COMPARISON OF ENDPLATE CONTACT FORCE PROFILES FOR EXPANDABLE VERSUS NONEXPANDABLE LUMBAR INTERBODY CAGES +1,2Cheng, L.C.; 1,2Currey, J.M.,; 1,2Modak, A.; 1,2McClellan, T.R.; 1,2Pekmezci, M.; 1,2Buckley, J.M.; 1.3Ames, C.P. +1Biomechanical Testing Facility, UCSF/SFGH Orthopaedic Trauma Institute, San Francisco, CA, +2Department of Orthopaedic Surgery, University of California at San Francisco, San Francisco, CA 3Department of Neurosurgery, University of California at San Francisco, San Francisco, CA AmesC@neurosurg.ucsf.edu INTRODUCTION Both expandable and non-expandable interbody cage designs are available to surgeons for cases involving spinal reconstruction and stabilization following single level lumbar corpectomy [1]. Different expandable cage designs are on the market [2], but all involve a manual mechanism to intraoperative adjust the compressive load applied by the cage against the vertebral body endplates. Non-expandable cages do not have such a mechanism, and surgeons rely on cutting the cage to the appropriate length to achieve a “press-fit.” The clinical reasoning behind the expandable cage design is that the adjustability of the device will allow the surgeon to achieve the maximum contact area between the cage and the vertebral endplate without “overstuffing” the interbody space and thus causing a sagittal-plane deformity. While anecdotal evidence from previous clinical [3] and biomechanical [4] studies exists to suggest that the expandable cage provides for a more consistent and stable interface between the cage and the endplate, as of yet there has not been a controlled study investigating the differences in the endplate contact force profile between expandable and non-expandable cage designs. As such, the goal of this study is to fully characterize the magnitude and distribution of contact forces along the vertebral endplate for typical expandable versus non-expandable cage designs (Stryker Spine). using this particular device design (VLIF, Stryker) with sufficient data to safely avoid overloading the endplates. RESULTS For normal lordotic angles, the expandable cage design had a significantly greater contact area than the non-expandable cage design, (p=0.03,unpaired t-test; Table 1). Contact area did not differ with lordotic angle for the expandable cage design (p>0.05, repeat-measures ANOVA); however, the COP location was significantly more anterior for the applied hyperlordotic endcap than the normal and hypolordotic cases. There were no differences in total endplate contact force between expandable vs. non-expandable cage designs nor between different imposed lordotic angles for the expandable cage design. The necessary insertion torque to achieve full deployment of the expandable cage was 2.4±0.9 Nm, and these values did not vary with the lordotic angle (p>0.05, repeat-measures ANOVA). Table 1: Endplate contact pressure profile data. (*) denotes a statistically significant difference versus expandable cage design with normal endplates. The p value is given. No statistically significant differences were found among endplate force or COP-ML. Lordotic Angle METHODS Human thoracolumbar spines (N = 6, T12-L2 & L3-L5; 81.5±10.7 y.o. 5 Male, 1 Female) were harvested from fresh-frozen cadavers and segmented into two spinal sections (T12-L2 and L3-L5). One spinal section from each donor was assigned to the expandable and nonexpandable cage treatment groups. The superior and inferior vertebrae of each section were potted in quick-set resin (Smooth Cast 300), and specimens were mounted to a custom-designed table-top test fixture that applying a uniform 100 N compressive preload to the specimen to simulate physiologic intraoperative loads during right lateral decubitus patient positioning [5] (Figure 1). Figure 3: Typical endplate contact pressure profiles for a (left) expandable versus (right) non-expandable interbody cage. Both images are shown for T12-L2 vertebrae with neutral cage endcaps. Note the greater contact area with the expandable cage design. Figure 1:(left) Biomechanical test set-up. Compressive load is applied via an air bladder, and net force through the spinal section is monitored with an in-line load cell. Figure 2:(right) Tekscan pressure film inserted between a non-expandable cage inferior endcap and vertebral endplate. Spinal reconstructions were performed by trained orthopaedic surgeons. Corpectomies were performed at L1 or L4, and real-time tactile pressure measurement film (F-scan Tekscan; #4000 sensor, PSI: 1,500) was positioned along the inferior vertebral endplate (Figure 2). Either an expandable (VLIFT, Stryker) or non-expandable (VBOSS, Stryker) cage was inserted into the interbody space and secured against the endplate. Identically sized interbody cages and cage endcaps were used for each donor. Supplemental anterior hardware was added to further secure the cage [6], as would be done clinically. For the nonexpandable cages, the lordotic angle of the cage endcap was not varied, and a best-fit angle was used in each instance. For the expandable cage design, hypo-lordotic, hyper-lordotic, and best-fit endcaps were applied sequentially, and mechanical data was collected for each deployment. The following outcome measures were recorded for each surgical case: 1) total endplate contact force on final positioning (pressure film) and 2) location of the center of pressure between the cage and the endplate (pressure film). For the expandable cage, the necessary manual torque to fully deploy the cage was also measured to provide clinicians DISCUSSION The results of this study suggest that expandable cage designs provide greater contact area between the cage endcaps and the vertebral endplate, potentially providing a more stable base for bony union. For at least the expandable cage design, the distribution of load along the endplate is sensitive to imposed non-normal lordotic angulation, with the insertion of hyperlordotic endcaps causing a substantial anterior shift of the center of pressure on the endplate. This shift may increase the likelihood of vertebral body failure under repeat loading conditions. Our results suggest that torque feedback on distraction may not be a reliable indicator of cage fit since torque values did not vary with drastic changes in the deployed lordotic cage angle. Future work will focus on expanding the sample size of this study to further elucidate differences in deployment characteristics between expandable vs. non-expandable cage designs. ACKNOWLEDGEMENTS Funding and hardware provided by Stryker Spine. Thanks to M. Fong. REFERENCES [1] Kandziora F. et al., Spine, 2004. [2] Khodadadyan-Klostermann C et al, Chirurg, 2004. [3] Ernstberger T et al., AOTS, 2005. [4] Reinhold M, et al., Unfallchirurg, 2007. [5] Gilsanz V et al, Radiology, 1994. [6] Payer M et al., Acta Neurochir (Wien), 2006. Poster No. 1532 • 56th Annual Meeting of the Orthopaedic Research Society