SURFACE ft DOMESTIC TRANSPORTATION By Peter T. Leach MlllinilinillllllNIIIMINIilllllllllilllllllllKIIIIIIIIIIIIIIINUIIIIIIII while their woes and the credit collapse closed many automobile plants. This year, freight car loadings of motor vehicles and other large equipment are up nearly 40 percent across major Nortli American railroads, while some auto assembly lines are expanding. Some shuttered plants are being reopened. An intermediate cargo category of metals and metal products generated nearly 15,000 new raiicar loads in the final week of February, more than at any time since the financial collapse began to melt the metals trade. March levels have been lower but still consistently above 1.^^,000 weekly carloads, a pace not seen any time last year. This is good news for carriers up and down tbe supply chain. "The steady climb in operating rates at steel mills produced a stunning increase in iron ore shipments on the Great Lakes in January," said the Lake Carriers Association, whose members operate 55 U.S.-flag ships. They hauled 1.9 million tons of ore that month, up 168 percent from January 2009. Ore hauls have jumped 30 percentthisyear for major railroads, despite the competition from waterway traffic. Steel production also draws in scrap metal, because recycling old steel is cheaper than making it from ore, and scrap is rising on the continent's railroads. All ofthat is in line with stronger worldwide demand {see "Steel-Green Shoots," page 26, March-April Breakbulk magazine, or www.joc.com/breakbulk/steel-greenshoots). To supply the overseas market, railroads have moved extra loads of U.S. high-heat metallurgical coal to East Coast ports in recent weeks after China came in with a large order for the ftiel to power its smelters. The steel industry is banking on the sector's recovery to continue, and to last for years. Last week, an Arkansas wire manufacturer, Tokusen USA, took over an empty steel plant in Scottsburg, Ky., with plans to start production in August. Near St. Louis, officials broke ground on what will he a new iron ore smelter opening in 2013. ioc UIIIDIIIIIIIIIIIIIIIIIIIIKIIIIfllllllllllllllllllllllllllillllllllllllllllltlllllllllllllllllllllOIIIII Contact lohn D. Boyd at jboyd@joc.com. 46 THE lOURNAL OF COMMERCE www.joc.tom THE GREENING OF BIG BROWN From no left turns to seconds-saving handhelds, UPS's mission is to cut emissions IF YOU'VE EVER received a package from UPS, you're all toofamiliar with those tiny handheld devices the drivers wield to scan bar codes and get your signature. But what you may not know is that those powerful mini-computers do a lot more than simply register if and when a package is delivered; they also tell UPS Logistics Technology where the drivers are and what route they took to get there — information that saves UPS and a growing number of technology customers a bundle of time and money while cutting air pollution. Driving the revolution is a newfound emphasis on the environment that has transformed global supply chains and tbe strategic planning transportation providers employ. UPS has heen an industry leader, at home and abroad. With 55,000 UPS drivers in the U.S. and thousands of trucks on the road at any given ti me, every second wasted and every drop of gasoline burned adds up quickly, so UPS is spending more than $1 billion a year on technology to cut these costs on the road to its goal of "carhon-neutrai" shipping. The handhelds — Delivery Information Acquisition Devices. or DIADs for short — are key to the effort. which UPS calls "Decision Green." Launched in 1991, theDI AD is in its fourth version, introduced in 2005, with a fifth ready for deployment next year. The current DI AD IVhnsahuilt-inglohal positioning system, radio and wireless capabilities that enable it to communicate with iocal UPS centers, and a Bluetooth network to communicate with customer printers and peripherals. UPS introduced a system called "Package Flow Technology" in 2004 that collects all ofthe data generated by the DIADs, using it to analyze and improve the efficiency of its drivers'routes hy eliminating idling time. "Idlingdoesn't pay," said Brad Mitchell. UPS's president of logistics and supply chain at a recent seminar on its green technology. "Small changes can make a bigdifference." Engine idling, he estimated, costs the truckingindustry more than $2.5 billion a yearand releases U million tons of carbon dioxide into the atmosphere, At the start of each shift, every UPS driver logs his or ber DIAD IV onto a dispatch planning system called On-Demand Services. This allows dispatchers and center management to access the driver via his/her DIAD throughout the day by sending generalized text messages. When a UPS driver uses the DIAD IV to scan the lahel on a package for delivery, it communicates with the dispatch planning system to develop the most efficient route for delivery. "We use rush-bour models and traffic data to provide drivers with turn-byturn directions," Mitchell said. The DIAD links to the GPS and tells the driver where and when to turn on the route. Tbe route planning system's software plots a course that eliminates left-hand turns, because the time a truck spends waiting for oncoming traffic to pass before it can turn wastes time and fuel, and increases carbon emission.^. UPS estimates package flow technology saves 2H.5 million miles a year, 3 million galIons of fuel and reduces its fleet emissions by 32,000 metric tons. And UPS is so con.scious ofmakingevcrysecond count that it designed the DI AD soa driver does not have to turn the device around when he offers it to the person accepting del i very for a signature. The DIAD accepts a signature from any direction. The DIAD V, which UPS will start using next yea r, takes the pixicess a step fu r ther hy attackingpapcrwaste. The small Honeywell computer has abuilt-in inkjet prmter that can APRIL 5.2010 SURFACE a DOMESTIC TRANSPORTATION UPS EMISSIONS emissions, in miliions of metric tons per 1,000 pacicages and per $i00,000 in revenue, 2005-08. 2.15 " $25 2.10 2.05 2005 2006 2007 2008 Source: Company reports imprint a label directly onto a package being picked Lipwitlioiit having to generate a label. UPS estimates this will eliminate the need to print 8y million sheets of paper anniially. UPS also liiis developed a new revenue stream from its routing technology — from eonsultingservices it offers its customers through UPS Logistics Technology. U.S. customers ofthe technology —using some 188,000 vehicles in all — have reduced their miles driven by 1.1 billion miles and cut carbon dioxide emissions by l.y million metric tons, UPS estimates. Testa Produce, Chicago's largest independent food distributor, uses UPS Logistics Technology to help it optimize route planning for itsfleetof 39 tempérât ure-eontrol led trucks, wliich deliver fresh fruit, vcgetahles and beverages to hotel.s and restaurants, hospitals, spas and sports stadiums in its four-state market. "We don't ship via UPS, but we use UPS technology to plan our routes in a more efficient manner," said Leonard Moskowitz, Testa's CFO and vice president of finance. "We still do left-hand turns, but we use UPS to minimize left turns and also returns." |oc iiiiiiiiiiiiiimiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiifiiiiiiiiiiiiiiiiiiiifiiiiiiiiiiiiiitiiiiiiiiiiiiiiiiii Contact Peter T. Leach at pleach@joc.com. BECOME A M E M B E R ! NEW! 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