10. Lay unit on its side and install casters (Fig 10A & B) or glide feet (Fig 10C). NOTE: Casters may be mounted front or back, as desired. 12. Check to make sure all bolts are tight and that unit is square (all four casters or feet firmly on floor). CASTER MOUNTING PLATE WITH TRACK NUTS SWIVEL CASTER WITH TRACK NUT END CAPS FIXED CASTER Figure 10A. INSTALLING FIXED CASTERS ASSEMBLY INSTRUCTIONS 11. Complete assembly by installing end caps and spool shafts (Fig 11). WIRE SPOOL CART DESCRIPTION The Wire Spool Cart allows user to roll spools of wire to the work sight and unspool (not un-coil) wire as needed. Adjustable spool shaft brackets allow tailoring cart for different sizes of spools. Optional model with glide feet rather than casters may be used in semi-permanent applications. A model with two glide feet and two fixed casters is also available. Included on all models is a rack for hanging plastic bins, the ideal place for wire nuts and other hardware as well as tools. Bin boxes are not included. Maximum rated capacity 300 lbs. NOTE: Prior to assembly, become familiar with the following instructions and names of components as shown below. Figure 10B. INSTALLING SWIVEL CASTERS Figure 1. COMPONENTS LEFT HAND FRAMING BRACKET 30 3/8" LONG CROSS MEMBER RIGHT HAND FRAMING BRACKET Figure 10C. INSTALLING GLIDE FEET Glide feet attached to “U” shaped bracket which has two track nuts. Adjust feet to level unit. BIN BAR T-PLATE 30O ANGLE BRACE BRACKET WIRE SPOOL SHAFT SUPPORT BRACKET, L.H. END CAP 30 /60 ALUMINUM ANGLE BRACE O 48" LONG UPRIGHT O END CAP WIRE SPOOL SHAFT WIRE SPOOL SHAFT SUPPORT BRACKET, R.H. WIRE SPOOL SHAFT END CAPS 30 3/8" LONG CROSS MEMBER T-PLATE FIXED CASTER MOUNTING PLATE ® HUBBELL Workplace Solutions Gleason Reel Corp. 30 3/8" LONG CROSS MEMBER 60O ANGLE BRACE BRACKET FIXED CASTER P.O. Box 26 • 600 South Clark St. Mayville, WI 53050 Phone 920–387–4120 www.gleasonreel.com 36" LONG LOWER SIDE MEMBER END CAP SWIVEL CASTER Printed in USA Bulletin No. 630318.b 1. Components are assembled using the Hubbell Workplace Solutions “ALIGN – SET – TIGHTEN” system. Brackets are clamped to aluminum extrusions with track nuts in one of the two inside cavities. Always install track nuts with widest dimension perpendicular to aluminum rail. 2. All main frame members are extruded aluminum rail. Install with large cavity down. ANGLE BRACKET Figure 11. COMPLETED UNIT IMPORTANT ASSEMBLY NOTES 3. All brackets and bin bar are steel and are shipped with assembly hardware (usually track nuts) installed. Some track nuts may have to be reversed (bolt head on opposite side of plate) for proper assembly. ASSEMBLY 1. Lay out all components. Locate bin bar, three 30 3/8" long aluminum cross members, three wire spool shafts, casters, and plastic end caps (Fig. 1) and set aside. 2. Locate two 36" long lower side members, two angle brackets and four T-plates. Place aluminum side members on floor with large slot down. Affix angle brackets and T-plates to side members by sliding track nuts into aluminum rails. Position as shown in Figure 2, and tighten track nuts to secure. ALUMINUM ANGLE BRACE RIGHT HAND SHAFT SUPPORT BRACKET LEFT HAND SHAFT SUPPORT BRACKET COMPLETEDSIDE FRAME ASSEMBLY BE SURE ALL BRACKETS ARE FACING “IN”. 32.5" 60O END 30O END 60O ANGLE BRACE BRACKET, FLUSH WITH END OF ANGLE BRACE 4.1" 9.3" FRONT 60O ANGLE BRACE BRACKET ALREADY ATTACHED TO ANGLE BRACE Figure 4. ASSEMBLING ANGLE BRACES FRONT 13.8" 36"LONG LOWER SIDE MEMBER Figure 2. ASSEMBLING LOWER SIDE MEMBERS 3. Locate two 48" long uprights, right hand framing bracket and left hand framing bracket. Affix framing brackets to uprights 2.6" from end of aluminum rail (Fig. 3). Wrench tighten to secure. 5. Assemble one upright to corresponding lower side frame assembly by sliding onto angle bracket. Tighten. Repeat for other side (Fig. 5). UPRIGHT ASSEMBLY UPRIGHT ASSEMBLY 48" LONG UPRIGHT 2.6" COMPLETED SIDE FRAME ASSEMBLY FROM STEP 5 Figure 6. COMPLETING SIDE FRAME ASSEMBLY Figure 8. COMPLETING FRAME ASSEMBLY 9. Loosen unused track nuts on each end of bin bar assembly and slide unit onto front side of uprights. Position T-plates a minimum of 1" from top of uprights. Securely tighten all bolts. NOTE: Track nuts holding T-plates to bin bar may require loosening to achieve proper fit. BIN BAR ASSEMBLY T-PLATE FRONT SIDE OF FRAME UPRIGHT 30 3/8" ALUMINUM CROSS MEMBERS. ASSEMBLE WITH LARGE SLOT DOWN. LOWER SIDE FRAME ASSEMBLY LEFT HAND FRAMING BRACKET FRONT 7. Lay one side frame flat and slide three 30 3/8" long cross members into T-plates at bottom and framing bracket at top. Slide cross members tight against side frame members and securely tighten track nut bolts (Fig 7). ALL BRACKETS MUST POINT SAME DIRECTION ON EACH SIDE FRAME NOTE: “Right hand” and “Left hand” sub-assemblies are required. Make side frames “mirror images”. RIGHT HAND FRAMING BRACKET ASSEMBLED SIDE FRAME FROM STEP 6 30 ANGLE BRACE BRACKET 19.5" 36" LONG LOWER SIDE MEMBER T-PLATE 8. Stand assembly upright and attach other side frame (Fig 8). Square unit and securely tighten all bolts. O 6.5" NOTE: Track nuts must be positioned with long dimension running across opening in aluminum rail. ANGLE BRACKET brackets are oriented in the same direction. Adjust for best fit and securely tighten all bolts (Fig. 6). ALUMINUM ANGLE BRACE ANGLE BRACKET 48" LONG UPRIGHT T-PLATE FRONT Figure 3. ASSEMBLING FRAME UPRIGHTS 4. Locate two 30 O/60 O aluminum angle braces, two 60 O angle brace brackets, and three RIGHT HAND and three LEFT HAND shaft support brackets. Orient angle brace with 60 O angle at bottom and slide brackets into position (Fig. 4). Wrench tighten shaft support brackets but only finger tighten angle brace bracket at this time. Wire spool support brackets may be moved, if desired, after cart is assembled. LOWER SIDE FRAME ASSEMBLY BOTTOM FRAMING BRACKET Figure 5. ASSEMBLING UPRIGHTS TO LOWER SIDE MEMBERS 6. Assemble angle braces (Step 4) to frame lower side members and uprights by simultaneously sliding 60 O bracket into lower side member and 30 O bracket down into angle brace and upright. Be sure all ASSEMBLED SIDE FRAME FROM STEP 6 Figure 7. INSTALLING CROSS MEMBERS Figure 9. ATTACHING BIN BAR ASSEMBLY 1. Lay out all components. Locate bin bar, three 30 3/8" long aluminum cross members, three wire spool shafts, casters, and plastic end caps (Fig. 1) and set aside. 2. Locate two 36" long lower side members, two angle brackets and four T-plates. Place aluminum side members on floor with large slot down. Affix angle brackets and T-plates to side members by sliding track nuts into aluminum rails. Position as shown in Figure 2, and tighten track nuts to secure. ALUMINUM ANGLE BRACE RIGHT HAND SHAFT SUPPORT BRACKET LEFT HAND SHAFT SUPPORT BRACKET COMPLETEDSIDE FRAME ASSEMBLY BE SURE ALL BRACKETS ARE FACING “IN”. 32.5" 60O END 30O END 60O ANGLE BRACE BRACKET, FLUSH WITH END OF ANGLE BRACE 4.1" 9.3" FRONT 60O ANGLE BRACE BRACKET ALREADY ATTACHED TO ANGLE BRACE Figure 4. ASSEMBLING ANGLE BRACES FRONT 13.8" 36"LONG LOWER SIDE MEMBER Figure 2. ASSEMBLING LOWER SIDE MEMBERS 3. Locate two 48" long uprights, right hand framing bracket and left hand framing bracket. Affix framing brackets to uprights 2.6" from end of aluminum rail (Fig. 3). Wrench tighten to secure. 5. Assemble one upright to corresponding lower side frame assembly by sliding onto angle bracket. Tighten. Repeat for other side (Fig. 5). UPRIGHT ASSEMBLY UPRIGHT ASSEMBLY 48" LONG UPRIGHT 2.6" COMPLETED SIDE FRAME ASSEMBLY FROM STEP 5 Figure 6. COMPLETING SIDE FRAME ASSEMBLY Figure 8. COMPLETING FRAME ASSEMBLY 9. Loosen unused track nuts on each end of bin bar assembly and slide unit onto front side of uprights. Position T-plates a minimum of 1" from top of uprights. Securely tighten all bolts. NOTE: Track nuts holding T-plates to bin bar may require loosening to achieve proper fit. BIN BAR ASSEMBLY T-PLATE FRONT SIDE OF FRAME UPRIGHT 30 3/8" ALUMINUM CROSS MEMBERS. ASSEMBLE WITH LARGE SLOT DOWN. LOWER SIDE FRAME ASSEMBLY LEFT HAND FRAMING BRACKET FRONT 7. Lay one side frame flat and slide three 30 3/8" long cross members into T-plates at bottom and framing bracket at top. Slide cross members tight against side frame members and securely tighten track nut bolts (Fig 7). ALL BRACKETS MUST POINT SAME DIRECTION ON EACH SIDE FRAME NOTE: “Right hand” and “Left hand” sub-assemblies are required. Make side frames “mirror images”. RIGHT HAND FRAMING BRACKET ASSEMBLED SIDE FRAME FROM STEP 6 30 ANGLE BRACE BRACKET 19.5" 36" LONG LOWER SIDE MEMBER T-PLATE 8. Stand assembly upright and attach other side frame (Fig 8). Square unit and securely tighten all bolts. O 6.5" NOTE: Track nuts must be positioned with long dimension running across opening in aluminum rail. ANGLE BRACKET brackets are oriented in the same direction. Adjust for best fit and securely tighten all bolts (Fig. 6). ALUMINUM ANGLE BRACE ANGLE BRACKET 48" LONG UPRIGHT T-PLATE FRONT Figure 3. ASSEMBLING FRAME UPRIGHTS 4. Locate two 30 O/60 O aluminum angle braces, two 60 O angle brace brackets, and three RIGHT HAND and three LEFT HAND shaft support brackets. Orient angle brace with 60 O angle at bottom and slide brackets into position (Fig. 4). Wrench tighten shaft support brackets but only finger tighten angle brace bracket at this time. Wire spool support brackets may be moved, if desired, after cart is assembled. LOWER SIDE FRAME ASSEMBLY BOTTOM FRAMING BRACKET Figure 5. ASSEMBLING UPRIGHTS TO LOWER SIDE MEMBERS 6. Assemble angle braces (Step 4) to frame lower side members and uprights by simultaneously sliding 60 O bracket into lower side member and 30 O bracket down into angle brace and upright. Be sure all ASSEMBLED SIDE FRAME FROM STEP 6 Figure 7. INSTALLING CROSS MEMBERS Figure 9. ATTACHING BIN BAR 10. Lay unit on its side and install casters (Fig 10A & B) or glide feet (Fig 10C). NOTE: Casters may be mounted front or back, as desired. 12. Check to make sure all bolts are tight and that unit is square (all four casters or feet firmly on floor). CASTER MOUNTING PLATE WITH TRACK NUTS SWIVEL CASTER WITH TRACK NUT END CAPS FIXED CASTER Figure 10A. INSTALLING FIXED CASTERS ASSEMBLY INSTRUCTIONS 11. Complete assembly by installing end caps and spool shafts (Fig 11). WIRE SPOOL CART DESCRIPTION The Wire Spool Cart allows user to roll spools of wire to the work sight and unspool (not un-coil) wire as needed. Adjustable spool shaft brackets allow tailoring cart for different sizes of spools. Optional model with glide feet rather than casters may be used in semi-permanent applications. A model with two glide feet and two fixed casters is also available. Included on all models is a rack for hanging plastic bins, the ideal place for wire nuts and other hardware as well as tools. Bin boxes are not included. Maximum rated capacity 300 lbs. NOTE: Prior to assembly, become familiar with the following instructions and names of components as shown below. Figure 10B. INSTALLING SWIVEL CASTERS Figure 1. COMPONENTS LEFT HAND FRAMING BRACKET 30 3/8" LONG CROSS MEMBER RIGHT HAND FRAMING BRACKET Figure 10C. INSTALLING GLIDE FEET Glide feet attached to “U” shaped bracket which has two track nuts. Adjust feet to level unit. BIN BAR T-PLATE 30O ANGLE BRACE BRACKET WIRE SPOOL SHAFT SUPPORT BRACKET, L.H. END CAP 30 /60 ALUMINUM ANGLE BRACE O 48" LONG UPRIGHT O END CAP WIRE SPOOL SHAFT WIRE SPOOL SHAFT SUPPORT BRACKET, R.H. WIRE SPOOL SHAFT END CAPS 30 3/8" LONG CROSS MEMBER T-PLATE FIXED CASTER MOUNTING PLATE ® HUBBELL Workplace Solutions Gleason Reel Corp. 30 3/8" LONG CROSS MEMBER 60O ANGLE BRACE BRACKET FIXED CASTER P.O. Box 26 • 600 South Clark St. Mayville, WI 53050 Phone 920–387–4120 www.gleasonreel.com 36" LONG LOWER SIDE MEMBER END CAP SWIVEL CASTER Printed in USA Bulletin No. 630318.b 1. Components are assembled using the Hubbell Workplace Solutions “ALIGN – SET – TIGHTEN” system. Brackets are clamped to aluminum extrusions with track nuts in one of the two inside cavities. Always install track nuts with widest dimension perpendicular to aluminum rail. 2. All main frame members are extruded aluminum rail. Install with large cavity down. ANGLE BRACKET Figure 11. COMPLETED UNIT IMPORTANT ASSEMBLY NOTES 3. All brackets and bin bar are steel and are shipped with assembly hardware (usually track nuts) installed. Some track nuts may have to be reversed (bolt head on opposite side of plate) for proper assembly.