Wire Spool Cart

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10. Lay unit on its side and install casters
(Fig 10A & B) or glide feet (Fig 10C).
NOTE:
Casters may be mounted front or back, as desired.
12. Check to make sure all bolts are tight and that unit
is square (all four casters or feet firmly on floor).
CASTER MOUNTING
PLATE WITH
TRACK NUTS
SWIVEL CASTER
WITH TRACK NUT
END CAPS
FIXED
CASTER
Figure 10A.
INSTALLING FIXED
CASTERS
ASSEMBLY INSTRUCTIONS
11. Complete assembly by installing end caps and
spool shafts (Fig 11).
WIRE SPOOL CART
DESCRIPTION
The Wire Spool Cart allows user to roll spools of wire to the
work sight and unspool (not un-coil) wire as needed.
Adjustable spool shaft brackets allow tailoring cart for different
sizes of spools. Optional model with glide feet rather than
casters may be used in semi-permanent applications. A
model with two glide feet and two fixed casters is also available. Included on all models is a rack for hanging plastic
bins, the ideal place for wire nuts and other hardware as well
as tools. Bin boxes are not included. Maximum rated
capacity 300 lbs.
NOTE:
Prior to assembly, become familiar with the following
instructions and names of components as shown below.
Figure 10B.
INSTALLING SWIVEL
CASTERS
Figure 1.
COMPONENTS
LEFT HAND
FRAMING
BRACKET
30 3/8" LONG
CROSS MEMBER
RIGHT HAND
FRAMING BRACKET
Figure 10C.
INSTALLING GLIDE FEET
Glide feet attached to “U” shaped bracket which
has two track nuts. Adjust feet to level unit.
BIN
BAR
T-PLATE
30O ANGLE BRACE
BRACKET
WIRE SPOOL
SHAFT SUPPORT
BRACKET, L.H.
END
CAP
30 /60 ALUMINUM
ANGLE BRACE
O
48" LONG
UPRIGHT
O
END
CAP
WIRE SPOOL
SHAFT
WIRE SPOOL
SHAFT SUPPORT
BRACKET, R.H.
WIRE SPOOL
SHAFT
END CAPS
30 3/8" LONG
CROSS MEMBER
T-PLATE
FIXED CASTER
MOUNTING PLATE
®
HUBBELL
Workplace Solutions
Gleason Reel Corp.
30 3/8" LONG
CROSS MEMBER
60O ANGLE
BRACE
BRACKET
FIXED CASTER
P.O. Box 26 • 600 South Clark St.
Mayville, WI 53050
Phone 920–387–4120
www.gleasonreel.com
36" LONG
LOWER SIDE
MEMBER
END
CAP
SWIVEL CASTER
Printed in USA
Bulletin No. 630318.b
1. Components are assembled
using the Hubbell Workplace
Solutions “ALIGN – SET –
TIGHTEN” system. Brackets
are clamped to aluminum
extrusions with track nuts in
one of the two inside cavities.
Always install track nuts with
widest dimension perpendicular
to aluminum rail.
2. All main frame
members are
extruded aluminum
rail. Install with large
cavity down.
ANGLE
BRACKET
Figure 11.
COMPLETED UNIT
IMPORTANT
ASSEMBLY NOTES
3. All brackets and bin bar are
steel and are shipped with
assembly hardware (usually
track nuts) installed. Some
track nuts may have to be
reversed (bolt head on
opposite side of plate) for
proper assembly.
ASSEMBLY
1. Lay out all components. Locate bin bar, three
30 3/8" long aluminum cross members, three wire
spool shafts, casters, and plastic end caps (Fig. 1)
and set aside.
2. Locate two 36" long lower side members, two angle
brackets and four T-plates. Place aluminum side
members on floor with large slot down. Affix angle
brackets and T-plates to side members by sliding
track nuts into aluminum rails. Position as shown
in Figure 2, and tighten track nuts to secure.
ALUMINUM
ANGLE BRACE
RIGHT
HAND
SHAFT
SUPPORT
BRACKET
LEFT HAND
SHAFT
SUPPORT
BRACKET
COMPLETEDSIDE FRAME
ASSEMBLY
BE SURE ALL
BRACKETS ARE
FACING “IN”.
32.5"
60O
END
30O
END
60O ANGLE BRACE
BRACKET, FLUSH
WITH END OF
ANGLE BRACE
4.1"
9.3"
FRONT
60O ANGLE BRACE
BRACKET
ALREADY
ATTACHED TO
ANGLE BRACE
Figure 4.
ASSEMBLING ANGLE BRACES
FRONT
13.8"
36"LONG
LOWER SIDE
MEMBER
Figure 2.
ASSEMBLING LOWER SIDE MEMBERS
3. Locate two 48" long uprights, right hand framing
bracket and left hand framing bracket. Affix framing
brackets to uprights 2.6" from end of aluminum rail
(Fig. 3). Wrench tighten to secure.
5. Assemble one upright to corresponding lower side
frame assembly by sliding onto angle bracket.
Tighten. Repeat for other side (Fig. 5).
UPRIGHT
ASSEMBLY
UPRIGHT
ASSEMBLY
48" LONG
UPRIGHT
2.6"
COMPLETED SIDE
FRAME ASSEMBLY
FROM STEP 5
Figure 6.
COMPLETING SIDE FRAME ASSEMBLY
Figure 8.
COMPLETING FRAME ASSEMBLY
9. Loosen unused track nuts on each end of bin bar
assembly and slide unit onto front side of uprights.
Position T-plates a minimum of 1" from top of
uprights. Securely tighten all bolts.
NOTE:
Track nuts holding T-plates to bin bar may
require loosening to achieve proper fit.
BIN BAR ASSEMBLY
T-PLATE
FRONT SIDE OF
FRAME UPRIGHT
30 3/8" ALUMINUM
CROSS MEMBERS.
ASSEMBLE WITH
LARGE SLOT DOWN.
LOWER SIDE FRAME
ASSEMBLY
LEFT HAND
FRAMING
BRACKET
FRONT
7. Lay one side frame flat and slide three 30 3/8" long
cross members into T-plates at bottom and framing
bracket at top. Slide cross members tight against
side frame members and securely tighten track nut
bolts (Fig 7).
ALL
BRACKETS
MUST POINT
SAME
DIRECTION
ON EACH
SIDE FRAME
NOTE:
“Right hand” and “Left hand” sub-assemblies
are required. Make side frames “mirror images”.
RIGHT HAND
FRAMING
BRACKET
ASSEMBLED SIDE
FRAME FROM STEP 6
30 ANGLE BRACE
BRACKET
19.5"
36" LONG
LOWER SIDE
MEMBER
T-PLATE
8. Stand assembly upright and attach other side frame
(Fig 8). Square unit and securely tighten all bolts.
O
6.5"
NOTE:
Track nuts must be positioned with
long dimension running across
opening in aluminum rail.
ANGLE
BRACKET
brackets are oriented in the same direction. Adjust
for best fit and securely tighten all bolts (Fig. 6).
ALUMINUM
ANGLE BRACE
ANGLE
BRACKET
48" LONG
UPRIGHT
T-PLATE
FRONT
Figure 3.
ASSEMBLING FRAME UPRIGHTS
4. Locate two 30 O/60 O aluminum angle braces, two 60 O
angle brace brackets, and three RIGHT HAND and
three LEFT HAND shaft support brackets. Orient
angle brace with 60 O angle at bottom and slide
brackets into position (Fig. 4). Wrench tighten shaft
support brackets but only finger tighten angle brace
bracket at this time. Wire spool support brackets
may be moved, if desired, after cart is assembled.
LOWER SIDE FRAME
ASSEMBLY
BOTTOM
FRAMING
BRACKET
Figure 5.
ASSEMBLING UPRIGHTS TO LOWER SIDE MEMBERS
6. Assemble angle braces (Step 4) to frame lower side
members and uprights by simultaneously sliding 60 O
bracket into lower side member and 30 O bracket
down into angle brace and upright. Be sure all
ASSEMBLED SIDE
FRAME FROM STEP 6
Figure 7.
INSTALLING CROSS MEMBERS
Figure 9.
ATTACHING BIN BAR
ASSEMBLY
1. Lay out all components. Locate bin bar, three
30 3/8" long aluminum cross members, three wire
spool shafts, casters, and plastic end caps (Fig. 1)
and set aside.
2. Locate two 36" long lower side members, two angle
brackets and four T-plates. Place aluminum side
members on floor with large slot down. Affix angle
brackets and T-plates to side members by sliding
track nuts into aluminum rails. Position as shown
in Figure 2, and tighten track nuts to secure.
ALUMINUM
ANGLE BRACE
RIGHT
HAND
SHAFT
SUPPORT
BRACKET
LEFT HAND
SHAFT
SUPPORT
BRACKET
COMPLETEDSIDE FRAME
ASSEMBLY
BE SURE ALL
BRACKETS ARE
FACING “IN”.
32.5"
60O
END
30O
END
60O ANGLE BRACE
BRACKET, FLUSH
WITH END OF
ANGLE BRACE
4.1"
9.3"
FRONT
60O ANGLE BRACE
BRACKET
ALREADY
ATTACHED TO
ANGLE BRACE
Figure 4.
ASSEMBLING ANGLE BRACES
FRONT
13.8"
36"LONG
LOWER SIDE
MEMBER
Figure 2.
ASSEMBLING LOWER SIDE MEMBERS
3. Locate two 48" long uprights, right hand framing
bracket and left hand framing bracket. Affix framing
brackets to uprights 2.6" from end of aluminum rail
(Fig. 3). Wrench tighten to secure.
5. Assemble one upright to corresponding lower side
frame assembly by sliding onto angle bracket.
Tighten. Repeat for other side (Fig. 5).
UPRIGHT
ASSEMBLY
UPRIGHT
ASSEMBLY
48" LONG
UPRIGHT
2.6"
COMPLETED SIDE
FRAME ASSEMBLY
FROM STEP 5
Figure 6.
COMPLETING SIDE FRAME ASSEMBLY
Figure 8.
COMPLETING FRAME ASSEMBLY
9. Loosen unused track nuts on each end of bin bar
assembly and slide unit onto front side of uprights.
Position T-plates a minimum of 1" from top of
uprights. Securely tighten all bolts.
NOTE:
Track nuts holding T-plates to bin bar may
require loosening to achieve proper fit.
BIN BAR ASSEMBLY
T-PLATE
FRONT SIDE OF
FRAME UPRIGHT
30 3/8" ALUMINUM
CROSS MEMBERS.
ASSEMBLE WITH
LARGE SLOT DOWN.
LOWER SIDE FRAME
ASSEMBLY
LEFT HAND
FRAMING
BRACKET
FRONT
7. Lay one side frame flat and slide three 30 3/8" long
cross members into T-plates at bottom and framing
bracket at top. Slide cross members tight against
side frame members and securely tighten track nut
bolts (Fig 7).
ALL
BRACKETS
MUST POINT
SAME
DIRECTION
ON EACH
SIDE FRAME
NOTE:
“Right hand” and “Left hand” sub-assemblies
are required. Make side frames “mirror images”.
RIGHT HAND
FRAMING
BRACKET
ASSEMBLED SIDE
FRAME FROM STEP 6
30 ANGLE BRACE
BRACKET
19.5"
36" LONG
LOWER SIDE
MEMBER
T-PLATE
8. Stand assembly upright and attach other side frame
(Fig 8). Square unit and securely tighten all bolts.
O
6.5"
NOTE:
Track nuts must be positioned with
long dimension running across
opening in aluminum rail.
ANGLE
BRACKET
brackets are oriented in the same direction. Adjust
for best fit and securely tighten all bolts (Fig. 6).
ALUMINUM
ANGLE BRACE
ANGLE
BRACKET
48" LONG
UPRIGHT
T-PLATE
FRONT
Figure 3.
ASSEMBLING FRAME UPRIGHTS
4. Locate two 30 O/60 O aluminum angle braces, two 60 O
angle brace brackets, and three RIGHT HAND and
three LEFT HAND shaft support brackets. Orient
angle brace with 60 O angle at bottom and slide
brackets into position (Fig. 4). Wrench tighten shaft
support brackets but only finger tighten angle brace
bracket at this time. Wire spool support brackets
may be moved, if desired, after cart is assembled.
LOWER SIDE FRAME
ASSEMBLY
BOTTOM
FRAMING
BRACKET
Figure 5.
ASSEMBLING UPRIGHTS TO LOWER SIDE MEMBERS
6. Assemble angle braces (Step 4) to frame lower side
members and uprights by simultaneously sliding 60 O
bracket into lower side member and 30 O bracket
down into angle brace and upright. Be sure all
ASSEMBLED SIDE
FRAME FROM STEP 6
Figure 7.
INSTALLING CROSS MEMBERS
Figure 9.
ATTACHING BIN BAR
10. Lay unit on its side and install casters
(Fig 10A & B) or glide feet (Fig 10C).
NOTE:
Casters may be mounted front or back, as desired.
12. Check to make sure all bolts are tight and that unit
is square (all four casters or feet firmly on floor).
CASTER MOUNTING
PLATE WITH
TRACK NUTS
SWIVEL CASTER
WITH TRACK NUT
END CAPS
FIXED
CASTER
Figure 10A.
INSTALLING FIXED
CASTERS
ASSEMBLY INSTRUCTIONS
11. Complete assembly by installing end caps and
spool shafts (Fig 11).
WIRE SPOOL CART
DESCRIPTION
The Wire Spool Cart allows user to roll spools of wire to the
work sight and unspool (not un-coil) wire as needed.
Adjustable spool shaft brackets allow tailoring cart for different
sizes of spools. Optional model with glide feet rather than
casters may be used in semi-permanent applications. A
model with two glide feet and two fixed casters is also available. Included on all models is a rack for hanging plastic
bins, the ideal place for wire nuts and other hardware as well
as tools. Bin boxes are not included. Maximum rated
capacity 300 lbs.
NOTE:
Prior to assembly, become familiar with the following
instructions and names of components as shown below.
Figure 10B.
INSTALLING SWIVEL
CASTERS
Figure 1.
COMPONENTS
LEFT HAND
FRAMING
BRACKET
30 3/8" LONG
CROSS MEMBER
RIGHT HAND
FRAMING BRACKET
Figure 10C.
INSTALLING GLIDE FEET
Glide feet attached to “U” shaped bracket which
has two track nuts. Adjust feet to level unit.
BIN
BAR
T-PLATE
30O ANGLE BRACE
BRACKET
WIRE SPOOL
SHAFT SUPPORT
BRACKET, L.H.
END
CAP
30 /60 ALUMINUM
ANGLE BRACE
O
48" LONG
UPRIGHT
O
END
CAP
WIRE SPOOL
SHAFT
WIRE SPOOL
SHAFT SUPPORT
BRACKET, R.H.
WIRE SPOOL
SHAFT
END CAPS
30 3/8" LONG
CROSS MEMBER
T-PLATE
FIXED CASTER
MOUNTING PLATE
®
HUBBELL
Workplace Solutions
Gleason Reel Corp.
30 3/8" LONG
CROSS MEMBER
60O ANGLE
BRACE
BRACKET
FIXED CASTER
P.O. Box 26 • 600 South Clark St.
Mayville, WI 53050
Phone 920–387–4120
www.gleasonreel.com
36" LONG
LOWER SIDE
MEMBER
END
CAP
SWIVEL CASTER
Printed in USA
Bulletin No. 630318.b
1. Components are assembled
using the Hubbell Workplace
Solutions “ALIGN – SET –
TIGHTEN” system. Brackets
are clamped to aluminum
extrusions with track nuts in
one of the two inside cavities.
Always install track nuts with
widest dimension perpendicular
to aluminum rail.
2. All main frame
members are
extruded aluminum
rail. Install with large
cavity down.
ANGLE
BRACKET
Figure 11.
COMPLETED UNIT
IMPORTANT
ASSEMBLY NOTES
3. All brackets and bin bar are
steel and are shipped with
assembly hardware (usually
track nuts) installed. Some
track nuts may have to be
reversed (bolt head on
opposite side of plate) for
proper assembly.
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