Unit operation in Food Processing Table of Content INTRODUCTION Chapter 1 - Introduction to Food Chemistry 1.Food Components 1. Wate 2. Carbohydrate 3. Protein 4. Lipids • Olestra 5. Dispersion 6. Color, Vitamins & Minerals Processing 1. Cheese processing 2. Tortilla chips processing 3. Beer manufacturing 4. Chocolate processing Chapter 2 - Food Rheology 1. Introduction 2. Viscometry 3. Rheological models 4. Time dependent model 5. The vane method for yield stress 6. Viscoelastic properties Appendix 1. Introduction to food extrusion 2. Snackers and others Chapter 3 - Pipeline design 1. Introduction 2. Mechanical Energy Balance 3. Laminar flow velocity profiles 4. Fanning Friction Factor 5. Laminar flow crietria 6. Kinetic Energy Evaluation 7. Friction Losses: Valves, Fittings, and Similar Parts • Pressure drop correction in a tube viscometer 8. Pumps in the Food Industry • How to select a Waukisha Pump Appendix 1. Ethanol production • Presentation-Ethanol & Poverty 2. Waukesha Cherry-Burrell Engineering Manual 3. Pumps brochure Chapter 4 - Heating & Cooling Processes 1. Introduction 2. Steady-State Heat Transfer 3. Thermal Properties of Foods • Thermal conductivity of foods 4. Heat Exchanger • h values Plate heat exchanger and direct contact heat exchanger • Design of a Tubular Heat Exchanger 5. Unsteady-State Heat Transfer • Heat transfer in ellipsoides f 6. Microwave Heating Comprehensive Problem • Potato cooling model • Facts about potatoes Chapter 5 - Thermal Processing 1. Pasteurization • Thermal Processing • Continuous-Flow Sterilization - A septic Processing • Steam-Air Mixtures for Thermal Processing • Canning 2. Microbiology of Thermal Processing • Food Characteristics • Properties of the Environment • General method for process time calculation • Formula method for process time calculation 3. Aseptic Processing and Packaging • The System and Its Elements BAEN - 2117 TAMU - Scoates Hall, 314 - 979-847-8794 - rmoreira@tamu.edu - www.baen.tamu.edu Unit operation in Food Processing • Characteristics of Specific Elements • Mathematical Description of the Process • Microorganisms Chapter 6 - Food Freezing 1. Introduction to freezing • Frozen-food Properties • Freezing-point depression • Ice crystal formation • Unfrozen water fraction • Density • Thermal conductivity • Apparent specific heat • Apparent thermal diffusivity 2. Product Enthalpy 3. Freezing-time Calculations • Freezing time equations • Numerical methods • Recommend Prediction Method 4. Freezing Systems • Direct contact systems • Indirect-contact systems • Design calculations • Freezer Design Requirements 5. Frozen-foods Storage Appendix Refrigeration Systems Advanced Equipment - Freezers Chapter 7 Food Dehydration 1. Dehydration Principles 2. Drying Air Properties-For adiabatic processes • Definition of psychrometric terms • Perfect Gas Law Relationships of Moist Air Properties • Psychrometric Chart • Virtual psychrometric chart 3. Equilibrium Moisture Content and Water Activity • EMC Values • Plotting EMC Curves • EMC Determination • EMC Models 4. Types of Dryers Used in the Food Industry 5. Drying Fundamentals • Material Balance • Heat and mass transfer 6. Applications • Tray or Cabinet Dryers • Tunnel and Conveyor Dryers • Rotary Dryers • Flash or Pneumatic Dryers Chapter 8 - Deep-fat Frying 1. Principles of Deep-Fat Frying 2. The Chemistry of Frying • How oils spoil • Changes in the oil during frying • The surfactant theory of frying • Change in food quality • Methods of measurement of frying oil degradation • Changes in the physical and chemical properties of soybean oil with frying time 3. Deep-fat Fryers • Batch Frying Systems • High-Capacity Frying Systems • DESIGN FEATURES 4. Heat and Moisture Transfer During Frying • Mass transfer and moisture loss • Heat transfer inside the product • Heat transfer to the product 5. Product Characteristics 6. Automatic Control of Frying Processes BAEN - 2117 TAMU - Scoates Hall, 314 - 979-847-8794 - rmoreira@tamu.edu - www.baen.tamu.edu