Third Edition Hot Rolled and Structural Steel Products Hot Rolled Cat OURS 9/1/04 7:32 AM Page 2 HOT ROLLED AND STRUCTURAL STEEL PRODUCTS C O N T E N T S Introduction 2 Availability Structural Steel Sections Rail Products Merchant Bar Sections 2 4 6 Dimensions and Design Information Welded Beams 8 Welded Columns 10 Universal Beams 12 Universal Columns 14 Tapered Flange Beams 16 Parallel Flange Channels 17 Universal Bearing Piles 18 Equal Angles 19 Unequal Angles 22 Rails 25 Standard Specifications Structural Steel Sections Rail Products Merchant Bar Sections 26 28 28 Customer Technical Service 30 Hot Rolled Cat OURS 9/1/04 7:32 AM Page 2 I NTRODUCTION OneSteel is Australia's premier long products steel company and is comprised of three Australian business groups. • OneSteel Market Mills • OneSteel Distribution • OneSteel Whyalla Steelworks A This booklet is produced by OneSteel Market Mills and is intended to provide general information on a range of hot rolled and structural steel products. The following text will refer to OneSteel Market Mills as OneSteel. V A I L A B I L I T Y Structural Steel Sections Hot Rolled Products Hot Rolled Structural Steel sections produced by OneSteel are manufactured in accordance with the requirements of Australian Standard AS/NZS 3679.1:1996 Structural Steel - Hot Rolled Bars and Sections. Grade Availability 300PLUS® Steel is the standard grade manufactured by OneSteel for hot rolled Structural Steel Sections. 300PLUS® Steel for hot rolled products is produced to exceed the minimum requirements of AS/NZS 3679.1:1996 grade 300. Other grades including 300PLUSL0, AS/NZS 3679.1350 and AS/NZS 3679.1-350L0 may also be available depending on the section and quantity required. For further information contact your nearest OneSteel Sales Office (Contact details on page 30) . Length Availability The majority of Structural Steel Sections produced by OneSteel are available in standard length and bundle configurations. We would recommend that attention be given to the standard lengths produced by OneSteel as they are more readily available than other lengths. Table 1 indicates the standard lengths produced by OneSteel in Structural Steel Sections. For other lengths (including those in excess of 18 metres) please contact your nearest OneSteel Sales Office for further details (Contact details on page 30). 2 HRSSP 3rd Ed. December 2003 Welded Products OneSteel Market Mills also markets a range of large Welded Product Structural Steel sections. These sections are welded from plate and are manufactured in accordance with Australian Standard AS/NZS 3679.2:1996 Structural Steel - Welded I Sections. Grade Availability 300PLUS® Steel is the standard grade manufactured for Welded Products. 300PLUS® welded products are produced to exceed the minimum requirements of AS/NZS 3679.2:1996 grade 300. A higher grade option of AS/NZS 3679.2:1996 grade 400 is also available. Other grades are subject to enquiry and this should be directed to your nearest OneSteel Sales Office. Length Availability Lengths are available from a minimum of 6 metres to a maximum of 30 metres. Table 1 indicates the standard lengths produced. Hot Rolled Cat OURS 9/1/04 7:32 AM Page 3 A V A I L A B I L I T Y Table 1 Standard Lengths Section Welded Sections 1200 WB, 1000 WB, 900 WB, 800 WB, 700 WB 500 WC, 400 WC, 350 WC Universal Beams 610 UB, 530 UB, 460 UB, 410 UB, 360 UB 310 UB 46.2, 40.4 310 UB 32.0 250 UB 200 UB 29.8, 25.4, 22.3 200 UB 18.2 180 UB, 150 UB Universal Columns 310 UC 158, 137, 118 310 UC 96.8 250 UC 200 UC, 150 UC 100 UC Taper Flange Beams 125 TFB, 100 TFB Parallel Flange Channels 380 PFC, 300 PFC 250 PFC 230 PFC, 200 PFC, 180 PFC, 150 PFC 125 PFC, 100 PFC, 75 PFC Equal Angles 200 EA, 150 EA, 125 EA 100 EA, 90 EA, 75 EA 65 EA, 55 EA, 50 EA, 45 EA, 40 EA ** 30 EA, 25 EA Unequal Angles 150 x 100 UA,150 x 90 UA 125 x 75 UA, 100 x 75 UA 75 x 50 UA 65 x 50 UA Length (m) 7.5 9.0 10.5 12.0 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 13.5 15.0 16.5 18.0 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 20.0* • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • The Section/Length combination is available in Standard Bundle configurations. * By enquiry - Delivery to Capital cities only. ** Certain thicknesses may not be available in both lengths, confirm availability with a OneSteel Market Mills Sales Office HRSSP 3rd Ed. December 2003 3 Hot Rolled Cat OURS 9/1/04 7:32 AM Page 4 A VAILABILITY Rail Products Rails The majority of rails manufactured by OneSteel in Whyalla are produced to AS 1085.1 Railway Track Material Part 1 — Steel Rails. Depth of heat treatment and hardness gradient as per AS 1085.1-2002 Dimensions (mm) a. 15 Min. 23 Max. Dimensions (mm) b. 20 Min. 35 Max. for 50 kg Rail Dimensions (mm) b. 25 Min. 40 Max. for 60 kg and 68 kg Rail Table 38 page 28 lists the various rail sections produced at Whyalla together with the conforming standard. For dimensional details see Table 31 page 25. Length — standard length available for AS68kg rail is 25m, for all other rails standard lengths are 12.19 m, 13.72 m and 27.5 m. Drilling — rails can be supplied drilled or undrilled. Head Hardened Rails Where rail wear, plastic flow of the rail head, corrugation or rail fatigue defects are reducing rail life it is recommended that OneSteel head hardened rail be specified. Available test data indicate a doubling of rail life will occur. Head hardened rail is available in 50 kg/m, 60 kg/m and 68 kg/m sizes. Some situations where heavier and more expensive crane rail is specified can also be handled with high strength head hardened rail. For further information on rail products contact: Table 2 Hardness Limits (Vickers Diamond Pyramid Numeral) Location Position C Along Transverse 1 Along Transverse 2 Hardness HV30 430 Max. 430 Max. at any point. 360 Min. at 10 mm from rail surface. 430 Max. at any point. 340 Min. at 10 mm from rail surface. Rail Sales & Marketing Office - OneSteel Whyalla Steelworks (Refer to Page 30) 4 HRSSP 3rd Ed. December 2003 Chemical Composition The steel is produced by the basic oxygen method, continuously cast. The steel cast analysis is within the limits shown in Table 38 Page 28 9/1/04 7:32 AM Page 5 A Steel Sleeper Sections VAILABILITY Table 3 Mainline Sleepers OneSteel produces rolled sections at the Whyalla Works which are used in the manufacture of steel sleepers. 160 6.7, 7.5, 8.5 or 10 The mainline “M” section is available in a range of thicknesses varying from 6.5 mm to 10 mm. These steel sleeper sections may be used for turnout bearers. 97.2, 98, 99 or 100.5 Hot Rolled Cat OURS Details of these sections may be obtained from the Rail Sales & Markerting Office (Refer to Page 30). 236 Designation Mass M10 M8.5 M7.5 M6.5 kg/m 26.2 23.1 21.1 19.5 Web Thickness mm 10.0 8.5 7.5 6.7 HRSSP 3rd Ed. December 2003 5 Hot Rolled Cat OURS 9/1/04 7:32 AM Page 6 A V A I L A B I L I T Y Merchant Bar Sections Rounds, Squares, Flats and Hexagons Availability Merchant bar rounds, squares, flats and hexagons are available in a variety of steel grades and sizes. Due to process limitations not all grades are available in all sizes. For new applications we recommend you confirm product availability with a OneSteel Sales Office at an early stage of design. Other specifications and sizes may also be available on enquiry. Specifications Merchant bar sections are available in the following standards: – 300PLUS® and AS/NZS 3679.1 Structural Steel-Hot Rolled Bars and Sections. – AS 1442 Carbon Steels and Carbon Manganese SteelsHot Rolled Bars and Semifinished Products. – AS 1444 Wrought Alloy Steels Standard, Hardenability (H) Series and Hardened and Tempered to Designated Mechanical Properties. – AS 1447 Hot-Rolled Spring Steels. – OneSteel grades (based on AISI-SAE nomenclature). Table 4 Rounds — Size Availability and Mass Table 5 Squares — Size Availability and Mass Diameter (mm) Mass (kg/m) 10 0.616 12 0.887 13 1.04 14 1.21 15 1.39 16 1.58 17 1.78 18 1.99 19 2.23 20 2.46 21 2.72 22 2.98 24 3.55 26 4.17 27 4.49 30 5.55 32 6.31 33 6.71 36 7.99 39 9.38 42 10.9 45 12.5 48 14.2 50 15.4 56 19.3 60 22.2 65 26.0 75 34.7 80 39.5 90 49.9 Thickness (mm) 10* 12 16 20 25 40 Standard Length: 6 Metres * Confirm availability with sales office. Table 6 Hexagons — Size Availability and Mass Size (mm) 20 25 30 37.5 39.5 44 47.5 49 53.5 57.5 63 Table 7 Flats — Size Availability and Mass (kg/m) 5 6 8 0.981 1.26 1.57 1.96 2.55 2.94 1.18 1.51 1.88 2.36 3.06 3.53 4.24 4.71 5.18 6.12 7.07 8.48 9.42 11.8 14.1 1.57 2.01 2.51 3.14 4.08 4.71 5.65 6.28 6.91 8.16 9.42 3.93 5.10 5.89 12.6 15.7 18.8 Standard Length: 6 Metres 6 HRSSP 3rd Ed. December 2003 10 1.57 1.96 2.51 3.14 3.93 5.10 5.89 7.07 7.85 8.64 10.2 11.8 14.1 15.7 19.6 23.6 12 2.36 3.01 3.77 4.71 6.12 7.07 8.48 9.42 10.4 12.2 14.1 17.0 18.8 23.6 28.3 Thickness (mm) 16 20 25 40 50 5.02 6.28 8.16 9.42 6.28 7.85 10.2 11.8 12.6 15.7 19.6 39.3 16.3 18.8 20.4 23.6 28.3 31.4 25.5 29.4 58.9 25.1 9.81 14.7 39.3 Mass (kg/m) 2.72 4.25 6.12 9.56 10.6 13.2 15.3 16.3 19.5 22.5 27.0 Standard Length: 6 Metres Standard Length: 6 Metres Width (mm) 20 25 32 40 50 65 75 90 100 110 130 150 180 200 250 300 Mass (kg/m) 0.790 1.13 2.01 3.14 4.91 12.5 23.6 Hot Rolled Cat OURS 9/1/04 7:32 AM Page 7 A V A I L A B I L I T Y Table 8 Merchant Bar Sections - Regular Grades Steel Type Structural Steels Carbon and Carbon-Manganese Steels Standard OneSteel AS/NZS 3679.1 AS 1442 Mechanically Tested AS 1442 Merchant Quality Steels AS 1442 Free Cutting Steels AS 1442 Alloy Steels AS 1444 Spring Steels AS 1447 OneSteel Grades OneSteel Rods and Light Billets Rods and light billets are available in a wide range of OneSteel grades, and selected grades from AS 1442, AS 1444 and AS 1447 specifications. These sections are not available in structural grades 300PLUS® and 350. Grades Available 300PLUS 350 U1008 U1010 1016 U1021 1022 1030 X1038 1040 U1040 1045 U1045 1055 1070 U1070 10M40 X1320 X1340 U3 U5 U6 9 M1020 M1030 1137 1146 X1147 1214 5155 5160 9255 9261 XK5155S XK5160S XK9258S XK9261S U1004 1015 1082 X4K92M61S Table 10 Light Billets Size Availability Sizes Available mm x mm 45 x 45 50x 50 63 x 63 75 x 75 Due to process limitations not all grades are available in all sizes. Confirm product availability with a OneSteel Sales Office at an early stage of design. Table 9 Rods Size Availability Diameter (mm) 5.5 6.5 7.0 8.0 9.0 10.0 11.2 12.5 13.0 14.0 15.0 16.0 17.0 18.0 HRSSP 3rd Ed. December 2003 7 Hot Rolled Cat OURS 8 9/1/04 Table 11 Welded Beams — Dimensions and Properties Designation Flange Web ––————–– ThickWidth Thickness ness tf tw bf Depth Between Flanges d1 d1 (bf-tw) tw 2tf Gross About x-axis About y-axis Area of —————————————— —————————————— CrossSection Ag lx Zx Sx rx ly Zy Sy ry mm2 106mm4 103mm3 103mm3 J Warping Constant lw Designation mm 106mm4 103mm3 103mm3 mm 103mm4 109mm6 28200 25800 23400 19800 17900 15000 12900 515 508 500 488 479 464 449 834 750 667 342 299 179 87.0 3330 3000 2670 1710 1500 1020 633 5070 4570 4070 2630 2310 1600 1020 120 118 116 88.6 86.1 71.1 52.4 22000 16500 12100 9960 7230 5090 4310 280000 251000 221000 113000 98500 58700 28500 1200 WB 455 423 392 342 317 278 249 14600 13100 10700 8120 16400 14800 12300 9570 427 420 406 385 342 299 179 90.3 1710 1490 1020 602 2620 2300 1590 961 91.3 89.0 73.8 57.5 9740 7010 4870 2890 84100 73000 43400 21700 1000 WB 322 296 258 215 5730 5050 4060 2960 12400 11000 8930 6580 13600 12200 9960 7500 399 393 382 364 341 299 179 90.1 1710 1490 1020 601 2590 2270 1560 931 97.5 95.6 80.2 63.5 8870 6150 4020 2060 67900 58900 35000 17400 900 WB 282 257 218 175 24400 21400 18600 15600 2970 2480 2040 1570 7290 6140 5100 3970 8060 6840 5730 4550 349 341 331 317 126 86.7 69.4 41.7 840 631 505 334 1280 964 775 519 71.9 63.7 61.1 51.7 4420 2990 1670 921 19600 13400 10600 6280 800 WB 192 168 146 122 22000 19100 16600 14600 2060 1710 1400 1150 5760 4810 3990 3330 6390 5370 4490 3790 306 299 290 281 97.1 65.2 52.1 41.7 706 521 417 334 1080 798 642 516 66.4 58.4 56.0 53.5 4020 2690 1510 888 11500 7640 6030 4770 700 WB 173 150 130 115 kg/m mm mm mm mm mm 1200 WB 455 423 392 342 317 278 249 1200 1192 1184 1184 1176 1170 1170 500 500 500 400 400 350 275 40 36 32 32 28 25 25 16 16 16 16 16 16 16 1120 1120 1120 1120 1120 1120 1120 70.0 70.0 70.0 70.0 70.0 70.0 70.0 6.05 6.72 7.56 6.00 6.86 6.68 5.18 57900 53900 49900 43500 40300 35400 31700 15300 13900 12500 10400 9250 7610 6380 25600 23300 21100 17500 15700 13000 10900 1000 WB 322 296 258 215 1024 1016 1010 1000 400 400 350 300 32 28 25 20 16 16 16 16 960 960 960 960 60.0 60.0 60.0 60.0 6.00 6.86 6.68 7.10 41000 37800 32900 27400 7480 6650 5430 4060 900 WB 282 257 218 175 924 916 910 900 400 400 350 300 32 28 25 20 12 12 12 12 860 860 860 860 71.7 71.7 71.7 71.7 6.06 6.93 6.76 7.20 35900 32700 27800 22300 800 WB 192 168 146 122 816 810 800 792 300 275 275 250 28 25 20 16 10 10 10 10 760 760 760 760 76.0 76.0 76.0 76.0 5.18 5.30 6.63 7.50 700 WB 173 150 130 115 716 710 700 692 275 250 250 250 28 25 20 16 10 10 10 10 660 660 660 660 66.0 66.0 66.0 66.0 4.73 4.80 6.00 7.50 Notes 1. All welds to AS/NZS 1554.1 Category SP (deep penetration). 2. Web to flange joints develop the minimum tensile strength of the web. 3. Flame cut surfaces not incorporated in welds have a minimum surface roughness of class 2, as defined in WTIA Technical Note 5. Torsion Constant Page 8 Depth of Section d 7:33 AM HRSSP 3rd Ed. December 2003 Welded Beams Table 12 Welded Beams — Properties for Assessing Section Capacity Designation 300 300 300 300 300 300 300 1000 WB 322 296 258 215 280 280 280 300 300 300 300 300 900 WB 282 257 218 175 280 280 280 300 800 WB 192 168 146 122 700 WB 173 150 130 115 300PLUS* 0.837 0.825 0.811 0.783 0.766 0.733 0.701 About y-axis —————––– Compactness Zey 103mm3 Yield Stress —————–––– Flange Web fy fy MPa MPa Form Factor kf About x-axis About y-axis —————–––– —————––– CompactCompactness ness Zex Zey 3 3 10 mm 103mm3 AS/NZS 3679.2-400 N 28100 C 5000 N 25700 N 4500 N 23300 N 3900 N 19600 C 2560 N 17700 N 2230 N 14900 N 1530 N 12800 C 949 Designation C C C C C C C 28200 25800 23400 19800 17900 15000 12900 C C N C C C C 5000 4500 4000 2560 2240 1530 949 360 360 360 360 360 360 360 380 380 380 380 380 380 380 0.820 0.806 0.791 0.760 0.741 0.705 0.670 0.832 0.817 0.790 0.738 C C C C 16400 14800 12300 9570 C C C C 2560 2240 1530 903 360 360 360 380 380 380 380 380 0.807 0.791 0.760 0.704 C C C C 16400 14800 12300 9570 C N N N 2560 2230 1530 887 1000 WB 322 296 258 215 310 310 310 310 0.845 0.830 0.800 0.744 C C C C 13600 12200 9960 7500 C C C C 2560 2240 1530 901 360 360 360 380 400 400 400 400 0.830 0.813 0.780 0.721 N N N N 13500 12000 9840 7320 C N N N 2560 2220 1530 882 900 WB 282 257 218 175 280 280 300 300 310 310 310 310 0.824 0.799 0.763 0.718 C C N N 8060 6840 5710 4530 C C C N 1260 946 757 498 360 360 380 380 400 400 400 400 0.808 0.781 0.744 0.695 N N N N 7850 6640 5510 4340 C C N N 1260 946 754 486 800 WB 192 168 146 122 280 280 300 300 310 310 310 310 0.850 0.828 0.795 0.767 C C C C 6390 5370 4490 3790 C C C N 1060 782 626 498 360 360 380 380 400 400 400 400 0.833 0.807 0.773 0.742 C C C C 6390 5370 4490 3790 C C C N 1060 782 626 486 700 WB 173 150 130 115 * 300PLUS welded sections are produced to exceed the minimum requirements of AS/NZS 3679.2-300. Notes 1. For 300PLUS sections the tensile strength (fu) is 430 MPa. 2. For Grade 400 sections the tensile strength (fu) is 480 MPa. 3. C: Compact Section; N: Non-compact Section; S: Slender Section. 1200 WB 455 423 392 342 317 278 249 Page 9 280 280 280 280 280 280 280 kf About x-axis ––––————– Compactness Zex 103mm3 7:33 AM HRSSP 3rd Ed. December 2003 1200 WB 455 423 392 342 317 278 249 Form Factor 9/1/04 Yield Stress ––—————– Flange Web fy fy MPa MPa Hot Rolled Cat OURS Welded Beams 9 Hot Rolled Cat OURS 10 9/1/04 Table 13 Welded Columns — Dimensions and Properties Designation Flange ––————–– Width Thickness tf bf Web Thickness tw Depth Bet(bf-tw) ween d1 Flanges ______ ______ d1 tw 2tf Gross Area of CrossSection Ag About x-axis About y-axis —————————————— —————————————— lx Zx mm2 106mm4 103mm3 Sx 103mm3 ry J Warping Constant lw mm 106mm4 103mm3 103mm3 mm 103mm4 109mm6 rx ly Zy Sy Torsion Constant Designation Page 10 Depth of Section d kg/m mm mm mm mm mm 500 WC 440 414 383 340 290 267 228 480 480 472 514 506 500 490 500 500 500 500 500 500 500 40 40 36 32 28 25 20 40 32 32 25 20 20 20 400 400 400 450 450 450 450 10.0 12.5 12.5 18.0 22.5 22.5 22.5 5.75 5.85 6.50 7.42 8.57 9.60 12.0 56000 52800 48800 43200 37000 34000 29000 2150 2110 1890 2050 1750 1560 1260 8980 8800 7990 7980 6930 6250 5130 10400 10100 9130 8980 7700 6950 5710 196 200 197 218 218 214 208 835 834 751 667 584 521 417 3340 3340 3000 2670 2330 2080 1670 5160 5100 4600 4070 3540 3170 2540 122 126 124 124 126 124 120 30100 25400 19900 13100 8420 6370 3880 40400 40400 35700 38800 33300 29400 23000 500 WC 440 414 383 340 290 267 228 400 WC 361 328 303 270 212 181 144 430 430 422 414 400 390 382 400 400 400 400 400 400 400 40 40 36 32 25 20 16 40 28 28 25 20 20 16 350 350 350 350 350 350 350 8.75 12.5 12.5 14.0 17.5 17.5 21.9 4.50 4.65 5.17 5.86 7.60 9.50 12.0 46000 41800 38600 34400 27000 23000 18400 1360 1320 1180 1030 776 620 486 6340 6140 5570 4950 3880 3180 2550 7460 7100 6420 5660 4360 3570 2830 172 178 175 173 169 164 163 429 427 385 342 267 214 171 2140 2140 1920 1710 1330 1070 854 3340 3270 2950 2610 2040 1640 1300 96.5 101 99.8 99.8 99.4 96.4 96.3 24800 19200 14800 10400 5060 3080 1580 16300 16200 14300 12500 9380 7310 5720 400 WC 361 328 303 270 212 181 144 350 WC 280 258 230 197 355 347 339 331 350 350 350 350 40 36 32 28 28 28 25 20 275 275 275 275 9.82 9.82 11.0 13.8 4.03 4.47 5.08 5.89 35700 32900 29300 25100 747 661 573 486 4210 3810 3380 2940 4940 4450 3910 3350 145 142 140 139 286 258 229 200 1640 1470 1310 1140 2500 2260 2000 1740 89.6 88.5 88.4 89.3 16500 12700 8960 5750 7100 6230 5400 4600 350 WC 280 258 230 197 Notes 1. All welds to AS/NZS 1554.1 Category SP (deep penetration). 2. Web to flange joints develop the minimum tensile strength of a 16 mm web only. 3. Flame cut surfaces not incorporated in welds have a minimum surface roughness of class 2 as defined in WTIA Technical Note 5. 7:33 AM HRSSP 3rd Ed. December 2003 Welded Columns Table 14 Welded Columns — Properties for Assessing Section Capacity Designation MPa Form Factor kf About x-axis ––––————— Compactness Zex About y-axis ––—————– Compactness Zey 103mm3 MPa Yield Stress –––—————– Flange Web fy fy 103mm3 MPa MPa Form Factor kf About x-axis –––—————– Compactness Zex About y-axis ––––————— Compactness Zey Designation 9/1/04 Yield Stress –––—————– Flange Web fy fy 103mm3 5010 5010 4510 3920 3310 2860 2100 500 WC 440 414 383 340 290 267 228 280 280 280 280 280 280 300 280 280 280 280 300 300 300 400 WC 361 328 303 270 212 181 144 280 280 280 280 280 300 300 280 280 280 280 300 300 300 1.00 1.00 1.00 1.00 1.00 1.00 1.00 C C C C N N N 7470 7100 6420 5660 4360 3410 2590 C C C C N N N 3210 3200 2880 2560 2000 1510 1120 360 360 360 360 360 380 380 360 360 360 360 380 380 380 1.00 1.00 1.00 1.00 1.00 1.00 0.964 C C C C N N S 7470 7100 6420 5660 4270 3330 2410 C C C C N N N 3210 3200 2880 2560 1950 1460 1070 400 WC 361 328 303 270 212 181 144 350 WC 280 258 230 197 280 280 280 280 280 280 280 300 1.00 1.00 1.00 1.00 C C C C 4940 4450 3910 3350 C C C C 2450 2210 1960 1720 360 360 360 360 360 360 360 380 1.00 1.00 1.00 1.00 C C C C 4940 4450 3910 3350 C C C C 2450 2210 1960 1720 350 WC 280 258 230 197 10400 10100 9130 8980 7570 6700 5210 C C C C N N N 5010 5010 4510 4000 3410 2970 2200 360 360 360 360 360 360 380 360 360 360 360 380 380 380 HRSSP 3rd Ed. December 2003 * 300PLUS welded sections are produced to exceed the minimum requirements of AS/NZS 3679.2-300. Notes 1. For 300PLUS sections the tensile strength (fu) is 430 MPa. 2. For Grade 400 sections the tensile strength (fu) is 480 MPa. 3. C: Compact Section; N: Non-compact Section; S: Slender Section. Page 11 C C C N N N N 500 WC 440 414 383 340 290 267 228 7:33 AM 1.00 1.00 1.00 1.00 1.00 1.00 0.964 103mm3 AS/NZS 3679.2-400 C 10400 C 10100 C 9130 N 8830 N 7410 N 6540 S 4860 300PLUS* 1.00 1.00 1.00 1.00 1.00 1.00 1.00 C C C C N N N Hot Rolled Cat OURS Welded Columns 11 Hot Rolled Cat OURS 12 9/1/04 Table 15 Universal Beams — Dimensions and Properties Designation Flange ———— Width Thickness bf tf Web Thickness Root Radius kg/m mm mm 610 UB 125 113 101 612 607 602 530 UB 92.4 82.0 Depth Gross BetArea of (bf-tw) Crossween d1 Flanges ______ ______ Section d1 tw 2tf Ag tw r1 mm mm mm mm 229 228 228 19.6 17.3 14.8 11.9 11.2 10.6 14.0 14.0 14.0 572 572 572 48.1 51.1 54.0 5.54 6.27 7.34 16000 14500 13000 986 875 761 3230 2880 2530 533 528 209 209 15.6 13.2 10.2 9.6 14.0 14.0 502 502 49.2 52.3 6.37 7.55 11800 10500 554 477 460 UB 82.1 74.6 67.1 460 457 454 191 190 190 16.0 14.5 12.7 9.9 9.1 8.5 11.4 11.4 11.4 428 428 428 43.3 47.1 50.4 5.66 6.24 7.15 10500 9520 8580 410 UB 59.7 53.7 406 403 178 178 12.8 10.9 7.8 7.6 11.4 11.4 381 381 48.8 50.1 6.65 7.82 360 UB 56.7 50.7 44.7 359 356 352 172 171 171 13.0 11.5 9.7 8.0 7.3 6.9 11.4 11.4 11.4 333 333 333 41.6 45.6 48.2 310 UB 46.2 40.4 32.0 307 304 298 166 165 149 11.8 10.2 8.0 6.7 6.1 5.5 11.4 11.4 13.0 284 284 282 250 UB 37.3 31.4 25.7 256 252 248 146 146 124 10.9 8.6 8.0 6.4 6.1 5.0 8.9 8.9 12.0 200 UB 29.8 25.4 22.3 18.2 207 203 202 198 134 133 133 99 9.6 7.8 7.0 7.0 6.3 5.8 5.0 4.5 180 UB 22.2 18.1 16.1 179 175 173 90 90 90 10.0 8.0 7.0 150 UB 18.0 14.0 155 150 75 75 9.5 7.0 mm2 About x-axis —————————————— lx Zx Sx 106mm4 103mm3 103mm3 rx About y-axis ——————————————— ly Zy Sy 103mm3 103mm3 Torsion Constant ry J Warping Constant lw mm 103mm4 109mm6 Designation mm 106mm4 3680 3290 2900 249 246 242 39.3 34.3 29.3 343 300 257 536 469 402 49.6 48.7 47.5 1560 1140 790 3450 2980 2530 610 UB 125 113 101 2080 1810 2370 2070 217 213 23.8 20.1 228 193 355 301 44.9 43.8 775 526 1590 1330 530 UB 92.4 82.0 372 335 296 1610 1460 1300 1840 1660 1480 188 188 186 18.6 16.6 14.5 195 175 153 303 271 238 42.2 41.8 41.2 701 530 378 919 815 708 460 UB 82.1 74.6 67.1 7640 6890 216 188 1060 933 1200 1060 168 165 12.1 10.3 135 115 209 179 39.7 38.6 337 234 467 394 410 UB 59.7 53.7 6.31 7.12 8.46 7240 6470 5720 161 142 121 899 798 689 1010 897 777 149 148 146 11.0 9.60 8.10 128 112 94.7 198 173 146 39.0 38.5 37.6 338 241 161 330 284 237 360 UB 56.7 50.7 44.7 42.3 46.5 51.3 6.75 7.79 8.97 5930 5210 4080 100 86.4 63.2 654 569 424 729 633 475 130 129 124 9.01 7.65 4.42 109 92.7 59.3 166 142 91.8 39.0 38.3 32.9 233 157 86.5 197 165 92.9 310 UB 46.2 40.4 32.0 234 234 232 36.6 38.4 46.4 6.40 8.13 7.44 4750 4010 3270 55.7 44.5 35.4 435 354 285 486 397 319 108 105 104 5.66 4.47 2.55 77.5 61.2 41.1 119 94.2 63.6 34.5 33.4 27.9 158 89.3 67.4 85.2 65.9 36.7 250 UB 37.3 31.4 25.7 8.9 8.9 8.9 11.0 188 188 188 184 29.8 32.3 37.5 40.9 6.65 8.15 9.14 6.75 3820 3230 2870 2320 29.1 23.6 21.0 15.8 281 232 208 160 316 260 231 180 87.3 85.4 85.5 82.6 3.86 3.06 2.75 1.14 57.5 46.1 41.3 23.0 88.4 70.9 63.4 35.7 31.8 30.8 31.0 22.1 105 62.7 45.0 38.6 37.6 29.2 26.0 10.4 200 UB 29.8 25.4 22.3 18.2 6.0 5.0 4.5 8.9 8.9 8.9 159 159 159 26.5 31.8 35.3 4.20 5.31 6.11 2820 2300 2040 15.3 12.1 10.6 171 139 123 195 157 138 73.6 72.6 72.0 1.22 0.975 0.853 27.1 21.7 19.0 42.3 33.7 29.4 20.8 20.6 20.4 81.6 44.8 31.5 8.71 6.80 5.88 180 UB 22.2 18.1 16.1 6.0 5.0 8.0 8.0 136 136 22.7 27.2 3.63 5.00 2300 1780 9.05 6.66 117 88.8 135 102 62.8 61.1 0.672 0.495 17.9 13.2 28.2 20.8 17.1 16.6 60.5 28.1 3.56 2.53 150 UB 18.0 14.0 Page 12 Depth of Section d 7:33 AM HRSSP 3rd Ed. December 2003 Universal Beams Table 16 Universal Beams — Properties for Assessing Section Capacity Designation Form Factor kf About x-axis ––——————–– Compactness Zex 103mm3 About y-axis ––––—————— Compactness Zey 103mm3 Yield Stress –——————– Flange Web fy fy MPa MPa Form Factor kf Designation 280 280 300 300 300 320 300PLUS* 0.950 0.926 0.888 C C C 3680 3290 2900 C C C 515 451 386 340 340 340 340 340 360 0.916 0.891 0.867 530 UB 92.4 82.0 300 300 320 320 0.928 0.902 C C 2370 2070 C C 342 289 340 340 360 360 0.907 0.880 C C 2370 2070 C C 342 289 530 UB 92.4 82.0 460 UB 82.1 74.6 67.1 300 300 300 320 320 320 0.979 0.948 0.922 C C C 1840 1660 1480 C C C 292 262 230 340 340 340 360 360 360 0.956 0.926 0.901 C C C 1840 1660 1480 C C C 292 262 230 460 UB 82.1 74.6 67.1 410 UB 59.7 53.7 300 320 320 320 0.938 0.913 C C 1200 1060 C C 203 173 340 360 360 360 0.918 0.894 C N 1200 1050 C N 203 172 410 UB 59.7 53.7 360 UB 56.7 50.7 44.7 300 300 320 320 320 320 0.996 0.963 0.930 C C N 1010 897 770 C C N 193 168 140 340 340 360 360 360 360 0.974 0.943 0.911 C C N 1010 897 762 C C N 193 168 139 360 UB 56.7 50.7 44.7 310 UB 46.2 40.4 32.0 300 320 320 320 320 320 0.991 0.952 0.915 C C N 729 633 467 C C N 163 139 86.9 340 360 360 360 360 360 0.972 0.936 0.898 C N N 729 629 462 C N N 163 138 85.7 310 UB 46.2 40.4 32.0 250 UB 37.3 31.4 25.7 320 320 320 320 320 320 1.00 1.00 0.949 C N C 486 395 319 C N C 116 91.4 61.7 360 360 360 360 360 360 1.00 0.991 0.932 C N C 486 392 319 C N C 116 90.3 61.7 250 UB 37.3 31.4 25.7 200 UB 29.8 25.4 22.3 18.2 320 320 320 320 320 320 320 320 1.00 1.00 1.00 0.990 C N N C 316 259 227 180 C N N C 86.3 68.8 60.3 34.4 360 360 360 360 360 360 360 360 1.00 1.00 1.00 0.970 C N N C 316 257 225 180 C N N C 86.3 68.0 59.4 34.4 200 UB 29.8 25.4 22.3 18.2 180 UB 22.2 18.1 16.1 320 320 320 320 320 320 1.00 1.00 1.00 C C C 195 157 138 C C C 40.7 32.5 28.4 360 360 360 360 360 360 1.00 1.00 1.00 C C C 195 157 138 C C C 40.7 32.5 28.4 180 UB 22.2 18.1 16.1 150 UB 18.0 14.0 320 320 320 320 1.00 1.00 C C 135 102 C C 26.9 19.8 360 360 360 360 1.00 1.00 C C 135 102 C C 26.9 19.8 150 UB 18.0 14.0 * 300PLUS replaced Grade 250 as the base grade for these sections in 1994. 300PLUS hot rolled sections are produced to exceed the minimum requirements of AS/NZS 3679.1-300. Notes 1. For 300PLUS sections the tensile strength (fu) is 440 MPa. 2. For Grade 350 sections the tensile strength (fu) is 480 MPa. 3. C: Compact Section; N: Non-compact Section; S: Slender Section. 610 UB 125 113 101 Page 13 HRSSP 3rd Ed. December 2003 610 UB 125 113 101 7:33 AM About x-axis About y-axis –––—————— ––––—————— CompactCompactness ness Zex Zey 3 3 10 mm 103mm3 AS/NZS 3679.1-350 C 3680 C 515 C 3290 C 451 C 2900 C 386 9/1/04 Yield Stress ––––————––– Flange Web fy fy MPa MPa Hot Rolled Cat OURS Universal Beams 13 Hot Rolled Cat OURS 14 9/1/04 Table 17 Universal Columns — Dimensions and Properties Designation Depth of Section d Flange ————— Width Thickness bf tf Web Thickness Root Radius tw r1 Depth Between Flanges d1 d1 (bf-tw) tw 2tf About x-axis —————————————— lx 6 10 mm4 Zx Sx 3 3 3 10 mm 10 mm3 About y-axis ——————————————— rx ly 6 mm 10 mm4 Zy Sy 3 3 3 10 mm 10 mm3 ry mm Torsion Constant J 103mm4 Warping Constant lw 9 10 mm6 Designation kg/m mm mm mm mm mm mm 310 UC 158 137 118 96.8 327 321 315 308 311 309 307 305 25.0 21.7 18.7 15.4 15.7 13.8 11.9 9.9 16.5 16.5 16.5 16.5 277 277 277 277 17.7 20.1 23.3 28.0 5.91 6.80 7.89 9.58 20100 17500 15000 12400 388 329 277 223 2370 2050 1760 1450 2680 2300 1960 1600 139 137 136 134 125 107 90.2 72.9 807 691 588 478 1230 1050 893 725 78.9 78.2 77.5 76.7 3810 2520 1630 928 2860 2390 1980 1560 310 UC 158 137 118 96.8 250 UC 89.5 72.9 260 254 256 254 17.3 14.2 10.5 8.6 14.0 14.0 225 225 21.5 26.2 7.10 8.64 11400 9320 143 114 1100 897 1230 992 112 111 48.4 38.8 378 306 575 463 65.2 64.5 1040 586 713 557 250 UC 89.5 72.9 200 UC 59.5 52.2 46.2 210 206 203 205 204 203 14.2 12.5 11.0 9.3 8.0 7.3 11.4 11.4 11.4 181 181 181 19.5 22.7 24.8 6.89 7.84 8.90 7620 6660 5900 61.3 52.8 45.9 584 512 451 656 570 500 89.7 89.1 88.2 20.4 17.7 15.3 199 174 151 303 264 230 51.7 51.5 51.0 477 325 228 195 166 142 200 UC 59.5 52.2 46.2 150 UC 37.2 30.0 23.4 162 158 152 154 153 152 11.5 9.4 6.8 8.1 6.6 6.1 8.9 8.9 8.9 139 139 139 17.1 21.0 22.8 6.34 7.79 10.7 4730 3860 2980 22.2 17.6 12.6 274 223 166 310 250 184 68.4 67.5 65.1 7.01 5.62 3.98 91.0 73.4 52.4 139 112 80.2 38.5 38.1 36.6 197 109 50.2 39.6 30.8 21.1 150 UC 37.2 30.0 23.4 100 UC 14.8 97 99 7.0 5.0 10.0 83.0 16.6 6.71 1890 3.18 65.6 74.4 41.1 1.14 22.9 35.2 24.5 34.9 2.30 100 UC 14.8 Page 14 Gross Area of CrossSection Ag mm2 7:33 AM HRSSP 3rd Ed. December 2003 Universal Columns Table 18 Universal Columns — Properties for Assessing Section Capacity Designation MPa Form Factor kf About x-axis –––————–– Compactness Zex About y-axis –––————— Compactness Zey 103mm3 MPa Yield Stress –––————— Flange Web fy fy 103mm3 MPa MPa Form Factor kf About x-axis –––————— Compactness Zex About y-axis ––––————— Compactness Zey Designation 9/1/04 Yield Stress –––————— Flange Web fy fy 103mm3 1210 1040 878 684 310 UC 158 137 118 96.8 280 280 280 300 300 300 300 320 250 UC 89.5 72.9 280 300 320 320 1.00 1.00 C N 1230 986 C N 567 454 340 340 360 360 1.00 1.00 C N 1230 977 C N 567 448 250 UC 89.5 72.9 200 UC 59.5 52.2 46.2 300 300 300 320 320 320 1.00 1.00 1.00 C C N 656 570 494 C C N 299 260 223 340 340 340 360 360 360 1.00 1.00 1.00 C N N 656 569 490 C N N 299 260 219 200 UC 59.5 52.2 46.2 150 UC 37.2 30.0 23.4 300 320 320 320 320 320 1.00 1.00 1.00 C C N 310 250 176 C C N 137 110 73.5 340 360 360 360 360 360 1.00 1.00 1.00 C N N 310 248 174 C N N 137 109 72.3 150 UC 37.2 30.0 23.4 100 UC 14.8 320 320 1.00 C 74.4 C 34.4 360 360 1.00 C 74.4 C 34.4 100 UC 14.8 2680 2300 1960 1560 C C C N 1210 1040 882 694 340 340 340 340 340 340 340 360 * 300PLUS replaced Grade 250 as the base grade for these sections in 1994. 300PLUS hot rolled sections are produced to exceed the minimum requirements of AS/NZS 3679.1-300. Notes 1. For 300PLUS sections the tensile strength (fu) is 440 MPa. 2. For Grade 350 sections the tensile strength (fu) is 480 MPa. 3. C: Compact Section; N: Non-compact Section; S: Slender Section. Page 15 C C N N 310 UC 158 137 118 96.8 7:33 AM 1.00 1.00 1.00 1.00 103mm3 AS/NZS 3679.1-350 C 2680 C 2300 N 1950 N 1550 300PLUS* 1.00 1.00 1.00 1.00 C C C N Hot Rolled Cat OURS Universal Columns HRSSP 3rd Ed. December 2003 15 Hot Rolled Cat OURS 16 9/1/04 Table 19 Tapered Flange Beams — Dimensions and Properties Designation Depth of Section d Flange Web Radii ––————– Thick- ––————– Width Thick- ness Root Toe ness bf tf tw r1 r2 Depth Between d1 Flanges ______ d1 tw kg/m mm mm mm mm mm mm mm 13.1 7.20 125 100 65.0 45.0 8.5 6.0 5.0 4.0 8.0 7.0 4.0 3.0 108 88 21.6 22.0 (bf-tw) ______ 2tf 3.53 3.42 Gross About x-axis Area of –——————————– Cross Section Ag lx Zx Sx rx About y-axis –———————————– ly Zy Sy ry mm2 106mm4 103mm3 103mm3 mm 106mm4 103mm3 103mm3 mm 1670 917 14.2 9.31 4.34 1.46 69.4 29.2 80.3 34.1 50.9 0.337 39.9 0.0795 10.4 3.53 17.2 6.00 Torsion Constant J Warping Contant lw Designation Page 16 125 TFB 100 TFB Mass per metre 103mm4 109mm6 40.2 11.6 1.14 0.176 125 TFB 100 TFB Table 20 Tapered Flange Beams — Properties for Assessing Section Capacity Designation Yield Stress –—————–– Flange Web fy fy MPa 125 TFB 100 TFB 320 320 Form Factor kf About x-axis –––—————– Compactness Zex 103mm3 MPa 320 320 About y-axis ––————–––– Compactness Zey 300PLUS* 1.00 1.00 C C 80.3 34.1 *300PLUS replaced Grade 250 as the base grade for these sections in 1997. 300PLUS hot rolled sections are produced to exceed the minimum requirements of AS/NZS 3679.1-300 Notes 1. For 300PLUS sections the tensile strength (fu) is 440 MPa. 2. For Grade 350 sections the tensile strength (fu) is 480 MPa. 3. C: Compact Section; N: Non-compact Section; S: Slender Section. C C Yield Stress –—————– Flange Web fy fy 103mm3 MPa MPa 15.6 5.30 360 360 360 360 Form Factor kf 1.00 1.00 About x-axis ––––————— Compactness Zex 103mm3 AS/NZS 3679.1-350 C 80.3 C 34.1 About y-axis –––————— Compactness Zey Designation 103mm3 C C 15.6 5.30 7:33 AM HRSSP 3rd Ed. December 2003 Tapered Flange Beams 125 TFB 100 TFB Hot Rolled Cat OURS Parallel Flange Channels Table 21 Parallel Flange Channels — Dimensions and Properties Designation kg/m 55.2 40.1 35.5 25.1 22.9 20.9 17.7 11.9 8.33 5.92 mm 100 90 90 75 75 75 75 65 50 40 mm2 7030 5110 4520 3200 2920 2660 2250 1520 1060 754 mm 380 300 250 230 200 180 150 125 100 75 mm 17.5 16.0 15.0 12.0 12.0 11.0 9.5 7.5 6.7 6.1 mm 10.0 8.0 8.0 6.5 6.0 6.0 6.0 4.7 4.2 3.8 mm 14.0 14.0 12.0 12.0 12.0 12.0 10.0 8.0 8.0 8.0 mm 345 268 220 206 176 158 131 110 86.6 62.8 34.5 33.5 27.5 31.7 29.3 26.3 21.8 23.4 20.6 16.5 5.14 5.13 5.47 5.71 5.75 6.27 7.26 8.04 6.84 5.94 About x-axis ————————— lx Zx mm 106mm4 103mm3 56.7 152 798 56.1 72.4 483 58.5 45.1 361 46.7 26.8 233 50.5 19.1 191 50.3 14.1 157 51.0 8.34 111 45.0 3.97 63.5 33.9 1.74 34.7 27.2 0.683 18.2 mm 27.5 27.2 28.6 22.6 24.4 24.5 24.9 21.8 16.7 13.7 Sx rx 103mm3 mm 946 147 564 119 421 99.9 271 91.4 221 80.9 182 72.9 129 60.8 73.0 51.1 40.3 40.4 21.4 30.1 About y-axis ————————————— ly ZyR ZyL 106mm4 103mm3 103mm3 6.48 89.4 236 4.04 64.4 148 3.64 59.3 127 1.76 33.6 77.8 1.65 32.7 67.8 1.51 29.9 61.5 1.29 25.7 51.6 0.658 15.2 30.2 0.267 8.01 16.0 0.120 4.56 8.71 Torsion Constant Sy ry 103mm3 161 117 107 61.0 58.9 53.8 46.0 27.2 14.4 8.20 mm 30.4 28.1 28.4 23.5 23.8 23.8 23.9 20.8 15.9 12.6 J Warp- Designation ing Constant Iw 103mm4 109mm6 472 151 290 58.2 238 35.9 108 15.0 101 10.6 81.4 7.82 54.9 4.59 23.1 1.64 13.2 0.424 8.13 0.106 380 PFC 300 PFC 250 PFC 230 PFC 200 PFC 180 PFC 150 PFC 125 PFC 100 PFC 75 PFC Page 17 Gross Coordi- CoordiArea of nate of nate of Cross- Cen- Shear Section troid Centre Ag xL xO 7:33 AM Flange Web Root Depth –————– Thick- Radius BetWidth Thick- ness ween d1 (bf-tw) ness Flanges _____ _____ bf tf tw r1 d1 tw tf 9/1/04 380 PFC 300 PFC 250 PFC 230 PFC 200 PFC 180 PFC 150 PFC 125 PFC 100 PFC 75 PFC Mass Depth per of metre Section d Table 22 Parallel Flange Channels — Properties for Assessing Section Capacity Designation HRSSP 3rd Ed. December 2003 380 PFC 300 PFC 250 PFC 230 PFC 200 PFC 180 PFC 150 PFC 125 PFC 100 PFC 75 PFC Yield Stress ––––————— Flange Web fy fy MPa MPa 280 300 300 300 300 300 320 320 320 320 320 320 320 320 320 320 320 320 320 320 Form Factor kf 300PLUS* 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 About x-axis About y-axis ––——————– Load A Load B Yield Stress ––—————— Flange Web Zex Zey Zey fy fy 103mm3 103mm3 103mm3 MPa MPa 946 564 421 271 221 182 129 72.8 40.3 21.4 115 82.3 88.7 45.1 46.7 44.9 38.5 22.8 12.0 6.84 134 96.6 89.0 50.4 49.1 44.8 38.5 22.8 12.0 6.84 340 340 340 340 340 340 360 360 360 360 360 360 360 360 360 360 360 360 360 360 Form Factor kf 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 About x-axis Zex About y-axis ––––––—————— Load A Load B Zey 103mm3 103mm3 AS/NZS 3679.1-350 946 104 564 77.2 421 84.9 271 42.6 221 44.5 182 44.1 129 38.5 72.0 22.5 40.3 12.0 21.4 6.84 Designation Zey 103mm3 134 96.6 89.0 50.4 49.1 44.8 38.5 22.8 12.0 6.84 380 PFC 300 PFC 250 PFC 230 PFC 200 PFC 180 PFC 150 PFC 125 PFC 100 PFC 75 PFC * 300PLUS replaced Grade 250 as the base grade for these sections in 1994. 300PLUS hot rolled sections are produced to exceed the minimum requirements of AS/NZS 3679.1-300. Notes 1. For 300PLUS sections the tensile strength (fu) is 440 MPa. 2. For Grade 350 sections the tensile strength (fu) is 480 MPa. L R 17 Hot Rolled Cat OURS 18 (refer Note 4) 9/1/04 Table 23 Universal Bearing Piles — Dimensions and Properties Designation Flange –————–– Width Thickness bf tf Web Root Thick- Radius ness tw r1 Depth Gross BetArea of (bf-tw) Crossween d1 Flanges _____ _____ Section d1 tw 2tf Ag About x-axis –––—————————– mm2 lx 6 10 mm4 Zx 3 10 mm3 Sx 3 10 mm3 About y-axis –——————————— rx kg/m 310 UBP 149 110 78.8 mm 318 308 299 mm 316 311 306 mm 20.6 15.4 11.1 mm 20.5 15.3 11.1 mm 16.5 16.5 16.5 mm 277 277 277 13.5 18.1 24.9 7.14 9.57 13.3 19000 14000 10100 330 236 165 2080 1530 1100 2370 1720 1220 mm 132 130 128 200 UBP 122 230 220 25.0 25.0 11.4 180 7.20 3.90 15600 129 1120 1340 91.0 Torsion Constant ly 6 10 mm4 Zy 3 10 mm3 Sy 103mm3 ry 109 76.6 53.1 691 494 347 44.6 406 J 1070 759 530 mm 75.8 73.9 72.5 103mm4 635 53.5 Warping Constant lw Designation 2970 1240 484 109mm6 2410 1640 1100 310 UBP 149 110 78.8 3540 469 200 UBP 122 Table 24 Universal Bearing Piles — Properties for Assessing Section Capacity Designation Yield Stress –—————–– Flange Web fy fy Form Factor kf About x-axis ––————— Compactness Zex About y-axis ––————— Compactness Zey 103mm3 MPa MPa 310 UBP 149 110 78.8 280 300 300 300PLUS* 280 1.00 300 1.00 300 1.00 C N N 2370 1680 1130 200 UBP 122 280 280 C 1340 1.00 Yield Stress ––————— Flange Web fy fy 103mm3 MPa MPa C N N 1040 718 460 340 340 340 340 340 340 C 609 340 340 *300PLUS hot rolled sections are produced to exceed the minimum requirements of AS/NZS 3679.1-300. Notes 1. For 300PLUS sections the tensile strength (fu) is 440 MPa. 2. For Grade 350 sections the tensile strength (fu) is 480 MPa. 3. C: Compact Section; N: Non-compact Section; S: Slender Section. 4. These sections are generally not stocked and are available for project orders only subject to enquiry from your nearest OneSteel Sales Office. Form Factor kf About x-axis –––————–– Compactness Zex About y-axis –—————–– Compactness Zey Designation 1.00 1.00 1.00 103mm3 AS/NZS 3679.1-350 C 2370 N 1660 N 1110 C N N 1040 708 450 310 UBP 149 110 78.8 1.00 C C 609 200 UBP 122 1340 103mm3 Page 18 Depth of Section d 7:33 AM HRSSP 3rd Ed. December 2003 Universal Bearing Piles Table 25 Equal Angles — x-axis and y-axis — Dimensions and Properties Designation Leg-size Nominal Thickness Mass per metre b1 x b1 r r mm 18.0 18.0 18.0 18.0 18.0 13.0 13.0 13.0 13.0 10.0 10.0 10.0 10.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 mm 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 1 2 6.69 9.00 10.1 11.5 14.4 6.89 8.49 11.5 14.8 6.91 9.42 12.2 15.0 7.33 9.53 11.8 15.7 8.47 10.5 14.0 6.89 8.62 11.5 15.3 5.84 7.33 9.83 13.1 8.17 11.0 5.41 7.33 9.87 15.7 6.50 8.78 14.0 5.67 7.70 12.3 4.00 5.52 9.00 3.17 4.43 7.33 Ag mm2 9780 7660 6930 6200 5090 5360 4520 3480 2790 3710 2870 2300 1900 2260 1810 1500 1170 1620 1350 1050 1340 1110 867 672 1150 957 748 581 628 489 723 568 443 295 506 394 263 446 348 233 326 256 173 266 210 143 Coordinate of Centroid ___________ n = n = L R p B mm 59.3 57.0 56.2 55.4 54.2 44.2 43.0 41.5 40.5 36.8 35.4 34.4 33.7 29.2 28.2 27.5 26.8 25.7 25.0 24.3 22.0 21.3 20.5 19.9 19.6 19.0 18.3 17.7 15.8 15.2 15.2 14.5 13.9 13.2 13.3 12.7 12.0 12.0 11.5 10.8 9.53 8.99 8.30 8.28 7.75 7.07 p T mm 141 143 144 145 146 106 107 108 109 88.2 89.6 90.6 91.3 70.8 71.8 72.5 73.2 64.3 65.0 65.7 53.0 53.7 54.5 55.1 45.4 46.0 46.7 47.3 39.2 39.8 34.8 35.5 36.1 36.8 31.7 32.3 33.0 28.0 28.5 29.2 20.5 21.0 21.7 16.7 17.3 17.9 About x-axis ———————————————————— y = 1 Ix 106mm4 56.8 45.7 41.7 37.6 31.2 17.6 15.1 11.9 9.61 8.43 6.69 5.44 4.55 3.29 2.70 2.27 1.78 1.93 1.63 1.28 1.08 0.913 0.722 0.563 0.691 0.589 0.471 0.371 0.278 0.220 0.253 0.205 0.163 0.110 0.146 0.117 0.0790 0.0997 0.0801 0.0545 0.0387 0.0316 0.0218 0.0210 0.0173 0.0121 y4 mm 141 141 141 141 141 106 106 106 106 88.4 88.4 88.4 88.4 70.7 70.7 70.7 70.7 63.6 63.6 63.6 53.0 53.0 53.0 53.0 46.0 46.0 46.0 46.0 38.9 38.9 35.4 35.4 35.4 35.4 31.8 31.8 31.8 28.3 28.3 28.3 21.2 21.2 21.2 17.7 17.7 17.7 About y-axis —————————————————————————— Torsion Constant Designation Z = x1 Zx4 Sx rx Iy x3 103mm3 402 323 295 266 221 166 142 112 90.6 95.4 75.7 61.6 51.5 46.6 38.2 32.0 25.2 30.4 25.6 20.1 20.4 17.2 13.6 10.6 15.0 12.8 10.2 8.08 7.14 5.66 7.16 5.79 4.61 3.11 4.59 3.66 2.48 3.53 2.83 1.93 1.83 1.49 1.03 1.19 0.980 0.685 103mm3 643 511 464 417 344 265 225 175 141 153 120 96.5 80.2 74.5 60.4 50.3 39.3 48.3 40.4 31.6 32.8 27.5 21.6 16.7 24.3 20.5 16.2 12.7 11.4 8.93 11.7 9.30 7.32 4.90 7.41 5.84 3.92 5.75 4.55 3.06 3.06 2.45 1.67 2.03 1.65 1.13 mm 76.2 77.2 77.6 77.9 78.3 57.2 57.8 58.4 58.7 47.7 48.3 48.7 48.9 38.2 38.6 38.8 39.1 34.5 34.8 35.0 28.4 28.7 28.9 29.0 24.5 24.8 25.1 25.3 21.0 21.2 18.7 19.0 19.2 19.3 17.0 17.2 17.3 15.0 15.2 15.3 10.9 11.1 11.2 8.89 9.07 9.22 106mm4 14.9 11.8 10.8 9.72 8.08 4.60 3.91 3.06 2.48 2.20 1.73 1.40 1.17 0.857 0.695 0.582 0.458 0.500 0.419 0.330 0.282 0.237 0.187 0.147 0.183 0.154 0.122 0.0959 0.0723 0.0571 0.0675 0.0536 0.0424 0.0289 0.0383 0.0303 0.0206 0.0265 0.0209 0.0142 0.0107 0.00839 0.00573 0.00600 0.00469 0.00319 mm 73.9 72.9 72.6 72.3 71.9 54.9 54.3 53.7 53.4 45.4 44.7 44.4 44.2 35.8 35.4 35.2 35.0 31.9 31.7 31.5 26.6 26.4 26.2 26.1 23.7 23.4 23.1 23.0 19.6 19.4 18.1 17.8 17.6 17.6 16.0 15.8 15.7 14.3 14.0 13.9 10.7 10.5 10.3 8.97 8.73 8.56 Zy3 103mm3 202 162 149 135 112 83.8 71.9 56.9 46.4 48.5 38.6 31.5 26.5 23.9 19.6 16.5 13.1 15.7 13.2 10.5 10.6 8.99 7.15 5.62 7.71 6.56 5.26 4.18 3.69 2.94 3.73 3.01 2.40 1.65 2.39 1.91 1.31 1.86 1.49 1.02 0.993 0.799 0.554 0.669 0.537 0.373 x5 mm 83.8 80.6 79.5 78.4 76.6 62.6 60.8 58.7 57.3 52.1 50.1 48.7 47.7 41.3 39.9 38.9 37.9 36.4 35.4 34.3 31.1 30.1 29.0 28.1 27.7 26.8 25.8 25.0 22.3 21.5 21.5 20.5 19.7 18.7 18.8 18.0 17.0 17.0 16.2 15.3 13.5 12.7 11.7 11.7 11.0 9.99 Zy5 103mm3 178 147 136 124 105 73.5 64.2 52.1 43.3 42.3 34.5 28.8 24.5 20.8 17.4 14.9 12.1 13.8 11.8 9.62 9.09 7.87 6.44 5.22 6.60 5.73 4.71 3.83 3.24 2.66 3.14 2.61 2.15 1.55 2.04 1.68 1.21 1.55 1.29 0.930 0.790 0.660 0.488 0.513 0.428 0.319 Sy 103mm3 329 260 236 212 176 135 115 89.3 72.0 77.8 60.8 49.0 40.8 37.9 30.7 25.6 20.0 24.6 20.5 16.1 16.8 14.0 11.0 8.61 12.5 10.5 8.25 6.46 5.82 4.57 6.00 4.76 3.75 2.53 3.79 2.99 2.02 2.95 2.33 1.58 1.59 1.26 0.862 1.07 0.849 0.583 ry mm 39.0 39.3 39.4 39.6 39.8 29.3 29.4 29.6 29.8 24.4 24.5 24.7 24.8 19.5 19.6 19.7 19.8 17.6 17.6 17.8 14.5 14.6 14.7 14.8 12.6 12.7 12.8 12.9 10.7 10.8 9.66 9.71 9.78 9.90 8.71 8.76 8.85 7.71 7.75 7.82 5.72 5.72 5.76 4.75 4.72 4.73 J 103mm4 2250 200 x 200 x 26 EA 1060 20 EA 778 18 EA 554 16 EA 304 13 EA 657 150 x 150 x 19 EA 386 16 EA 174 12 EA 88.9 10 EA 313 125 x 125 x 16 EA 141 12 EA 71.9 10 EA 40.6 8 EA 110 100 x 100 x 12 EA 56.2 10 EA 31.7 8 EA 14.8 6 EA 50.5 90 x 90 x 10 EA 28.6 8 EA 13.4 6 EA 41.9 75 x 75 x 10 EA 23.8 8 EA 11.2 6 EA 5.28 5 EA 35.1 65 x 65 x 10 EA 20.0 8 EA 9.37 6 EA 4.36 5 EA 7.93 55 x 55 x 6 EA 3.71 5 EA 15.2 50 x 50 x 8 EA 7.21 6 EA 3.38 5 EA 1.01 3 EA 6.32 45 x 45 x 6 EA 2.96 5 EA 0.875 3 EA 5.60 40 x 40 x 6 EA 2.63 5 EA 0.785 3 EA 4.16 30 x 30 x 6 EA 1.98 5 EA 0.605 3 EA 3.44 25 x 25 x 6 EA 1.66 5 EA 0.515 3 EA Page 19 t mm 26.0 20.0 18.0 16.0 13.0 19.0 15.8 12.0 9.5 15.8 12.0 9.5 7.8 12.0 9.5 7.8 6.0 9.5 7.8 6.0 9.5 7.8 6.0 4.6 9.5 7.8 6.0 4.6 6.0 4.6 7.8 6.0 4.6 3.0 6.0 4.6 3.0 6.0 4.6 3.0 6.0 4.6 3.0 6.0 4.6 3.0 (b1-t) ______ t Gross Area of CrossSection 7:34 AM kg/m 76.8 60.1 54.4 48.7 40.0 42.1 35.4 27.3 21.9 29.1 22.5 18.0 14.9 17.7 14.2 11.8 9.16 12.7 10.6 8.22 10.5 8.73 6.81 5.27 9.02 7.51 5.87 4.56 4.93 3.84 5.68 4.46 3.48 2.31 3.97 3.10 2.06 3.50 2.73 1.83 2.56 2.01 1.35 2.08 1.65 1.12 Radii —————— Root Toe 9/1/04 HRSSP 3rd Ed. December 2003 mm mm mm 200 x 200 x 26 EA 20 EA 18 EA 16 EA 13 EA 150 x 150 x 19 EA 16 EA 12 EA 10 EA 125 x 125 x 16 EA 12 EA 10 EA 8 EA 100 x 100 x 12 EA 10 EA 8 EA 6 EA 90 x 90 x 10 EA 8 EA 6 EA 75 x 75 x 10 EA 8 EA 6 EA 5 EA 65 x 65 x 10 EA 8 EA 6 EA 5 EA 55 x 55 x 6 EA 5 EA 50 x 50 x 8 EA 6 EA 5 EA 3 EA 45 x 45 x 6 EA 5 EA 3 EA 40 x 40 x 6 EA 5 EA 3 EA 30 x 30 x 6 EA 5 EA 3 EA 25 x 25 x 6 EA 5 EA 3 EA Actual Thickness Hot Rolled Cat OURS Equal Angles 19 Hot Rolled Cat OURS 20 Table 26 Equal Angles — x-axis and y-axis — Properties for Assessing Section Capacity Designation Form Factor fy kf MPa 200 x 200 x 26 EA 20 EA 18 EA 16 EA 13 EA 150 x 150 x 19 EA 16 EA 12 EA 10 EA 125 x 125 x 16 EA 12 EA 10 EA 8 EA 100 x 100 x 12 EA 10 EA 8 EA 6 EA 90 x 90 x 10 EA 8 EA 6 EA 75 x 75 x 10 EA 8 EA 6 EA 5 EA 280 280 280 300 300 280 300 300 320 300 300 320 320 300 320 320 320 320 320 320 320 320 320 320 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.958 1.00 1.00 1.00 0.943 1.00 1.00 1.00 0.906 1.00 1.00 1.00 1.00 1.00 1.00 0.927 65 x 65 x 10 EA 8 EA 6 EA 5 EA 320 320 320 320 1.00 1.00 1.00 1.00 55 x 55 x 6 EA 5 EA 320 320 50 x 50 x 8 EA 6 EA 5 EA 3 EA 45 x 45 x 6 EA 5 EA 3 EA 40 x 40 x 6 EA 5 EA 3 EA 30 x 30 x 6 EA 5 EA 3 EA 25 x 25 x 6 EA 5 EA 3 EA Load A or C Zex 103mm3 300PLUS* 602 479 427 369 285 248 212 155 114 143 110 83.2 64.3 69.9 55.1 43.7 30.9 45.0 36.0 25.9 30.5 25.4 18.7 13.2 About y-axis —————————— Load B Load D Zey Zey 103mm3 103mm3 Yield Stress Form Factor fy kf MPa About x-axis About y-axis ————————— Load A or C Load B Load D Zex Zey Zey 103mm3 103mm3 103mm3 AS/NZS 3679.1-350 602 267 267 469 214 220 417 192 204 362 169 186 278 132 158 248 110 110 209 94.5 96.3 152 70.9 78.1 111 53.1 64.9 143 63.4 63.4 109 49.6 51.7 81.6 38.1 43.1 62.7 29.9 36.8 69.9 31.1 31.1 54.4 24.8 26.1 42.9 20.0 22.4 30.0 14.4 18.1 44.5 20.1 20.6 35.4 16.4 17.8 25.3 12.1 14.4 30.5 13.6 13.6 25.1 11.5 11.8 18.4 8.70 9.66 12.8 6.30 7.82 Designation 267 218 196 172 136 110 95.7 72.3 54.5 63.4 50.3 38.9 30.7 31.1 25.2 20.4 14.8 20.4 16.7 12.4 13.6 11.6 8.85 6.47 267 220 204 186 158 110 96.3 78.1 64.9 63.4 51.7 43.1 36.8 31.1 26.1 22.4 18.1 20.6 17.8 14.4 13.6 11.8 9.66 7.82 340 340 340 340 340 340 340 340 360 340 340 360 360 340 360 360 360 360 360 360 360 360 360 360 1.00 1.00 1.00 1.00 0.956 1.00 1.00 1.00 0.906 1.00 1.00 1.00 0.892 1.00 1.00 1.00 0.856 1.00 1.00 0.954 1.00 1.00 1.00 0.876 22.5 19.2 14.7 10.6 9.90 8.59 6.76 5.05 9.90 8.59 7.07 5.75 360 360 360 360 1.00 1.00 1.00 1.00 22.5 19.2 14.5 10.4 9.90 8.59 6.66 4.94 9.90 8.59 7.07 5.75 65 x 65 x 10 EA 8 EA 6 EA 5 EA 1.00 1.00 10.7 7.88 4.84 3.70 4.86 3.98 360 360 1.00 1.00 10.5 7.75 4.78 3.64 4.86 3.98 55 x 55 x 6 EA 5 EA 320 320 320 320 1.00 1.00 1.00 0.907 10.7 8.69 6.60 3.82 4.71 3.92 3.08 1.90 4.71 3.92 3.22 2.32 360 360 360 360 1.00 1.00 1.00 0.858 10.7 8.69 6.50 3.71 4.71 3.92 3.03 1.85 4.71 3.92 3.22 2.32 50 x 50 x 8 EA 6 EA 5 EA 3 EA 320 320 320 320 320 320 320 320 320 320 320 320 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 6.88 5.39 3.19 5.29 4.25 2.59 2.74 2.23 1.50 1.78 1.47 1.03 3.06 2.47 1.55 2.33 1.93 1.25 1.19 0.990 0.714 0.769 0.642 0.479 3.06 2.52 1.81 2.33 1.93 1.40 1.19 0.990 0.732 0.769 0.642 0.479 360 360 360 360 360 360 360 360 360 360 360 360 1.00 1.00 0.954 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 6.88 5.32 3.12 5.29 4.22 2.54 2.74 2.23 1.48 1.78 1.47 1.03 3.06 2.44 1.52 2.33 1.92 1.23 1.19 0.990 0.705 0.769 0.642 0.479 3.06 2.52 1.81 2.33 1.93 1.40 1.19 0.990 0.732 0.769 0.642 0.479 45 x 45 x 6 EA 5 EA 3 EA 40 x 40 x 6 EA 5 EA 3 EA 30 x 30 x 6 EA 5 EA 3 EA 25 x 25 x 6 EA 5 EA 3 EA *300PLUS replaced Grade 250 as the base grade for 125x125x8 equal angles and larger in 1994. 300PLUS replaced Grade 250 as the base grade for 100x100x12 equal angles and smaller in 1997. 300PLUS hot rolled sections are produced to exceed the minimum requirements of AS/NZS 3679.1-300. Notes 1. For 300PLUS sections the tensile strength (fu) is 440 MPa. 2. For Grade 350 sections the tensile strength (fu) is 480 MPa. 200 x 200 x 26 EA 20 EA 18 EA 16 EA 13 EA 150 x 150 x 19 EA 16 EA 12 EA 10 EA 125 x 125 x 16 EA 12 EA 10 EA 8 EA 100 x 100 x 12 EA 10 EA 8 EA 6 EA 90 x 90 x 10 EA 8 EA 6 EA 75 x 75 x 10 EA 8 EA 6 EA 5 EA Page 20 mm mm mm About x-axis 7:34 AM Yield Stress 9/1/04 HRSSP 3rd Ed. December 2003 Equal Angles Table 27 Equal Angles — n-axis and p-axis — Properties Designation 106mm4 -20.9 -16.9 -15.5 -14.0 -11.6 -6.48 -5.58 -4.40 -3.56 -3.11 -2.48 -2.02 -1.69 -1.22 -1.00 -0.842 -0.661 -0.716 -0.604 -0.475 -0.399 -0.338 -0.268 -0.208 -0.254 -0.218 -0.175 -0.138 -0.103 -0.0814 -0.0928 -0.0756 -0.0602 -0.0405 -0.0538 -0.0432 -0.0292 -0.0366 -0.0296 -0.0201 -0.0140 -0.0116 -0.00804 -0.00750 -0.00632 -0.00446 mm 59.3 57.0 56.2 55.4 54.2 44.2 43.0 41.5 40.5 36.8 35.4 34.4 33.7 29.2 28.2 27.5 26.8 25.7 25.0 24.3 22.0 21.3 20.5 19.9 19.6 19.0 18.3 17.7 15.8 15.2 15.2 14.5 13.9 13.2 13.3 12.7 12.0 12.0 11.5 10.8 9.53 8.99 8.30 8.28 7.75 7.07 103mm3 605 505 467 427 363 250 220 180 149 144 119 99.4 84.9 71.1 60.1 51.7 41.8 47.3 40.9 33.2 31.0 27.0 22.1 17.9 22.3 19.6 16.2 13.2 11.1 9.12 10.5 8.90 7.36 5.25 6.93 5.76 4.14 5.24 4.39 3.19 2.59 2.22 1.66 1.63 1.42 1.08 mm 141 143 144 145 146 106 107 108 109 88.2 89.6 90.6 91.3 70.8 71.8 72.5 73.2 64.3 65.0 65.7 53.0 53.7 54.5 55.1 45.4 46.0 46.7 47.3 39.2 39.8 34.8 35.5 36.1 36.8 31.7 32.3 33.0 28.0 28.5 29.2 20.5 21.0 21.7 16.7 17.3 17.9 103mm3 255 201 183 164 135 105 88.7 68.8 55.2 60.3 47.0 37.8 31.3 29.3 23.6 19.6 15.3 18.9 15.7 12.3 12.8 10.7 8.35 6.44 9.62 8.07 6.34 4.94 4.46 3.48 4.61 3.64 2.85 1.89 2.91 2.28 1.51 2.26 1.77 1.18 1.21 0.951 0.635 0.807 0.638 0.426 103mm3 460 363 330 296 243 189 160 124 99.9 109 85.0 68.4 56.8 53.2 42.9 35.7 27.8 34.4 28.7 22.4 23.4 19.6 15.3 11.8 17.4 14.6 11.5 8.97 8.11 6.34 8.38 6.63 5.19 3.46 5.30 4.16 2.77 4.12 3.24 2.17 2.22 1.76 1.18 1.49 1.19 0.802 mm 60.5 61.3 61.5 61.8 62.2 45.4 45.8 46.3 46.6 37.9 38.3 38.6 38.8 30.3 30.6 30.8 31.0 27.4 27.6 27.7 22.6 22.7 22.9 23.0 19.5 19.7 19.9 20.1 16.7 16.8 14.9 15.1 15.2 15.3 13.5 13.6 13.8 11.9 12.0 12.2 8.71 8.83 8.93 7.13 7.23 7.33 200 x 200 x 26 EA 20 EA 18 EA 16 EA 13 EA 150 x 150 x 19 EA 16 EA 12 EA 10 EA 125 x 125 x 16 EA 12 EA 10 EA 8 EA 100 x 100 x 12 EA 10 EA 8 EA 6 EA 90 x 90 x 10 EA 8 EA 6 EA 75 x 75 x 10 EA 8 EA 6 EA 5 EA 65 x 65 x 10 EA 8 EA 6 EA 5 EA 55 x 55 x 6 EA 5 EA 50 x 50 x 8 EA 6 EA 5 EA 3 EA 45 x 45 x 6 EA 5 EA 3 EA 40 x 40 x 6 EA 5 EA 3 EA 30 x 30 x 6 EA 5 EA 3 EA 25 x 25 x 6 EA 5 EA 3 EA Page 21 106mm4 35.8 28.8 26.3 23.7 19.7 11.1 9.48 7.46 6.04 5.32 4.21 3.42 2.86 2.08 1.70 1.42 1.12 1.22 1.02 0.805 0.681 0.575 0.455 0.355 0.437 0.371 0.296 0.234 0.175 0.139 0.160 0.129 0.103 0.0694 0.0922 0.0734 0.0498 0.0631 0.0505 0.0344 0.0247 0.0200 0.0138 0.0135 0.0110 0.00765 Designation 7:34 AM Product of 2nd Moment of Area Inp 9/1/04 HRSSP 3rd Ed. December 2003 mm mm mm 200 x 200 x 26 EA 20 EA 18 EA 16 EA 13 EA 150 x 150 x 19 EA 16 EA 12 EA 10 EA 125 x 125 x 16 EA 12 EA 10 EA 8 EA 100 x 100 x 12 EA 10 EA 8 EA 6 EA 90 x 90 x 10 EA 8 EA 6 EA 75 x 75 x 10 EA 8 EA 6 EA 5 EA 65 x 65 x 10 EA 8 EA 6 EA 5 EA 55 x 55 x 6 EA 5 EA 50 x 50 x 8 EA 6 EA 5 EA 3 EA 45 x 45 x 6 EA 5 EA 3 EA 40 x 40 x 6 EA 5 EA 3 EA 30 x 30 x 6 EA 5 EA 3 EA 25 x 25 x 6 EA 5 EA 3 EA About n-axis and p-axis ————————————————————————————————————————————————————————————————— In=Ip nL=pB ZnB=ZpL nR=pT ZnT=ZpR Sn=Sp rn=rp Hot Rolled Cat OURS Equal Angles 21 Hot Rolled Cat OURS 22 9/1/04 Table 28 Unequal Angles — x-axis and y-axis — Dimensions and Properties Designation Leg-size mm mm mm kg/m 150 x 100 x 12 UA 22.5 10 UA 18.0 mm 12.0 9.5 mm mm 10.0 5.0 10.0 5.0 Gross CoordiArea of nate of Cross Centroid Section –———– Ag pB nL About x-axis ——————————————————————— lx y1 Zx1 y4 Zx4 y5 Zx5 Sx rx About y-axis Torsion Tan ————————————————————————— Con- Alpha stant ly x2 Zy2 x3 Zy3 x5 Zy5 Sy ry Designation J 11.5 14.8 mm2 7.33 2870 9.53 2300 mm 49.1 48.1 mm 106mm4 mm 103mm3 mm 103mm3 mm 103mm3 103mm3 mm 24.3 7.51 102 73.5 75.3 99.7 35.2 213 127 51.2 23.3 6.11 103 59.5 74.9 81.5 34.6 177 102 51.6 106mm4 mm 103mm3 mm 103mm3 mm 103mm3 103mm3 mm 103mm4 1.35 27.6 48.8 52.9 25.5 42.0 32.1 51.7 21.7 141 0.438 1.09 26.9 40.7 53.0 20.6 40.7 26.9 41.8 21.8 71.9 0.441 150 x 100 x 12 UA 10 UA 150 x 90 x 16 UA 12 UA 10 UA 8 UA 27.9 21.6 17.3 14.3 15.8 12.0 9.5 7.8 10.0 10.0 10.0 10.0 5.0 5.0 5.0 5.0 8.49 11.5 14.8 18.2 4.70 6.50 8.47 10.5 3550 2750 2200 1820 52.5 51.0 50.0 49.2 22.7 21.2 20.2 19.6 8.80 6.97 5.66 4.73 99.5 100 101 101 88.4 69.4 56.1 46.7 71.9 71.3 70.7 70.3 122 97.8 80.1 67.3 41.9 40.8 40.1 39.5 210 171 141 120 154 120 96.6 80.1 49.8 50.4 50.7 51.0 1.32 1.04 0.847 0.710 24.6 23.4 22.6 22.1 53.8 44.5 37.4 32.2 49.9 50.1 50.4 50.6 26.5 20.8 16.8 14.0 38.9 37.2 36.1 35.2 34.0 28.0 23.5 20.2 55.9 43.8 35.4 29.5 19.3 19.5 19.6 19.7 300 136 69.0 39.0 0.353 0.360 0.363 0.364 150 x 90 x 16 UA 12 UA 10 UA 8 UA 125 x 75 x 12 UA 10 UA 8 UA 6 UA 17.7 14.2 11.8 9.16 12.0 9.5 7.8 6.0 8.0 8.0 8.0 8.0 5.0 5.0 5.0 5.0 9.42 12.2 15.0 19.8 5.25 6.89 8.62 11.5 2260 1810 1500 1170 43.3 42.3 41.5 40.7 18.4 17.5 16.8 16.0 3.91 3.20 2.68 2.10 83.2 83.8 84.2 84.7 47.0 38.2 31.8 24.8 59.7 59.3 58.9 58.5 65.5 53.9 45.5 36.0 34.6 33.9 33.3 32.8 113 94.4 80.4 64.1 81.4 65.8 54.6 42.4 41.6 42.0 42.2 42.5 0.585 0.476 0.399 0.315 19.9 19.2 18.6 18.0 29.3 24.9 21.5 17.5 41.4 41.6 41.8 42.1 14.1 11.4 9.55 7.47 31.9 30.7 29.9 29.0 18.4 15.5 13.3 10.8 29.7 24.1 20.1 15.7 16.1 110 16.2 56.2 16.3 31.7 16.4 14.8 0.356 0.360 0.363 0.364 125 x 75 x 12 UA 10 UA 8 UA 6 UA 100 x 75 x 10 UA 12.4 8 UA 10.3 6 UA 7.98 9.5 7.8 6.0 8.0 8.0 8.0 5.0 5.0 5.0 9.53 11.8 15.7 6.89 1580 8.62 1310 11.5 1020 31.8 31.1 30.3 19.4 18.7 17.9 1.89 1.59 1.25 69.2 69.4 69.7 27.3 22.9 17.9 54.5 54.3 54.0 34.6 18.6 29.2 18.2 23.1 17.9 101 87.0 70.0 46.5 38.7 30.1 34.6 34.8 35.1 0.401 0.337 0.265 22.3 18.0 21.8 15.4 21.4 12.4 36.4 36.4 36.5 11.0 32.2 12.5 9.26 31.3 10.7 7.27 30.3 8.75 21.2 17.8 13.9 16.0 49.1 16.0 27.8 16.2 13.0 0.546 0.549 0.551 100 x 75 x 10 UA 8 UA 6 UA 75 x 50 x 8 UA 7.23 6 UA 5.66 5 UA 4.40 7.8 6.0 4.6 7.0 7.0 7.0 3.0 3.0 3.0 8.62 11.5 15.3 5.41 7.33 9.87 921 721 560 25.2 24.4 23.8 12.8 0.586 12.1 0.468 11.5 0.370 50.8 51.2 51.5 11.5 9.15 7.17 37.8 37.5 37.2 15.5 18.0 12.5 17.6 9.93 17.2 32.5 26.7 21.5 20.0 15.8 12.3 25.2 0.106 25.5 0.0842 25.7 0.0666 14.2 7.46 13.6 6.17 13.2 5.03 26.4 26.5 26.6 4.01 21.7 4.88 3.18 20.8 4.04 2.50 20.1 3.32 8.19 6.48 5.09 10.7 10.8 10.9 19.5 9.21 4.32 0.430 0.435 0.437 75 x 50 x 8 UA 6 UA 5 UA 65 x 50 x 8 UA 6.59 6 UA 5.16 5 UA 4.02 7.8 6.0 4.6 6.0 6.0 6.0 3.0 3.0 3.0 7.33 9.83 13.1 5.41 7.33 9.87 840 658 512 21.1 20.4 19.8 13.6 0.421 12.9 0.338 12.4 0.267 44.9 45.2 45.4 9.37 7.48 5.89 36.3 36.1 35.9 11.6 11.6 9.35 11.2 7.43 10.9 36.4 30.2 24.5 16.1 12.7 9.92 22.4 0.0936 22.7 0.0743 22.8 0.0587 15.6 6.00 15.1 4.91 14.8 3.97 23.9 23.9 23.9 3.91 22.3 4.20 3.11 21.4 3.48 2.46 20.6 2.85 7.49 5.93 4.66 10.6 10.6 10.7 17.6 8.29 3.87 0.570 0.575 0.577 65 x 50 x 8 UA 6 UA 5 UA Page 22 b1 x b2 Mass Actual Radii per Thick- ——— Normal m ness Root Toe (b1-t) (b2-t) Thick—— —— ness t r1 r2 t t 7:34 AM HRSSP 3rd Ed. December 2003 Unequal Angles Table 29 Unequal Angles — x-axis and y-axis — Properties for Assessing Section Capacity Designation Form Factor fy kf About x-axis –———————– Load A Load C Zex Zex Form Factor fy kf About x-axis –———————–– Load A Load C Zex Zex About y-axis –———————––– Load B Load D Zey Zey Designation 103mm3 103mm3 103mm3 34.7 25.3 38.2 30.9 150 x 100 x 12 UA 10 UA MPa 110 81.7 35.3 26.0 38.2 30.9 340 360 1.00 0.943 100 73.0 103mm3 AS/NZS 3679.1-350 110 78.9 132 96.3 70.6 53.1 133 104 81.8 60.3 39.5 28.8 21.2 15.9 39.8 31.1 25.2 21.0 340 340 360 360 1.00 1.00 0.940 0.836 130 94.6 68.8 51.2 133 104 79.5 57.9 39.0 28.3 20.6 15.4 39.8 31.1 25.2 21.0 150 x 90 x 16 UA 12 UA 10 UA 8 UA 1.00 1.00 0.964 0.824 68.6 51.6 39.8 26.8 70.5 57.2 46.0 30.1 20.6 15.5 11.9 8.07 21.2 17.2 14.3 11.2 340 360 360 360 1.00 1.00 0.931 0.799 67.6 50.6 38.8 25.8 70.5 57.2 44.7 28.7 20.3 15.2 11.6 7.75 21.2 17.2 14.3 11.2 125x 75 x 12 UA 10 UA 8 UA 6 UA 320 320 320 1.00 1.00 0.946 39.4 31.2 22.0 40.9 33.1 21.8 15.9 12.6 8.93 16.6 13.9 10.9 360 360 360 1.00 1.00 0.917 38.8 30.6 21.4 40.9 32.1 20.7 15.7 12.4 8.68 16.6 13.9 10.9 100 x 75 x 10 UA 8 UA 6 UA 75 x 50 x 8 UA 6 UA 5 UA 320 320 320 1.00 1.00 0.956 17.0 12.6 8.89 17.3 13.7 9.65 5.93 4.37 3.10 6.02 4.77 3.75 360 360 360 1.00 1.00 0.926 16.8 12.4 8.66 17.3 13.7 9.30 5.85 4.30 3.02 6.02 4.77 3.75 75 x 50 x 8 UA 6 UA 5 UA 65 x 50 x 8 UA 6 UA 5 UA 320 320 320 1.00 1.00 1.00 14.1 10.7 7.76 14.1 11.2 7.92 5.86 4.46 3.23 5.86 4.67 3.68 360 360 360 1.00 1.00 1.00 14.1 10.6 7.59 14.1 11.2 7.64 5.86 4.40 3.17 5.86 4.67 3.68 65 x 50 x 8 UA 6 UA 5 UA MPa 150 x 100 x 12 UA 10 UA 300 320 1.00 0.975 150 x 90 x 16 UA 12 UA 10 UA 8 UA 300 300 320 320 1.00 1.00 0.973 0.863 125x 75 x 12 UA 10 UA 8 UA 6 UA 300 320 320 320 100 x 75 x 10 UA 8 UA 6 UA HRSSP 3rd Ed. December 2003 For Grade 350 sections the tensile strength (fu) is 480 MPa. Page 23 103mm3 mm 7:34 AM 103mm3 mm * 300PLUS replaced Grade 250 as the base grade for 150x90x8 unequal angles and larger in 1994. 300PLUS replaced Grade 250 as the base grade for 125x75x12 unequal angles and smaller in 1997. 300PLUS hot rolled sections are produced to exceed the minimum requirements of AS/NZS 3679.1-300. Notes 1. For 300PLUS sections the tensile strength (fu) is 440 MPa. 2. Yield Stress 103mm3 mm 103mm3 300PLUS* 102 74.8 About y-axis ––———————– Load B Load D Zey Zey 9/1/04 Yield Stress Hot Rolled Cat OURS Unequal Angles 23 Hot Rolled Cat OURS 24 9/1/04 Table 30 Unequal Angles — n-axis and p-axis — Properties Designation 106mm4 About p-axis Product of 2nd Designation ––——————————————————————————— Moment of Area lp nL ZpL nR ZpR Sp rp lnp mm 103mm3 mm 103mm3 103mm3 mm 106mm4 mm 103mm3 mm 103mm3 103mm3 mm 106mm4 150 x 100 x 12 UA 10 UA 6.52 5.29 49.1 48.1 133 110 101 102 64.6 51.9 117 94.0 47.7 48.0 2.34 1.91 24.3 23.3 96.2 81.9 75.7 76.7 30.9 24.9 56.0 44.7 28.6 28.8 -2.27 -1.85 150 x 100 x 12 UA 10 UA 150 x 90 x 16 UA 12 UA 10 UA 8 UA 7.97 6.29 5.10 4.26 52.5 51.0 50.0 49.2 152 123 102 86.6 97.5 99.0 100 101 81.7 63.5 51.0 42.3 145 114 91.5 76.0 47.4 47.8 48.2 48.4 2.15 1.72 1.41 1.18 22.7 21.2 20.2 19.6 94.9 81.0 69.5 60.4 67.3 68.8 69.8 70.4 32.0 25.0 20.2 16.8 59.5 45.7 36.5 30.1 24.6 25.0 25.3 25.5 -2.35 -1.89 -1.54 -1.29 150 x 90 x 16 UA 12 UA 10 UA 8 UA 125 x 75 x 12 UA 10 UA 8 UA 6 UA 3.54 2.88 2.41 1.89 43.3 42.3 41.5 40.7 81.8 68.2 58.1 46.5 81.7 82.7 83.5 84.3 43.3 34.9 28.9 22.5 77.3 62.5 52.0 40.6 39.6 39.9 40.1 40.3 0.958 0.789 0.664 0.524 18.4 17.5 16.8 16.0 52.0 45.2 39.6 32.7 56.6 57.5 58.2 59.0 16.9 13.7 11.4 8.89 31.4 25.1 20.7 16.0 20.6 20.9 21.0 21.2 -1.05 -0.867 -0.731 -0.575 125 x 75 x 12 UA 10 UA 8 UA 6 UA 100 x 75 x10 UA 8 UA 6 UA 1.55 1.30 1.02 31.8 31.1 30.3 48.6 41.8 33.7 68.2 68.9 69.7 22.6 18.8 14.6 41.3 34.4 26.9 31.3 31.5 31.7 0.743 0.626 0.494 19.4 18.7 17.9 38.3 33.5 27.5 55.6 56.3 57.1 13.4 11.1 8.67 24.3 20.2 15.7 21.7 21.9 22.0 -0.625 -0.528 -0.416 100 x 75 x 10 UA 8 UA 6 UA 75 x 50 x 8 UA 6 UA 5 UA 0.511 0.407 0.321 25.2 24.4 23.8 20.3 16.7 13.5 49.8 50.6 51.2 10.3 8.05 6.27 18.5 14.6 11.4 23.6 23.8 23.9 0.181 0.145 0.115 12.8 12.1 11.5 14.1 12.0 10.0 37.2 37.9 38.5 4.86 3.84 3.00 8.96 6.98 5.41 14.0 14.2 14.3 -0.174 -0.140 -0.111 75 x 50 x 8 UA 6 UA 5 UA 65 x 50 x 8 UA 6 UA 5 UA 0.341 0.272 0.215 21.1 20.4 19.8 16.2 13.4 10.9 43.9 44.6 45.2 7.75 6.10 4.75 14.1 11.1 8.70 20.1 20.3 20.5 0.174 0.140 0.111 13.6 12.9 12.4 12.7 10.8 8.96 36.4 37.1 37.6 4.78 3.77 2.95 8.74 6.85 5.32 14.4 14.6 14.7 -0.141 -0.114 -0.0903 65 x 50 x 8 UA 6 UA 5 UA Page 24 mm mm mm About n-axis –——————————————————————————————– pB ZnB pT ZnT Sn rn ln 7:34 AM HRSSP 3rd Ed. December 2003 Unequal Angles Hot Rolled Cat OURS Rails Table 31 Rails — Dimensions and Properties About x-axis ———————— b c d e f g r1 r2 r3 r4 kg/m mm mm mm mm mm mm mm mm mm mm mm 67.5 60.7 50.7 40.8 53.1 74.6 70.0 70.0 63.5 70.0 185.7 170.0 154.0 136.5 157.1 49.2 49.0 45.0 40.5 46.0 106.4 93.0 84.0 74.6 86.5 30.2 28.0 25.0 21.4 24.6 152.4 146.0 127.0 127.0 146.0 78.6 74.5 67.0 60.3 67.9 19.1 20.0 15.0 9.5 9.5 14.3 15.0 15.0 11.0 11.0 254 300 300 305 305 19.1 20.0 15.0 9.5 12.7 Notes: Some dimensions have been omitted for clarity, refer to AS 1085.1-2002 for additional dimensions S t x mm 40 20 20 ∞ ∞ 17.5 16.5 15.0 13.1 14.7 4 4 4 5 5 y Total Area Head Area mm mm2 mm2 85.0 79.1 74.8 64.7 73.0 8602 7728 6457 5192 6763 3125 3018 2729 2162 2721 Web Area Foot Area lx mm2 mm2 106mm4 2335 1958 1565 1122 1520 3142 2752 2164 1908 2522 39.4 29.4 20.2 13.27 22.8 Head Zx Foot Zx Designation 103mm3 103mm3 391.7 323.2 254.1 184.4 271.7 463.8 371.4 269.3 204.5 313.0 AS 68 AS 60 AS 50 AS 41 OneSteel 53 Page 25 a 7:34 AM AS 68 AS 60 AS 50 AS 41 OneSteel 53 Mass 9/1/04 Designation HRSSP 3rd Ed. December 2003 25 Hot Rolled Cat OURS 9/1/04 7:34 AM Page 26 S TA N D A R D S P E C I F I C AT I O N S Structural Steel Sections Structural Steel — Welded Sections — Standard: AS/NZS 3679.2:1996 Table 32 Chemical Composition — Welded Sections Base Plate Grade C Si Mn P S Cast or Product Analysis, Percent Cr Ni AS/NZS 3678 Max. Min. Max. Max. Max. Max. Min. Max. Max. Min. Max. Max. Max. Max. Micro-alloying Elements Max. 300 & 300 L15 400 & 400L15 0.22 0.22 0.55 0.55 1.70 1.70 0.040 0.040 0.030 0.030 * * 0.30 0.30 0.50 0.50 * * 0.40 0.40 0.10 0.35 0.100 0.100 0.040 0.040 (see Note 5) (see Note 6) (1) (2) * * (2) Cu Mo Al (2) (2) (3) Ti CE (4) Max. 0.44 0.48 * = No specified limit. Notes 1. The use of sulphide modification steelmaking techniques for listed grades is permitted. 2. Cr + Ni + Cu + Mo = 1.00% maximum apply. 3. Limits specified are for both acid soluble and total aluminium. 4. Carbon equivalent (CE) is calculated from the equation based on actual cast or product analysis: CE = C + Mn + Cr + Mo + V + Ni + Cu 6 5 15 5. Niobium plus vanadium: 0.030% maximum. 6. Vanadium: 0.10% maximum. Niobium plus vanadium plus titanium: 0.15% maximum. Table 33 Tensile Properties — Welded Sections Base Plate Property Grade - AS/NZS 3678 300, 300L15 400, 400L15 Minimum Yield Strength — MPa for thickness of: > 8 ≤ 12 > 12 ≤ 20 > 20 ≤ 50 Minimum Tensile Strength — MPa Minimum Elongation % of Gauge Length of 5.65√So 310 300 280 430 21 400 380 360 480 18 Note 1. So is the cross-sectional area of the test piece before testing. Table 34 Charpy V-Notch Impact Test Requirements — Welded Sections Base Plate Grade Test Temperature AS/NZS 3678 °C 300L15 400L15 26 -15 -15 HRSSP 3rd Ed. December 2003 Minimum Absorbed Energy, J Size of Test Piece 10 mm x 10 mm Average of Individual 3 Tests Test 27 20 27 20 10 mm x 7.5 mm Average of Individual 3 Tests Test 22 16 22 16 10 mm x 5 mm Average of Individual 3 Tests Test 18 13 18 13 Hot Rolled Cat OURS 9/1/04 7:34 AM Page 27 S TA N D A R D S P E C I F I C AT I O N S Structural Steel — Hot Rolled Bars and Sections — Standard: AS/NZ 3679.1:1996 Table 35 Chemical Composition — Bars and Sections Grade (see Note 1) Cast analysis (max.) (See Notes 2 and 3) % 300PLUS®, 300PLUSL0 350, 350L0 C Si Mn P S Micro-alloying elements (see Note 4) CE (see Note 5) 0.25 0.22 0.50 0.50 1.60 1.60 0.040 0.040 0.040 0.040 (see Note 6) (see Note 7) 0.44 0.45 Notes 1. The use of sulfide modification steel making techniques for these grades is permitted. 2. Grain refining elements, ie aluminium and titanium, may be added, provided that the total content does not exceed 0.15%. Limits are for total or soluble aluminium. 3. The following elements may be present to the limits stated, subject to a maximum total of 1.00%: (a) Copper 0.50% (b) Nickel 0.50% (c) Chromium 0.30% (d) Molybdenum 0.10% 4. For grade 300PLUS, the following are not considered as micro-alloying elements: (a) Titanium 0.040% maximum (b) Niobium 0.020% maximum (c) Vanadium 0.030% maximum (d) Niobium plus vanadium 0.030% maximum 5. Carbon equivalent (CE) is calculated from the following equation: CE = C + Mn + Cr + Mo + V + Ni + Cu 6 5 15 6. Micro-alloying elements are not permitted in grade 300 except for thicknessess greater than or equal to 15mm, where the following apply: (a) the maximum combined micro-alloying element content is 0.15% (b) where micro-alloying elements are used, the percentage of each element is to be shown on the certificates. 7. For grade 350, micro-alloying elements niobium, vanadium and titanium may be added, provided that their total combined content does not exceed 0.15%. Table 36 Tensile Properties — Flat Bars and Sections Grade Minimum yield stress, MPa Minimum tensile Minimum elongation strength on a gauge length of 5.65 √So (see Note 2) Thickness, mm (see Note 1) <11 320 360 300PLUS®, 300PLUSL0 350 ≥11 to ≤17 300 340 >17 to <40 280 340 ≥40 280 330 MPa 440 480 % 22 20 Table 37 Tensile Properties — Round, Hexagonal and Square Bars Grade Minimum yield stress, MPa Minimum tensile strength Minimum elongation on a gauge length of Thickness, mm ≤50 300 340 ® 300PLUS 350 5.65 √So >50 to <100 290 330 MPa 440 480 ≥100 280 320 % 22 20 Notes (apply to tables 36 and 37) 1. For a section, the term ‘thickness’ refers to the nominal thickness of the part from which the sample is taken. 2. So is the cross-sectional area of the test piece before testing. 3. For precise details of properties reference should be made to the latest edition of AS/NZS 3679.1:1996 or the latest OneSteel specification. 4. 300PLUS® steel is produced to exceed the latest requirements for grade 300 in AS/NZS 3679.1. Table 37a Charpy V-Notch Impact Test Requirements — Bars and Sections Grade Test Temperature °C 300PLUSL0, 350L0 0 10 mm x 10 mm Average of Individual 3 Tests Test 27 20 Minimum Absorbed Energy, J Size of Test Piece 10 mm x 7.5 mm 10 mm x 5 mm Average of Individual Average of Individual 3 Tests Test 3 Tests Test 22 16 18 13 Notes: This does not cover impact tested grades for thickness less than 8 mm. HRSSP 3rd Ed. December 2003 27 Hot Rolled Cat OURS 9/1/04 7:34 AM Page 28 S TA N D A R D S P E C I F I C AT I O N S Rail Products Table 38 Chemical Composition (ladle analysis) Designation Standard Silicon 0.15-0.58 0.15-0.58 Elements % Manganese 0.60-0.95 0.70-1.25 Phosphorus 0.025 max. 0.025 max. Sulphur 0.025 max. 0.025 max. 0.025 max. AS 41 AS 50 AS 1085.1-2002 AS 1085.1-2002 Carbon 0.53-0.69 0.65-0.82 AS 60 AS 1085.1-2002 0.65-0.82 0.15-0.58 0.70-1.25 0.025 max. AS 68 AS 1085.1-2002 0.65-0.82 0.15-0.58 0.70-1.25 0.025 max. 0.025 max. OneSteel 53 OneSteel 0.65-0.82 0.10-0.58 0.70-1.25 0.025 max. 0.025 max. Note: 1. All rails are manufactured from fully killed continuously cast steel. Table 39 Minimum Mechanical Properties — Rails Designation AS 41 AS 50 AS 60 AS 68 OneSteel 53 AS 50 kg HH AS 60 kg HH AS 68 kg HH Type 0.2% Proof Stress MPa 420 420 420 420 780 780 780 As Rolled Rail As Rolled Rail As Rolled Rail As Rolled Rail As Rolled Rail Head Hardened Rail Head Hardened Rail Head Hardened Rail Tensile Strength MPa 700 880 880 880 880 1130 1130 1130 % Elongation Gauge Length = 5.65 √So 8 8 8 8 8 9 9 9 Surface Hardness HB 260 260 260 260 340 340 340 Merchant Bar Sections Table 40 Chemical Composition — For OneSteel Merchant Bar Sections — Regular Grades — AS 1442 Steel Type Carbon and Carbon Manganese Steels Mechanically Tested Merchant Quality Steels Free Cutting Steels Grade U1008 U1010 1016 U1021 1022 1030 X1038 1040 U1040 1045 U1045 1055 1070 U1070 X1320 X1340 10M40(1) U3 U5 U6 9 M1020 M1030 1137 1146 X1147 1214 C Min. * 0.08 0.13 0.18 0.18 0.28 0.35 0.37 0.37 0.43 0.43 0.50 0.65 0.65 0.18 0.38 0.37 * 0.35 0.40 0.15 0.15 0.25 0.32 0.42 0.40 * Si Max. 0.10 0.13 0.18 0.23 0.23 0.34 0.42 0.44 0.44 0.50 0.50 0.60 0.75 0.75 0.23 0.43 0.44 0.25 0.45 0.50 0.25 0.25 0.35 0.39 0.49 0.47 0.15 Note. 1. This grade is treated with the micro-alloying element vanadium. 28 HRSSP 3rd Ed. December 2003 Min. * * 0.10 * 0.10 0.10 0.10 0.10 * 0.10 * 0.10 0.10 * 0.10 0.10 0.10 * * * 0.10 * * 0.10 0.10 0.10 * Mn Max. 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.40 0.40 0.40 0.40 0.35 0.35 0.35 0.35 0.35 0.10 Min. 0.25 0.30 0.60 0.60 0.70 0.60 0.70 0.60 0.60 0.60 0.60 0.60 0.60 0.60 1.40 1.40 0.60 * 0.50 0.50 1.30 0.30 0.30 1.35 0.70 1.60 0.80 P Max. 0.50 0.60 0.90 0.90 1.00 0.90 1.00 0.90 0.90 0.90 0.90 0.90 0.90 0.90 1.70 1.70 0.90 1.40 1.00 1.00 1.70 0.90 0.90 1.65 1.00 1.90 1.20 Min. * * * * * * * * * * * * * * * * * * * * * * * * * * 0.040 S Max. 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.050 0.050 0.040 0.040 0.040 0.090 Min. * * * * * * * * * * * * * * * * * * * * * * * 0.08 0.08 0.07 0.25 Max. 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.050 0.050 0.13 0.13 0.12 0.35 Hot Rolled Cat OURS 9/1/04 7:34 AM Page 29 S TA N D A R D Merchant Bar Sections S P E C I F I C AT I O N S (continued) Table 41 Tensile Properties — Hot Rolled Bar Sections — Regular Grades — AS 1442 Designation Form U3 Specified Size mm ≤50 > 50≤170 ≤12 >12≤40 >40≤60 ≤120 ≤100 ≤100 ≤100 Rounds, Squares, Hexagons Flat Bar Billets Bars Bars Bars & Billets U5 U6 9 Min. Yield Strength MPa 250 230 260 250 230 230 270 300 300 Min. Tensile Strength MPa 410 410 410 410 410 410 540 600 540 Min. % Elongation Gauge Length = 5.65 √So 22 22 22 22 22 22 16 14 18 Table 42 Chemical Composition — For OneSteel Merchant Bar Sections — Regular Grades — AS 1444 & AS 1447 Steel Type Alloy Steels and Spring Steels Grade 5155 5160 9255 9258 9261 C Min. 0.50 0.55 0.50 0.55 0.55 Si Max. 0.60 0.65 0.60 0.65 0.65 Min. 0.10 0.10 1.60 1.60 1.80 Mn Max. 0.35 0.35 2.20 2.20 2.20 Min. 0.70 0.70 0.70 0.70 0.70 P Max. 1.00 1.00 1.05 1.05 1.00 Min. * * * * * S Max. 0.040 0.040 0.040 0.040 0.040 Min. * * * * * Cr Max. 0.040 0.040 0.040 0.040 0.040 Min. 0.70 0.70 * * 0.10 Max. 0.90 0.90 * * 0.25 Notes 1. Merchant Bar Sections are also available in AS/NZS 3679.1:1996 specification. See Tables 35 to 37. Other grades may be available on enquiry. Table 43 OneSteel Grades Steel Type OneSteel Grade Min. U1004 * 1015 0.13 1082 0.78 X4K92M61S 0.55 C Si Max. 0.06 0.18 0.90 0.65 Min. * 0.10 0.10 1.60 Mn Max. 0.05 0.35 0.35 1.90 Min. 0.25 0.30 0.60 0.70 P Max. 0.50 0.60 0.90 1.00 Min. * * * * S Max. 0.040 0.040 0.050 0.040 Min. * * * * Cr Max. 0.050 0.050 0.050 0.040 Min. * * * 0.10 V Max. * * * 0.25 Min. * * * 0.15 Max. * * * 0.25 Table 44 Heat Treatment Limitations Grade 5155 5160 9261 9255 9258 Maximum Recommended Cross Section* Rounds Squares 32 mm 30 mm 40 mm 36 mm 27 mm 25 mm 28 mm 25 mm 16 mm Flats 22 mm 28 mm 19 mm *The recommendations are based on the criterion that, at the maximum dimensions, a hardness of 50 HRC can be achieved in the centre of the quenched section. The actual properties obtained are dependent on both grade and heat treatment process control. As OneSteel has no control over the springmakers’ heat treatment process, the above recommendations cannot be guaranteed. However, springmakers with efficient heat treatment facilities will be able to achieve a hardness value of 50 HRC as recommended. HRSSP 3rd Ed. December 2003 29 Hot Rolled Cat OURS 9/1/04 C U S T O M E R 7:34 AM Page 30 T E C H N I C A L S E R V I C E OneSteel Direct - free call 1800 1 78335 All customer service enquiries for OneSteel Market Mills products described in this publication should be directed to the OneSteel Direct free call service on 1800 1 STEEL (1800 1 78335). OneSteel Direct provides a 'one stop shop' service for customers and users of steel requiring information on OneSteel Market Mills and its products. It is staffed by a centralised team of experienced personnel specialising in Technical, Sales, Marketing and Public Affairs knowledge. C O M P A N Y A D D R E S S E S Head Office OneSteel Market Mills PO Box 245C Newcastle NSW 2300 Telephone: (02) 4935 5555 Facsimile: (02) 4935 5490 OneSteel Market Mills Sales Offices New South Wales Cnr Milperra & Mons Roads, Revesby NSW 2212 PO Box 4664, Milperra NSW 1891 Tel: (02) 9792 9092 Fax: (02) 9792 9093 OneSteel Direct's services include the following: • Product and application technical support incorporating a network of expert OneSteel metallurgists, engineers and scientists located throughout Australia. • Fast brochure and technical information mailout and facsimile services. • Immediate referral service to approved OneSteel Market Mills distributors and service providers in your area. OneSteel Direct's services are available Mon-Fri from 8.00am to 6.00pm (AEST) • Freecall 1800 1 STEEL (1800 1 78335) • Freefax 1800 101 141 • E-mail onesteeldirect@onesteel.com • Mailing Address Locked Bag 8825 South Coast Mail Centre NSW 2521 • International Telephone +61 2 4222 3456 • International Facsimile +61 2 4222 3434 Queensland 220 Bradman Street, Acacia Ridge QLD 4110 PO Box 300, Acacia Ridge QLD 4110 Tel: (07) 3845 5606 Fax: (07) 3845 5609 South Australia & Northern Territory 519 Cross Keys Road, Cavan SA 5094 PO Box 21, Dry Creek SA 5094 Tel: (08) 8260 9350 Fax: (08) 8260 9355 Victoria & Tasmania 83 Westgate Drive, Altona North VIC 3025 PO Box 150, Altona North VIC 3025 Tel: (03) 9931 2600 Fax: (03) 9931 2650 Western Australia 310 Selby Street North, Osborne Park WA 6017 PO Box 1418, Osborne Park WA 6916 Tel: (08) 6332 3131 Fax: (08) 6332 3132 New Zealand Building 5, Level 1 666 Great South Road, Central Park Penrose, Auckland NZ PO Box 62 - 574, Central Park Penrose, Auckland NZ Tel: (09) 579 1500 Fax: (09) 579 1555 Rail Sales & Marketing Office OneSteel Whyalla Steelworks 38 Heath Street, Lonsdale SA 5160 PO Box 951. Morphett Vale SA 5162 Tel: (08) 8326 7400 Fax: (08) 8326 3461 This publication has been prepared by OneSteel Market Mills an operating business group of which OneSteel Manufacturing Pty Limited ABN 42 004 651 325 is a part. Please note that any specifications or technical data referred to in this publication are subject to change and/or variation or improvement without notice and no warranty as to their suitability for any use is made. Users of this publication – to ensure accuracy and adequacy for their purposes – are requested to check the information provided in this publication to satisfy themselves as to its appropriateness and not to rely on the information without first doing so. Unless required by law, the company cannot accept any responsibility for any loss, damage or consequence resulting from the use of this publication. Photographs shown are representative only of typical applications, current at Dec 2003. This brochure is not an offer to trade and shall not form any part of the trading terms in any transaction. ©Copyright 2003. OneSteel Manufacturing Pty Limited ABN 42 004 651 325 Registered Trademarks of OneSteel Manufacturing Pty Limited ABN 42 004 651 325: 300PLUS®; 3rdEdition. Dec 2003 BC0031 30 HRSSP 3rd Ed. December 2003 Hot Rolled Cat OURS 9/1/04 7:34 AM Page 31 One website, 1001 specifications. OneSteel is dedicated to the manufacture of Australia’s leading steel long products. When you visit our website, find the product you require information for under the “Products” drop menu. If you need to know product specifications, conversions, links to international standards, and just about any technical question to do with the incredible range of OneSteel Australian made products then check our website. Once you have selected the product then click the “Publications and Tools” tab that appears to the right of the product listings. Structural steel, pipe and tube, rails, reinforcing steel, rod, bar and wire are just part of the incredible range of products we manufacture. This will allow you to download and print out all the technical specifications you need to know about our products plus other helpful information. CALL 1800 178 335 WEBSITE www.onesteel.com EMAIL onesteeldirect@onesteel.com You do not need to be a OneSteel customer to access this information. It is there to help make the life of metallurgists and engineers a bit easier when finding data to make your calculations and appraisals of products. Take a look at our website or feel free to call or email to find out more information and how OneSteel can help your company. Hot Rolled Cat OURS 9/1/04 7:34 AM Page 32 N 32 HRSSP 3rd Ed. December 2003 OTES Hot Rolled Cat OURS 9/1/04 7:34 AM Page 33 OneSteel publications and product literature are available by contacting OneSteel Direct. ONESTEEL DIRECT Freecall: 1800 1 STEEL (1800 1 78335) Freefax: 1800 101 141 Web: www.onesteel.com Email: onesteeldirect@onesteel.com 39-45 Flagstaff Road, Port Kembla, NSW 2505 Postal: Locked Bag 8825, South Coast Mail Centre, NSW 2521 Australia Distributed By This publication has been prepared by OneSteel Market Mills an operating business group of which OneSteel Manufacturing Pty Limited ABN 42 004 651 325 is a part. Please note that any specifications or technical data referred to in this publication are subject to change and/or variation or improvement without notice and no warranty as to their suitability for any use is made. Users of this publication – to ensure accuracy and adequacy for their purposes – are requested to check the information provided in this publication to satisfy themselves as to its appropriateness and not to rely on the information without first doing so. Unless required by law, the company cannot accept any responsibility for any loss, damage or consequence resulting from the use of this publication. Photographs shown are representative only of typical applications, current at Dec 2003. This brochure is not an offer to trade and shall not form any part of the trading terms in any transaction. ©Copyright 2003. OneSteel Manufacturing Pty Limited ABN 42 004 651 325 Registered Trademarks of OneSteel Manufacturing Pty Limited ABN 42 004 651 325: 300PLUS® Issue 3. Printed December 2003 BC0031 9 320075 030025