Buddy Can You Spare a Tire? Ways to Help During the Tire Shortage MAKING MORE TIRES FOR YOU MAKING MORE TIRES FOR YOU CAPACITY INCREASES & ALLOCATIONS Jim Bee Earthmover Zone Manager Bridgestone Commercial Solutions MAKING MORE TIRES FOR YOU CAPACITY INCREASES • Hofu, Japan • Shimonoseki, Japan • Kitakyushu, Japan Phases 1 – 3+ • Saga, Japan • Bloomington, IL • Des Moines, IA • Aiken, SC • Akron Tech Center, Akron, OH MAKING MORE TIRES FOR YOU ALLOCATION SYSTEM • Involves approximately 200 different product article numbers • Predominantly radial tires, but includes some key size bias • 29.5R25 through 45/65R45 loader tires • 2400R35, 2700R49, all 51˝, 57˝ and 63˝ radial haulage MAKING MORE TIRES FOR YOU ALLOCATION SYSTEM • Disbursed by Nashville corporate to Zone and MMA managers • Distributed by Zone and MMA managers to MMAs and EPMs • Designed to provide a fair and equitable system for dealers and end users based on emergency needs, request dates, etc. MAKING MORE TIRES FOR YOU ALLOCATION SYSTEM • Limits distribution by account to avoid hoarding of key sizes • Actual orders filled once approved by MMAs and EPMs • Contract accounts and OE commitments have priority Our job is to help you get the tires you need MAKING THE TIRES YOU HAVE LAST LONGER MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Doug Snyder OTR Field Engineer Bridgestone Commercial Solutions MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY 1. Communicate 2. Determine Critical Needs 3. Choose the Best Tires 4. Evaluate Procedures 5. Prioritize Changes 6. Optimize Tire Rotation 7. Improve Your Tire Program MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Communicate • With your tire supplier • With your tire representative MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Determine Critical Needs Virtual Warehouse for Tire Sizes/Types on Allocation: MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Determine Critical Needs Which rubber-tired equipment is most important in your operation? A. Loading Equipment: High Priority • Controls production tonnage • Manufacturer diameter difference specs require loader tires to be installed in pairs MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Determine Critical Needs Which rubber-tired equipment is most important in your operation? B. Critical production machines • Keep pairs of new tires on hand • Plan tire changes for low/no-production days MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Determine Critical Needs Which rubber-tired equipment is most important in your operation? B. Critical production machines • Consider tires on allocation - Cat 980, Komatsu WA 500, Volvo 220, etc. and larger machines - Keep one set for every 1-3 loaders MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Determine Critical Needs Which rubber-tired equipment is most important in your operation? C. Use tire programs to monitor performance, compare tires and operating periods MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Choose the Best Tires MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Choose the Best Tires MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Evaluate Procedures: SITE JOB STUDY A. Inspect in-service & out-of-service tires to determine problems B. Irregular Wear: Check struts & toe settings at every engine oil change. Check all tire pressures. MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Evaluate Procedures: SITE JOB STUDY C. Load shift, both side-to-side & front-to-back can cause excess cutting & heat build-up. Check haul roads, loading & dump areas: • Severe up-or-down grades • Super-elevation problems in curves or haul roads MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Evaluate Procedures: SITE JOB STUDY D. Bead Damage: Check rim hardware to assure flanges proper and undamaged E. Check Tire Diameters: Must match manufacturer specs on loaders and articulated trucks to prevent rapid / irregular wear and drive train damage F. GPS, weight & TMPH studies: Can be conducted by tire representatives if necessary MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Prioritize Changes A. Begin with most expensive problem or cost concern B. Make changes to minimize it C. Proceed to next item MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Prioritize Changes D. Consider tire availability • Most/least expensive tires may not be available • Middle-cost tire may be best overall • Tire matching & rotation must be timely because they may affect more than one machine in long run MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Optimize Tire Rotation: DON’T BE AFRAID TO USE “REAR to FRONT” ROTATION A. LOADERS • In load & carry operations where deeper tread desirable, but cannot be used due to tire heating problems. MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Optimize Tire Rotation: DON’T BE AFRAID TO USE “REAR to FRONT” ROTATION A. LOADERS • For 51˝ & 57˝ giant loader tires (with or w/o chains): - 75-80% of total machine loaded weight on front axle, limiting life of tire MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Optimize Tire Rotation: DON’T BE AFRAID TO USE “REAR to FRONT” ROTATION A. LOADERS • For 51˝ & 57˝ giant loader tires (with or w/o chains): - Run tires on rear axle for several thousand hours, then move to front axle, increasing overall tire life MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Optimize Tire Rotation: DON’T BE AFRAID TO USE “REAR to FRONT” ROTATION A. LOADERS • For 51˝ & 57˝ giant loader tires (with or w/o chains): - Most early-life cuts occur on front axle tires, so running on rear axle increases total hours if tire eventually gets cut on a front axle MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Optimize Tire Rotation: DON’T BE AFRAID TO USE “REAR to FRONT” ROTATION B. TRUCKS • End-dump trucks on downhill loaded hauls: Wearing tires on rear axles about 20% before rotating to front reduces: - Tire temperature - Wear rate - Irregular wear MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Optimize Tire Rotation: DON’T BE AFRAID TO USE “REAR to FRONT” ROTATION B. TRUCKS • Cut-resistant tires: Run hotter and often cannot be run on front axles, but will perform well if started on rear then moved to front axle MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Improve Your Tire Program: NEVER BE SATISFIED A. Equipment constantly improving: Production & speed always increasing MAKING THE TIRES YOU HAVE LAST LONGER HOW TO OPERATE PRODUCTIVELY Improve Your Tire Program: NEVER BE SATISFIED B. Tires constantly improving: New tread compounds & patterns. • Meet with your tire supplier and tire manufacturer’s representative twice a year to evaluate tire performance • Latest tire technology can help offset rising natural rubber prices Our job is to help you keep your tire costs in line. THANK YOU!