PACKAGING VALUE CHAIN TOPIC 1: PACKAGING VALUE CHAIN OVERVIEW Dr. Claire Sand Michigan State University School of Packaging Topic 1 Packaging Value Chain Overview Overview • Packaging Evolves to a Supply Chain • Packaging Supply Chain • 1980S • 1990s • Packaging Value Chain Derivation • Value Defined • Supply Chain and Value Chain Coexist • Circular Value Chain 2 Topic 1 Packaging Value Chain Overview 3 Packaging Evolves to a Supply Chain • Ancient civilization to 1800s packaging was designed for a specific good • Sumerian pottery trade in 5200BCE • South America to Western Mexico in 1200BCE • Mississippian water trade routes in 1200 • Ming era domination of Indian Ocean in 1500s Topic 1 Packaging Value Chain Overview 4 Packaging Evolves to a Supply Chain • Civilization began to refine and widen supply chains • Japan’s Closed Country Edict in 1635-1854 • Fine tuned supply chains • Trade expansion in 1500-1800 • Widened supply chains Topic 1 Packaging Value Chain Overview 5 Packaging Evolves to a Supply Chain • During Industrialization the primary responsibility for the transport of good shifted from producer to the purchaser • Ford defined packaging • Packaging customized for different buyers Topic 1 Packaging Value Chain Overview 6 Packaging Evolves to a Supply Chain 1950-1980s • Post war era saw efficiencies grow • Drucker coined the term, “knowledge worker” in 1973 • Energy crisis led to focus on bulk shipments & DCs which reduced energy costs associated with distribution • Global situations in operations Topic 1 Packaging Value Chain Overview Packaging Supply Chain – 1980s • Mass production of packaging increased • Vertical integration internalized supply chains • External supply chains needed management process to deliver: • JIT • ECR 7 Topic 1 Packaging Value Chain Overview 8 Packaging Supply Chain – 1980s • Porter’s Model of Supply Chain Management in 1985 Topic 1 Packaging Value Chain Overview Packaging Supply Chain – 1980s • Logistical optimization • Global sourcing global buying 9 Topic 1 Packaging Value Chain Overview 10 Packaging Supply Chain -1990s • Economic support for innovations drives commodization • China with corrugated • Location became irrelevant Topic 1 Packaging Value Chain Overview Packaging Supply Chain – 1990s • Strategic Alliances • Price • Fueling innovation, cost savings, sustainability • Alliances stretch • From Packaging to retailers • BASF-Solvay joint venture 11 Topic 1 Packaging Value Chain Overview 12 Packaging Value Chain Derivation • Phase 6 of Grenier curve shows that organizational growth into the value chain is needed Topic 1 Packaging Value Chain Overview 13 Packaging Value Chain Derivation • POS information enabled continuous replenishment and then the supply of packaging was linked directly to sales • Sales of products increased sales of the product’s package • Essentially, once logistics were “figured out”, the focus on value became more relevant • Value began to be assessed down the supply chain Topic 1 Packaging Value Chain Overview 14 Packaging Value Chain Derivation • Porters Supply Chain concept goes outside organizations firmly beyond logistics Topic 1 Packaging Value Chain Overview 15 Packaging Value Chain Derivation • Porter’s “value system” described the linkages between companies in what we now call the Value Chain • This concept was expanded and refined to translate consumer value down the packaging value chain from consumer to raw materials used in packaging Topic 1 Packaging Value Chain Overview The Concept of Value • Value: • Has Context • Is experiential • Has a subjective nature • Occurs when needs are met 16 Topic 1 Packaging Value Chain Overview 17 Value has context • The value of a quality of packaging varies with it context • In the late 1980s within the EU, sustainable packaging had value • During this same time in the US, sustainable packaging had little consumer resonance or value • Now, with the REACH initiatives and EN standards altering global markets, sustainability has value within developing and developed countries • The context changed Topic 1 Packaging Value Chain Overview 18 Value is experiential • Relationships between companies gain more traction if the companies experience value the same way • JL Clark and Farmaesthetics • Price based bidding when insisting on quality, time Topic 1 Packaging Value Chain Overview 19 Value has a subjective nature • Trust of partners in the packaging value chain aligns: • With inexperienced packaging professionals and organizations • When economic downturns cause disruption • When disaster management is needed Topic 1 Packaging Value Chain Overview Value occurs when need are met • Needs within each link of the value chain are met • Retailer needs emerged as primary in 1990s • Post consumer needs are emerging as primary 20 Topic 1 Packaging Value Chain Overview 21 Supply Chain and Value Chain Coexist • Supply Chains seeks logistical optimization from raw materials to consumer Topic 1 Packaging Value Chain Overview 22 Supply Chain and Value Chain Coexist • Value Chains seek sustainable competitive advantages from consumers to raw materials • Pulling a cart Topic 1 Packaging Value Chain Overview The Circular Value Chain converted packaging manufactured packaging components raw materials for packaging Packaging Value Chain Interfaces discarded product and package sold product and package Combined product and package distributed product and package 23