ZEPHYR
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TOOLS ENGINEERED TO PERFORM
ZHP-200B, ZHP-100B
HI-LOK ®OFFSET PLIERS
LOK-FAST
W
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ZHP-200B
For fasteners sizes:
5/16", 5/8" and 3/4"
ZHP-100B
For fasteners sizes:
5/32", 3/16", 1/4" and 5/16"
Zephyr's new Ergonomic Offset Hi-Lok Removal Plier.
A
• More Leverage
• Ergonomic design
• Greater Gripping Strength
B
12°°
1.7
42°°
The notched jaws are
designed for maximum
gripping from the top or
bottom of the offset pliers
head.
Part No.
ZHP-200B
ZHP-100B
A
8.2"
6.5"
B
3.2"
3.2"
ZEPHYR TOOL GROUP
201 Hindry Avenue
Inglewood, CA 90301
Tel. 310-410-4907 · Email: sales@zephyrtoolgroup.com · zephyrtoolgroup.com
07/15
ZEPHYR
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TOOLS ENGINEERED TO PERFORM
CYLINDRICAL BODY
FASTENER INSTALLATION AND REMOVAL TOOL
KCB2000
A simple to ope
power tool for in
and removal of
cylindrical body
Made in the U.S
stener
weight
eners
verse
ovals
0 PSI
max.
0 lbs.
Zephyr Blue Standard
9.77
2.33
1.32
FOD Colors Available,
1.19
(Green Shown below)
5.37
4.45
* Other colors available
ZEPHYR TOOL GROUP
201 Hindry Avenue
Inglewood, CA 90301
Tel. 310-410-4907 · Email: sales@zephyrtoolgroup.com · zephyrtoolgroup.com
Page I-13
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TOOLS ENGINEERED TO PERFORM
ZT802X
POSITIVE FEED DRILL
offers a high power to weight ratio in a
compact modular design with ease of
operation and maintenance in mind.
In addition to its unique features,
the ZT802X offers a wider range of RPM's
and feed rates than any other tool in its class.
A 90 DEGREE, MANUALLY OPERATED
ANGLE DRILL WITH AUTO RETRACT AND
MINIMUM SPINDLE OFFSET
PERMITS USE IN RESTRICTED AREAS
5.52
10.30
Capacity:
n1.85
1.85
Aluminum- .Ø750" (19.0 mm)
1.09
Steel-Ø.500" (12.7 mm)
Titanium-Ø.500" (12.7mm)
-(Ø.625" Intermittent use)
Carbon (Composite) Ø.625" (15.9 mm)
Stroke:
Minimum- .375" (9.525mm)
1.59
Maximum- unlimited
.68
RPM:
400, 500, 700, 1000, 1400, 2800 RPM
1.31
Feed Rate:
.0007, .001, .002, .003, .004, .006, and .008 IPR
Weight:
4-1/4 lbs - 1.93 Kg
Features:
1. 1.5 HP motor.
2. Right Angle design for close quarter application.
3. Designed for oil hole application.
4. Spindle utilizes 1/4-28 or 5/16-24 (R.H. Threads) internal threads for standard threaded shank drill.
5. Auto retract at the end of drilling cycle.
6. The tool can start in either feed or the retract mode.
7. The spindle can be retracted at any given point during the feed cycle.
8. Rapid spindle retraction permits faster drilling cycle.
Modular Design
1. Gear reducer sub-assembly:
- Modular designed gear reducers use fewer components while offering a wide range of RPM's.
2. Drill head module:
- Smallest Drill head for close quarters drilling.
3. Nose piece Index Mechanism:
- Easy access simple to operate index lever.
- Allows orientation of the tool around drill axis in 30º increments.
4. No adapter needed for standard 1-20 internal thread nosepiece.
5. For peak performance air line pressures should be 90-100 P.S.I. with hose of 3/8" diameter and tool fitting of 9/32".
ZEPHYR TOOL GROUP
201 Hindry Avenue
Inglewood, CA 90301
Tel. 310-410-4907 · Email: sales@zephyrtoolgroup.com · zephyrtoolgroup.com
Page G8
06/15
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TOOLS ENGINEERED TO PERFORM
Super Kwik-Lok
TEMPORARY FASTENERS
R
DIFFERENT STYLES TO ACCOMODATE YOUR FASTENING NEEDS
KSK Style
Basic fastener
KSKC Style
Customizable
bushing available
KSKF Style
For use on
countersink holes
KSKJ Style
For jig fixtures
ZEPHYR TOOL GROUP
201 Hindry Avenue
Inglewood, CA 90301
Tel. 310-410-4907 · Email: sales@zephyrtoolgroup.com · zephyrtoolgroup.com
Page I-14
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TOOLS ENGINEERED TO PERFORM
Super Kwik-Lok
TEMPORARY FASTENERS
R
ORDERING INFORMATION FOR KSK STYLE
HOW TO SELECT PART NUMBER:
KSK-(_)-(_
_
_ _)-(_
_ _)
_
Color;
See Table 1
Grip Length, G;
See Table 2
Tool Diameter, D;
C: Cylindrical Nut Driver;
See Table 3
H: Hex Nut Driver
Example:
KSK-A-187-C4
Nut Driver
.187" tool Diameter,
Cylindrical Nut,
1.50-2.50" grip length,
Aluminum Bushing.
Table 1: Color
G
D
Table 2: Grip Length, G
Table 3: Hole Diameter, ØD
A
Aluminum
1
0.00 – 1.00
187
.1875
K
Black
2
0.50 – 1.50
250
.2500
B
Blue
3
1.00 – 2.00
312
.3125
C
Copper
4
1.50 – 2.50
375
.3750
G
Green
5
2.00 – 3.00
437
.4375
O
Orange
6
2.50 – 3.50
500
.5000
R
Red
7
3.00 – 4.00
S
Silver/Gray
8
3.50 – 4.50
W
White
9
4.00 – 5.00
Y
Yellow
Notes:
1. Actual tool diameter is manufactured 0.003 to 0.005 less than Hole call out.
2. Standard color is aluminum.
ZEPHYR TOOL GROUP
201 Hindry Avenue
Inglewood, CA 90301
Tel. 310-410-4907 · Email: sales@zephyrtoolgroup.com · zephyrtoolgroup.com
Page I-15
06/15
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TOOLS ENGINEERED TO PERFORM
Super Kwik-Lok
TEMPORARY FASTENERS
ORDERING INFORMATION
KSKC Style
Customizable
bushing available
KSKC-(_)-(_ _ _)-(_ _)-(_ _ _)
HOW TO SELECT PART NUMBER:
Example:
KSKC-C-250-C6-BBB
.250" tool Diameter,
Cylindrical Nut,
2.50-3.50" grip length,
Copper Bushing, with Ø1.00 x Ø.562 x 1.280.
Nut Driver
B
C
G
Table 1: Color
A
Aluminum
K
Black
B
Blue
1
0.00 – 1.00
187
.1875
C
Copper
2
0.50 – 1.50
250
.2500
G
Green
3
1.00 – 2.00
312
.3125
O
Orange
4
1.50 – 2.50
375
.3750
R
Red
5
2.00 – 3.00
437
.4375
S
Silver/Gray
6
2.50 – 3.50
500
.5000
W
White
7
3.00 – 4.00
Y
Yellow
8
3.50 – 4.50
9
4.00 – 5.00
Table 2: Grip Length, G
Table 3: Hole Diameter, ØD
A
.500
B
.562
C
.610
A
.870
A
.670
D
.750
B
1.000
B
1.280
E
.874
C
1.200
C
1.380
F
.438
D
1.250
D
1.500
G
.625
E
1.060
E
3.000
F
1.380
F
1.180
H
D
Bushing Length, C;
See Table 6
Upper Bushing Diameter, ØB
See table 5
Lower Bushing Diameter, ØA
See table 4
Grip Length. G;
See Table 2
Color;
See Table 1
Tool Diameter, ØD
Choose desired value
C: Cylindrical Nut Driver;
H: Hex Nut Driver
Table 4: Low er Bushing
Diameter, ØA
A
R
Table 5: Upper Bushing
Diameter, ØB
Table 6: Bushing
Length, C
I
.813
G
1.670
G
1.460
J
1.124
H
1.420
H
1.750
K
1.250
I
1.500
I
1.000
L
1.000
J
.750
Notes:
1. Actual tool diameter is manufactured 0.003 to 0.005 less than Hole call out.
2. Standard color is black.
ZEPHYR TOOL GROUP
201 Hindry Avenue
Inglewood, CA 90301
Tel. 310-410-4907 · Email: sales@zephyrtoolgroup.com · zephyrtoolgroup.com
Page I-16
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TOOLS ENGINEERED TO PERFORM
Super Kwik-Lok
TEMPORARY FASTENERS
R
ORDERING INFORMATION FOR KSKF STYLE
HOW TO SELECT PART NUMBER:
KSKF-(_)-(_ _ _)-(_ _)
Color;
See Table 1
Grip Length, G;
See Table 2
C: Cylindrical Nut Driver;
Tool Diameter, D;
H: Hex Nut Driver
See Table 3
Example:
KSKF-K-312-C2
Nut Driver
.312" tool Diameter,
Cylindrical Nut,
.50-1.50" grip length,
Black Bushing.
Table 1: Color
G
D
Table 2: Grip Length, G
Table 3: Hole Diameter, ØD
A
Aluminum
1
0.00 – 1.00
187
.1875
K
Black
2
0.50 – 1.50
250
.2500
B
Blue
3
1.00 – 2.00
312
.3125
C
Copper
4
1.50 – 2.50
375
.3750
G
Green
5
2.00 – 3.00
437
.4375
O
Orange
6
2.50 – 3.50
500
.5000
R
Red
7
3.00 – 4.00
S
Silver/Gray
8
3.50 – 4.50
W
White
9
4.00 – 5.00
Y
Yellow
Notes:
1. Actual tool diameter is manufactured 0.003 to 0.005 less than Hole call out.
2. Standard color is black.
3. Standard angle is 100 deg.
ZEPHYR TOOL GROUP
201 Hindry Avenue
Inglewood, CA 90301
Tel. 310-410-4907 · Email: sales@zephyrtoolgroup.com · zephyrtoolgroup.com
Page I-17
06/15
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TOOLS ENGINEERED TO PERFORM
Super Kwik-Lok
TEMPORARY FASTENERS
ORDERING INFORMATION
R
KSKJ Style
Customizable
bushing available
HOW TO SELECT PART NUMBER:
KSKJ-(_)-(_ _ _)-(_ _)-(_ _)
Example:
KSKJ-O-375-C4-FA
Color;
See Table 1
Tool Diameter, ØD
Choose desired value
C: Cylindrical Nut Driver;
H: Hex Nut Driver
.375" tool Diameter,
Cylindrical Nut,
1.50-2.50" grip length,
Orange Bushing, with Ø1.107 x .75
Bushing length,
See table 4
Bushing Diameter, ØA
See table 3
Grip Length. G;
See Table 2
Table 1: Color
Nut Driver
A
Aluminum
1
0.00 – 1.00
K
Black
2
0.50 – 1.50
B
Blue
3
1.00 – 2.00
C
Copper
4
1.50 – 2.50
G
Green
5
2.00 – 3.00
O
Orange
6
2.50 – 3.50
R
Red
7
3.00 – 4.00
S
Silver/Gray
8
3.50 – 4.50
W
White
9
4.00 – 5.00
Y
Yellow
Table 3: Bushing Diameter
A
ØA
C
A
G
D
Table 2: Grip Length, G
0.448
B
0.855
C
0.942
D
0.981
E
0.997
F
1.107
G
1.123
Table 4: Bushing
Length, C
A
0.75
Notes:
1. Actual tool diameter is manufactured 0.003 to 0.005 less than Hole call out.
2. Standard color is black.
ZEPHYR TOOL GROUP
201 Hindry Avenue
Inglewood, CA 90301
Tel. 310-410-4907 · Email: sales@zephyrtoolgroup.com · zephyrtoolgroup.com
Page I-18
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KWTC - Series
TEMPORARY FASTENER INSTALLATION AND REMOVAL TOOL
The complete solution to use with our KSK's series
A simple to operate, yet rugged power
tool for installation and removal of all
power operated KSK's fasteners.
ZEPHYR
• Heavy duty
• Simple to insert and remove cylindrical or hex nut
• Small nose piece allows easy accessibility where
• Reversible motor with finger tip control for switchi
• Greater torque in reverse for those difficult remov
• Available with optional adjustable internal torque c
Available Torque (in-lbs)
T1
5-15
T2
9-30
T3
25-70
T4
44-100
RPM
540
950
700
390
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ZEPHY
ORDERING INFORMATION
HOW TO SELECT PART NUMBER
KWTC ( )
39
62 (
)
Torque(T1, T2, T3, T4)
Body Size (B)
Driver Size (D)
CB = Cylindrical Body, H = Hex Nut
KWIK-LOK R Super Driver
ZEPHYR TOOL GROUP
201 Hindry Avenue
Inglewood, CA 90301
Tel. 310-410-4907 · Email: sales@zephyrtoolgroup.com · zephyrtoolgroup.com
Page I-19
06/15
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TOOLS ENGINEERED TO PERFORM
Midget Kwik-Lok
Low Profile Series
R
Features:
Free-Spin
Upon reaching the end of the retract stroke (counter-clockwise rotation), the threads
will disengage and the driver can rotate freely within the fastener body. This prevents
the possibility of lock-up, ensuring that the fastener will start easily on the next
installation.
Soft-Clamp
Ensures that clamp pressure is applied gradually to eliminate impact loading. This
feature is especially important when clamping materials that are sensitive to impact
stress, such as carbon fiber composites.
ORDERING INFORMATION
HOW TO SELECT PART NUMBER
KSKM ( )
( )
Grip Length (G)
.55
HEX
Hole Size (D)
KWIK-LOK R Low Profile
Ø.62
Kwik-Lok Part No.
Min.Grip
ØD
Grip (G)
KSKM-187-1
KSKM-250-1
KSKM-312-1
KSKM-375-1
KSKM-437-1
KSKM-187-2
KSKM-250-2
KSKM-312-2
KSKM-375-2
KSKM-437-2
KSKM-187-3
KSKM-250-3
KSKM-312-3
KSKM-375-3
KSKM-437-3
D (Hole Size)
3/16
1/4
5/16
3/8
7/16
3/16
1/4
5/16
3/8
7/16
3/16
1/4
5/16
3/8
7/16
G (grip)
0- 1
.5 - 1.5
1.5 - 2.5
ZEPHYR TOOL GROUP
201 Hindry Avenue
Inglewood, CA 90301
Tel. 310-410-4907 · Email: sales@zephyrtoolgroup.com · zephyrtoolgroup.com
Page I-20
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TOOLS ENGINEERED TO PERFORM
KWTC-M Series
TEMPORARY FASTENER INSTALLATION AND REMOVAL TOOL
Zephyr introduces our new tool for "Midget" temporary
fasteners.
• Heavy duty rugged design with
balanced nose
• Simple to insert and remove on an
• Small nose piece allows easy acce
are close together.
• Reversible motor with finger tip co
• Higher torque in reverse for greate
ORDERING INFORMATIO
HOW TO SELECT PART NUMBER
KWTC M( )
562
Shown above with
Atlas Copco motor
(see Motor specifications below)
Driver Size (D)
A= Atlas Copco, D = Desoutter, M = Makita
KWIK-LOK R Super Driver
Motor Specifications (Atlas Copco):
Available in both air tool motors and
battery operated (cordless) type motors.
RPM
Torque Range Soft Joint
Weight
Operating Pressure
2000
5-15 in-lbs.
1.5 lb
90 PSI
ZEPHYR TOOL GROUP
201 Hindry Avenue
Inglewood, CA 90301
Tel. 310-410-4907 · Email: sales@zephyrtoolgroup.com · zephyrtoolgroup.com
Page I-21
08/15
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ZSK-12
Tool kit Pouch
Ratchet and Bits
An exclusive Kit from Zephyr Tool Group that
includes the most common tools you will
need.
The kit includes a high quality bits and
atchet with small pouch, fits in your pocket
or on your belt.
Kit includes:
-
RATCHET, 1/4 HEX FEMALE
EXTENSION ASSEMBLY 1/4 HEX TO 1/4 Q
HEX INSERT BIT, 3/16
SLOTTED INSERT BIT, 1/4
SLOTTED INSERT BIT, 7/32
SLOTTED INSERT BIT, 3/16
SLOTTED INSERT BIT, 5/32
PHILLIPS INSERT BIT, #3
PHILLIPS INSERT BIT, #2
PHILLIPS INSERT BIT, #1
PHILLIPS INSERT BIT, #0
ZEPHYR TOOL GROUP
201 Hindry Avenue
Inglewood, CA 90301
Tel. 310-410-4907 · Email: sales@zephyrtoolgroup.com · zephyrtoolgroup.com
08/15