Effect of Martensite Plasticity on the Deformation Behavior of a Low-Carbon Dual-Phase Steel M. MAZINANI and W.J. POOLE An experimental study has been conducted to quantify the effects of martensite plasticity on the mechanical properties of a commercial low-carbon (0.06 wt pct) dual-phase steel. The volume fraction and morphology (banded and more equiaxed) of the martensite second phase were systematically varied by control of the intercritical annealing temperature and the heating rate to this temperature. It was observed that the yield and tensile strengths were dependent on the volume fraction of martensite but not on the morphology. In contrast, the true uniform strain, fracture strain, and fracture stress were found to have a significant dependence on martensite morphology. These results were rationalized by considering an Eshelby-based model, which allowed for the calculation of the stress in the martensite islands for different morphologies and volume fractions. By comparing the stress in the martensite with an estimate of its yield stress, it was possible to rationalize the conditions under which martensite plasticity occurs. The implications of martensite plasticity affect the work hardening of the steels but most importantly the fracture properties. For conditions where martensite codeforms with the ferrite matrix, void nucleation is suppressed and the final fracture properties are dramatically improved. DOI: 10.1007/s11661-006-9023-3 The Minerals, Metals & Materials Society and ASM International 2007 I. INTRODUCTION DUAL-PHASE steels were developed in the late 1970s and early 1980s in response to the demand for highstrength, highly formable steels. Research from this period is well documented in a series of conference proceedings and journal papers, examples of which can be found in References 1 through 7. In recent years, there has been resurgence of interest in dual-phase steels because the application of these materials has made significant inroads, particularly in the automotive sector. Dual-phase steels have a microstructure consisting of a hard second phase (mostly martensite sometimes with small amounts of bainite or retained austenite[1,8]).[9,10] Due to their composite microstructure, dual-phase steels exhibit interesting characteristic mechanical properties such as continuous yielding, low yield stress to tensile strength ratios, and relatively high formability, which offer advantages compared with conventional highstrength low-alloy steels.[1–7,9–11] Dual-phase steels can be produced industrially by two processing routes, either intercritical annealing of coldrolled steels[12–14] (i.e., annealing in the austenite/ferrite two phase region), often done in association with the galvanizing process, or by hot rolling followed by step cooling on the runout table.[15] The mechanical behavior of dual-phase steels depends on the properties of the constituent phases as well as the martensite volume fraction[2,16] and its morphology.[17,18] The strength of the ferrite phase is mainly controlled by the steel M.MAZINANI, Doctoral Student and W.J.POOLE, Professor, are with the Department of Materials Engineering, The University of British Columbia, V6T 1Z4 Vancouver, BC, Canada. Contact e-mail: warren.poole@ubc.ca Manuscript Submitted: May 6, 2006. 328—VOLUME 38A, FEBRUARY 2007 chemistry, grain size,[9,10,19] and initial dislocation density, which may be affected by the compatibility stresses and strains when martensite forms.[20–22] The strength of martensite depends primarily on its carbon content[9,23] and, to a lesser extent, its structure (lath vs plate).[23] In order to predict the overall deformation behavior of dual-phase steels, one needs to have knowledge of these constituent properties and also the partitioning of stress and strain between the two phases during deformation. For example, if during straining the ferrite matrix deforms plastically while the martensite phase remains elastic, the highest possible strengthening effect of the martensite phase will be achieved. However, there may be a penalty in terms of ductility due to the intervention of alternative processes such as martensite island cracking or interfacial decohesion. Conventionally, dualphase steels have had relatively high average carbon concentrations (0.1 to 0.2 wt pct),[10] which lead to a relatively high yield strength for the martensite islands such that most experimental evidence shows that plastic deformation of the martensite phase is absent except for the regions very close to the fracture surface.[11,24–26] However, there are a limited number of results for steels toward the low end of the range of carbon concentrations (0.1 wt pct carbon), where there is evidence for martensite plasticity in these steels, at least under certain conditions.[26–29] Recently, there has been considerable interest in using lower carbon concentrations (below 0.1 wt pct) to improve properties. In this case, it might be expected that martensite plasticity would be favored given its lower strength. It is the main objective of this work to determine the conditions under which martensite plasticity occurs and to then consider the implications of this on the strength METALLURGICAL AND MATERIALS TRANSACTIONS A