Jawaharlal Nehru Engineering College Laboratory Manual ELECTRICAL MACHINES For Second Year Students Author JNEC INSTRU DEPT., Aurangabad SUBJECT INDEX 1. Study of PMMC 2. Study of Wheatstone bridge. 3. Study of Kelvin’s Bridge. 4. To determine power factor of RLC series circuit. 5. Measurement of Q-Factor. 6. Study of Cathode Ray Oscilloscope (CRO). 7. Study of Strip Chart Recorder. 8. Study of Multimeter. 9. Study the 7-Segment Display. EXPERIMENT NO. 1 Study of PMMC (Permanent moving magnet coil) OBJECTIVE: To study the construction and working principle of PMMC, to study how it is used as Ammeter and Voltmeter, to study how different torque acts, and how damping is provided. EXPERIMENTAL SETUP: PMMC Instrument such as voltmeter, ammeter etc. THEORY: WORKING PRINCIPLE: The working principle of PMMC instrument is same as that of `D`-Arsonval type of galvanometer. In this instrument, we have a coil suspended in the magnetic field of a permanent magnet in the shape of a horseshoe. The coil is suspended so that it can rotate freely in the magnetic field. When current flows in the coil, the developed (electromagnetic) torque causes the coil to rotate. The electromagnetic (EM) Torque is counterbalanced by a mechanical torque of control springs attached to the movable coil. The balance of torques, and therefore the angular position of the movable coil is indicated by a pointer against a fixed reference called a scale. The equation for the developed torque, derived from the basic law for electromagnetic torque is T = B ×A ×I ×N Where, T= torque, Newton-meter B= flux density in the air gap, Wb/m 2 A= effective coil area (m2) N= number of turns of wire of the coil I= current in the movable coil (amperes) The equation shows that the developed torque is proportional to the flux density of the flux density of the field in which the coil rotates, the current coil constants (area and number of turns). Since both flux density and coil constants are fixed for a given instrument, the developed torque is a direct indication of the current in the coil. The pointer deflection can therefore be used to measure current. Therefore, T= G ×I Where, G= a constant= N ×B ×A Hence, Torque T ∝ I CONSTRUCTION: The general construction details are as follows: Moving coil: The moving coil is wound with many turns of enameled or silk covered copper wire. The coil is mounted on rectangular aluminium former, which is pivoted on jwelled bearings. The coil moves freely in the field of permanent. Magnet System: The magnet of materials like Alcomax and Alnico have a high co-ercive force, so it is possible to use smaller magnets and high field intensities. The flux density used in PMMC vary from 0.1 Wb|m 2 to 1 Wb|m 2. Thus in small instrument it is possible to use a small coil having small number of turns and hence the size of the instrument achieved is reduced. Control: when the coil is supported between two jewel bearings two phosphor bronze hairsprings provide the control torque. These springs also serve to lead current in and out of the coil. The control torque is provided by the ribbon suspension. This method is comparatively new and is claimed to be advantageous as it eliminates bearing friction. Damping: Damping means dissipation of energy of rotation. This dissipation of energy is due partly to mechanical effects, and usually to a greater extent, due to electromagnetic effects from the coil circuit. Damping torque is produced by movement of the aluminium former moving in the magnetic field of the permanent magnet. Pointer and Scale: The pointer is carried by the spindle and moves over a graduated scale. The pointer is of lightweight construction and, apart from those used in some inexpensive instruments has the section over the scale twisted to form a fine blade. This helps to reduce parallax errors in the reading of the scale. In many instruments such errors may be reduced further by careful alignment of the pointer blade and its reflection in the mirror adjacent to scale. The weight of the instrument is normally counter balanced by weights situated diametrically opposite and rigidly connected to it. Fig: - D’Arsonval Galvanometer DYNAMIC BEHAVIOUR OF GALVANOMETER: When we pass current through a galvanometer it does not reach its steady state deflection immediately but there is a time interval or period of transition during which the moving system of the galvanometer deflects from it initial position to the final steady state position. The dynamic behaviour to the galvanometer during this period is examined by the equation of motion. Constants of the galvanometer “Intrinsic Constant” – i. Displacement constant: The deflecting torque is given by T d=Gi Where G is the displacement constant of the galvanometer and is equal to NBld. The units of G are Nm/A. ii. Inertia constant: A retarding torque is produced owing to inertia of moving system. This torque is dependent upon the moment of inertia of moving system and the angular acceleration. Inertia Torque Tj = J (d2θ/dt2) Where, J=moment of inertia of moving system about the axis of rotation: Kg-m2 also called “Inertia Constant” θ=deflection at any time t ; rad. d2θ/dt2= angular acceleration. iii. Damping Constant: Damping is provided by the friction due to motion of the coil in air and also by induced electrical effects if a closed circuit is provided. Damping Torque TD= D (dθ/dt) Where D is damping constant: Nm/rad s-1 dθ/dt= angular velocity. iv. Control Constant: A controlling torque is produced due to elasticity of the system which tries to restore the moving system back to its original position. Controlling torque TC=Kθ, Where K is control constant; N-m/rad Fig: - Torque acting on the moving system of a galvanometer. Equation of Motion: There are four torques acting on the moving system. Deflecting torque Td , Tries to accelarate the system while inertia torque Tj , damping torque TD and control torque TC try to retard the system. Therefore, for any deflection θ at any instant t, Tj + TD + TC = Td or J (d2θ/dt2) + D (dθ/dt) + Kθ = Gi --------(1) We have now a linear, second order differential equation whose solution is the sum of a “ complementary function” representing a transient condition and a “particular integral” representing the steady state condition. Complementary Function: The auxiliary equation is Jm2 + Dm + K = 0. The roots of this equation are: and m2 = -D - √(D2-4KJ) m1 = -D + √(D2-4KJ) 2J 2J θ= A exp (m1t) + B exp (m2t) Thus Where A and B are constants. Particular Integral: We pass a steady current i through the galvanometer. Under steady state conditions d2θ/ dt2 = 0, dθ / dt = 0, and θ = θF. Putting the above conditions in eqn.1, the final steady state deflection is, θF = Gi/K Thus the complete solution of differential equation is , θ= A exp (m1t) + B exp (m2t) + θF Now θF is the final steady deflection and the term A exp (m1t) + B exp (m2t) represents a motion which may or may not be oscillatory. We can tell the type of behavior from the form of the roots m1 and m2. There are three possible cases. Case- I D2 < 4KJ For this case, the two roots m1 and m2 are imaginary. Thus under these conditions the motion is oscillatory. The galvanometer oscillates about its final steady state position with decreasing amplitude before finally settling at its final steady position. The galvanometer is under damped in this case. Case-II D2 = 4KJ For this case, the two roots m1 and m2 are real and equal. The motion in this case is nonoscillatory and the final steady state position is reached in shortest time without any overshoot. The galvanometer under this condition is critically damped. Case-III D2 > 4KJ For this case, the two roots m1 and m2 are real. Thus under these conditions the motion is nonoscillatory but the galvanometer reaches the final steady state position in sluggish manner. The galvanometer is over damped in this case. Fig: - Setting Curves for different types of damping METHODS FOR PRODUCING DAMPING TORQUE ARE: I. Air friction damping. Fig: - Air friction damping II. Fluid friction damping. Fig: - Fluid friction damping III. Eddy current damping. IV. Electromagnetic damping. PMMC AS AN AMMETER: - Let Rm = internal resistance of the movement. I = full scale current of the ammeter + shunt (i.e. total current) Rsh = shunt resistance in ohms. Im = full-scale deflection current of instrument in ampere. Ish = (I- Im) = shunt current in ampere. Since the shunt resistance is in parallel with the meter movement, the voltage drop across the shunt and movement must be the same. Therefore, Vsh = Vm ∴ IshRsh = ImRm, Rsh = (ImRm)/Ish But Ish = I – Im Hence Rsh = (ImRm) / (I-Im) For each required value of full-scale meter current, we can determine the value of shunt resistance. PMMC AS A VOLTMETER- Let Rm = internal resistance of the movement. Rs = multiplier resistance in ohms. Im = full-scale deflection current of instrument in ampere. V = full range voltage of the instrument. From the circuit, V = Im (Rs+Rm) Rs = (V-ImRm)/Im = (V/Im) - Rm Therefore Rs = (V/Im) - Rm The multiplier limits the current through the movement, so as to not exceed the value of the full-scale deflection. CONCLUSION: - REVIEW QUESTIONS AND ANSWERS: 1. List other instrument types generally used for A.C. and D.C. Voltages and Current measurement. 2. Is it possible to use PMMC for A.C. measurement, give reasons for your answer? 3. What are the other methods used for providing controlling Torque other than the spring balance. EXPERIMENT NO. 2 Study of Wheatstone bridge. OBJECTIVE: To measure the resistance value using Wheatstone’s Bridge. EXPERIMENTAL SETUP: Wheat stone bridge, galvanometer, D.C. power supply, unknown resistance, connecting leads etc. THEORY: INTRODUCTION: Bridge circuits are extensively used for measuring components values such as R, L and C. Since the bridge circuit merely compares the value of tan unknown component with that of an accurately known component (a standard), its measurement accuracy can be very high. The Wheatstone bridge is used for accurate measurement of resistance. BRIDGE CIRCUIT DETAILS: The source of emf and switch is connected to points A and B, while a sensitive current indicating meter, the galvanometer, is connected to points C and D. The galvanometer is a sensitive microammeter, with a zero center scale. When there is no current through the meter, the galvanometer pointer resets at 0, i.e. mid scale. Current in one direction causes the pointer to deflect on one side and current in the opposite direction to the other side. When SW1 is closed, current flows and divides into the two arms at point A, i.e. I1 and I2. The bridge is balanced when there is no current through the galvanometer, or when the potential difference at points C and D is equal, i.e. the potential across the galvanometer is zero. To obtain the bridge balance equation, we have from the fig. I1R1 = I2R2 ------------------------ (1) For the galvanometer current to be zero, the following condition should be satisfied. I1 = I3 = E R1 + R3 I2 = I4 = -----------------(2) E --------------------(3) R2 + R4 Substituting in eq. (1) R4 = R2 R3 R1 This is the equation for the bridge to be balanced. Balance Equation: R4 = R2 R3 R1 SENSITIVITY OF WHETSTONE BRIDGE: Sensitivity is deflection per unit current. Sensitivity = deflection Unit current. Where, S=linear or angular per micro-A S=mm/micro-A S=radians/micro-A Therefore, total deflection is given by D=S*I Where I=current in amperes (micro-A) THEVENINS EQUIVALENT FOR UNBALANCED WHEATSTONE’S BRIDGE: Thevenin’s equivalent voltage is found by disconnecting the galvanometer from the bridge circuit, as shown in the above figure, and determining the open circuit voltage between terminals a and b. Applying the voltage divider equation, the voltage at point ‘ a’, can be determined as follows Ea = E × R3 R1 + R3 Eb = E × R4 R2 + R4 and at point ‘ b’, Therefore, the voltage between a and b is the difference between Ea and Eb , Which represents Thevenin’s equivalent voltage. E × R3 R1 + R3 Eth = Eab = Ea – Eb = Therefore Eab = E R3 R1 + R3 - - E × R4 R2 + R4 R4 R2 + R4 Thevenin’s equivalent resistance can be determined by replacing the voltage source E with its internal impedance or otherwise short-circuit and calculating the resistance looking into terminals a and b. Since the internal resistance looking into terminals a and b. Since the internal resistance is assumed to be very low, we treat it as 0Ω. Thevenin’s equivalent resistance circuit is shown below. The equivalent resistance of the circuit is R1R3 in series with R2R4 i.e. R1R3 + R2R4 . Therefore, Thevenin’s equivalent circuit is given in figure below. If the galvanometer is connected across the terminals a and b of fig 2 or its Thevenin’s equivalent fig 4 it will experience the same deflection at the output of the bridge. The magnitude of current is limited by both Thevenin’s equivalent resistance and any resistance connected between point a and b. The resistance between a and b consists only of the galvanometer resistance Rg. The deflection current in the galvanometer is therefore given by Ig = Eth Rth + Rg LIMITATIONS: For low resistance measurement, the resistance of the leads and contacts becomes significant and introduces an error. This can be eliminated by Kelvin’s Double Bridge. Another difficulty in Wheatstone’s bridge is the change in resistance of the bridge arms due to the heating effect of current through the resistance. The rise in temperature causes a change in the resistance, and excessive current may cause a permanent change in value. APPLICATIONS: The Wheatstone’s bridge can be used to measure the dc resistance of various types of wire, either for the purpose of quality control of the wire itself, or of some assembly in which it is used. For example, the resistance of motor windings, transformers, solenoids, and relay coils can be measured. Wheatstone’s bridge is also used extensively by telephone companies and others to locate cable faults. The fault may be two lines shorted together, or a single line shorted to ground. CONCLUSION: REVIEW QUESTIONS AND ANSWERS: 1. Compare the measuring accuracy of a Wheatstone’s bridge with the accuracy of an ordinary ohmmeter? 2. Define the term null as it applies to bridge measurement. 3. What are different types of null detector used in bridge measurement? 4. A wheatstone’s bridge cannot be used for precision measurements. Give reasons. EXPERIMENT NO.3 To Study Kelvin’s Bridge. OBJECTIVE: To measure the resistance value using Kelvin’s Bridge. EXPERIMENTAL SETUP: Kelvin’s bridge, galvanometer, D.C. power supply, unknown resistance, connecting leads etc. THEORY: When the resistance to be measured is of the order of magnitude of bridge contact and lead resistance, a modified form of Wheatstone's bridge, the Kelvin bridge is employed. Kelvin's bridge is a modification of Wheat- stone's bridge and is used to measure values of resistance below 1Ω. In low resistance measurement, the resistance of the leads connecting the unknown resistance to the terminals of the bridge circuit may affect the measurement. Consider the circuit in Fig.1, where Ry represents the resistance of the connecting leads from R3 to Rx (unknown resistance). The galvanometer can be connected either to point c or to point a. When it is connected to point a, the resistance Ry, of the connecting lead is added to the unknown resistance R x' resulting in too an high indication for Rx. When the connection is made to point c, Ry is added to the bridge arm R3 and resulting measurement of Rx is lower than the actual value, because now the actual value of R3 is higher than its nominal value by the resistance Ry. If the galvanometer is connected to point b , in between points c and a, in such a way that the ratio of the resistance from c to b and that from a to b equals the ratio of resistances R 1 and R2, Equation (3) is the usual Wheatstone's balance equation and it indicates that the effect of the resistance of the connecting leads from point a to point c has been eliminated by connecting the galvanometer to an intermediate position, b. The above principle forms the basis of the construction of Kelvin's Double Bridge, popularly known as Kelvin's Bridge. It is a Double bridge because it incorporates a second set of ratio arms. Figure 2 shows a schematic diagram of Kelvin's double bridge. The second set of arms, a and b , connect the galvanometer to a point c at the appropriate potential between m and n connection, i.e. Ry. The ratio of the resistances of the arms a and b is the same as the ratio of R1 and R2. The galvanometer indication is zero when the potentials at k and c are equal. This is the usual equation for Kelvin's bridge. It indicates that the resistance of the connecting lead Ry, has no effect on the measurement, provided that the ratios of the two sets of arms are equal. In a typical Kelvin's bridge the 'range of a resistance covered is 1-0.0001Ω (10 µohm) with an accuracy of ± 0.05% to ±0.2%. PRACTICAL KELVIN’S DOUBLE BRIDGE: Figure No.3 shows a commercial Kelvin’s bridge capable of measuring resistance from 10 0.00001Ω. Contact potential drops in the circuit may cause large errors. This effect is reduced by varying a standard resistance consisting of nine steps of 0.001Ω each, plus a calibrated managing bar of 0.0011Ωwith a sliding contact. When both contacts are switched to select the suitable value of standard resistance, the voltage drop between the ratio arm connection points is changed, but the total resistance around the battery circuit is unchanged. This arrangement places any contact resistance in series with the relatively high resistance value of the ratio arms, rendering the contact resistance effect negligible. The ratio R 1 / R2 is selected (as given in Fig.No.3) such that a relatively large part of the standard resistance is used and hence R X is determined to the largest possible number of significant figures. Therefore, measurement a.c. current improves. CONCLUSION: REVIEW QUESTIONS AND ANSWERS: 1. Compare the measuring accuracy of a Kelvin’s bridge with the accuracy of an ordinary ohmmeter? 2. What are the advantages of Kelvin’s bridge over Wheatstone’s bridge? EXPERIMENT NO.4 RLC SERIES A.C. CIRCUIT. OBJECTIVE: To determine power factor of RLC series circuit. EXPERIMENTAL SETUP: i. Ammeter A.C.(0-1A), 1 No. ii. Voltmeter A.C.(0-500V), 1 No. iii. Wattmeter- (0-1200W)(5A,440V), 1 No. iv. Resistance (300Ω/1.7Amp) v. Capacitor, Choke PROCEDURE: 1. 2. 3. 4. 5. Make the connections as per circuit diagram. Give the supply to circuit. Take the reading of Ammeter, Wattmeter & Voltmeter. Plot voltage triangle by using VR, VL & VC. Calculate power factor for ckt. OBSERVATION: 1. Ammeter reading -------------------------------- = I = ________ Amp. 2. Wattmeter reading ----------------------------- = W= P= _______Watts 3. Supply Voltage ----------------------------------= V = ________ Volts. 4. Voltage across resistance-----------------------=VR= ________ Volts. 5. Voltage across capacitor------------------------=VC=________ Volts. 6. Voltage across inductor (choke)---------------=VL=_________Volts. CALCULATIONS: Active power = Wattmeter reading P = W = VI cosΦ. Cos Φ = Wattmeter reading (W) / Supply voltage (V) X Ammeter reading. VOLTAGE TRIANGLE: From voltage triangle, Power factor (cos Φ ) = ________ Leading . If Vc > VL VL VR (VC-VL) VC I CIRCUIT DIAGRAM: CONCLUSION: Power factor of the RLC circuit is obtained as = _______ Lead (From voltage triangle) =________ Lead. (From calculations) from this we conclude that ckt. is capacitive in structure because power factor is leading. EXPERIMENT NO.5 Measurement of Q-Factor. OBJECTIVE: To measure Q-Factor of a coil EXPERIMENTAL SETUP: i. Ammeter ii. Ammeter iii. Voltmeter iv. Inductor coil v. Rheostat (0-5 A) (0-1 A) (0-300 V) (300 Ω, 1.7A) THEORY: In series resonating circuit, Q-factor is defined as the ratio of voltage across inductor or capacitor to the applied voltage. It is also the voltage magnification in the circuit at resonance Q = VL / V = VC / V Where, VL is the voltage across the inductor and VC is the voltage across the capacitor. V is the applied voltage. Q = VL / V = IO XL / R IO = XL / R = WO L / R (For coil) Q= w L / R PROCEDURE: 1. Make the connection as per the circuit diagram. 2. Apply D.C. supply and measure the voltage applied, current drawn by the coil. 3. Apply A.C. supply and measure the voltage applied, current drawn by the coil. 4. Calculate Q-factor from given formula. CIRCUIT DIAGRAM: CONCLUSION: Q-factor or quality factor of a coil is given by Q= w L / R and according to the observations it comes out to be Q = _____. EXPERIMENT NO.6 Study of Cathode Ray Oscilloscope (CRO). OBJECTIVE: To study construction, front Panel of CRO. To measure the Voltage, Current, Frequency, Time period of the Input waveform. To study lissajous pattern. FIG: FUNCTIONAL BLOCK OF A SIMPLE CRO TYPICAL SPECIFICATIONS: VERTICAL DEFLECTION: Bandwidth (-3dB): d.c. to 20MHz ( 2Hz to 20KHz on a.c.) Sensitivity: 2mV/cm to 10V/cm Accuracy: ± 3% Input Impedance: 1MΩ/28pf approx. Input Coupling: DC-GND-AC Input Protection: 400V d.c. or pk a.c. HORIZONTAL DEFLECTION: Timebase: 0.5µs/cm to 0.2µs/cm, 18 ranges Accuracy: ± 3% ADDITIONAL FACILITIES: Calibrator: 1V, 2% squarewave at approx. 1KHz. Ramp Output: Approx. ± 3.5V ramp from 5KΩ. SUPPLY: 220/240V± 10% 45 TO 65 Hz approx. 40VA. Fig No. 2: - Simple CRO APPLICATIONS OF OSCILLOSCOPE: I. Measurement of Voltage: The most direct voltage measurement made with the help of an oscilloscope is the peak to peak (p-p) value. The rms value of the voltage can then be easily calculated from the p-p value. To measure the voltage from the CRT display, one must observe the setting of the vertical attenuator expressed in V/div and the peak to peak deflection of beam, i.e. the number of divisions. The peak value of voltage is then computed as follows. Vp-p = (volts/div) × (no. Of div) Fig No. 3: - Sine Waveform II. Period and Frequency Measurement: The period and frequency of periodic signals are easily measured with an oscilloscope. The waveform must be displayed such that a complete cycle is displayed on the CRT screen. Accuracy is generally improved if a signal cycle displayed fills as much of the horizontal distance across the screen as possible. The period is calculated as follows. T = (time/div) × (No. of div/cycle) The frequency is then calculated as f = 1/T III. Measurement of Frequency by Lissajous Method: This particular pattern results when sine waves are applied simultaneously to both pairs of the deflection plates. If one frequency is an integral multiple (harmonic) of the other, the pattern will be stationary, and is called a lissajous figure. In this method of measurement a standard frequency is applied to one set of deflection plates of the CRT tube while the unknown frequency (of approximately the same amplitude) is simultaneously applied to the other set of plates. However, the unknown frequency is presented to the vertical plates and the known frequency (standard) to the horizontal plates. The resulting patterns depend on the integral and phase relationship between the two frequencies. (The horizontal signal is designated as fh and the vertical signal as fv.) Unknow n Frequen Fig No. 4: - Basic circuit for frequency Measurements with Lissajous Pattern for Integral Frequencies Measurement Procedure: Set up the oscilloscope and switch off the internal sweep (change to Ext). Switch off sync control. Connect the signal source as given in Fig. 4. Set the horizontal and vertical gain control for the desired width and height of the pattern. Keep frequency fv constant and vary frequency fh , noting that the pattern spins in alternate directions and changes shape. The pattern stands still whenever fv and fh are in an integral ratio ( either even or odd). The fv = fh pattern stands still and is a single circle or ellipse. When fv = 2fh , a two loop horizontal pattern is obtained as shown in Fig. 5. To determine the frequency from any Lissajous figure, count the number of horizontal loops in the pattern, divide it by the number of vertical loops and multiply this quantity by fh , (known or standard frequency). In Fig.5 (g), there is one horizontal loop and 3 vertical loops, giving a fraction of 1/3. The unknown frequency fv is therefore 1/3 fh. An accurately calibrated, variable frequency oscillator will supply the horizontal search frequency for frequency measurement. For the case where the two frequencies are equal and in phase, the pattern appears as a straight line at an angle of 45° with the horizontal. As the phase between the two alternating signals changes, the pattern changes cyclically, i.e. an ellipse (at 45° with the horizontal) when the phase difference is π/4, a circle when the phase difference is π/2 and an ellipse (at 135° with horizontal) when the phase difference is 3π/4, and a straight line pattern (at 135° with the horizontal) when the phase difference is π radians. Fig No. 5: - Lissajous Pattern for Integral Frequencies As the phase angle between the two signals changes from π to 2π radians, the pattern changes correspondingly through the ellipse-circle-ellipse cycle to a straight line. Hence the two frequencies, as well as the phase displacement can be compared using Lissajous figures techniques. When the two frequencies being compared are not equal, but are fractionally related, a more complex stationary pattern results, whose form is dependent on the frequency ratio and the relative phase between the two signals as in fig 6. Fig No. 6 : - Lissajous Pattern for Non-Integral Frequencies The fractional relationship between the two frequencies is determined by counting the number of cycles in the vertical and horizontal. fv = (fraction) × fh or fv = number of horizontal tangencies fh number of vertical tangencies CONCLUSION: REVIEW QUESTIONS AND ANSWERS: 1. What precautions are taken before the CRO is plugged in for operation? 2. Differentiate between Dual Trace and Dual Beam Oscilloscope? 3. Is there any control for beam rotation in CRO? Explain. 4. How the oscilloscope is calibrated to ensure correct sensitivity? 5. How capacitors measurement is performed using CRO? EXPERIMENT NO. 7 Study of Strip Chart Recorder. OBJECTIVE: To study Principle, Construction and Working of Strip Chart Recorders. EXPERIMENTAL SETUP: Strip chart recorder, function generator. THEORY: It is often necessary to have a permanent recorder. In many of industrial & research processes it is necessary to monitor continuously the condition, state or value of the process variables such as flow, force, pressure, temprature, current voltage, electrical power etc. A recorder thus records electric & non-electric quantities as a function of time. This record may be written or printed & later on, can be examined & analyses to obtain a better understanding & control of processes. Currents & voltages can be recorded directly while the nonelectrical quantities are recorded directly by first converting them to equivalent currents or voltages with the help of sensors or transducers. The every increasing emphasis on automation, continuously recording instruments are finding many applications in industry. There are two types of recording devices. 1. Analog recorders. 2. Digital recorders. ANALOG RECORDRES: There are numerous types of analog recorders. They are broadly classified into: a. Graphic recorders b. Oscillographic recorders c. Magnetic Tape recorders GRAPHIC RECORDERS: i. Stripchart recorder: A strip chart records one or more dependent variable with respect to time. It is X-t recorder. ii. X-Y recorders: An X-Y recorder records one or more dependent variable With respect to an independent Variable. STRIP CHART RECORDERS: CONSTRUCTION: A strip chart recorder consists of: I. A long roll of graph paper moving vertically. II. A system for driving the paper at some selected speed. A speed selector switch is genera1ly provided. Chart speeds of 1 -100 mm/s are usually used. III. A stylus for making marks on the moving graph paper. The stylus moves horizontally in proportional to the quantity being recorded. IV. A stylus driving system, which moves the stylus in a nearly exact replica or analog of the quantity being recorded. Fig No.1: - Strip Chart Recorder A range selector switch is used so that input to the recorder drive system is within the acceptable level. Most recorder use a pointer attached to the stylus. This pointer moves over a calibrated scale thus showing the instantaneous value of the quantity being recorded. An external control circuit for the stylus may be used. A. Paper Drive Systems. The paper drive system should move the paper at a uniform speed. A spring wound mechanism may be used but in most of the recorders a synchronous motor is used for driving the paper. B. Marking Mechanisms. There are many types of mechanisms used for making marks on the paper. The most commonly used ones are : 1. Marking with Ink filled Stylus. The stylus is filled with ink by gravity or capillary actions. This requires that the pointer shall support an ink reservoir and a pen, or contain a capillary connection between the pen and a pen reservoir as shown in Fig. No.2. In general red ink is used but other colours are available and in instrumentation display a colour code can be adopted. The stylus, moving over the paper with preprinted scales, traces the variations of the input signal. This method is most commonly employed as ordinary paper can be used and therefore the cost is low. Other advantages are that with this system, operation over a very wide range of recording speeds is possible and also there is little friction between the stylus tip and the paper. These disadvantages of this method are that ink splatters at high speeds, batches at low speeds and clogs when the stylus is at rest. The frequency limit of recorders incorporating this method of writing is only a few Hz. 2. Marking with Heated Stylus. Some recorders use a heated stylus, which writes on a special paper. This method overcomes the difficulties encountered in ink writing systems. The heated stylus melts a thin, white wax like coating on a black paper base. Since the paper required is a special one, the cost is high. This method cannot be used for recording certain processes which produce heat which indirectly effect the recordings. But this method is quite reliable and offers high 3. 4. 5. 6. contrast traces. Sophisticated recorders using papers with waxed surfaces and special pens, have a frequency response upto 40 Hz are available Chopper Bar. If a chart made from a pressure sensitive paper is used a simple recording process is possible. A V -shaped pointer is passed under a chopper bar which presses the pen into the paper once per second (or any other selected interval) thus making a series of marks on the special paper. In fact this system is not purely continuous and hence is suitable for recording some slowly varying quantities, for example those which have a variation of 1 cycle per hour. This type of marking has the advantage of a straight line horizontal scale without the use of complex linkage arrangement. Electric Stylus Marking. This method employs a paper with a special coating which is sensitive to current. When current is conducted from the stylus to the paper, a trace appears on the paper. It is clear that the electric stylus marking method has a wide range of marking speeds, has low stylus friction and a long stylus life. The disadvantage is that the cost of paper is very high. Electrostatic Stylus. This method uses a stylus, which produces a high voltage discharge thereby producing a permanent trace on an electrosensitive paper. This arrangement has been incorporated in a recorder having a 50 mm wide chart nine voltage ranges from 10 mV/mm to 5 V/mm; eight chart speeds from 300 mm/s to 10 mm/min and a frequency response of 60 Hz at maximum amplitude of I db. Optical Marking Method. This method uses a beam of light to write on a photosensitive paper. Thus this method allows higher frequencies to be recorded and permits a relatively large chart speed with good resolution. The disadvantages are that the paper cost is very high. Secondly the writing process is a photographic one, the paper must be developed before a record is available and hence this method is not suitable for processes where instantaneous monitoring is to be done. C. Tracing Systems. There are two types of tracing systems used for producing graphic representations. 1. Curvilinear System. In the curvilinear system, the stylus is mounted on a central pivot and moves through an arc, which allows a full-width chart marking. If the stylus makes a full range recording, the line drawn across the chart will be curved and the time intervals will he along this curved segments. This type of system is used on many records, with PMMC galvanometers actuating the stylus filled with ink as shown in Fig.no.3. The disadvantage of this method of tracing is the charts are difficult to analyze because of curved time base lines. 2. Rectilinear System. It is noticed that a line of constant time is perpendicular to the time axis and therefore this system produces a straight line across the width of the chart. Here the stylus is actuated by a drive cord over pulleys to produce the forward and reverse motion as determined by the drive mechanism. The stylus may be actuated by a self-balancing potentiometer system, a photoelectric deflection system, a photoelectric potentiometer system, or a bridge-balancing system. This system is usually used with thermal or electric writing. Types of Strip Chart Recorders. The different types of strip chart recorders are: 1. Galvanometer Type. This type of strip chart recorder operates on the deflection principle. The deflection is produced by a galvanometer, which produces a torque on 2. account of a current passing through its coil. This current is proportional to the quantity being measured. Null Type. This type of recorder operates on comparison basis. Galvanometer Type Recorders. These recorders use a d' Arsonval galvanometer. The pointer is equipped with a recording pen mechanism (stylus). A cut-away view of the moving coil element is shown in Fig. 2. As the current flows through the coil, it deflects. The greater the amplitude of the incoming signal (which is proportional to the quantity being measured), the greater is the deflection. When the pointer comes to rest on account of controlling torque exerted by springs, the stylus also comes to rest. Thus, the value of the quantity is recorded. In recorders, the movement of the instrument requires an appreciable torque. To obtain this torque the d' Arsonval movement consists of a large moving coil situated in a strong magnetic field. It should be understood that the instrument must be critically damped or nearly critically damped so that there is no significant overshoot. But this results in slow response, the response time being 0.75 to 1.5 s. Thus this type of recorder is not useful for recording fast variations in either current or voltage or power. This records only the average values and hence it should be designed for these. A galvanometer type recorder is shown in Fig. 2. It is a modified version of the PMMC instrument. The modification is done in order that the chart may be driven at a constant speed by a clockwork mechanism or an electric motor. The type of chart used depends upon the form of movement. The recorder shown in Fig. 2 uses a chart having a curvilinear system of tracing. This system is used because it allows the direct use of simple moving coil movement. . However, some instruments employ additional linkage system in the system, which allow the use of rectilinear system of tracing as shown in Fig. 3. The recorders can work on ranges from a few mA to several mA or from a few mV to several mV. This moving galvanometer type recorder is comparatively inexpensive instrument having a narrow bandwidth of 0 to 10 Hz. It has a sensitivity of 0.4 mV/mm or from a chart of 100 mm width a full scale deflection of 40 mV is obtained. For measurement of smaller voltages liner amplifiers are used. Fig No.2: - Cut-away view of moving coil element Fig No. 3: - Components of a galvanometer type recorder Null Type Recorders: Many recorders operate on the principle whereby a change in its input, produced by the signal from the sensor or transducer (which is used to convert a non-electrical quantity to an equivalent electric signal), upsets the balance of the measuring circuit of the recorder. As a result of this unbalance an error Signal is produced that operates some device which restores balance or brings the system to Null conditions. The amount of movement of this balance restoring device, then, is an indication of the magnitude of the error signal, and the direction of the movement is an indication of the direction of the quantity being measured has deviated from normal. The signal from the transducer may take any of the several forms. It may be a voltage (a.c. or d.c.), a current (a.c. or d.c.) or it may be a value of resistance, inductance or capacitance. The recorder, therefore, must be of a type able to accept the form of the input signal. There are a number of null type recorders. They are: (i) Potentiometric recorders (ii). Bridge recorders and (iii) LVDT recorders. Fig:- Block Diagram of Self-Balancing Potentiometer Recorder TYPICAL SPECIFICATIONS: Specifications of YokoGawa Strip Chart Recorder. Model: - SR1000 3 pen 1. Inputs: DCV: Direct Current Voltage input, Measuring range 20mV to 20V. TC: Thermocouple, Measuring range -200°C to 1760°C. RTD: Resistance Temperature Detector, Measuring range of Pt100 -200°C to 600°C. DI: Digital Input, Voltage i/p Less than 2.4V: OFF More than 2.4V: ON (TTL) 1. Effective recording width: 100mm 2. Chart: Plain-Paper Z-fold chart (16m) 3. Chart Speed: Pen Model range 10mm/h to 1500mm/h. 4. Recording Colors: Pen 1=red Pen 2=green Pen 3=blue Plotter pen= Purple 5. Rated Power Voltage: 100 to 240VAC, Automatically selected depending on the power supply voltage 6. Usable Power Voltage ranges: 90 to 132, 180 to 250VAC 7. Rated Power Frequency: 50/60 Hz, Automatically Selected. CONCLUSION: REVIEW QUESTIONS 1. 2. 3. 4. 5. 6. AND ANSWERS: What are the requirements of chart drive mechanism? What are the limitations of such recorders? What is the major advantage of strip chart recorder? What are the specifications of the paper chart used for writing? What are the sources of error in the strip chart recorder? Give the selection criteria of a recorder for given application. EXPERIMENT NO.8 Study of Multimeter. OBJECTIVE: To study the construction, modes and working of Multimeter. EXPERIMENTAL SETUP: Handheld Multimeter, Bench type Multimeter. THEORY: ANALOG MULTIMETER: A Multimeter is basically a PMMC meter. To measure dc current the meter acts as an ammeter with a low series resistance. Range Changing is accomplished by shunts in such a way that the current passing through the meter does not exceed the maximum rated value. A multimeter consists of an ammeter, voltmeter and ohmmeter combined with a function switch to connect the appropriate circuit to the D’Arsonval movement. Figure shows a meter consisting of a dc milliammeter, a dc voltmeter, an ac voltmeter, a microammeter, and an ohmmeter. Analog meters require no Power Supply, they give a better visual indication of changes and suffer less from electric noise and isolation problems. These meters are simple and inexpensive. DIGITAL MULTIMETER: Digital meters offer high accuracy, have high input impedance and are smaller in size. They give an unambiguous reading at greater viewing distances. The output available is electrical (for interfacing with external equipment), in addition to a visual readout. To enable digital systems to to recognize information, inputs which are analog in nature must be converted to digital form. Hence any digital instrument would invariably consist of an analog to digital converter in its input stage. The basic buiolding block of digital instrument is shown in fig.1 The three major classes of digital meters are panel meters, bench type meters and system meters. All digital meters employ some kind of analog to digital (A/D) converters (often dual slope integrating type) and have a visible readout display at the converter output. Panel meters are usually placed at one location ( and perhaps even a fixed range ), while bench meters and system meters are often multimeters, i.e. they can read ac and dc voltage currents and resistances over several ranges. The basic circuit shown in fig 2 is always a dc voltmeter. Current is converted to voltage by passing it through a precision low shunt resistance while alternating current is converted into dc by employing rectifiers and filters. For resistance measurement, the meters includes a precision low current source that is applied across the unknown resistance; again this gives a dc voltage which is digitized and readouts as ohms. Bench meters are intended mainly for stand alone operation and visual operation reading, while system meters provide at least an electrical binary coded decimal output ( in parallel with the usual display), and perhaps sophisticated interconnection and control capabilities, or even microprocessor based computing power. A basic digital multimeters (DMM) is made up of several A/D converter, circuitry for counting and an attenuation circuit. A basic block diagram of a DMM is shown in fig 3. The current to voltage converter shown in the block diagram of Fig3 can be implemented with the circuit shown in Fig 4. The current to be measured is applied to the summing junction (∑ I ) at the input of the op-amp. Since the current at the amplifier is close to zero because of the very high input impedance of the amplifier, the current IR is very nearly equal to Ii, the current IR causee a voltage drop which is proportional to the current, to be developed across the resistors. This voltage drop is the input to the current, to be developed across the resistors. This voltage drop is the input to the A/D converter, thereby providing a reading that is proportional to the unknown current. Resistance is measured by passing a known current, from a constant current source, through an unknown resistance. The voltage drop across the resistor is applied to the A/D converter, thereby producing an indication of thye value of the unknown resistance. CONCLUSION: REVIEW QUESTIONS AND ANSWERS: 1. What are the various parameters which can be measured using multimeter. 2. What is the type of mechanism for pointer deflection in multimeter? 3. Which one of the two multimeters type viz. analog and digital is more accurate? 4. What is auto ranging multimeter? EXPERIMENT NO.9 Study of 7-Segment display. OBJECTIVE: To Study the operation of LED and 7-Segment display. EXPERIMENTAL SETUP: 7-Segment, Power Supply (0-5V), Bread Board, LED, Resistance. THEORY: Light Emitting Diode (LED). A relatively new family of display devices utilizes "light emitting diodes”. The LED is perhaps the most important of the display devices available today for use in Instrumentation systems. The LED is a PN junction device, which emits light when a current passes through it in the forward direction. Charge carrier recombination occurs at a PN junction as electrons cross from N side and recombines with holes on the P side. When recombination takes place, the charge carriers give up energy in the form of heat and light. If the Semiconducting material is translucent the light is emitted, and the junction is source of light. This is the light emitting diode i.e. LED. Fig. 1 shows a cross-sectional view of a typical LED charge carrier recombinations takes place in the P type material. Therefore, the P region becomes the surface of the devices. For maximum light emission, a metal film anode is deposited around the edge of the p type material. The cathode connection for the device is usually a gold film at the bottom of the N type region. This helps in reflecting the light to the surface. Semiconductor materials used for manufacture of LED are gallium arsenide phosphide (GaAsP) which emits red or yellow light of gallium arsenide (GaAs) which gives green or red Ijght emission. LEDs are used extensively in segmental and dot matrix displays of numeric and alphanumeric characters. Several LEDs are used in series to form one Segment while a single LED may be used to form a decimal point. LEDs are available in many colours like green, yellow, amber and red. Fig. 1. Cross-Section of LED A common supply voltage drives the anodes of the LEDs and when a switch closes, the corresponding LED is forward biased and emits light. Fig 2 LED controlled by Transistor Switch A simple transistor can be used for OFF/ON of an LED as shown in Fig. 2. When the transistor is driven into saturation by base current IB , it conducts heavily (switch is closed and the LED emits light). The LED current is limited by resistance Rc. A common supply voltage drives the anodes of the LEDs and when a switch closes, the corresponding LED is forward biased and emits light. Fig 3: 7-Segemnt readout and circuit. PROCEDURE: 1. Make the circuit as shown in the figure. 2. Give a power supply of 5V to IC7447 and the common Anode & 7 -segment display. 3. Change the BCD input as 5V for logic 1 and 0V for logic 0, to IC7447 and see the display output. CIRCUIT DIAGRAM: CONCLUSION: REVIEW QUESTIONS AND ANSWERS: 1. What are the advantages of LED over other Displays? 2. Convert BCD to decimal from 0000 to 1111. 3. What is the maximum supply on which LED can operate?