Fire Pump Theory-2 Centrifugal Pumps Information and slides provided from RFD Objectives Define Centrifugal pump Discuss the three basic characteristics of the centrifugal pump: Pump speed Pump discharge (GPM) Pump pressure Objectives Find the number of pump stages on your pumper? Define Parallel Define Volume Define Pressure or Series Define “change over” Objectives Given a type 1 pumper: Find the pump performance plate. Determine the number of pump stages. Find the transmission/impeller gear ratio. Find the primer and main fire pump. Centrifugal Pumps Non-positive displacement pump Does not pump a definite amount of water with each rotation. Impeller imparts velocity to the water and converts that velocity to pressure within the pump. Nearly all modern fire apparatus use centrifugal pumps as the main fire pump. Pump Performance (continued): Centrifugal pumps depend on the velocity of water to move water through the pump. Cannot pump air- not self-priming Generally require a positive displacement pump to prime or draft Positive displacement pump removes air from the centrifugal pump. Atmospheric pressure pushes water into the centrifugal pump. Principles of Operations Centrifugal force: the tendency of a body to move away from the center when rotating in a circular motion. The impeller acts as a rotating disk. Confining the water creates pressure. Pump Performance and PDP New GPM = New Pump Speed x Old GPM Old Pump Speed Pump Performance and PDP There are three factors that influence a centrifugal pump’s discharge pressure: Amount of water being discharged Speed at which the impeller is turning Pressure of water coming into the pump; a hydrant, tandem, relay or tender operation. Three factors of PDP (continued): The greater amount of water being flowed, the lower the discharge pressure. For a given impeller speed: If a 2 1/2’ discharge outlet is fully open the pressure build up is low. If the same discharge outlet is partially closed the pressure build up is higher. New GPM = New Pump Speed x Old GPM Old Pump Speed Three factors of PDP (continued): The greater the speed of the impeller, the greater the pressure developed. Given discharge remains the same. Double the speed of the impeller and the pressure is increased four times if flow is kept constant. Impellers rotate between 2000 and 4000 rpm. Check the pump gear ratio on your apparatus. ( ) New PSI = New Pump Speed 2 Old Pump Speed x Old PSI Three factors of PDP (continued): Intake pressure influences PDP No mechanical blockage in a centrifugal pump between intake and discharge: 100% slippage Water will flow through the pump even if the impeller is not turning. Any movement by the impeller increases water velocity and pressure buildup within the volute. Intake pressure and PDP (continued): intake pressure: Adds directly to the pump discharge pressure. is reflected in the discharge pressure. Rated Capacity - Performanc Rated pump capacity: The flow of water at specific pressures a pump is expected to provide. Rated Capacity (continued): Pump performance plate indicates: rated capacity at draft single or two stage pump Classroom Drill Question 1 Given that a pump is discharging 500 gpm at 100 psi with a pump speed of 1000 rpm. What is the new gpm if the pressure stays the same (100 psi), but pump speed is increased to 1500 rpm? New GPM = New Pump Speed x Old GPM Old Pump Speed Classroom Drill Answer to Question 1 New GPM = New Pump Speed x Old GPM Old Pump Speed New GPM = 1500 RPM x 500 GPM 1000 RPM = 1.5 x 500 GPM = 750 GPM Classroom Drill Question 2 Given that a pump is discharging 500 gpm at a pressure of 100 psi while turning at a speed of 1000 rpm. At what new pressure will the pump discharge water if quantity remains 500 gpm and pump speed is increased to 1500 rpm ? ( ) New PSI = New Pump Speed 2 x Old PSI Old Pump Speed Classroom Drill Answer to Question 2 New PSI = New Pump Speed 2 x Old PSI Old Pump Speed ( ) New PSI = 1500RPM 2 x 100 PSI 1000 RPM ( 2 (1.5) = 225 PSI ) x 100 Single Stage Centrifugal Pumps Single impeller Used in front mount pumps, power takeoff, skid mount pumps, and midship mount. High capacity pumps require double suction impellers. Reduce lateral thrust of water entering the eye. Two-Stage Centrifugal Pumps Two impellers mounted in a single housing. Mounted on a single shaft and driven by a single driveshaft. Both impellers are identical. Two-Stage Centrifugal Pumps (continued): Versatility and efficiency of the two stage pump is based on: Connecting two stages in series for maximum pressure output. Connecting two stages in parallel for maximum volume output. A transfer valve moves the pump from series to parallel positions. Pumping in Volume (Parallel) Each impeller takes water from a source and delivers it to the discharge. Each impeller delivers its own rated capacity. Total pump capacity is the sum of both impellers. If a pump is rated at 1000gpm at 150 psi NPDP, then each impeller would provide 500 gpm at 150 psi NPDP. Pumping in Volume (Parallel) (continued): Remember: Pumps are rated at 100% capacity at 150 psi NPDP. Increasing pressure above 150 psi NPDP in volume will reduce the output of the pump. Pumping in Pressure (Series) Water from the intake manifold is directed into the eye of the first impeller. First impeller increases pressure and discharges 50 to 70 % of the volume capacity through the transfer valve and into the eye of the second impeller. Change over Historic rule of thumb: Modern two stage pumps: Pump in pressure until more than half the rated capacity is required. Pump in pressure until two-thirds rated capacity is required. Always consult the manufacture. Rule of thumb: max of 75 psi NPDP for any changeover. Summary Define Centrifugal pump Discuss the three basic characteristics of the centrifugal pump: Pump speed Pump discharge (GPM) Pump pressure Summary (continued): Determine the number stages on your pumper? Define Parallel or Volume Define Pressure or Series What is a change over and when should we do one? Fire Pump Theory2 Written and Class Drill Fire Pump Theory-2 Question # 1 Which of the following is true about centrifugal pumps: A. Impellers impart pressure to the water and convert that pressure to velocity within the pump. B. They Do not pump a definite amount of water with each rotation. Fire Pump Theory-2 Question # 2 There are three factors that influence a centrifugal pump’s discharge pressurewhich is not a factor: A. B. C. D. Amount of water being discharged Speed at which the impeller is turning Pressure of water coming into the pump Positive displacement pump Fire Pump Theory-2 Question # 3 A pump is discharging 150 gpm at 170 psi with a pump speed of 1200 rpm. What is the new gpm if the pressure stays the same (170 psi), but pump speed is increased to 1500 rpm? New GPM = New Pump Speed x Old GPM Old Pump Speed Fire Pump Theory-2 Question # 4 Where is the transfer valve setting in a two stage pump when each impeller takes water from a source and delivers it to the discharge? A. Volume B. Parallel C. Series D.Pressure NOTE: there are two correct answers. Fire Pump Theory-2 Question # 5 Where is the transfer valve setting in this two stage pump. All water from the intake manifold is directed into the eye of the first impeller. A. Volume B. Parallel C. Series D.Pressure NOTE: there are two correct answers. Fire Pump Theory-2 Question # 1 Which of the following is true about centrifugal pumps: A. Impellers impart pressure to the water and convert that pressure to velocity within the pump. B. They Do not pump a definite amount of water with each rotation. Fire Pump Theory-2 Question # 2 There are three factors that influence a centrifugal pump’s discharge pressurewhich is not a factor: A. B. C. D. Amount of water being discharged Speed at which the impeller is turning Pressure of water coming into the pump Positive displacement pump Fire Pump Theory-2 Question # 3 A pump is discharging 150 gpm at 170 psi with a pump speed of 1200 rpm. What is the new gpm if the pressure stays the same (170 psi), but pump speed is increased to 1500 rpm? New GPM = New Pump Speed x Old GPM Old Pump Speed New GPM = 1500 x 150 1200 GPM = 187.5 Fire Pump Theory-2 Question # 4 Where is the transfer valve setting in a two stage pump when each impeller takes water from a source and delivers it to the discharge? A. Volume B. Parallel C. Series D.Pressure NOTE: there are two correct answers. Fire Pump Theory-2 Question # 5 Where is the transfer valve setting in this two stage pump. All water from the intake manifold is directed into the eye of the first impeller. A. Volume B. Parallel C. Series D.Pressure NOTE: there are two correct answers. Fire Pump Theory-2 Class Drill For your apparatus: Find pump specification/performance plate. Determine the number of pump stages. Find transmission/impeller gear ratio. Find the primer, and main fire pump.