core identification

2C+E cable:

3C+E cable:

4C+E cable: plain annealed copper or plain aluminium (class 2 strands) of the type specified in AS/NZS 1125.

1.5mm

2

~ 70mm

2

, polyvinylchloride compound PVC V90.

95mm

2 and above, cross-linked polyethylene compound XLPE cores are laid up together with a right-hand direction of lay, with non-hygroscopic filler where necessary to form a substantially compact and circular cross-section core assembly.

flame retardant polyvinylchloride compound PVC V90 single layer galvanized (Mild) steel wires helically applied over bedding.

The laid-up core is sheathed with a continuous flame retardant polyvinylchloride compound PVC V90 to AS/NZS 3808.

Phase core colour: Red,








Sheath colour: Standard - Orange


Technical data

Rated voltage:





0.6 / 1 kV

PVC insulated, -25 o

C ~ 75 o

C, MAX 90 o

C

XLPE insulated, -40 o

C ~ 90 o

C

In operation, -25 o

C ~ 90 o

C

0 o






--Thermoplastic PVC V90 insulation is subject to deformation at temperature above 75 o

C.

Standards:

International


- IEC 60502, IEC 60228, IEC 60332

- AS/NZS 5000.1, AS/NZS 3808, AS/NZS 1125, AS/NZS 1660, AS/NZS 3863


World Wire Cables


3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

3C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

4C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

2C+E

PVC Sheathed, Steel Wire Armoured Power Cables - 0.6/1kV

Type

Phase Cond.

Area mm²

Phase

Cond.

Type

Core

Dia.

mm

Earth Cond.

Area mm²

Core

Dia mm

Over

Bedding Dia.

mm

Avg.

Copper conductor Aluminium conductor

Cable Dia.

Product Approx Weight Product Approx Weight mm Code kg/km Code kg/km

150

185

240

300

50

70

95

120

10

16

25

35

1.5

2.5

4

6

1.5

2.5

4

35

50

70

95

6

10

16

25

120

150

185

240

300

10

16

25

35

1.5

2.5

4

6

50

70

95

120

150

185

240

300

Strand

Compact

Compact

Compact

Compact

Compact

Compact

Compact

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Compact

Compact

Compact

Compact

Compact

Compact

Compact

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Strand

Compact

Compact

Compact

Compact

Compact

Compact

Compact

12.2

14.0

15.2

17.1

19.2

21.4

24.1

26.8

6.2

7.3

9.1

10.3

3.2

3.7

4.6

5.2

3.2

3.7

4.6

10.3

12.2

14.0

15.2

5.2

6.2

7.3

9.1

17.1

19.2

21.4

24.1

26.8

6.2

7.3

9.1

10.3

3.2

3.7

4.6

5.2

12.2

14.0

15.2

17.1

19.2

21.4

24.1

26.8

50

70

95

120

16

25

25

35

6

10

4

6

1.5

2.5

2.5

2.5

1.5

2.5

2.5

10

16

25

25

2.5

4

6

6

35

50

70

95

120

6

10

4

6

1.5

2.5

2.5

2.5

16

25

25

35

50

70

95

120

11.4

13.4

15.2

17.1

7.3

9.1

8.5

9.7

4.6

5.2

5.2

6.2

3.2

3.7

3.5

3.5

3.2

3.7

3.5

6.2

7.3

9.1

8.5

3.5

4.6

5.2

5.2

9.7

11.4

13.4

15.2

17.1

4.6

5.2

5.2

6.2

3.2

3.7

3.5

3.5

7.3

9.1

8.5

9.7

11.4

13.4

15.2

17.1

29.45

33.84

35.81

40.08

45.20

50.58

56.94

63.11

9.3

10.5

12.74

13.86

16.36

18.81

22.20

25.10

10.2

11.5

14.17

15.50

18.26

21.07

25.10

28.37

33.35

38.24

40.69

45.54

51.31

57.35

64.58

71.57

8.4

9.5

11.35

12.24

14.51

16.60

19.29

21.82

25.56

29.49

30.89

34.59

39.08

43.84

49.34

54.70

38.2

42.9

45.0

50.7

56.1

61.9

68.7

76.7

14.1

15.3

18.7

19.9

23.4

26.0

29.6

32.7

15.1

16.5

20.3

21.7

25.4

28.4

32.7

37.1

42.4

47.6

51.3

56.5

62.7

69.1

78.3

85.8

13.1

14.3

17.2

18.2

20.6

22.9

26.5

29.2

33.2

37.4

39.8

43.7

49.6

54.7

60.6

66.3

1050

1070

1095

1120

1150

1185

1124

1130

1015

1025

1004

1006

1010

1016

1125

1035

1505

1502

1504

1506

1510

1516

1525

1535

1550

1570

1595

1520

1515

1585

1524

1530

1301

1302

1304

1306

1310

1316

1325

1335

1305

1307

1309

1312

1350

1318

1324

1330

3401

4425

5118

6634

8087

9774

12151

15495

360

442

681

789

1156

1481

1947

2439

413

512

745

874

1176

1547

2230

2836

3778

4924

6075

7444

9557

11605

14569

17703

313

379

586

663

861

1091

1548

1918

2494

3204

3914

4739

6205

7480

9237

11099

-

-

-

1120A

1150A

1185A

1124A

1130A

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

1520A

1515A

1585A

1524A

1530A

-

-

-

-

-

-

-

-

-

-

-

1312A

1350A

1318A

1324A

1330A

-

-

-

4190

4993

5907

7109

9185

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

4257

5536

6593

8042

9536

-

-

-

-

-

-

-

-

-

-

-

3038

4040

4758

5680

6644


World Wire Cables


PVC Sheathed, Steel Wire Armoured Multi-Core Control Cables - 0.6/1kV

Applications

WW VIPERCON 0.6/1kV armoured multi-core control cables are mostly used for control circuit in buildings, industrial plants, mining and petroleum industry where extra mechanical protection is required. The cables are suitable for installation indoor/outdoor, enclosed in conduit, in underground duct, and buried directly in earth.

Configuration

Conductor:

Insulation:

Laying-up:

Bedding:

Armour:

Sheath: plain annealed copper (class 2 strands) of the type specified in AS/NZS 1125.


cores are laid up together with a right-hand direction of lay, with non-hygroscopic filler where necessary to form a substantially compact and circular cross-section core assembly.

flame retardant polyvinylchloride compound PVC V90 single layer galvanized (Mild) steel wires helically applied over bedding.

the laid-up core is sheathed with a continuous flame retardant polyvinylchloride compound PVC V90 to AS/NZS 3808.

Core identification

Core:

Sheath colour:

Active core:

Earth:

White core with black numbering,

Green/Yellow

Standard - Orange


Technical data

Rated voltage:





0.6 / 1 kV

-25 o

C ~ 75 o

C, MAX 90 o


C for 5 sec

In operation, -25 o

C ~ 90 o

C

0 o







C.

Standards:

International


Type

2C+E

3C+E

4C+E

6C+E

8C+E

10C+E

12C+E

15C+E

20C+E

25C+E

30C+E

40C+E

50C+E

Product

Code

1031

1041

1051

1701

1901

1111

1131

1161

1211

1261

1311

1411

1511

- IEC 60502, IEC 60228, IEC 60332

- AS/NZS 5000.1, AS/NZS 3808, AS/NZS 1125, AS/NZS 1660, AS/NZS 3863

Conductor

Area mm²

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

Core Over Avg.

Dia.

Bedding Dia. Cable Dia.

mm

3.2

3.2

3.2

3.2

3.2

3.2

3.2

3.2

3.2

3.2

3.2

3.2

3.2

mm

8.4

9.3

10.2

11.2

13.9

14.6

15.9

16.9

19.0

21.3

23.6

26.8

28.4

mm

13.1

14.1

15.1

16.6

20.0

20.7

22.2

23.2

26.2

28.6

31.1

34.6

37.1

Approx

Weight kg/km

313

360

413

528

771

835

949

1049

1392

1640

1910

2340

2837

Product

Code

1032

1042

1052

1702

1902

1112

1132

1162

1212

1262

1312

1412

1512

Conductor

Area mm²

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

Core

Dia.

mm

3.7

3.7

3.7

3.7

3.7

3.7

3.7

3.7

3.7

3.7

3.7

3.7

3.7

Over Avg.

Bedding Dia. Cable Dia.

mm mm

9.5

10.5

11.5

12.7

15.8

16.5

18.1

19.2

21.6

24.2

26.9

30.6

32.4

14.3

15.3

16.5

18.7

22.0

22.8

25.2

26.4

29.0

31.7

34.6

39.4

41.4

Approx

Weight kg/km

379

442

512

705

940

1028

1294

1439

1737

2038

2425

3228

3629


World Wire Cables


SDI Power Cable

Configuration

Conductor:

Inner Insulation:

Outer insulation:

Outer Insulation colour: plain annealed copper or plain aluminium (class 2 strands) of the type specified in AS/NZS 1125.

cross-linked polyethylene (XLPE).

flame retardant polyvinyl chloride PVC V90.

Standard - Orange


Technical data

Rated voltage:

Conductor operating temp:


0.6 / 1 kV

- 40 o

C ~ 90 o

C, short circuit: 250 o

C for 5 sec

Stranded conductors 9 x cable O.D during installation



--The cables should not be flexed when either the ambient or cable temperature is below 0 o

C

Standards:

International:


Nominal

CSA mm²

70

95

120

150

185

240

300

6

10

16

25

35

50

- IEC 60228, IEC 60332-1

- AS/NZS 5000.1, AS 1955, AS/NZS 3808, AS/NZS 1125, AS/NZS 1660

Cable

Dia.

mm

17.4

19.8

21.6

23.9

26.2

29.4

32.4

7.7

9.1

10.3

12.2

13.5

15.6

Product

Code

7806XV

7810XV

7816XV

7825XV

7835XV

7850XV

7870XV

7895XV

7812XV

7815XV

7818XV

7824XV

7830XV

Copper conductor

Weight kg/km

98.2

148.8

213.6

316.2

419.4

582.0

782.9

1044.1

1290.7

1600.4

1959.6

2514.1

3117.2

Aluminium conductor

Product Weight

Code kg/km

-

-

-

-

SMAL35

SMAL50

SMAL70

SMAL95

SMAL120

SMAL150

SMAL185

SMAL240

SMAL300

320

410

505

624

762

961

1176

-

-

-

-

180

241


World Wire Cables


Earth Wire

Configuration

Conductor:

Insulation:

Insulation colour: plain annealed copper or plain aluminium (class 2 strands) of the type specified in AS/NZS 1125.


Green/Yellow

Technical data

Rated voltage:



0.6 / 1 kV

- 25 o

C ~ 90 o


C for 5 sec

12 x cable O.D



C

--Thermoplastic 90 o

C PVC insulation is subject to deformation at temperature above 75 o

C.

Standards:

International


- IEC 60502, IEC 60228, IEC 60332


Nominal

Conductor Area

(mm²)

70

95

120

150

185

240

300

16

25

35

50

4

6

10

Insulation

Thickness

(mm)

1.4

1.6

1.6

1.8

2.0

2.2

2.4

1.0

1.0

1.0

1.0

1.2

1.2

1.4

Cable

Dia.

(mm)

14.0

16.2

17.9

20.0

22.2

25.1

28.0

4.6

5.2

6.2

7.3

9.1

10.3

12.2

Copper

Product

Code

E2V70

E2V95

E2V120

E2V150

E2V185

E2V240

E2V300

E2V4

E2V6

E2V10

E2V16

E2V25

E2V35

E2V50

Approximate

Weight

(kg/km)

703

952

1186

1484

1830

2366

2949

52

73

113

171

266

361

514

Aluminium

Product

Code

-

-

-

-

E2V25A

E2V35A

E2V50A

E2V70A

E2V95A

E2V120A

E2V150A

E2V185A

E2V240A

E2V300A

Approximate

Weight

(kg/km)

270

364

444

556

686

881

1093

-

111

145

205

-

-

-


World Wire Cables


Supplementary Technical Information

A. Rated voltage designation

Voltage rating for low voltage power cable is expressed in the form Uo/U (Um), the voltage designation takes into consideration the fact that the system voltage may vary up to

9.1% from the designated voltage.

0.6/1kV (1.2kV): Uo = 0.6kV, U = 1kV, Um = 1.2kv

Uo

U

Um is the R.M.S power frequency voltage between phase conductor and earth conductor of the supply system.

is the R.M.S power frequency voltage between phases conductor of the supply system.

is the maximum R.M.S power frequency voltage between any two phases conductor for which cables are designed. It is the highest voltage that can be sustained under normal operating conditions at any time and at any point in a system. It excludes transient voltage variation due to fault condition and sudden disconnection of large load.

The rated voltage of the cable for a given application shall be suitable for the operating condition in the system.

B. Conductor materials characteristics:

Conductor Material

Type

Copper:

Conductivity

%

100

Resistivity at 20ºC n ¡ .m

17.07~17.24

Aluminium 61 28.264

Density g/cm

3

8.92

2.73

Temperature Constant

ºC

234.5

228.1

C. Conductor maximum d.c resistance at 20ºC and a.c resistance at 90ºC (Multi-core):

Nominal

Area mm²

Max. d.c resistance of conductor at 20ºC

Copper Aluminium

] / km ] / km a.c resistance of conductor at 90ºC

Copper Aluminium

] / km ] / km

1.5

2.5

4

6

10

16

25

35

50

70

95

120

150

185

240

300

13.6

7.41

4.61

3.08

1.83

1.15

0.7270

0.5238

0.3661

0.2604

0.1931

0.1528

0.1222

0.0991

0.0761

0.0611

-

-

-

-

-

-

1.20

0.8670

0.6061

0.4310

0.3196

0.2529

0.2023

0.1641

0.1260

0.1012

17.3

9.45

5.88

3.93

2.33

1.47

0.927

0.669

0.494

0.343

0.248

0.197

0.160

0.129

0.0998

0.0812

*Further conductor types and stranding configuration on request. Conductor compacted index is not less than 0.9.

-

-

-

-

-

-

-

1.11

0.822

0.569

0.411

0.325

0.265

0.212

0.162

0.131

D. Conversion factor for conductor temperatures:

Temperature Rating

ºC

20

Conversion Factor

Copper Aluminium

1.000

1.000

90

105

130

250

1.275

1.334

1.432

1.904

1.282

1.343

1.443

1.927

Conversion Example

50mm 2 Cable (Copper)

Max d.c resistance at 20ºC = 0.3661

¡ / km.

Conversion factor for 50mm 2 at 90ºC = 1.275

Max d.c resistance at 90ºC = 0.3661

¡ / km * 1.275 = 0.4668

¡ / km

1.5

1.4

1.3

1.2

1.1

1

2

1.9

1.8

1.7

1.6

Conversion Factor vs. Conductor Temperature

Copper

Aluminium

20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 105 130 250

Temperature ºC


World Wire Cables


E. Conductor three phase voltage drop* at 50Hz. 90ºC (mV/A.m)

Nominal Area mm 2

150

185

240

300

50

70

95

120

10

16

25

35

1.5

2.5

4

6

Max

0.87

0.61

0.45

0.37

0.31

0.26

0.22

0.19

30.0

16.4

10.2

6.8

4.05

2.55

1.61

1.17

Copper

0.8 power factor

-

-

0.22

0.19

-

-

-

-

-

-

-

-

-

-

-

-

*Single phase voltage drop is multiplying the three phase values by 1.155.

Max

1.43

0.993

0.723

0.577

0.476

0.388

0.307

0.258

-

-

-

1.93

-

-

-

-

Aluminium

0.8 power factor

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

F. Cable reactance at 50Hz ( ¡ /km)

Nominal Area mm 2

150

185

240

300

50

70

95

120

10

16

25

35

1.5

2.5

4

6

PVC insulated

Max

-

-

-

-

0.0797

0.0770

-

-

0.111

0.102

0.102

0.0967

0.0906

0.0861

0.0853

0.0826

XLPE insulated

Max

-

-

0.0725

0.0713

0.0718

0.0720

0.0709

0.0704

-

-

-

-

-

-

-

-


World Wire Cables


G. Current carrying capacity

The current rating given in this catalogue has been calculated using the method described in IEC 60287 - Calculation of the current rating (All parts), and based on typical Australia installation condition:

Lay in air:

Lay in ground:

Lay in conduits:

Other conditions:

Ambient air temperature 40 o

C

Ambient soil temperature 25 o

C,

Specific thermal resistivity 1.2 K.m/W, Buried depth 0.75 ~ 0.8m

The current carrying capacity will be reduced by approximate 15 ~ 25%.

Balance load, Unexposed to the direct sunlight.

Multi - Core cables current rating

Nominal

Phase

CSA mm 2

120

150

185

240

300

35

50

70

95

6

10

16

25

1.5

2.5

4

Insulated

Material

PVC

PVC

PVC

XLPE

XLPE

XLPE

XLPE

XLPE

XLPE

PVC

PVC

PVC

PVC

PVC

PVC

PVC

360

410

475

560

640

130

160

200

310

18

26

34

44

60

80

105

Cu

A

Unenclosed

Touching

Al

A

280

320

370

440

510

100

125

155

240

-

-

-

-

-

-

-

3G(2C+E) - 2 loaded

Buried direct

Cu

A

Al

A

410

460

520

600

680

180

210

260

360

28

40

52

65

87

115

145

320

355

405

470

530

140

165

200

280

-

-

-

-

-

-

-

325

375

425

500

570

140

165

205

285

22

31

40

51

68

88

115

Cu

A

Buried in conduit

Al

A

255

290

330

390

450

110

130

160

220

-

-

-

-

-

-

-

305

350

405

480

550

110

135

170

265

37

51

68

91

15

22

29

4G(3C+E) or 5G(3C+N+E) - 3 loaded

Unenclosed Buried Buried touching direct in conduit

Cu

A

Al

A

Cu

A

Al

A

Cu

A

Al

A

240

270

315

375

430

87

105

135

205

-

-

-

-

-

-

-

345

385

435

500

570

150

180

220

300

24

34

44

55

74

96

125

265

300

340

395

445

115

140

170

235

-

-

-

-

-

-

-

275

310

355

420

475

115

140

175

240

43

57

74

96

19

26

34

215

240

280

330

375

91

110

135

185

-

-

-

-

-

-

-

Fault Current

Rating

Cu kA

Al kA

5.01

7.15

10.02

13.59

17.17

21.46

26.47

34.34

42.93

0.21

0.36

0.57

0.86

1.43

2.29

3.58

3.31

4.73

6.62

8.98

11.35

14.18

17.49

22.69

28.37

-

-

-

-

-

-

-

Single - Core & SDI cables current rating

Copper conductor

Nominal Area

Touching (laid flat) mm²

A

6

40

10

54

Enclosed in duct (trefoil)

Touching (laid flat)


A

A

A

34

47

42

47

65

58

62

86

78

16

72

25

97

87

115

110

35

120

100

145

125

50

145

70

185

125

175

155

155

225

190

95

230

185

280

230

120

265

220

325

270

150

310

185

355

250

375

310

285

435

355

240

425

300

490

340

520

420

390

600

485

Aluminium conductor

Nominal Area


Enclosed in duct (trefoil) mm²

A

A

6

-

-

10

-

-

16

-

-

25

-

-

35

110

105

50

135

125

70

175

160

95

215

195

120

255

230

150

290

260

185

340

300

240

405

360

300

470

415


World Wire Cables


H. Current rating factor.

1. Depth of laying rating factor

Nominal Area

0.8m

1m

Conductor area vs. Depth (Laid direct in ground)

1.25m

1.5m

1.75m

2m

300 mm² 1 0.98

0.96

0.95

0.94

0.92

2.5m

0.91

+3m

0.90

2. The current carrying capacity of a cable will vary dependent on the installation condition and the cable surrounding condition.

(I) ambient air temperature conversion factor (II) ambient soil temperature conversion factor

Conversion Factor vs. Air Ambient Temperature

90ºC conductor temp.



Conversion Factor vs. Soil Ambient Temperature




1.4

1.2

1.20

1.10

1

1.00

0.8

0.90

0.6

0.4

0.80

0.2

0.70

0 0.60

15 20 25 30 35 40 45

Temperature ºC

50 55 60 65 70 10 15 20 25

Temperature ºC

30 35 40

Note: the current rating and the derating factor is referenced from AS/NZS 3008.1, please refer to AS/NZS 3008.1 or AS/NZS 3000 for current rating on other installation condition.

I. Cable testing criterias

The following test will be conducted at manufacturer's work, and testing method is in accordance with AS/NZS 1660 a. Cable construction test, sample test b. Conductor resistance test, routine test c. Insulation spark test (6kV a.c) d. Cable A.C withstand voltage test (3.5kV a.c /5 min.) e. Cable mechanical test, sample test on tensile strength, bending radius.


World Wire Cables

CONFLEX ELECTRIC CABLE

Flexible SDI Power/Welding Cables

Applications

WW Cables' SDI Power / Welding Cables are for use in switchboard wiring, load banks, welding, battery leads, battery chargers, jumper leads, etc

Configuration

Conductor:

Inner Insulation:

Outer insulation:

Outer Insulation colour: plain annealed copper (class 5 strands) of the type specified in AS/NZS 1125.(Available in tinned copper on request) cross-linked polyethylene (XLPE). or flame retardant polyvinyl chloride PVC V90.

thermoplastic elastomer (TPE)

Standard - Orange


Technical Data

Voltage Ranges:


0.6 / 1 kV

XLPE insulated: - 40 o

C ~ 90 o


C for 5 sec

V90 insulated: - 25 o

C ~ 75 o

C, Max 90 o


C for 5 sec


Maximum pulling tension:

7.5xcable O.D

20N/mm

2 x total cross-sectional area of phase conductor

-The maximum conductor temperatures specified are based on the properties of the insulation material but in practice may need to be derated to take account of joints and terminations and environmental conditions.


C


C.

Standards:

International:


Nominal Insulation

CSA mm²

Thickness mm

95

120

150

185

240

300

400

500

630

16

25

35

50

70

2.2

2.2

2.8

3.0

3.0

2.0

2.0

2.2

2.2

1.5

1.8

1.8

1.8

2.0

Cable

Dia.

mm

10.3

12.2

13.5

15.6

17.4

19.8

21.6

23.9

26.2

29.4

32.4

36.7

40.5

44.5

- IEC 60228, IEC 60332-1

- AS/NZS 5000.1, AS 1995, AS/NZS 3808, AS/NZS 1125, AS/NZS 1660

Product

Code

7816

7825

7835

7850

7870

7895

7812

7815

7818

7824

7830

7840

7850

7863

V90

Weight kg/km

216.8

328.5

431.2

582.0

794.0

1044.2

1286.5

1594.3

1929.6

2452.2

3018.0

4597.3

5696.7

7069.0

Current rating for fix installation

Product

Code

7816XT

7825XT

7835XT

7850XT

7870XT

7895XT

7812XT

7815XT

7818XT

7824XT

7830XT

7840XT

7850XT

7863XT

XLPE

Weight kg/km

201.6

305.9

405.4

552.0

754.9

999.7

1237.3

1533.9

1863.2

2377.5

2935.4

4329.5

5374.0

6684.6

3-phase voltage drop

(trefoil) mV/A.m

2.68

1.63

1.23

0.906

0.612

0.490

0.392

0.323

0.282

0.239

0.211

0.186

0.175

0.168

Max conductor

Resist.

At 20ºC

/km

1.21

0.780

0.554

0.386

0.272

0.206

0.161

0.129

0.106

0.0801

0.0641

0.0486

0.0384

0.0287

Currentrating of welding cables for 30sec period duty cycle

100%

A

60%

A

30%

A

25%

A

390

455

535

600

715

-

-

-

-

125

165

205

260

325

505

585

690

775

920

-

-

-

-

160

210

265

335

415

715

830

975

1095

1305

-

-

-

-

225

300

375

475

590

245

330

410

520

645

780

910

1070

1200

1430

-

-

-

-

Nominal Area




Enclosed in duct (trefoil) mm²

A

A

A

A

16

72

62

86

78

25

97

87

115

110

35

120

100

145

125

50

145

125

175

155

70

185

155

225

190

95

230

185

280

230

120

265

220

325

270

150

310

250

375

310

185

355

285

435

355

240

425

340

520

420

300

490

390

600

485

400

570

455

700

560

500

660

530

810

650

630

760

620

940

760


World Wire Cables


300/500V Flexible Control Cables

Applications

WW Cables' CONFLEX PVC Flexible Control Cables are manufactured for use as control and connecting cables in machine tools, machinery production lines, conveyer belts, airconditioning, and in all general production lines. The cables can be installed in dry, moist and wet indoor area and handling apparatus for low mechanical stress (ensuring the freemovement without tensile stress or forced movements).

The copper braiding screened EMC control cable is suitable for installation in the internal electric circuits and the environment where the protection from electromagnetic inferences is required.

Standard references

IEC 60228

VDE 0245

VDE 0295

VDE0293

AS/NZS 1125

AS/NZS 3808

- Conductors of insulated cables

- Flexible PVC-insulated control cable

- Conductors of cables, wires and flexible cords for power installation

- Core identification for cables and flexible cords used in power installation

- Conductor in insulated electric cables and flexible cords

- Insulating and sheathing materials for electric cables

Configurations

Conductor:

Insulation:

Filler:

Bedding:

Screen:

Sheath:

Sheath identification

Unscreened Control Cable plain annealed copper, class 5 fine wires stranded flame retardant polyvinyl chloride PVC V75 non-hygroscopic material flame retardant polyvinyl chloride PVC V75

flame retardant polyvinyl chloride PVC V75

Grey

- Also available with PUR or Low Smoke & Halogen Free sheath.

EMC Control Cable plain annealed copper, class 5 fine wires stranded flame retardant polyvinyl chloride PVC V75 non-hygroscopic material flame retardant polyvinyl chloride PVC V75 tinned annealed copper braid ( 82%) flame retardant polyvinyl chloride PVC V75

Transparent

Core identification: Phase core: Black core with white numbering, Earth: Green/Yellow

Technical data:

Rated voltage:

Test voltage:


Short circuit temp:


300 / 500V

1500V rms between conductors, between conductors and screen

4000V rms spark test

Static:

Flexing:

During installation:

140 o

C for 5 sec

-25 o

C ~ 75 o

C

-5 o

C ~ 70 o

C

-5 o

C ~ 70 o

C

Flexing - 7.5xcable O.D

Static - 5xcable O.D

Nominal

Area mm²

0.5

0.75

1

1.5

2.5

Max. wires Dia.

Fine-wire strand mm

0.20

0.20

0.20

0.25

0.25

Conductor

Diameter mm

0.85

1.16

1.34

1.64

2.12

Core

Diameter mm

1.8

1.9

2.3

2.6

3.1

Conductor d.c.

resistance at 20ºC

¡ / km

39.0

26.0

19.5

13.3

7.98

Specific insulation

Resistance

G ¡ .cm

>20

>20

>20

>20

>20

Current carrying

Capacity

A

8

11

13

16

23

-- Further conductor types and stranding configuration on request.

-- Current rating is calculated based on ambient air temperature at 25 o

C.

-- The maximum conductor temperatures specified are based on the properties of the insulation material but in practice may need to be derated to take account of joints and terminations and environmental conditions.

-- The cables should not be flexed when either the ambient or cable temperature is below 0 o

C.

-- Thermoplastic PVC V75 insulation is subject to deformation at temperature above 70 o

C.


World Wire Cables


2C

2C

2C+E

11C+E

13C+E

15C+E

17C+E

19C+E

20C+E

24C+E

29C+E

31C+E

33C+E

3C

4C

4C+E

5C+E

6C+E

7C+E

8C+E

9C+E

35C+E

2C+E

3C

4C

4C+E

7C

6C+E

11C+E

17C+E

2275

7301

2375

1275

1475

1675

1875

2075

2175

2575

3075

3275

3475

7304

7309

9575

2607

9775

2807

2907

1007

3675

2310

7305

7310

9510

7312

9710

1210

1810

300/500V Flexible Control Cables

Unscreened PVC flexible control cable

Product

Code

2550

3005

3205

3405

3605

4005

2905

1005

1250

1405

1605

1850

2005

2105

7303

7308

9550

2605

9750

2805

No. of

Core

3C

4C

4C+E

5C+E

6C+E

7C+E

8C+E

9C+E

11C+E

13C+E

15C+E

17C+E

19C+E

20C+E

24C+E

29C+E

31C+E

33C+E

35C+E

39C+E

Nominal Area mm²

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

Cable Diameter mm

13.1

13.1

14.6

14.6

16.7

16.7

10.2

11.6

11.6

11.6

8.3

8.7

9.6

9.6

5.2

5.6

6.1

6.8

6.8

8.3

Cable Weight kg/km

270.1

305.2

342.6

356.6

405.1

433.2

101.1

112.2

135.3

149.4

170.4

201.0

215.0

222.1

40.5

48.0

56.9

69.5

76.5

94.1

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.0

5.6

5.6

5.6

11.4

11.4

12.1

13.8

13.8

13.8

15.5

15.5

17.3

17.3

7.7

9.8

9.8

10.3

5.6

6.2

7.0

7.7

19.2

8.5

8.5

12.4

15.0

6.1

6.1

6.8

7.6

36.9

36.9

46.8

190.2

210.0

239.5

282.5

302.3

312.2

379.7

429.1

481.6

501.4

46.8

61.1

76.3

92.5

102.3

132.2

142.1

157.8

542.1

57.9

57.9

75.7

94.4

126.9

126.9

235.2

349.5

No. of

Core

24C+E

35C+E

8C+E

9C+E

11C+E

13C+E

15C+E

17C+E

19C+E

2C

2C+E

3C

3C+E

4C+E

5C+E

6C+E

7C+E

20C+E

24C+E

29C+E

31C+E

33C+E

35C+E

39C+E

40C+E

49C+E

2C+E

3C

3C+E

13C+E

15C+E

17C+E

19C+E

20C+E

24C+E

29C+E

31C+E

33C+E

35C+E

4C

4C+E

5C+E

6C+E

7C+E

8C+E

9C+E

11C+E

39C+E

49C+E

Product

Code

2510

3610

2925

1024

1224

1425

1625

1824

1925

7302

2325

7307

2452

9525

2625

2726

2825

2125

2526

2925

3225

3425

3625

3925

4125

4925

2315

7306

2415

1415

1615

1815

1915

2115

2515

3014

3215

3415

3615

7311

9515

2615

9715

2815

2915

1014

1215

3915

4916

Nominal Area mm²

1.0

1.0

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

Cable Weight kg/km

448.5

694.1

395.8

439.4

529.6

587.5

670.2

787.2

845.2

101.6

130.6

130.6

170.7

213.1

258.0

287.0

366.8

874.2

1061.1

1206.0

1347.0

1405.0

1593.2

1709.2

1738.2

2070.0

79.3

79.3

103.6

356.7

406.9

478.1

513.2

530.7

644.3

732.0

817.9

853.0

967.7

103.6

129.4

156.7

174.2

222.8

240.4

266.9

321.6

1037.9

1256.7

Cable Diameter mm

16.9

21.6

14.7

15.3

16.7

16.7

17.7

19.8

19.8

11.0

12.0

12.0

14.7

8.9

8.9

8.9

9.7

19.8

22.0

22.0

24.3

24.3

27.6

27.6

27.6

29.2

7.3

7.3

7.9

13.5

14.3

15.2

15.9

15.9

17.6

17.6

19.5

19.5

22.0

11.9

11.9

12.4

13.5

7.9

8.6

9.5

9.5

22.0

23.2


World Wire Cables


8221

8222

8224

8225

8226

8227

8228

8229

8230

8231

8232

8233

8234

8223

8216

8217

8218

8219

8220

300/500V Flexible control cables

Screened PVC flexible EMC control cable

8206

8207

8208

8209

8210

8211

8212

8213

8214

8215

Product

Code

8200

8201

8202

8203

8204

8205

3C+E

6C+E

11C+E

17C+E

2C+E

3C+E

6+E

11C+E

17C+E

24C+E

No. of

Core

2C+E

3C+E

4C+E

6C+E

11C+E

24C+E

1.0

1.0

1.0

1.0

1.0

1.0

0.75

0.75

0.75

0.75

Nominal Area mm²

0.5

0.5

0.5

0.5

0.5

0.5

2C+E

3C+E

4C+E

6C+E

11C+E

24C+E

2C+E

3C+E

4C+E

5C+E

6C+E

7C+E

8C+E

9C+E

11C+E

13C+E

15C+E

17C+E

19C+E

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

1.5

1.5

1.5

1.5

1.5

1.5

7.9

8.7

9.6

10.5

10.5

13.2

13.2

13.9

15.3

15.3

16.2

18.6

18.6

6.5

7.1

7.8

8.5

11.9

16.0

Over bedding Diameter mm

4.8

5.2

5.7

6.2

8.5

11.1

5.9

7.1

9.8

11.6

5.8

6.4

7.6

10.6

12.6

14.2

10.7

11.9

13.0

14.0

14.0

16.8

16.8

17.5

19.1

19.1

20.0

22.5

22.5

9.1

9.7

10.4

11.1

15.3

19.6

Cable Diameter mm

7.6

8.1

8.6

9.1

11.6

14.4

8.5

9.7

13.0

15.0

8.0

8.6

10.0

13.4

15.4

17.7

153.3

180.9

211.1

262.6

480.9

837.6

206.4

262.1

313.2

364.9

383.5

511.2

529.9

576.9

704.7

742.0

827.4

977.7

1015.0

Cable Weight kg/km

89.5

105.8

119.7

147.9

228.9

383.6

121.2

163.0

292.6

393.2

125.9

146.4

201.2

343.4

479.5

604.8


World Wire Cables


0.6/1kV Flexible Heavy Duty PVC Cable

Application

WW CABLES' Heavy Duty PVC flexible cables are manufacture based on AS 3191 with Electrical approval No. V99412. The cables are mainly for use as extension leads or light appliance leads.

Standard references

AS/NZS 3191:

AS/NZS 1125:

AS/NZS 3808:

IEC 60228:

Electric flexible cords

Conductor in insulated electric cables and flexible cords

Insulating and sheathing materials for electric cables

Conductors of insulated cables

Configuration

Conductor

Insulation

Sheath

- Fine wire stranded (Class 5) plain annealed copper to AS1125, IEC 60228

- The conductor is insulated with a continuous self-extinguish and flame retardant heavy duty PVC type V75 sheath to AS 3808.

- Continuous self-extinguish and flame retardant heavy duty PVC type V75 sheath to AS 3808.

Cable marking Imprint on cable

Technical data

Temperature at conductor:

Short circuit temperature


Rated voltage:


Pulling tension strength:

Core colour code:

-25 o

C ~ 75 o

C

160 o

C

+5 o

C ~ 75 o

C

0.6 / 1kV

4 x Cable O.D for fixed used

6 x Cable O.D for flexible used (not under tension)

The safety pulling tension should be limited to 20N/mm

2 of the total cross-sectional area of conductor

Brown, Blue, Green/Yellow

Part

No

1315

Nominal CSA mm²

1.5

Conductor Strands mm

30/0.25

Core Dia.

mm

3.01

Cable Dia.

mm

10.05

Cable Weight kg/100m

14.50

Max. d.c Resistance

¡ /km

13.3

Current rating

A

16

Cable Sheath Colour:

22 - Red, 24 - Yellow, 26 - Violet, 28 - Grey, 30 - Orange,

Note: Thermoplastic PVC V75 insulation is subject to deformation at temperature above 75 o

C.

32 - Pink, 34 - Dark Blue.


World Wire Cables


Flexible Automotive Cables

Application

WW Cables' Automotive Cables are manufactured for general purpose automotive applications. They are suitable for Low Voltage, High Current use.

Temperature at conductor: -25 o

C ~ 75 o

C

Temperature at surface: +5 o

C ~ 75 o

C

FIGURE 8 AUTOMOTIVE CABLE

Configuration

Flexible stranded plain or tinned annealed copper conductor covered with PVC V75 sheath.

Core identifications - Red/Red with trace or Red/Black (other by request)

Product

Code

2163

2263

Industry Standard

Size mm

3

4

Cond.

Strands

No./mm

16 / 0.30

25 / 0.30

Insulation

Thickness mm

0.6

0.6

Cable Avg

Dia.

mm

2.8 x 6.0

3.2 x 6.6

Approx

Weight kg/km

32.5

49.1

Max. d.c.

Resistance

/ km

15.76

9.70

Current

Rating

A

10

15

TWIN SHEATHED AUTOMOTIVE / MARINE CABLE

Configuration

Flexible stranded plain or tinned annealed copper conductor covered with PVC V75 sheath

Core identifications - Red/Black.

Product

Code

3163

3263

3413

3653

Industry Standard

Size mm

5

6

3

4

Cond.

Strands

No./mm

16 / 0.30

26 / 0.30

41 / 0.30

65 / 0.30

Insulation

Thickness mm

0.4

0.4

0.6

0.6

Cable Avg

Dia.

mm

6.6 x 3.2

7.3 x 3.5

8.6 x 4.2

9.8 x 4.7

Approx

Weight kg/km

40.3

60.5

86.5

138.5

Max. d.c.

Resistance

/ km

15.76

9.70

6.15

3.88

Current

Rating

A

10

15

27

31

TRAILER CABLE

Configuration

Flexible stranded plain or tinned annealed copper conductor covered with PVC V75 sheath.

Product

Code

3593

5163

3793

7163

Number

Of

Core

7

7

5

5

Cond.

Insulation

Strands Thickness

No./mm mm

9 / 0.30

16 / 0.30

9 / 0.30

16 / 0.30

0.4

0.4

0.4

0.4

Sheath

Thickness

Mm

0.6

0.6

0.6

0.6

Cable Avg

Dia.

mm

6.2

7.2

7.0

8.2

Approx

Weight kg/km

63.3

90.2

81.2

119.7

Max. d.c.

Resistance

/ km

28.02

15.76

28.02

15.76

Current

Rating

A

5

10

5

10

Core Identifications: 5 Core - White, Yellow, Brown, Red, Green,

7 Core - White, Yellow, Brown, Red, Green, Black, Blue

Note: WW Cables' Automotive Cables are not to be regarded as power cables or for the direct connection of equipment to main power supplies or low impedance source.


World Wire Cables


Flexible Single Core Cables

Application

WW Cables' single core flexible cables are mainly used for the wiring of communication electronic and allied equipment, as well as the internal wiring of switchboards.

Configuration

Conductor:

Insulation: plain annealed copper or tinned annealed (class 5 strands) of the type specified in AS/NZS 1125.


-- Full range of sheath colours and striping available on request

Technical data

Rated voltage:



0.5mm

2

1.5mm

2

~ 1mm

2

~ 10mm

: 240 V

2

: 0.6 / 1 kV

- 25 o

C ~ 90 o


C for 5 sec

5 x cable O.D



C


C.

Standards:

International


Code

- IEC 60502, IEC 60228, IEC 60332


Nominal

Conductor Area mm²

Conductor

Strands

No. / mm

Cable

Dia.

mm

Approx.

Weight kg/km

Current

Rating

A

7005

7075

7100

7150

7250

7400

7600

7700

0.50

0.75

1.00

1.50

2.50

4.00

6.00

10.00

16 / 0.20

24 / 0.20

32 / 0.20

30 / 0.25

50 / 0.25

56 / 0.30

84 / 0.30

77 / 0.40

2.1

2.4

2.5

3.0

3.7

4.6

5.2

6.2

10

13

15

22

33

53

73

113

3

7

9

12

20

25

40

65

Conductor d.c.

resistance at 20ºC

/ km

40.1

26.7

20.0

13.7

8.21

5.09

3.39

1.95

Cable

Packing

100m / spool or 500m / drum









20 – Green/Yellow

21 – Black

22 - Red

23 – Blue

24 – Yellow

25 – Green

26 – Violet

27 – Brown

28 – Grey

29 – White

30 – Orange

31 – Dark Blue

32 – Pink

33 – Light Pink

34 – Dark Blue


World Wire Cables

VIPERHITEMP HALOGEN-FREE CABLE

VIPERHITEMP

Flexible halogen-free Cable

(Silicone Rubber insulated)

Single Core (Glass Braid) Single Core 2-Core and Earth 3-Core and Earth 4-Core and Earth Multi-Core and Earth

Standard references

IEC 60228

VDE 0295

AS/NZS 1125

AS/NZS 3808

- Conductors of insulated cables

- Conductors of cables, wires and flexible cords for power installation

- Conductor in insulated electric cables and flexible cords

- Insulating and sheathing materials for electric cables


World Wire Cables


300 / 500V Silicone Flexible Halogen Free Cables: Single-Core (180 o

C)

Applications

WW Cables' VIPERHITEMP Silicone Flexible Cables are manufactured for use as wiring of domestic electrical heating application, lighting or industrial wiring for hot environments.

Silicone flexible cables with coated synthetic reinforcing braid have excellent mechanical strength.

Configuration

Conductor:

Insulation:

Sheath:


Cables without braid reinforcement plain annealed copper, class 5 fine wires stranded

Silicone rubber

All colour

Cable with braid reinforcement plain annealed copper, class 5 fine wires stranded

Silicone rubber

Coated fibre glass reinforcing braid

All colour

Technical data*:

Voltage Ranges:

Test voltage:


Short circuit temp:

300V / 500V

1500V

-60 o

C ~ +180 o

C

+200 o

C

Minimum bending radius: 5 x cable O.D

*Further conductor types and stranding configuration on request.

*The maximum conductor temperatures specified are based on the properties of the insulation material but in practice may need to be derated to take account of joints and terminations and environmental conditions

Product

Code

8805

8810

8815

8825

8805NB

8810NB

8815NB

8825NB

Nominal

Area mm²

0.5

1

1.5

2.5

0.5

1

1.5

2.5

Max. wires Dia.

Fine-wire strand mm

0.20

0.20

0.25

0.25

0.20

0.20

0.25

0.25

Conductor

Diameter mm

0.85

1.34

1.64

2.12

0.85

1.34

1.64

2.12

Insulation

Thickness mm

0.6

0.6

0.7

0.8

0.6

0.6

0.7

0.8

Cable Overall

Diameter mm

2.0

2.8

3.1

3.5

2.4

2.8

3.3

3.9

Cable Approx.

Weight kg/km

8.6

14.0

20.3

31.9

8.1

15.6

21.0

31.4

Conductor d.c.

resistance at 20ºC

¡ / km

39.0

19.5

13.3

7.98

39.0

19.5

13.3

7.98

Reinforcing braid

-

-

-

-


20 – Green/Yellow

21 – Black

22 – Red

23 – Blue

24 – Yellow

25 – Green

26 – Violet

27 – Brown

28 – Grey

29 – White

30 – Orange

31 – Dark Blue

32 – Pink

33 – Light Pink

34 – Dark Blue


World Wire Cables


300 / 500V Nickel-plated Core Flexible Cables: Single-Core (500 o

C)

Applications

WW Cables' VIPERHITEMP Flexible Nickel-plated Cables are manufactured for use as wiring of heating elements, cartridges, bands and hot plates or heavy industry: foundries, steelwork and glassworks, etc.

Configurations

Conductor:

Insulation:

Sheath:


Cable with braid reinforcement

Class 5 strands Nickel -plated copper

Several mineral-impregnated glass lapping tapes

Silicone -coated mineral fibre braid

Standard colour: White

Any colour is available on request

Product

Code

8810N5

8815N5

8825N5

8804N5

8806N5

Nominal

Area mm²

1

1.5

2.5

4

6

Max. wires Dia.

Fine -wire strand mm

0.20

0.25

0.25

0.30

0.30

Conductor

Diameter mm

1.34

1.64

2.12

2.66

3.39

Cable Overall

Diameter mm

3.98

4.17

4.77

5.32

5.81

Cable Approx.

Weight kg/km

17.9

25.9

37.8

57.7

83.2

Conductor d.c.

resistance at 20ºC

¡ / km

20.0

13.9

8.21

5.09

3.40

Technical data:

Rated voltage:

Test voltage:

300 / 500V

2000V

Conductor operating temp: -60 o

C ~ +450 o

C, Peaks at: 500

-- Further conductor types and stranding configuration on request.

o

C

-- The maximum conductor temperatures specified are based on the properties of the insulation material but in practice may need to be derated to take account of joints and terminations and environmental conditions


World Wire Cables


Silicone Flexible Halogen Free Cables (Cords): Multi-Core

Applications

WW Cables' VIPERHITEMP Silicone Flexible Cables are manufactured for use as wiring in metal industry, glassworks, lighting, and in hot environment up to 180 o

C.

Configuration

Conductor:

Insulation:

Sheath:


Tinned annealed copper, class 5 fine wires stranded

Silicone rubber

Silicone rubber

Black

Core identification:

2 core and earth, 3 Core and earth, 4 core and earth:

Cords (0.75mm

2 ~ 2.5mm

2 ) to AS/NZS 3191:

Active cores: Brown, White, Black

Cables (4.0 mm 2 and above) to VDE0293:

Neutral core:

Active cores: Brown, Grey, Black

6 cores and above:

Active cores: Black core with white numbering

Neutral core:

Blue

Blue

Earth core:

Earth core:

Green/Yellow

Green/Yellow

Earth core: Green/Yellow

6875

6975

6675

6810

6910

6710

6610

6615

6815

6915

6715

6515

6215

6219

6825

6925

6625

6725

6225

6226

Technical data*:

Voltage Ranges:

Test voltage:


Short circuit temp:


Cords: 450V / 750V, Cables: 600V / 1000V

2000V

-60 o

C ~ +180 o

C

+200 o

C

5 x cable O.D

*The maximum conductor temperatures specified are based on the properties of the insulation material but in practice may need to be derated to take account of joints and terminations and environmental conditions

Product

Code

Nominal

Area mm²

Number of cores

Max. wires

Diameter mm

Core

Diameter mm

Cable Overall

Diameter mm

Cable Approx.

Weight kg/km

Conductor d.c.

Resistance at 20ºC

¡ / km

6840

6640

6540

6659

6660

6661

4

6

4

4

6

6

1

1

1.5

1.5

1.5

1.5

1.5

0.75

0.75

0.75

1

1

1.5

1.5

2.5

2.5

2.5

2.5

2.5

2.5

2C

2C+E

3C+E

2C

2C+E

3C+E

4C+E

2C

2C+E

3C+E

4C+E

6C+E

11C+E

18C+E

2C+E

3C+E

4C+E

6C+E

11C+E

18C+E

2C+E

3C+E

4C+E

2C+E

3C+E

4C+E

0.20

0.20

0.20

0.20

0.20

0.20

0.20

0.20

0.20

0.20

0.20

0.20

0.20

0.20

0.20

0.20

0.20

0.20

0.20

0.20

0.30

0.30

0.30

0.30

0.30

0.30

Conductor

Diameter mm

CORDS

1.34

1.34

1.64

1.64

1.64

1.64

1.64

1.16

1.16

1.16

1.34

1.34

1.64

1.64

2.12

2.12

2.12

2.12

2.12

2.12

CABLES

2.68

2.68

2.68

3.28

3.28

3.28

4.7

4.7

4.7

5.3

5.3

5.3

2.5

2.5

3.0

3.0

3.0

3.0

3.0

2.4

2.4

2.4

2.5

2.5

3.0

3.0

3.7

3.7

3.7

3.7

3.7

3.7

12.8

14.1

15.5

14.2

15.7

17.3

7.9

8.6

7.7

8.2

9.4

10.4

12.7

6.3

6.7

7.3

6.7

7.1

17.4

17.4

10.2

11.2

12.4

15.2

21.0

21.0

268.3

336.6

411.9

354.9

448.1

550.1

53.9

64.4

78.9

62.6

75.6

96.6

116.4

84.1

103.7

136.8

169.9

247.4

451.8

533.4

169.9

211.4

262.0

383.2

703.1

837.8

5.09

5.09

5.09

3.39

3.39

3.39

20.0

20.0

13.7

13.7

13.7

13.7

13.7

26.7

26.7

26.7

20.0

20.0

13.7

13.7

8.21

8.21

8.21

8.21

8.21

8.21


World Wire Cables

VIPERCON ELECTRIC CABLE

VIPERHITEMP

Flexible halogen-free Cable

(Silicone Rubber insulated)

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VIPERCON ELECTRIC CABLE

VIPERHITEMP

Flexible halogen-free Cable

(Silicone Rubber insulated)

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