Woven Fabrics Unidirectional Fabrics Glass Carbon Aramid Hybrids Technical Fabrics Handbook HexForce® Reinforcements REINFORCEMENTS FOR COMPOSITES MANUFACTURING, SALES AND CUSTOMER SERVICE Seguin, Texas 1913 N. King St. Seguin, TX 78155 United States Telephone: (830) 379-1580 Fax: (830) 379-9544 Customer Service Toll Free: 1 (866) 601-5430 Technical Service: 1 (830) 401-8180 MANUFACTURING Les Avenieres, France Z.I. Les Nappes 38630 Les Avenieres France For European sales office numbers and a full address list, please go to: www.hexcel.com/contact/salesoffices www.hexcel.com INDUSTRIAL DISCLAIMER 2 For Industrial Use Only - In determining whether the material is suitable for a particular application, such factors as overall product design and the processing and environmental conditions to which it will be subjected should be considered by the User. The following is made in lieu of all warranties, expressed or implied: Seller’s only obligations shall be to replace such quantity of this product which has proven to not substantially comply with the data presented in this bulletin. In the event of the discovery of a nonconforming product, Seller shall not be liable for any commercial loss or damage, direct or consequential arising out of the use of or the inability to use the product. Before using, User shall determine the suitability of the product for his intended use and User assumes all risks and liability whatsoever in connection therein. Statements relating to possible use of our product are not guarantees that such use is free of patent infringement or that they are approved for such use by any government agency. The foregoing may not be changed except by an agreement signed by an officer of Seller. Kevlar® is a registered trademark of E.I. DuPont de Nemours. S Glass® is a registered trademark of AGY Holding Corporation Twaron® is a registered trademark of Teijin Twaron USA, Inc. Company ........................................................................... 4 Parameters for Woven Fabric Selection ............................ 5 The Process - Converting Yarn to Fabric ........................... 8 CARBON FIBER FABRICS .............................................. 11 Carbon Fabric Nomenclature....................................... 14 Physical Properties of Selected PAN Carbon Fibers ... 16 PrimeTex™ ZB Fabrics .................................................. 18 FDS (Fabric De-Size) .......................................................... 24 Carbon Fabrics Construction Data-Hexcel Fibers ....... 26 Aerospace Carbon Fabric Construction Data .............. 30 Commercial Carbon Fabric Construction Data ........... 31 Heatset Uni Construction Data .................................... 33 SPECIALTY AND HYBRID COMPOSITE REINFORCEMENTS .................................................... 35 Specialty and Hybrid Reinforcement Materials ........... 36 Lightning Strike Fabrics ............................................... 38 Hybrid Composite Fabrics ........................................... 39 Specialty Fabrics ......................................................... 40 FIBER GLASS FABRICS ….............................................. 41 Physical Properties of Fiber Glass ............................... 42 Industrial Applications .................................................. 44 Fiber Glass Yarn Nomenclature ................................... 46 Glass Composition (Table I) ......................................... 47 Basic Glass Yarn Strands (Table II) .............................. 48 Ultra High Performance Glass Products ...................... 49 Surfboard and Recreation ............................................ 51 Fiber Glass Fabric Finishes ......................................... 52 Others Finishes and Special Processes ...................... 55 FIBER GLASS FABRIC CONSTRUCTION DATA .…........ 57 Fiber Glass Fabrics ...................................................... 58 Fiber Glass Fabric Weight Index .................................. 72 Fiber Glass Fabric Thickness Index ............................ 76 ARAMID FABRICS ........................................................... 81 Physical Properties of Aramid Fabrics ......................... 82 Applications of Aramid Fabrics ................................... 83 Aramid Fibers Nomenclature ....................................... 84 Aramid Fabric Finishes ................................................ 85 ARAMID FABRIC CONSTRUCTION DATA ..................... 87 Aramid Fabrics Styles ................................................. 88 TECHNICAL REFERENCE .............................................100 SPECIFICATIONS .......................................................... 106 CONVERSIONS ..............................................................109 3 COMPANY PROFILE 4 Hexcel Corporation is a leading advanced composites company. It develops, manufactures and markets lightweight, high-performance structural materials; including carbon fibers, reinforcements, prepregs, honeycomb, matrix systems, adhesives and composite structures, used in commercial aerospace, space and defense and industrial applications such as wind turbines. As the most vertically integrated supplier in the industry, Hexcel is better able to control the cost, quality and delivery of its products. Vertical integration also means that we can offer enhanced design flexibility and support to our customers worldwide. Hexcel’s research and technology function supports our businesses worldwide with a highly developed expertise in materials science, textiles, process engineering and polymer chemistry. Hexcel manufactures a wide range of reinforcements for the manufacture of structural composites, used in aerospace, military, transportation and industrial applications. Reinforcements in the form of fabrics or non-wovens are made using a variety of high performance fibers, including glass, carbon, aramids, and specialty reinforcements. PARAMETERS FOR WOVEN FABRIC SELECTION In selecting a woven fabric for industrial applications, a number of design parameters may be considered. These are broken down into four basic variables: yarn weight, thread count, weave pattern and fabric finish. The wide range of yarn weights provides the base for fabric design. Yarn weight, combined with thread count [the number of warp ends (lengthwise) and filling picks (widthwise) per inch] determines the strength, weight and thickness of the fabric. Basic weaving concepts are utilized in the manufacture of fiber glass and high performance fabrics. The technology, however, is advanced to incorporate specialized precision equipment to meet the exacting demands of modern industry. Almost any weave can be woven; however, for industrial purposes there are six basic patterns as described below. Plain The plain weave consists of yarns interlaced in an alternating fashion one over and one under every other yarn. The plain weave provides good fabric stability but is generally the least pliable. 5 6 Basket The basket weave is similar to the plain weave except that two or more warp yarns and two or more filling yarns are alternately interlaced over and under each other. The basket weave is more pliable, flatter and stronger than the plain weave, but is not as stable. Leno The leno weave is used where relatively low numbers of yarns are involved. The leno weave locks the yarns in place by crossing two or more warp threads over each other and interlacing with one or more filling threads. Four Harness Satin (Crowfoot) The four harness satin weave is more pliable than the plain weave and is easier to conform to curved surfaces typical in reinforced plastics. In this weave pattern there is a three-by-one interfacing where a filling yarn floats over three warp yarns and under one. Eight Harness Satin The eight harness satin is similar to the four harness satin except that one filling yarn floats over seven warp yarns and under one. This is a very pliable weave and is used for forming over curved surfaces. Twill Weave The twill weave is more pliable than the plain weave and has better drapability while maintaining more fabric stability than a four or eight harness satin weave. The weave pattern is characterized by a diagonal rib created by one warp yarn floating over at least two filling yarns 7 THE PROCESS 8 CONVERTING YARN TO FABRIC 1. Warping The first step in the warping stage is beaming, where purchased yarn is transferred from the bobbin creel to section beams. Most input yarn is in singles form; however, some yarn is twisted and plied together to yield unique properties. The section beams constitute the machine direction or thread sheet segment of yarn in the loom. Several section beams are produced and consolidated into a group called a set, which provides the input for the slashing process. 2. Slashing The slashing process combines the warp ends of the set’s multiple section beams into a single beam for weaving called a warp or loom beam. Sizing is applied to the threadsheet filaments and to avoid abrasion of individual strands. 3. Entering The final stage of preparation is entering, where the warp is set up for installation in the loom. A warp can contain over 4,500 individual ends, depending on the design of the style. Each warp end is drawn through a drop wire, heddles and a reed, either by hand or by machine. These parts work together to mechanically arrange and control the warp yarn spreadsheet during the weaving process on the loom. 4. Weaving After the warp beam is installed in the loom, then either rapier technology for heavy fabrics, or air jet technology for lighter fabrics is used to interlace the filling yarns at 90 degree angles to the warp ends on the loom. The fabric, called greige or loom state, is then wound onto a roll or steel drums called mandrels, and the weaving process is complete. 5. Heat Cleaning The next stage is batch oven cleaning, where the mandrels are placed on racks, loaded into large ovens, and exposed to high temperatures until all organic binders are removed and a pure clean glass fabric is produced. Organic, polymer-based fabrics are not exposed to this process (fabrics of Kevlar ®/ Twaron® fibers). 6. Finishing In the finishing stage a coupling agent (finish) or chemical treatment is applied to the fabric, and the finished glass is ready for use. The finish serves to provide optimum adhesion between the fiber surface and the matrix resin, to provide fabric stability and protection (weave set), or to provide chemical protection and resistance. 9 10 11 CARBON FIBER FABRICS CARBON FABRICS 12 Hexcel manufactures the most complete line of carbon fabrics and specialty reinforcements for the composite industry and offers a thorough line of globally certified aerospace products. Carbon fiber reinforcements, when properly engineered into the appropriate matrix, can achieve one of the strongest and most rigid composite structures available with significant weight savings when compared to metals and other materials. In addition to the high strength-to-weight ratio, carbon fiber reinforcements are thermally and electrically conductive, have very low CTE and excellent fatigue resistance. Hexcel Corporation can provide users with a wide variety of commercially available fabrics and specialty reinforcements with different ranges of tensile strength, modulus, and thermal/electrical conductivities. Our fabric product line includes traditional 0/90 fabrics, +/-45 degree fabrics, flat-tow 12K fabrics, heat-set uni-directional fabrics, multi layered stitch bonded fabrics, lightning strike (LS) fabrics, double-weave fabrics, and hybrid (multiple fibers) fabrics woven with standard modulus or IM fibers. Many of these fabrics are qualified to major aerospace programs with listings on specifications such as BMS9-8, BMS9-17, 5PTMCT01, LMACT01, etc. and are available with our enhanced surface treatments such as PrimeTex™ ZB. Our Specialty Reinforcements product line includes a number of different technologies that produce an endless variety of carbon-reinforced designs for preform products and your composite needs. (See “Specialty Reinforcements Materials” in this section) Hexcel’s staff, with expertise in the areas of textile development, finishing technology, resin chemistry, composite technology, and applications engineering, is readily available to investigate development requirements for engineered fabrics, coated fabrics, and specialty composite-reinforced structures. Often a process is limited by the use of “off-the-shelf” textile reinforcements. Hexcel offers the development consultation services required to best tailor the textile component to the final product. Throughout Hexcel’s history our product development staff has worked closely with our customers to create innovative solutions to unique requirements. For Technical questions, dial (830) 401-8180. 13 CARBON FABRICS NOMENCLATURE 14 Carbon fabrics from Hexcel have a specific nomenclature which enables us to know the fiber used and the weave style as well as any tracers, tracer fiber and the tracer spacing if in the fabric. This nomenclature is referred to as the “description” on our fabric label that is placed on each box of carbon fabric. Here are some examples of the nomenclature for the US and Europe: US EXAMPLES: SGP203CSDL means: S = IM7 Type Fabric GP = GP sizing 203 = 203 gsm fabric CS = Crowfoot Satin (4 Harness Satin Weave) D = SCG 75 1/0 0.7z 933 L = Tracer yarn every 12” in warp, 6” in fill F3B282(GP) means: F = Fabric 3B = 3K AS4C 28 2= Style 282 (193 gsm) (GP) = GP sizing (This style has no tracers) AGP280-5HAB means: A = AS4 Type Fabric GP = GP sizing 280 = 280 gsm fabric 5H = 5 Harness Satin Weave A =195d. 1.7s t.965 Kevlar® B = Tracer yarn every 3” in warp, none in fill EUROPEAN EXAMPLES: 48193S-P means: 4 = Carbon 8 = 12K 193 = Weight of fabric in gsm S = 12K AS4CGP FLAT TOW P = Plain 48370S-2T means: 4 = Carbon 8 = 12K 370 = Weight of fabric in gsm S = 12K AS4CGP FLAT TOW 2T = 2/2 Twill 43193 S 1070 TCT means: 4 = Carbon 3 = 3K 193 = Weight of fabric in gsm S = 3K AS4 GP 1070 = 1070mm width T = Tracers C = Tracers in warp T = Tracers in fill 15 Cytec 12K 6K, 12K 12K 12K 12K IM6 IM7 IM8 IM9 IM10 3K, 6K, 12K 12K AS7 T650/35 12K AS4D 1K, 3K, 6K, 12K 3K, 6K, 12K AS4C T300 3K 3K, 6K, 12K AS4 Hexcel Availability (filaments/tow) AS2C Fiber Name Producer 620 545 1010 890 885 770/822 833 700 689 647/626/634 647/626/649 644 Tensile Strength (ksi) 37.0 33.5 44.0 44.0 44.0 40.0 40.5 35.0 35.5 33.5 33.5 32.0 Tensile Modulus (msi) PAN Carbon Fibers Data 1.70 1.60 2.10 1.90 1.80 1.80/1.90 1.90 1.80 1.80 1.80 1.80 1.90 Elongation (%) 16 1.76 1.76 1.79 1.80 1.78 1.78 1.76 1.79 1.79 1.78 1.78/1.78/1.79 1.80 Density (g/c3) 24K 24K 12K 3K 6K 12K 24K UTS50 IMS60 HMA35 HTS40 HTS40 HTS40 STS40 12K 825 12K E13/F13 UTS50 TC-35 735 12K H13/E13 HTA40 580 615 620 630 610 465 705/705 575/575 575/555 6K H13/E13 796 580/575 HTA40 6K, 12K T800 512 711 3K H13/E13 6K, 12K, 24K HTA40 1K, 3K, 6K, 12K T300 T700 33.4 35.0 35.1 34.3 34.3 34.3 51.2 42.0 35.3 35.2/35.2 34.5/34.3 34.5/34.6 34.5/34.6 42.6 33.4 Actual values may vary. For additional information, please contact a Technical Service Representative at (830) 401-8180. Tairyfil Toho Tenax Toray 1.50 1.76 1.79 1.65/1.65 2.00/2.00 1.60 1.75 1.80 1.82 1.78 0.91 1.97 1.80 1.77 1.77 1.77 1.77 1.77 1.79 1.79 1.77 1.67/1.74 2.09 1.77 1.77 1.69/1.57 1.81 1.80 1.90 2.10 17 PRIMETEX™ ZB FABRICS 18 In many end products it is desirable to have a lower crimp fabric to reduce resin rich areas. Hexcel’s PrimeTex™ ZB finishing process for carbon fabrics will give you a more uniform spread where the filaments in each tow are spread out creating a thinner and more closed fabric that can give you better mechanicals and less porosity in a composite as well as a uniform cosmetic appearance. PrimeTex™ ZB can also be used to lower the mass in a composite where lighter weight is the key characteristic. We have the capability to provide this technology from both our US and European facilities. To understand the PrimeTex™ ZB process, the following chart will show the same style woven with a variety of fibers, the fabric closure as it comes off the loom, and the fabric closure after going through the PrimeTex™ ZB process: 90.7% 90.7% HexTow® AS4C GP 3K HS CP4000 Tenax E HTA40 E13 3K Tenax E HTA40 E13 3K Thornel T650/35 3K UC309 GV2 Torayca FT300B 3k 40B Torayca T300B 3k 40B L2 43199 SB 1250 43199 D 1250 43199 DA 1250 43199 K 1250 43199 B 1250 43199 6 1250 93.0% 93.0% 89.5% 91.5% 91.5% 92.5% HexTow AS2 J 3K HS CP3000 HexTow® AS4C GP 3K HS CP3000 90.0% Loom-Fabric Closure 43199 UE 1250 ® Grafil TR30S 3K A Fiber 43199 UB 1250 43199 9 1250 Designation 3K Plain Weave Closure Comparison PrimeTex™ 200 GSM <99% <99% <99% <99% <99% <99% <99% <99% <99% After Spreading-Fabric Closure 19 In addition to the chart above comparing the same style with different fibers, here are some examples of the various fabrics before and after the PrimeTex™ ZB process: 20 200 GSM Plain Weave AS2C J 3K CP3000 Before PrimeTex™ ZB After PrimeTex™ ZB HexForce® 43199 UB 1250-92.5% Closure PrimeTex™ 43199 UB 1250 ST- 99.5% Closure 193 GSM, 2/2 Twill T700 12K Before PrimeTex™ ZB HexForce® 48194 C 1270-<95% Closure After PrimeTex™ ZB PrimeTex™ 48194 C 1270 ST->99.7% Closure Hexcel has established the PrimeTex™ ZB process on several fabrics in both the US and Europe. On the following pages are products that the US and Europe currently offer with this process. This is not a complete listing so please contact a Technical Service Representative at (830) 401-8180 if you need information on a style that is not listed here. 21 Plain 2/2 Twill Plain 2/2 Twill Plain Plain Plain 2/2 Twill 43162 43199 43200 46193 48192 48193 48194 4H Satin 286 43161 Plain 2/2 Twill 284 Plain 262 282 Weave Style 3 3 3 11 12.7 12.7 10 10 12 12 12 12 Count Warp 3 3 3 11 12.7 12.7 10 10 12 12 12 8 Count Fill 12KCarbon, 33MSI 12KCarbon, 33MSI 12KCarbon, 33MSI 6K Carbon, 40 MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI Warp Yarn Fill Yarn 12KCarbon, 33MSI 12KCarbon, 33MSI 12KCarbon, 33MSI 6K Carbon, 40 MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI PrimeTex™ ZB Fabric Construction 22 5.70 5.70 5.70 5.78 5.90 5.90 4.72 4.72 5.78 5.78 5.78 4.78 193 193 193 196 200 200 160 160 196 196 196 162 Fabric Weight (oz/yd2) (g/m2) 17 17 Plain 2/2 Twill Plain 5H Satin 5H Satin 2/2 Twill 5H Satin 5H Satin Plain 48350 48370 48400 AGP280-5H AH280-5H AGP370-2T AGP370-5H AH370-5H TGP196-P 4 48286 4 7.5 11 11 11 17 17 6.3 6 5 4.5 IM10 12K AS4H 6K AS4GP 6K AS4GP 6K AS4H 3K AS4GP 3K 12KCarbon, 33MSI 12KCarbon, 33MSI 12KCarbon, 33MSI 12KCarbon, 33MSI 12KCarbon, 33MSI Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. 7.5 11 11 11 6.3 6 5 4.5 Plain 2/2 Twill 48280 400 280 10.90 11.80 8.26 12KCarbon, 33MSI 12KCarbon, 33MSI IM10 12K AS4H 6K AS4GP 6K AS4GP 6K AS4H 3K AS4GP 3K 10.20 12KCarbon, 33MSI 281 372 370 370 196 8.28 10.96 10.90 10.90 5.78 370 346 285 8.4 12KCarbon, 33MSI 280 8.26 12KCarbon, 33MSI 23 FDS (FABRIC DE-SIZE) 24 Carbon fibers are typically produced with a sizing (binder) on them which aids in processing the fibers later with less broken filaments. In some markets and for some resin systems, it is preferred not to have this chemistry on the carbon fiber surface. Hexcel has developed a proprietary de-sizing process to remove this chemical from the carbon fiber surface. Below are products we currently offer with this process. This is not a complete listing so please contact a Technical Service Representative at (830) 401-8180 if you need information on a style that is not listed here. 12.5 24 Plain 8H Satin 8H Satin F3B282(GP) F4G584 SGP370-8H 21 24 12.5 17 11 17 23 12.5 Count Fill IM7GP 6K T650 3K AS4CGP 3K AS4H 6K AS4GP 6K AS4GP 3K AS4CGP 3K AS2CJ 3K Warp Yarn IM7GP 6K T650 3K AS4CGP 3K AS4H 6K AS4GP 6K AS4GP 3K AS4CGP 3K AS2CJ 3K Fill Yarn Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. 21 17 11 17 24 2/2 Twill 5H Satin AGP280-5H 5H Satin 8H Satin ACGP370-8H 12.5 AH280-5H 2/2 Twill 284(E) Count Warp AGP370-2T Weave Style FDS Fabric Construction 25 281 369 370 10.88 10.90 372 10.96 194 280 8.26 5.72 368 10.86 8.28 195 5.76 Fabric Weight (oz/yd2) (g/m2) 5H Satin 2/2 Twill Plain ACGP205-P ACGP370-2T 2/2 Twill ACGP205-2T ACGP350-5H 13 Plain ACGP196-P Plain Plain ACGP193-P 5H Satin 4H Satin 286(E) ACGP206-P 2/2 Twill 284(E) ACGP280-5H 13 Plain 282(E) 24? 11 18 13 12.5 12.5 12.5 12.5 12.5 12.5 4H Satin 262(E) Count Warp Weave Style 23? 11 18 13 13 13 12.5 12.5 12.5 12.5 12.5 8 Count Fill Fill Yarn AS4CGP 3K AS4CGP 3K AS4CGP 3K AS4CGP 3K AS4CGP 3K AS4CGP 3K AS4CGP 3K AS4CGP 3K AS2CJ 3K AS2CJ 3K AS4CGP 3K AS4CGP 3K AS4CGP 3K AS4CGP 3K AS4CGP 3K AS4CGP 3K AS4CGP 3K AS4CGP 3K AS2CJ 3K AS2CJ 3K AS2CGP or J 3K AS2CGP or J 3K AS2CGP or J 3K AS2CGP or J 3K Warp Yarn 10.88 10.32 8.30 6.04 6.04 6.04 5.78 5.72 5.72 5.76 5.76 4.78 369 350 281 205 205 205 196 194 194 195 195 162 Fabric Weight (oz/yd2) (g/m2) Carbon Fabric Construction Data-Hexcel Fibers 26 ✔ ✔ ✔ ✔ ✔ ✔ Common Style 5H Satin AH370-5H 11 17 17 11.3 22 11 11.5 11.5 11 11 23 11 17 12 11.3 23 11 11 17 11.5 11.5 11 11 12.5 AS4H 6K AS4H 6K AS4GP AS4GP 6K AS4GP 3K AS4GP 6K AS4GP 6K AS4GP 3K AS4GP 3K AS4GP 3K AS4GP 3K AS4GP 3K AS4CJ 3K AS4CGP 3K AS4H 6K AS4H 6K AS4GP AS4GP 6K AS4GP 3K AS4GP 6K AS4GP 6K AS4GP 3K AS4GP 3K AS4GP 3K AS4GP 3K AS4GP 3K AS4CJ 3K AS4CGP 3K Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. 3/1 Twill 5H Satin AH280-5H 5H Satin AGP380-5H AGP790-3T 8H Satin AGP370-8H 11 5H Satin AGP280-5H 2/2 Twill 4H Satin AGP195-CS 5H Satin Plain AGP193-P AGP370-2T Plain AGP185-P AGP370-5H 17 4H Satin AGP185-CS 24 Plain ACJ193-P 12.5 8H Satin ACGP370-8H 10.90 8.28 23.14 11.20 10.88 10.90 10.96 8.26 5.70 5.66 5.46 5.46 5.74 10.86 27 368 ✔ ✔ 280 ✔ 369 ✔ ✔ 281 370 785 380 ✔ 370 372 ✔ 193 ✔ ✔ 192 185 185 195 Plain 2/2 Twill 2/2 Twill 4H Satin 4H Satin Plain 5H Satin F3B284(GP) F3B284(J) F3B286(GP) F3B286(J) F4M282 F4M466 F3B262(J) Plain Plain F3B262(GP) F3B282(J) Plain F3A286 F3B282(GP) Plain 4H Satin F3A282 Weave Style 16 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 11.5 11.5 Count Warp 16 12.5 12.5 12.5 12.5 12.5 12.5 12.5 8 8 11.5 11.5 Count Fill IM7GP 6K IM7GP 6K AS4CGP 3K AS4CGP 3K AS4CJ 3K AS4CGP 3K AS4CJ 3K AS4CGP 3K AS4CJ 3K AS4CGP 3K AS4GP 3K AS4GP 3K Warp Yarn IM7GP 6K IM7GP 6K AS4CGP 3K AS4CGP 3K AS4CJ 3K AS4CGP 3K AS4CJ 3K AS4CGP 3K AS4CJ 3K AS4CGP 3K AS4GP 3K AS4GP 3k Fill Yarn 8.40 5.80 5.70 5.70 5.76 5.76 5.72 5.72 4.72 4.72 5.64 5.70 285 197 193 193 195 195 194 194 160 160 191 193 Fabric Weight (oz/yd2) (g/m2) Carbon Fabric Construction Data-Hexcel Fibers (continued) 28 ✔ ✔ Common Style 11 11 Plain Plain SGP145-P SGP193-P 12 Plain HGP196-P 34 12 5H Satin 5H Satin 5H Satin 5H Satin 8H Satin Plain ±45° 5H Satin ±45° 4H Satin ±45° Plain SGP273-5H SGP275-5H SGP280-5H SGP315-5H SGP370-8H TGP196-P XAGP280-5H XC1400 XSGP196-P 12 22.5 12 34 7.5 21 9 16 8 15.5 11.5 11 11 8 11 IM7GP 6K IM7GP 6K AS4GP 3K IM10GP 12K IM7GP 6K IM7GP IM7GP 6K IM7GP IM7GP 6K IM7GP 6K IM7GP 6K IM7GP 6K IM7GP 6K IM8GP 6K AS4CGP 6K IM7GP 6K IM7GP 6K AS4GP 3K IM10GP 12K IM7GP 6K IM7GP IM7GP 6K IM7GP IM7GP 6K IM7GP 6K IM7GP 6K IM7GP 6K IM7GP 6K IM8GP 6K AS4CGP 6K Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. 22.5 7.5 21 9 16 8 15.5 11.5 Plain 4H Satin SGP196-P SGP203-CS 8 11 5H Satin F6B613(GP) 5.88 6.02 8.38 10.90 9.26 8.26 8.08 8.00 6.02 5.78 5.70 4.26 5.72 11.26 29 382 ✔ 204 199 204 284 0 370 314 280 274 ✔ ✔ ✔ 196 271 ✔ 193 144 194 12.5 Plain Plain Plain Plain F3C282 F3G282 F3GR282 F3T282 24 24 5H Satin 8H Satin 8H Satin 8H Satin 8H Satin 8H Satin F4G433 F3C584 F3G584 F3GR584 F3T584 F4G584 24 24 24 24 24 18 18 12.5 12.5 12.5 12.5 12.5 Count Fill T650 3K T300 3K T300 3K T300 3K HTA40 3K T650 3K HTA40 3K T650 3K T300 3K T300 3K T300 3K HTA40 3K Warp Yarn 10.76 10.88 T650 3K 10.72 10.74 10.80 8.40 8.30 5.70 5.70 5.66 5.70 5.76 369 365 363 364 366 285 281 193 193 192 193 195 Fabric Weight (oz/yd2) (g/m2) T300 3K T300 3K T300 3K HTA40 3K T650 3K HTA40 3K T650 3K T300 3K T300 3K T300 3K HTA40 3K Fill Yarn Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. 24 24 24 18 18 F3C433 12.5 Plain 5H Satin F4G282 12.5 12.5 12.5 Count Warp Weave Style Aerospace Carbon Fabric Construction Data 30 ✔ ✔ ✔ ✔ ✔ ✔ Common Style Plain Plain Plain Plain Plain 2/2 Twill 4H Satin 5H Satin 2/2 Twill 2/2 Twill 8H Satin 84 130 160 262 282 284 286 433 444 463 584 24 9 18 18 12 12 12 12 12 24 16 Count Warp 24 9 18 18 12 12 12 8 12 24 16 Count Fill 3K Carbon, 33MSI 6K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 1K Carbon, 33MSI 1K Carbon, 33MSI Warp Yarn 3K Carbon, 33MSI 6K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 3K Carbon, 33MSI 1K Carbon, 33MSI 1K Carbon, 33MSI 1K Carbon, 33MSI Fill Yarn Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. Weave Style Commercial Carbon Fabric Construction Data 11.00 8.40 8.40 8.40 5.78 5.78 5.78 4.78 3.92 3.74 2.48 ✔ ✔ ✔ 196 196 196 373 285 285 ✔ ✔ 162 285 ✔ Common Style 133 127 84 Fabric Weight (oz/yd2) (g/m2) 31 5H Satin 2/2 Twill Basket 2X2 Plain Plain Plain 2/2 Twill 613 670 690 48193 48280 48350 48370 6 5 4 3 10 11 12 Count Warp 6 5 4 3 10 11 12 Count Fill 12KCarbon, 33MSI 12KCarbon, 33MSI 12KCarbon, 33MSI 12KCarbon, 33MSI 12K Carbon, 33MSI 12K Carbon, 33MSI 6K Carbon, 33MSI Warp Yarn 10.20 10.90 12KCarbon, 33MSI 8.26 5.70 18.70 19.80 11.10 370 346 280 193 634 671 376 Fabric Weight (oz/yd2) (g/m2) 12KCarbon, 33MSI 12KCarbon, 33MSI 12KCarbon, 33MSI 12K Carbon, 33MSI 12K Carbon, 33MSI 6K Carbon, 33MSI Fill Yarn Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. Weave Style Commercial Carbon Fabric Construction Data (continued) 32 ✔ ✔ ✔ Common Style Plain Heatset Plain Heatset Plain Heatset Plain Heatset Plain Heatset Plain Heatset Plain Heatset Plain Heatset Plain Heatset Plain Heatset Plain Heatset GA030 GA045 GA060 GA080 GA090 GA120 GA130 GA132 GA140 GA160 GA180 19 16 14 14 14 13 10 8 7 10 13 Count Warp 4 4 4 2 4 4 4 4 4 4 4 Count Fill 12K Carbon, 33MSI 12K Carbon, 33MSI 12K Carbon, 33MSI 12K Carbon, 33MSI 12K Carbon, 33MSI 12K Carbon, 33MSI 12K Carbon, 33MSI 12K Carbon, 33MSI 12K Carbon, 33MSI 6K Carbon, 33MSI 3K Carbon, 33MSI Warp Yarn Proprietary Proprietary Proprietary Proprietary Proprietary Proprietary Proprietary Proprietary Proprietary Proprietary Proprietary Fill Yarn Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. Weave Style Heatset Uni Construction Data 17.70 15.70 13.40 14.15 14.16 13.20 9.10 7.90 6.66 4.61 3.13 600 532 454 480 480 448 309 268 226 156 106 Fabric Weight (oz/yd2) (g/m2) 33 ✔ ✔ ✔ Common Style Plain Heatset Plain Heatset Plain Heatset Plain Heatset Plain Heatset Plain Heatset SA047 SA060 SA083 SA120 KA060 KA090 10 20 16 11 13 10 Count Warp 4 4 4 4 4 4 Count Fill SCG 1250 Roving 463 SCG 1250 Roving 463 SCG 750 Roving 463 SCG 750 Roving 463 HM Aramid 2160 Denier HM Aramid 8050 dtex Warp Yarn Proprietary Proprietary Proprietary Proprietary Proprietary Proprietary Fill Yarn Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. Weave Style Heatset Uni Construction Data (continued) 9.10 6.18 12.81 8.50 6.60 4.82 309 210 434 288 224 163 Fabric Weight (oz/yd2) (g/m2) 34 Common Style 35 SPECIALTY AND HYBRID COMPOSITE REINFORCEMENTS SPECIALTY AND HYBRID REINFORCEMENT MATERIALS NC2-ADVANCED NON-CRIMP FABRIC: Patented multi-axial material with potential advantages and capabilities: use large tow fibers, lower aerial weight plys (even with large tow fibers), and binder application to individual plys. Available for non-aerospace applications. 36 • Rolls up to 100 inches wide • 2-4 Plys (angles 0° and between 45° and 90°) • Ply aerial weights down to 100 gsm • Stitch pattern variability TACKIFIED (POWDERED) FABRICS: Binder is applied to fabric to aid in the infusion process. It is generally applied at 2.5 percent on either one side or both sides of the fabric. DRY UNI-DIRECTIONAL MATERIAL: Dry UD products are suitable for many applications including preform construction. Various processes are used to hold the fibers in place depending on the applications and requirements. LIGHTNING STRIKE FABRICS Hexcel has carbon fabrics with interwoven wires for lightning strike applications where both structural integrity and lightning protection are required in a single ply. Standard plain weave designs are available (IWWF) where the wire is woven inside the weave next to an adjacent carbon tow, as well as the more elaborate pattern designs like our patent pending “double weave”, where the woven wire is 92 percent on the surface of the carbon weave. Plain Weave 70 g wire interwoven 193 g 6K fabric 92% of wire positioned on top of carbon 37 Plain Plain Dbl Plain Plain AGP193PBLS XLS9103 XLS9104 XLS9123 AS4GP 3K IM7GP 6K IM7GP 6K AS4GP 3K Warp Yarn(1) Phos/Bnz Phos/Bnz Phos/Bnz Phos/Bnz Warp Yarn(2) AS4GP 3K IM7GP 6K IM7GP 6K AS4GP 3K Fill Yarn(1) Phos/Bnz Phos/Bnz Phos/Bnz Phos/Bnz Fill Yarn (2) Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. Weave Style Lightning Strike Fabrics Construction 11.5:11.5 x 11.5:11.5 11.2:11.2 x 11.2:11.2 11.2:11.2 x 11.2:11.2 11.5:11.5 X 11.5:11.5 38 260 g/m2 260 g/m2 260 g/m2 261 g/m2 Total Fabric Weight Modified Plain 1320 12.5 6.25 20 4 7.25 7.25 25 22 7.25 7.25 13 16 16 ECG 37 1/0x2 3K Carbon, 33 MSI SCG 150 1/2 1K Carbon, 33MSI 3K Carbon, 33 MSI Kevlar® 49, 2160 d. 3K Carbon, 33 MSI 3K Carbon, 33 MSI 3K Carbon, 33 MSI Warp Yarn 6.70 7.44 3.70 7.30 3K Carbon, 33 MSI Kevlar® 49, 2160 d SCG 150 1/2 ECG 37 1/0x2 248 125 252 227 169 4.99 Kevlar® 49, 2160 d. 169 4.99 ECG 75 1/0 Fabric Weight (oz/yd2) (g/m2) SCG 75 1/0 Fill Yarn Hybrid Composite Fabrics Count Fill Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. Plain 1119 12.5 Plain 2/2 Twill 790 Plain 717 1168 16 Plain 716 16 Weave Style Count Warp 39 ✓ Common Style 5 H Stain 4 H Satin TEF7 1B301 F48 54 32 Count Warp 50 30 Count Fill ECG 150 1/2 Thorstrand + ECG 450 1/0 Thorstrand + ECG 150 1/0 ECG 75 1/0 Fill Yarn Warp Yarn 8.38 8.57 283 291 Fabric Weight (oz/yd2) (g/m2) Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. Weave Style Specialty Fabrics 40 9.0 11.4 0.23 0.29 Thickness (mils) (mm) ✓ Common Style 41 FIBER GLASS FABRICS PHYSICAL PROPERTIES OF FIBER GLASS The versatility of glass as a fiber makes it a unique industrial textile material. Fiber glass in fabric form offers an excellent combination of properties from high strength to fire resistance. Wide ranges of yarn sizes and weave patterns provide unlimited design potential, allowing the end user to choose the best combination of material performance, economics and product flexibility. 42 Dimensional Stability Fiber glass is a dimensionally stable engineering material. Fiber glass does not stretch or shrink after exposure to extremely high or low temperature. The maximum elongation for “E” glass at break is 4.8 percent with a 100 percent elastic recovery when stressed close to its point of rupture. Moisture Resistance Glass fibers do not absorb moisture, and do not change physically or chemically when exposed to water. High Strength The high strength-to-weight ratio of fiber glass makes it a superior material in applications where high strength and minimum weight are required. In textile form, this strength can be unidirectional or bidirectional, allowing flexibility in design and cost. Fire Resistance Fiber glass is an inorganic material and will not burn or support combustion. It retains approximately 25 percent of its initial strength at 1,000ºF. Chemical Resistance Most chemicals have little or no effect on glass fiber. The inorganic glass textile fibers will not mildew, rot or deteriorate. Glass fibers are affected by hydrofluoric, hot phosphoric acids and strong alkaline substances. Electrical Properties Fiber glass is an excellent material for electrical insulation. The combination of properties such as low moisture absorption, high strength, heat resistance and low dielectric constant makes fiber glass fabrics ideal as a reinforcement for printed circuit boards and insulating varnishes. Thermal Conductivity A low coefficient of thermal expansion combined with high thermal conductivity properties make glass fabrics a dimensionally stable material that rapidly dissipates heat as compared to asbestos and organic fibers. 43 INDUSTRIAL APPLICATIONS FOR FIBER GLASS FABRIC Fiber glass fabrics are used in a wide range of industrial applications. High strength, dimensional stability, design flexibility and excellent electrical properties are some of the characteristics that ensure optimum performance and economy with this highly engineered material. 44 Reinforced Plastics Fiber glass fabrics used as reinforcement for plastics have replaced traditional materials such as wood, steel, and aluminum in a vast array of products. The inherent strength, light weight, dimensional stability and low tooling costs derived from fiber glass reinforced plastics help make many products more durable, attractive and maintenance free. Electrical Fiber glass fabrics offer outstanding performance to the electrical industry. High strength, dimensional stability, temperature resistance and excellent electrical properties provide the basis for use as the prime reinforcement in high pressure laminates for printed circuit boards. Fiber glass fabrics coated with chemistry such as epoxy, silicone, rubber, Teflon® and neoprene, as well as reinforcing mica products, provide the long term durability and reliability needed in insulating high voltage generators, transformers, switches and cables. Coated and Laminated Fabrics High strength, dimensional stability, fire resistance and low cost are some of the advantages of using fiber glass fabrics to reinforce foils, plastic film and coatings. Protective covers, vapor barriers, window shades, movie screens, packaging tapes, awnings, protective clothing, gaskets, wall covering and conveyor belts are just some of the products that are improved through the use of fiber glass fabrics. Thermal Insulation Strength retention at high temperatures, corrosion and fire resistance, and ease of handling make fiber glass fabrics an important material for thermal insulation. Both the U.S. Navy and commercial shipyards use fiber glass fabrics almost exclusively as pipe lagging and for thermal pad covers. Construction From pipe wrap to wallboard seaming tape, fiber glass fabrics can be found throughout the construction industry. Fiber glass scrim is used to reinforce paper and film for insulation facings and to provide dimensional stability to asphalt used on roofing, roadways and bridge decks. Fabric structures such as tennis courts, sports centers and football stadiums use coated fiber glass fabrics as an economical way to encapsulate space. 45 FIBER GLASS YARN NOMENCLATURE The wide variety of fiber glass yarns produced requires a special system of nomenclature for identification. This nomenclature consists of two parts—one alphabetical and one numerical. In addition, although the final result is the same, there are differences between the customary U.S. Systems and the TEX/Metric System. 46 U.S. System Example: ECG 150-1/2 A. First Letter - “E” characterizes the glass composition (see Table I). B. Second Letter - “C” indicates the yarn is composed of continuous filaments. “S” indicates staple filament. “T” indicates texturized continuous filaments. C. Third Letter - Denotes the individual filament diameter: BC, D, DE, E, G, H, K (see Table II). D. First Number - Represents 1/100 the normal bare glass yardage in one pound of the basic yarn strand. In the above example, multiply 150 by 100 which results in 15,000 yards in one pound (see Table II). E. Second Number - Represents the number of basic strands in the yarn. The first digit represents the original number of twisted strands. The second digit separated by the diagonal represents the number of strands plied (or twisted) together. To find the total number of strands used in a yarn, multiply the first digit by the second digit (a zero is always multiplied as 1). TEX/Metric System Example: EC9 33 1X2 A. First Letter - “E” characterizes the glass composition (see Table I). B. Second Letter - “C” indicates continuous filament. “T” indicates textured continuous filament. “D” indicates staple filament. C. First Number - Denotes the individual filament diameter (see Table II) expressed in micrometers (microns). D. Second Number - Represents the non-linear weight of the bare glass strand expressed in TEX. TEX is the mass in grams per 1,000 meters of yarn (see Table II). E. Third Number - Indicates yarn construction or the basic number of strands in the yarn. The first digit represents the original number of twisted strands and the second digit after the “X” indicates the number of these strands twisted or plied together. TABLE I Glass Composition–By Weight E Glass S-2 Glass® Silicon Dioxide 52-56% 64-66 Calcium Oxide 16-25% Aluminum Oxide 12-16% Boron Oxide 8-13% Sodium & Potassium Oxide 0-1% Magnesium Oxide 0-6% Composition 24-26% 9-11% Fiber glass yarns are available in different formulations. “E” glass (electrical) is the most common all-purpose glass, while “S” Glass® (high strength) is used for special applications. 47 TABLE II Basic Glass Yarn Stands Filament Diameter Strand Weight U.S. Metric Designation (microns) (inches) U.S. x100= yd/lb Designated TEX Number of Filaments BC 0.00017 4 150 33 1064 D 0.00023 5 1800 2.75 51 900 5.5 102 450 11 204 225 22 408 300 16.5 204 150 33 408 100 50 612 75 66 816 50 99 1224 37 134 1632 225 22 204 110 45 408 150 33 204 75 66 408 50 99 612 48 DE E G 0.00025 0.00029 0.00036 6 7 9 37 134 816 H 0.00043 10 25 198 816 K 0.00051 13 18 275 816 ULTRA HIGH PERFORMANCE GLASS PRODUCTS The HT fabrics are fashioned after the standard, high volume E-Glass aerospace 7781 and 120 styles. Complimenting these styles in fabric areal weight and weave pattern, 6781HT and 6220HT have similar characteristics in fabric hand, flexibility, weight, and thickness, but with the added benefit of superior impact resistance, tensile strength, and bond integrity using S-2 Glass® fiber. The dry fabric tensile strength for HT fabrics is dramatically higher than typical S-2 Glass® fabrics made with standard starch oil sizing. Starch oil size fabrics require heat cleaning prior to finishing, significantly reducing fiber tensile strength. The HT fabrics have a simple yet effective organic sizing compatible with high temperature Epoxy, BMI, Phenolics, Cynate Esters, Thermoplastics, Polyamide, Polyimide, PEI, PEEK, PAI, LCP and others. S-2 Glass® 6781 Dry Fabric Tensile Strength Comparison 700 600 500 ksi 400 300 200 100 0 6781 Finished 6781HT Warp Fill 49 S-2 Glass® 6220 Dry Fabric Tensile Strength Comparison 300 250 ksi 200 150 100 50 0 6220 Finished 6220HT 50 Warp Fill SURFBOARD AND RECREATION Hexcel offers a variety of styles and finishes that should work in the surfboard and recreation markets for any of your needs. We have developed a new finish with the ultimate product performance which provides the clarity necessary for colors with the softness to match our F81. Due to the finish attributes, we have named this “CLEAR”. Finishes for surfboard and recreation markets: CLEAR Excellent clarity and softness for colors that “pop” and good lamination properties. RWG Resin compatible binder for polyester applications. Provides strength. F16 Provides the green color for the retro board look. F81 Standard surfboard finish. Styles for surfboard and recreation markets: 1522 4 oz E-Glass 1579 4 oz Warp E-Glass 7533 6 oz E-Glass 7580 6 oz Warp E-Glass 7532 7.5 oz for Fins 1522RWG 4 oz Direct E-Glass 7533RWG 6 oz Direct E-Glass 4522 4 oz S-Glass 4579 4 oz Warp S-Glass 4533 6 oz S-Glass 4985 5 oz S-Glass 51 FIBER GLASS FABRIC FINISHES Fiber Glass Fabrics are available with a variety of finishes and treatments. Greige: Loom state fabric that includes the organic binders and size applied to the yarn prior to weaving. Finished: Fully heat cleaned fabric treated with the coupling agent which provides a chemical bond between the fiber glass surface and various matrix resins. 52 The following finish charts offer recommended Hexcel finishes based on compatibility with resin systems and include special finish processes. Hexcel Fiber Glass Finishes Hexcel Finish Recommended Matrix Resin(s) Possible Matrix Resin(s) Performance Features F69 Epoxy Polyester F81 Epoxy Polyester Vinyl Ester Urethane Cyanate Ester BMI Phenolic Multifunctional silane for use with all major resin systems. Excellent wetting characteristics. Surfboard finish. Z-6040/F46 Epoxy Phenolic Silane finish compatible with epoxy resins. CS-767 Epoxy Polyimide Urethane Vinyl Ester Cyanate Ester Polyester Multifunctional silane for use with all major resin systems. Excellent wetting characteristics. CS-724 Epoxy Specially developed finish for structural composites. BMS 9-3 Qualified CS-310 Epoxy Silane finish BMS 9-3 Qualified CS-550/Volan Polyester Epoxy Phenolic Vinyl Ester Volan/Silane finish for structural polyester/vinyl ester and phenolic resins. Fabric will have a green tint from the Volan. Volan is BMS 9-3 Qualified F50 Polyester Epoxy Vinyl Ester Cyanate Ester Phenolic Volan/Silane finish. Fabric will have green tint from the Volan. BMS 9-3 Qualified Silane finish for epoxy composites resins BMS 9-3 Qualified 53 Hexcel Fiber Glass Finishes (continued) 54 Hexcel Finish Recommended Matrix Resin(s) Possible Matrix Resin(s) Performance Features F3/F16 Polyester Vinyl Ester Epoxy Phenolic Volan finish compatible with structural epoxy, polyester/vinyl ester and phenolic resins. Fabric will have green tint from the Volan. F3 is BMS 9-3 Qualified F43 Polyester Vinyl Ester Silane finish compatible with polyester and vinyl ester resin systems. Very good clarity F72 Polyester A1100/F40 Phenolic Acrylic Urethane Epoxy Silane Finish recommended for phenolic resins A1100S Phenolic Urethane Epoxy A1100 finish with soft hand CS-4667 Phenolic Silane finish for phenolic applications F48 Silicone Silicone high temperature release finish, applied to fabric style 1B301 only. CLEAR Polyester Epoxy Surfboard finish with excellent clarity and wetting characteristics. Good fabric hand as well. Silane finish Other Finishes and Special Processes Hexcel Finishes Performance Features Greige Loom state fabric. No additional fabric finish processing. Used for coating applications. F12 Heat cleaned fabric for silicone processes. RWG "Really White Glass"- surfboard fabric with resin compatible binder for polyester "HT" Direct size fabric that is very stable in high temperature applications and can be used in a wide variety of resins 55 56 FIBER GLASS FABRIC CONSTRUCTION DATA 57 Hexcel reserves the right to use equivalent yarns in fiber glass styles. The use of such yarns is designed to maintain the physical properties of the woven cloth. The values listed for weight, thickness, and breaking strengths are typical greige values, unless otherwise noted. 4H Satin Plain 4H Satin 4H Satin 220 232 Plain 116 162 Plain 112 138 Plain 108 Plain Plain 106 4H Satin Plain 104 120 Plain 101 117 Weave Style 48 60 28 65 60 54 60 40 60 56 60 75 30 58 16 60 58 39 58 39 47 56 52 75 Count Count Warp Fill ECG 37 1/0 ECE 225 1/0 ECE 225 2/5 ECE 225 1/2 ECD 450 1/2 ECD 450 1/2 ECD 450 1/2 ECD 450 1/2 ECD 900 1/2 ECD 900 1/0 ECD 900 1/0 ECD 1800 1/0 Warp Yarn ECG 75 1/2 ECE 225 1/0 ECE 225 2/5 ECE 225 1/2 ECD 450 1/2 ECD 450 1/2 ECD 450 1/2 ECD 450 1/2 ECD 900 1/2 ECD 900 1/0 ECD 1800 1/0 ECD 1800 1/0 Fill Yarn 12.75 3.14 12.00 6.53 3.14 2.46 3.12 2.10 1.42 0.81 0.57 0.49 432 106 407 221 106 83 106 71 48 27 19 17 Weight (oz/yd2) (g/m2) Fiber Glass Fabrics 58 14.0 3.7 13.8 6.9 3.9 3.7 3.9 3.5 2.2 1.3 1.0 0.78 0.36 0.09 0.35 0.18 0.10 0.09 0.10 0.09 0.06 0.03 0.03 0.02 Thickness (mils) (mm) 550 192 650 297 177 163 177 119 89 64 68 39 450 151 400 272 150 103 148 100 64 60 59 37 ✓ ✓ ✓ ✓ ✓ ✓ Strength Common (lbf/in) (lbf/in) Style 18 38 4H Satin 4H Satin 4H Satin Plain Plain Plain Plain Plain Plain Plain Plain 341 403 477 520 993 1037 1047 1064 1067 1070 1071 30 35 70 21 47 73 67 17 48 50 49 32 32 ECD 900 1/0 ECD 450 1/0 ECD 900 1/0 ECG 75 1/2 ECDE 100 1/0 ECC 1200 1/0 ECD 900 1/0 ECG 75 1/3 ECDE 150 1/0 ECG 75 1/0 ECD 450 1/0 ECDE 37 1/0 ECG 37 1/0 13.00 13.00 8.71 8.40 4.11 8.70 0.71 0.73 5.44 4.60 0.91 1.02 0.60 ECG 37 1/0 ECDE 37 1/0 ECE 225 3/2 ECG 150 1/2 ECDE 150 1/0 ECG 75 1/3 ECD 900 1/0 ECC 1200 1/0 ECDE 100 1/0 ECG 150 1/2 ECD 900 1/0 ECD 900 1/0 ECD 900 1/0 20 35 31 156 184 25 24 295 139 285 295 441 441 1.2 1.9 1.4 5.8 5.6 1.3 1.2 9.1 4.7 8.9 8.2 14.0 14.2 0.03 0.05 0.04 0.15 0.14 0.03 0.03 0.23 0.12 0.23 0.21 0.36 0.36 62 126 57 220 200 45 30 330 300 440 50 600 617 27 33 57 150 200 40 23 310 250 350 300 425 498 ✓ The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. 60 60 70 18 47 70 54 54 32 48 4H Satin 333 48 4H Satin 332 59 Weave Plain Plain Plain Plain Plain Plain Plain Plain 4H Satin Plain Plain Plain Style 1076 1080 1125 1131 1142 1161 1165 1167 1188 1280 1297 1299 50 50 60 47 60 60 100 31 120 40 60 60 20 20 60 30 55 52 42 21 52 39 47 25 Count Count Warp Fill ECD 450 1/0 ECD 450 1/0 ECD 450 1/0 ECH 25 1/0 ECD 450 1/2 ECD 450 1/2 ECD 450 1/0 ECG 37 1/0 ECD 450 1/0 ECD 450 1/2 ECD 450 1/0 ECD 450 1/0 Warp Yarn ECD 450 1/0 ECD 900 1/0 ECD 450 1/0 ECG 150 1/0 ECG 150 1/0 ECG 150 1/0 ECDE 100 1/0 ECG 37 1/0 ECG 150 1/0 ECG 150 1/0 ECD 450 1/0 ECD 900 1/0 Fill Yarn 0.92 0.79 1.65 12.02 3.79 3.66 3.86 8.39 3.65 2.60 1.41 0.96 31 27 56 408 129 124 131 284 124 88 48 33 Weight (oz/yd2) (g/m2) Fiber Glass Fabrics (continued) 60 2.0 2.0 2.2 11.8 4.2 4.1 5.0 10.3 4.8 3.5 2.2 1.8 0.05 0.05 0.06 0.30 0.11 0.10 0.13 0.26 0.12 0.09 0.06 0.05 Thickness (mils) (mm) 101 112 128 750 163 165 154 408 194 101 125 124 40 33 116 130 265 268 346 316 268 147 94 24 ✓ Strength Common (lbf/in) (lbf/in) Style Plain Plain Leno Plain Plain Plain Plain Plain Plain Plain Plain 4H Satin 1500 1501 1507 1520 1522 1522RWG 1523 1526 1527 1528 1530 1543 49 20 42 17 35 28 24 24 24 20 46 49 32 30 18 32 17 32 20 22 22 20 10 45 42 21 ECG 75 1/2 ECG 150 3/3 ECG 150 1/2 ECG 150 3/3 ECG 150 1/2 ECG 150 1/2 ECG 150 1/2 TD37 ECG 150 3/2 ECG 150 1/2 ECG 75 1/3 ECE 110 1/0 ECE 110 1/0 ECE 225 3/2 6.03 13.20 8.52 ECG 150 3/3 ECE 225 1/0 ECG 150 3/3 ECG 150 1/2 5.30 11.98 ECG 150 1/2 289 448 204 406 180 8.2 15.0 7.0 14.0 6.2 13.2 5.3 4.3 19.7 392 3.63 ECG 150 1/2 ECG 150 1/2 TD37 ECG 150 3/2 119 342 125 3.51 ECG 75 1/0 5.3 3.70 10.10 ECG 37 1/3 168 5.3 9.7 11.55 4.95 ECE 110 1/0 166 288 4.7 4.89 ECE 110 1/0 123 8.49 ECE 225 3/2 0.21 0.38 0.18 0.36 0.16 0.34 0.13 0.12 0.11 0.50 0.13 0.13 0.25 681 500 284 487 254 684 198 175 152 300 220 227 471 78 475 200 488 239 524 173 137 171 310 220 234 335 ✓ ✓ ✓ The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. Plain 1311 61 Plain 8H Satin 8H Satin 8H Satin 8H Satin Plain Plain 1579 1581 1582 1583 1584 1597 1608 Leno Plain 1564 12H Satin Leno 1562 1576 4H Satin 1557 1568 Weave Style 30 30 44 54 60 57 30 120 16 20 30 57 26 30 35 48 56 54 16 24 8 18 16 30 Count Count Warp Fill ECG 150 1/0 ECG 37 1/4 ECG 150 4/2 ECG 75 1/2 ECG 150 1/3 ECG 150 1/2 ECG 150 1/2 ECG 150 1/2 ECH 25 1/0 ECG 37 1/2 ECG 150 1/0 ECG 150 1/2 Warp Yarn ECG 150 1/0 ECG 37 1/4 ECG 150 4/2 ECG 75 1/2 ECG 150 1/3 ECG 150 1/2 ECG 75 1/0 ECG 150 1/0 ECG 37 1/3 ECG 37 1/2 ECG 150 1/0 ECE 225 1/0 Fill Yarn 893 561 462 298 121 359 265 421 64 178 2.22 75 38.46 1308 26.34 16.55 13.52 8.78 3.56 10.60 7.83 12.42 1.88 5.25 Weight (oz/yd2) (g/m2) Fiber Glass Fabrics (continued) 62 3.5 38.3 22.9 16.1 12.6 8.2 4.8 11.1 15.8 15.1 4.9 5.3 0.09 0.97 0.58 0.41 0.32 0.21 0.12 0.28 0.40 0.38 0.12 0.13 Thickness (mils) (mm) 900 856 573 374 110 100 374 498 75 110 160 130 1475 1502 1000 997 611 446 200 600 236 525 102 379 ✓ ✓ ✓ ✓ ✓ ✓ Strength Common (lbf/in) (lbf/in) Style Plain Plain Leno Plain Plain Plain Plain Plain Plain Leno Plain Plain 1610 1611 1614 1620 1628 1632 1636 1652 1658 1659 1669 1674 40 60 20 20 52 40 30 40 20 30 32 32 32 32 12 10 10 52 24 32 28 20 14 28 28 10 ECG 150 1/0 ECG 150 1/0 ECG 150 1/0 ECG 150 1/0 ECG 150 1/0 ECDE 150 1/0 ECG 150 1/0 ECDE 150 1/0 ECG 150 1/0 ECG 150 1/0 ECG 150 1/0 ECG 150 1/0 ECG 150 1/0 1.48 2.36 2.42 2.35 1.60 2.71 3.75 2.59 4.13 1.62 1.66 2.50 2.87 ECD 450 1/0 ECG 150 1/0 ECDE 150 1/0 ECG 75 1/0 ECG 150 1/0 ECDE 150 1/0 ECG 75 1/0 ECDE 150 1/0 ECG 150 1/0 ECG 75 1/0 ECG 75 1/0 ECD 450 1/0 ECG 150 1/0 97 85 56 55 140 88 127 92 54 80 82 80 50 4.2 3.2 4.5 3.7 4.4 4.4 4.9 4.3 3.2 5.7 4.0 4.0 2.8 0.11 0.08 0.11 0.09 0.11 0.11 0.12 0.11 0.08 0.14 0.10 0.10 0.07 210 317 78 107 229 210 159 223 111 109 160 175 167 21 163 23 103 109 201 126 331 167 102 134 152 145 The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. Plain 1609 63 Weave Plain Plain Plain 8H Satin Plain Plain Plain Plain 8H Satin 8H Satin Plain Style 1675 1676 1678 1680 1692 1694 1695 1800 1884 1938 2025 20 45 44 16 40 40 40 72 40 55 40 14 36 35 14 24 24 22 70 40 48 32 Count Count Warp Fill ECG 37 1/2 ECDE 37 1/3 Text ECDE 37 1/3 Text ECK 18 1/0 ECK 18 1/0 ECDE 75 1/0 ECG 75 1/0 ECG 75 1/0 ECDE 150 1/0 ECG 150 1/0 ECDE 150 1/0 ECDE 150 1/0 Fill Yarn ECK 18 1/0 ECK 18 1/0 ECK 18 1/0 ECDE 150 1/0 ECG 150 1/0 ECG 150 1/0 ECDE 150 1/0 ECG 150 1/0 ECDE 150 1/0 ECDE 150 1/0 Warp Yarn 17.05 26.80 25.40 9.39 3.59 3.54 3.19 5.73 3.20 4.12 2.89 578 909 861 318 122 120 108 194 108 140 98 Weight (oz/yd2) (g/m2) Fiber Glass Fabrics (continued) 64 26.2 26.6 26.0 11.2 5.4 5.2 5.2 5.6 4.3 4.9 4.4 0.67 0.68 0.66 0.28 0.14 0.13 0.13 0.14 0.11 0.12 0.11 Thickness (mils) (mm) 575 1000 950 468 190 208 206 390 200 271 226 340 900 800 414 180 247 214 334 200 209 169 ✓ ✓ Strength Common (lbf/in) (lbf/in) Style Plain Plain Plain Plain Plain Plain Plain Plain Plain Plain Plain Plain 2113 2114 2116 2125 2157 2165 2166 2313 2523 2532 3070 3313 61 70 16 28 60 60 60 60 41 60 56 60 40 62 70 14 20 64 38 52 35 38 58 48 56 39 ECDE 300 1/0 ECDE 300 1/0 ECH 25 1/0 ECH 25 1/0 ECE 225 1/0 ECE 225 1/0 ECE 225 1/0 ECE 225 1/0 ECE 225 1/0 ECE 225 1/0 ECE 225 1/0 ECE 225 1/0 ECE 225 1/0 2.83 2.43 ECDE 300 1/0 4.80 ECG 75 1/0 ECDE 300 1/0 3.68 ECG 150 1/0 6.87 4.32 ECG 75 1/0 ECH 25 1/0 2.60 ECE 225 1/0 2.45 3.12 ECE 225 1/0 11.47 2.69 ECE 225 1/0 ECH 25 1/0 2.35 ECD 450 1/0 ECD 450 1/0 2.10 ECE 225 1/0 82 96 233 389 83 163 125 146 88 106 91 80 71 2.9 3.0 9.5 13.6 2.8 6.0 4.4 5.9 3.5 3.4 3.3 2.8 3.0 0.07 0.08 0.24 0.35 0.07 0.15 0.11 0.15 0.09 0.09 0.08 0.07 0.08 173 188 345 517 234 185 211 184 120 201 190 223 120 159 164 278 390 126 300 252 288 120 181 160 106 120 ✓ The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. Plain 2112 65 8H Satin 3783 8H Satin Plain 3780 4180 4H Satin 3743 8H Satin Plain 3734 3884 Plain 3733 8H Satin Plain 3731 12H Satin 8H Satin 3582 3788 5H Satin 3434 3784 Weave Style 80 46 42 45 54 22 49 16 18 17 60 34 ECDE 37 1/2 ECG 37 1/4 ECG 37 1/2 ECG 37 1/0 ECG 37 1/0 ECG 37 1/0 ECG 37 1/2 ECG 37 1/0 ECG 37 1/0 ECG 50 1/0 ECG 37 1/0 Warp Yarn 100 SCD 450 1/0 36 36 36 48 16 30 11 18 15 56 34 Count Count Warp Fill SCD 450 1/0 ECDE 37 1/2 ECG 37 1/4 ECG 37 1/2 ECG 37 1/0 ECG 75 1/2 ECE 225 1/0 ECG 37 1/3 ECG 37 1/0 ECG 37 1/0 ECG 50 1/0 ECG 37 1/0 Fill Yarn 874 546 200 286 354 190 173 467 365 2.52 26.50 85 899 52.30 1773 25.79 16.15 5.90 8.43 10.45 5.59 5.10 13.76 10.77 Weight (oz/yd2) (g/m2) Fiber Glass Fabrics (continued) 66 2.7 26.7 48.7 24.2 15.7 7.8 7.9 14.6 7.1 6.7 13.8 10.9 0.07 0.68 1.24 0.61 0.40 0.20 0.20 0.37 0.18 0.17 0.35 0.28 Thickness (mils) (mm) 936 563 250 33 400 328 300 600 560 186 1014 207 932 1900 1600 1180 750 300 389 393 377 350 700 562 ✓ ✓ ✓ ✓ ✓ Strength Common (lbf/in) (lbf/in) Style 60 60 Plain Plain Plain 4H Satin 4H Satin 6080 6220 6220 HT 58 58 47 60 22 14 13 16 18 22 34 22 17 49 104 5.59 3.59 4.37 4.63 4.70 1.18 1.44 3.08 SCG 75 1/2 SCG 75 1/0 ECG 75 1/2 ECG 75 1/2 SCG 150 1/2 ECDE 600 1/0 SCD 450 1/0 3.05 159 3.58 SCG 75 1/0 493 SCE 225 1/0 157 5.60 SCG 75 1/0 493 103 40 148 122 190 121 190 124 3.66 SCG 150 1/2 188 5.54 SCG 75 1/2 493 SCE 225 1/0 933 SCE 225 1/0 933 SCE 225 1/0 SCD 450 1/0 ECDE 600 1/0 SCG 75 1/2 ECG 75 1/0 ECG 37 1/0 SCG 150 1/2 SCG 75 1/2 SCG 75 1/0 493 SCG 75 1/0 493 SCG 150 1/2 SCG 75 1/2 493 3.9 4.0 2.0 1.7 6.2 7.4 6.5 5.4 8.1 5.6 6.0 5.1 8.9 0.10 0.10 0.05 0.04 0.16 0.19 0.17 0.14 0.21 0.14 0.15 0.13 0.23 257 259 150 87 300 168 230 300 340 340 350 197 450 259 203 110 83 115 172 145 300 310 310 350 157 435 ✓ ✓ ✓ ✓ ✓ The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. 60 60 18 28 14 30 6060 Plain 4579 18 24 4985 Plain 4533 Plain Plain 4527 36 Leno Basket 2x2 4526 24 18 4797 Plain 4522 4700 Plain 4450 67 72 56 46 57 4H Satin 8H Satin 8H Satin 8H Satin 8H Satin 8H Satin Plain Plain Plain Plain Plain 6557 6580 6581 6771HT 6781 6781 HT 7255 7500 7520 7532 7533 18 16 18 16 37 57 57 48 4H Satin 6543 18 14 18 14 37 57 54 45 54 72 30 30 Count Count Warp Fill Weave Style ECG 75 1/2 ECG 75 1/3 ECG 75 1/3 ECG 37 1/2 ECG 75 1/0 SCG 75 1/0 933 SCG 75 1/0 SCG 75 1/0 933 SCG 150 1/2 SCG 150 1/0 SCG 150 1/2 SCG 75 1/2 Warp Yarn ECG 75 1/2 ECG 75 1/3 ECG 75 1/3 ECG 37 1/2 ECG 75 1/0 SCG 75 1/0 933 SCG 75 1/0 SCG 75 1/0 933 SCG 150 1/2 SCG 150 1/0 ECE 225 1/0 ECE 225 1/0 Fill Yarn 5.61 7.20 8.39 9.41 6.00 8.97 8.94 7.06 8.75 5.60 5.31 8.52 191 244 284 319 203 304 303 239 297 190 180 289 Weight (oz/yd2) (g/m2) Fiber Glass Fabrics (continued) 68 7.3 9.4 10.1 11.9 7.0 9.7 9.6 8.0 10.4 5.6 5.8 8.6 0.19 0.24 0.26 0.30 0.18 0.25 0.24 0.20 0.26 0.14 0.15 0.22 Thickness (mils) (mm) 256 344 330 427 300 646 568 589 250 350 250 700 236 300 310 400 300 661 454 645 250 300 90 90 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Strength Common (lbf/in) (lbf/in) Style Plain Plain 7579 7580 Plain Plain 7597 7624 7626 34 44 30 48 40 57 24 26 30 54 28 18 32 24 30 24 21 54 14 20 18 46 14 18 ECG 75 1/0 ECG 75 1/0 ECG 37 1/4 ECG 37 1/2 ECG 37 1/2 ECG 75 1/0 ECG 75 1/2 ECG 75 1/0 ECG 75 1/3 ECG 75 1/2 ECG 37 1/2 ECG 75 1/2 TD37 3.61 6.09 ECG 150 1/2 ECG 37 1/0 5.37 ECG 75 1/0 182 187 5.53 ECG 75 1/0 602 17.76 37.90 1289 ECG 150 1/2 673 305 206 122 392 551 612 190 ECG 37 1/4 8.99 11.55 ECG 75 1/3 19.86 16.24 ECG 75 1/2 ECG 75 1/0 17.99 ECG 37 1/4 ECG 37 1/2 5.59 ECG75 1/2 TD37 6.0 7.0 40.3 16.6 24.8 8.9 7.4 5.2 13.2 15.7 19.1 8.4 0.15 0.18 1.02 0.42 0.63 0.23 0.19 0.13 0.34 0.40 0.49 0.21 150 485 509 200 127 384 635 721 281 285 353 287 248 1000 1100 1070 748 576 300 203 618 847 711 279 ✓ ✓ ✓ ✓ ✓ ✓ The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. Triple Plain Double Satin 7594 8H Satin Plain 7562 Mock Leno 8H Satin 7547 7587 2 End Plain 7544 7581 Plain 7533RWG 69 Plain Plain Plain 7630 7635 7637 80 2/2 Twill 7715 7725 54 32 Plain Modified Plain 46 44 44 44 31 44 44 44 18 18 32 42 20 23 29 30 34 31 24 Count Count Warp Fill 7652 Plain Plain 7629 8H Satin Plain 7628 7645 Plain 7627 7642 Weave Style ECG 75 1/0 ECG 75 1/0 ECG 50 1/0 ECG 75 1/2 ECG 75 1/0 ECG 75 1/0 ECG 75 1/0 ECG 75 1/0 ECG 75 1/0 ECG 75 1/0 ECG 75 1/0 Warp Yarn ECH 25 1/0 ECG 150 1/0 ECG 50 1/0 8.61 7.32 7.50 14.31 6.86 ECG 75 1/2 7.09 ECG 37 1/0 7.05 4.83 6.26 6.10 5.58 292 248 254 485 233 240 239 164 212 207 189 Weight (oz/yd2) (g/m2) ECG 37 1/0 Tex ECG 50 1/0 ECG 75 1/0 ECG 75 1/0 ECG 75 1/0 ECG 75 1/0 Fill Yarn Fiber Glass Fabrics (continued) 70 8.9 7.4 8.3 13.4 10.9 9.5 8.4 5.5 7.1 7.1 6.2 0.23 0.19 0.21 0.34 0.28 0.24 0.21 0.14 0.18 0.18 0.16 Thickness (mils) (mm) 440 650 400 600 354 323 340 230 342 350 325 360 70 400 525 185 428 407 230 268 269 175 ✓ ✓ ✓ Strength Common (lbf/in) (lbf/in) Style 17(8) 4H Fancy Leno Plain 8800 76290 31 8 8 54 ECG 75 1/0 ECG 150 1/0-ECG 37 1/3 ECG 75 1/2 ECDE 75 1/0 8.87 12.66 8.23 6.27 ECDE 75 1/0 Dacron R-14 ECG 37 1/3 ECG 67 1/0 213 279 429 301 8.6 7.0 17.8 12.2 0.18 0.45 0.31 0.22 350 431 703 501 350 457 48 408 ✓ ✓ The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. 44 81 Plain 8000 57 8H Satin 7781 71 19 20 24 27 27 0.57 0.60 0.71 0.73 0.79 0.81 0.91 0.92 0.96 1.02 1.18 104 1071 993 1037 1297 106 1067 1299 1076 1070 6060 40 35 33 31 31 25 17 0.49 101 (g/m2) oz/yd2 Style 1608 2112 112 1562 1659 1280 1658 1620 1609 6080 108 1080 Style 2.22 2.10 2.10 1.88 1.66 1.65 1.62 1.60 1.48 1.44 1.42 1.41 oz/yd2 75 71 71 64 56 56 55 54 50 49 48 48 (g/m2) 2125 1125 1636 4180 1669 117 2313 3313 1611 1610 2113 1614 Style 2.60 2.60 2.59 2.52 2.50 2.46 2.45 2.43 2.42 2.36 2.35 2.35 oz/yd2 88 88 88 85 85 83 83 82 82 80 80 80 (g/m2) Fiber Glass Fabric Weight Index 72 1692 220 120 2116 116 6220 6220 HT 1675 1674 3070 1628 2114 Style 3.19 3.14 3.14 3.12 3.12 3.08 3.05 2.89 2.87 2.83 2.71 2.69 oz/yd2 108 106 106 106 106 104 103 98 97 96 92 91 (g/m2) 124 125 3.54 3.56 3.58 3.59 3.59 3.61 3.63 3.65 3.66 3.66 3.68 3.70 1694 1579 4527 1695 4579 7579 1522 1131 1165 4522 2165 1522RWG 125 124 124 123 122 122 122 121 121 120 119 3.51 1520 108 3.20 1678 1500 7630 2166 4985 4797 1064 4700 2157 1652 1676 477 1161 1167 1632 4.89 4.83 4.80 4.70 4.63 4.60 4.37 4.32 4.13 4.12 4.11 3.86 3.79 3.75 166 164 163 159 157 156 148 146 140 140 139 131 129 127 4.95 5.10 5.25 5.30 5.31 5.37 5.44 5.53 5.54 5.58 5.59 5.59 5.59 5.60 1501 3731 1557 1526 6557 7626 1047 7624 4450 7627 3733 4533 7533RWG 4526 73 190 190 190 190 189 188 187 184 182 180 180 178 173 168 7635 2532 7642 138 76290 7629 7628 7580 1528 7255 3780 1680 7533 6580 7.05 6.87 6.86 6.53 6.27 6.26 6.10 6.09 6.03 6.00 5.90 5.73 5.61 5.60 239 233 233 221 213 212 207 206 204 203 200 194 191 190 oz/yd2 7.06 7.09 7.20 7.32 7.50 7.83 8.23 8.39 8.39 8.40 8.43 8.49 Style 6771HT 7637 7532 7715 7652 1568 8800 1142 7520 403 3743 1311 288 286 285 284 284 279 265 254 248 244 240 239 (g/m2) 1800 7581 6781 HT 6781 7781 1581 6581 341 520 7725 6543 1543 Style 9.39 8.99 8.97 8.94 8.87 8.78 8.75 8.71 8.70 8.61 8.52 8.52 oz/yd2 318 305 304 303 301 298 297 295 295 292 289 289 (g/m2) 1564 1188 162 1527 7562 1523 2523 3434 1576 3734 1507 7500 Style 12.42 12.02 12.00 11.98 11.55 11.55 11.47 10.77 10.60 10.45 10.10 9.41 oz/yd2 421 408 407 406 392 392 389 365 359 354 342 319 (g/m2) Fiber Glass Fabric Weight Index (continued) 74 2025 1583 7547 3783 7645 3582 1582 1530 333 332 232 8000 Style 17.05 16.55 16.24 16.15 14.31 13.76 13.52 13.20 13.00 13.00 12.75 12.66 oz/yd2 578 561 551 546 485 467 462 448 441 441 432 429 (g/m2) 17.76 17.99 19.86 25.40 7594 7544 7587 1884 861 673 612 602 1938 3884 1584 3784 26.80 26.50 26.34 25.79 909 899 893 874 75 37.90 38.46 52.30 7597 1597 3788 1773 1308 1289 0.03 0.03 1.0 1.2 1.2 1.3 1.3 1.4 1.7 1.8 1.9 2.0 2.0 104 993 1071 106 1037 1067 6060 1076 1070 1297 1299 0.05 0.05 0.05 0.05 0.04 0.04 0.03 0.03 0.03 0.02 0.78 101 mm mils Style 1620 3070 2112 3313 2313 2113 1609 4180 1280 1080 108 6080 Style 3.2 3.0 3.0 2.9 2.8 2.8 2.8 2.7 2.2 2.2 2.2 2.0 mils 0.08 0.08 0.08 0.07 0.07 0.07 0.07 0.07 0.06 0.06 0.06 0.05 mm 120 116 1658 220 117 2125 1608 1125 112 2116 2114 1669 Style 3.9 3.9 3.7 3.7 3.7 3.5 3.5 3.5 3.5 3.4 3.3 3.2 mils 0.10 0.10 0.09 0.09 0.09 0.09 0.09 0.09 0.09 0.09 0.08 0.08 mm Fiber Glass Fabric Thickness Index 76 1652 1636 1678 1628 1520 1674 1167 1165 6220 1611 1610 6220 HT Style 4.4 4.4 4.3 4.3 4.3 4.2 4.2 4.1 4.0 4.0 4.0 3.9 mils 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.10 0.10 0.10 0.10 0.10 mm 0.11 0.12 4.5 4.7 4.7 4.8 4.8 4.9 4.9 4.9 5.0 5.1 5.2 5.2 1659 477 1522 1131 1579 1562 1632 1676 1161 4522 1692 1694 0.13 0.13 0.13 0.13 0.12 0.12 0.12 0.12 0.12 0.12 0.11 4.4 2165 0.11 4.4 1675 1064 1614 6580 4527 1680 1047 7630 4579 1695 1522RWG 1557 1501 1500 7579 5.8 5.7 5.6 5.6 5.6 5.6 5.5 5.4 5.4 5.3 5.3 5.3 5.3 5.2 0.15 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.13 0.13 0.13 0.13 0.13 77 5.8 5.9 6.0 6.0 6.0 6.2 6.2 6.2 6.5 6.7 6.9 7.0 7.0 7.0 6557 2157 2166 4526 7626 1526 4985 7627 4700 3731 138 1528 7255 7624 0.18 0.18 0.18 0.18 0.17 0.17 0.16 0.16 0.16 0.15 0.15 0.15 0.15 0.15 1543 341 4533 6771HT 3743 3780 7715 7580 4797 7533 7629 7628 3733 76290 8.2 8.2 8.1 8.0 7.9 7.8 7.4 7.4 7.4 7.3 7.1 7.1 7.1 7.0 0.21 0.21 0.21 0.20 0.20 0.20 0.19 0.19 0.19 0.19 0.18 0.18 0.18 0.18 mils 8.2 8.3 8.4 8.4 8.6 8.6 8.9 8.9 8.9 8.9 9.1 9.4 Style 1581 7652 7635 7533RWG 6543 7781 403 4450 7581 7725 520 7532 0.24 0.23 0.23 0.23 0.23 0.23 0.22 0.22 0.21 0.21 0.21 0.21 mm 1800 1576 7642 3434 6581 1142 7520 6781 HT 1311 6781 7637 2532 Style 11.2 11.1 10.9 10.9 10.4 10.3 10.1 9.7 9.7 9.6 9.5 9.5 mils 0.28 0.28 0.28 0.28 0.26 0.26 0.26 0.25 0.25 0.24 0.24 0.24 mm 333 232 3582 162 2523 7645 7562 1523 1582 8000 7500 1188 Style 14.0 14.0 13.8 13.8 13.6 13.4 13.2 13.2 12.6 12.2 11.9 11.8 mils 0.36 0.36 0.35 0.35 0.35 0.34 0.34 0.34 0.32 0.31 0.30 0.30 mm 7544 8800 7594 1583 1568 7547 3783 1564 1530 3734 332 1527 Style Fiber Glass Fabric Thickness Index (continued) 78 19.1 17.8 16.6 16.1 15.8 15.7 15.7 15.1 15.0 14.6 14.2 14.0 mils 0.49 0.45 0.42 0.41 0.40 0.40 0.40 0.38 0.38 0.37 0.36 0.36 mm 19.7 22.9 24.2 24.8 1507 1584 3784 7587 0.63 0.61 0.58 0.50 3884 1938 2025 1884 26.7 26.6 26.2 26.0 0.68 0.68 0.67 0.66 79 38.3 40.3 48.7 1597 7597 3788 1.24 1.02 0.97 80 ARAMID FABRICS 81 PHYSICAL PROPERTIES OF ARAMID FIBERS Aramids – Kevlar®, Twaron® High Strength Aramid fibers are 43 percent lighter than fiber glass, with a density of 1.44 g/cc compared to 2.55 g/cc for fiber glass. Aramids are twice as strong as E-Glass, ten times as strong as aluminum and approach the strength of high strength carbon on a specific tensile strength basis. Dimensional Stability Aramids display excellent dimensional stability with a slightly negative coefficient of thermal expansion (-2.4 X 10-6/˚C). Chemical Resistance Aramids resist chemicals with the exception of a few strong acids and alkalis. Thermal Stability 82 Aramids display excellent stability over a wide range of temperatures for prolonged periods. They show essentially no embrittlement or strength loss at temperatures as low as -320ºF (-196ºC). Aramids do not melt or support combustion but will start to carbonize at approximately 800ºF (427ºC). APPLICATIONS OF ARAMID FABRICS Aerospace Hexcel manufactures aramid fabrics for use in aerospace applications. Aramid fabrics are used in aerospace ducting where low weight and strength are important. They are also used for secondary structures and containment cases where impact resistance is key. Marine, Tooling and Recreational Products Hexcel’s aramid fabrics, exhibiting the properties of high strength and durability, are used in the recreational industry in a variety of applications ranging from boating to skiing. The market for recreational products is a dynamic market driven by strength, durability, clarity and cost. Hexcel’s products are used in the manufacture of kayaks, boats, hydroplanes, canoes and a wide range of other recreational products where strength and low weight are essential. 83 ARAMID FIBERS NOMENCLATURE Aramid Fibers are typically designated by denier, tex or decitex (dtex). Each is described below. Denier The denier system is used internationally to measure the size of silk and synthetic filaments and yarns. Denier number indicates the weight in grams of 9,000 meters of filament or filament yarn. For example, if 9,000 meters of yarn weigh 100 grams, it is a 100-denier yarn. The smaller the denier number, the finer the yarn. Denier = dtex X 0.9 Tex The tex system is also applicable to the measurement of filament yarns. It is based on the weight in grams of one kilometer 3,300 feet) of yarn. Decitex (dtex), is defined as ten times tex. 84 Tex = dtex/10 Dtex = Tex X 10 = denier/0.9 For example, 840 denier yarn may also be designated as 933 dtex. ARAMID FABRIC FINISHES Hexcel Finish Performance Features CS-800/F100 Scour finish for Aramid fabric. Greige Loom state fabric. No additional fabric finish processing. 85 86 ARAMID FABRIC CONSTRUCTION DATA 87 Plain Leno Plain Plain 328 124 181 297 310 328 345 348 8H Satin 4H Satin Crowfoot 170CS Weave Plain AMS Style 170 Hexcel Style 50 34 17 36 14 12 12 50 34 17 36 14 12 12 Count Warp Fill 88 Kevlar 49 380 denier Kevlar 49 195 denier Kevlar 49 1420 denier Kevlar LT 400 denier Kevlar 29 6000 denier Vectran 1500 denier Vectran 1500 denier Warp Yarn Kevlar 49 380 denier Kevlar 49 195 denier Kevlar 49 1420 denier Kevlar LT 400 denier Kevlar 29 6000 denier Vectran 1500 denier Vectran 1500 denier Fill Yarn 5.1 1.7 6.5 3.6 12.4 4.9 4.9 173 58 220 122 420 166 166 Weight (oz/yd2) (g/m2) Aramid Fabric Styles 8.7 3.0 12.8 7.0 33.5 10.6 10.6 0.22 0.08 0.33 0.18 0.85 0.27 0.27 Thickness (mils) (mm) 720 210 905 600 890 1012 1087 658 210 940 600 609 987 998 Breaking Strength (lbf/in) (lbf/in) Common Style 28 16 72 13 17 17 22 34 Kevlar 49 195 denier Kevlar 49 380 denier Kevlar 49 1140 denier Kevlar 49 1140 denier Kevlar 49 1420 denier Kevlar 49 195 denier Kevlar 49 2160 denier Kevlar 49 1420 denier 34 22 17 17 13 72 16 28 Kevlar 49 1420 denier Kevlar 49 2160 denier Kevlar 49 195 denier Kevlar 49 1420 denier Kevlar 49 1140 denier Kevlar 49 1140 denier Kevlar 49 380 denier Kevlar 49 195 denier 10.7 9.1 3.7 4.9 5.2 5.2 2.2 1.8 363 309 125 166 176 176 75 61 19.0 14.8 7.2 9.8 9.3 9.8 4.8 3.9 0.48 0.38 0.18 0.25 0.24 0.25 0.12 0.10 584 659 686 728 298 262 1360 1300 1131 1096 556 677 688 748 296 260 ✓ ✓ ✓ ✓ ✓ The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. Basket 4x4 384 1050 5H Satin 383 4H Satin Twill 4x4 285 353 Plain 372 281 352 Plain Plain 220 351 Plain 354 120 350 89 Plain Plain Plain Plain Plain 431 704 705 706 707 Basket 8x8 1033 388 Weave Basket 4x4 AMS Style 386 Hexcel Style 31 34 31 31 31 40 27 31 34 31 31 31 40 22 Count Warp Fill 90 Kevlar KM2 600 denier Kevlar KM2 600 denier Kevlar KM2 850 denier Kevlar 129 840 denier Kevlar LT 400 denier Kevlar 49 1420 denier Kevlar 49 2160 denier Warp Yarn Kevlar KM2 600 denier Kevlar KM2 600 denier Kevlar KM2 850 denier Kevlar 129 840 denier Kevlar LT 400 denier Kevlar 49 1420 denier Kevlar 49 2160 denier Fill Yarn 4.8 5.4 6.9 6.8 3.1 15.5 13.9 163 183 234 231 105 526 471 Weight (oz/yd2) (g/m2) Aramid Fabric Styles 9.4 11.1 13.8 13.9 6.0 27.6 26.4 0.24 0.28 0.35 0.35 0.15 0.70 0.67 Thickness (mils) (mm) 727 756 899 850 572 833 884 984 1084 586 1935 1705 1785 1550 Breaking Strength (lbf/in) (lbf/in) Common Style Plain Plain Plain Plain Plain Plain Plain 710 711 713 720 722 724 726 26 24 22 20 31 29 24 31 Kevlar K129 600 denier Kevlar 29 1500 denier Kevlar K129 600 denier Kevlar 29 1000 denier Kevlar 129 1420 denier Kevlar 129 1420 denier Kevlar 129 1000 denier Kevlar 129 840 denier 31 24 29 31 20 22 24 26 Kevlar 129 840 denier Kevlar 129 1000 denier Kevlar 129 1420 denier Kevlar 129 1420 denier Kevlar 29 1000 denier Kevlar K129 600 denier Kevlar 29 1500 denier Kevlar k129 600 denier 5.7 6.2 8.6 7.7 8.2 4.5 9.7 4.7 193 210 292 261 278 153 329 159 10.8 11.4 16.4 14.4 16.8 8.7 19.4 8.6 0.27 0.29 0.42 0.37 0.43 0.22 0.49 0.22 735 1043 819 872 763 644 950 776 930 1091 1075 761 776 1100 1200 672 The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. Plain 708 91 Plain Plain Plain Plain Plain Basket 2x2 728 729 730 731 732 735 Weave Plain AMS Style 727 Hexcel Style 35 32 31 22 17 17 26 35 32 31 22 17 17 26 Count Warp Fill 92 Kevlar 29 1500 denier Kevlar 29 400 denier Kevlar 129 1000 denier Kevlar 29 1000 denier Kevlar 129 1420 denier Kevlar 29 1500 denier Kevlar 129 1000 denier Warp Yarn Kevlar 29 1500 denier Kevlar 29 400 denier Kevlar 129 1000 denier Kevlar 29 1000 denier Kevlar 129 1420 denier Kevlar 29 1500 denier Kevlar 129 1000 denier Fill Yarn 14.1 3.2 7.9 5.6 6.6 6.6 6.7 478 108 268 190 224 224 227 Weight (oz/yd2) (g/m2) Aramid Fabric Styles 25.4 6.2 15.2 11.6 12.8 12.7 12.3 0.65 0.16 0.39 0.29 0.33 0.32 0.31 Thickness (mils) (mm) 473 962 798 892 904 970 1738 1794 476 892 829 905 910 974 Breaking Strength (lbf/in) (lbf/in) Common Style Plain Plain Plain Basket 8x8 Plain Basket 2x2 Basket 4x4 740 741 745 748 751 754 755 21 21 29 48 17 11 40 36 Kevlar 129 1420 denier Kevlar 29 200 denier Kevlar 29 3000 denier Kevlar 29 3000 denier Kevlar 29 1500 denier Kevlar KM2 600 denier Kevlar 29 3000 denier Kevlar 29 3000 denier 36 40 11 17 48 29 21 21 Kevlar 29 3000 denier Kevlar 29 3000 denier Kevlar KM2 600 denier Kevlar 29 1500 denier Kevlar 29 3000 denier Kevlar 29 3000 denier Kevlar 29 200 denier Kevlar 129 1420 denier 15.7 16.5 4.4 18.8 13.3 8.5 2.1 14.1 532 559 149 637 451 288 71 478 28.9 29.0 7.9 32.1 25.3 16.1 5.2 26.3 0.73 0.74 0.20 0.82 0.64 0.41 0.13 0.67 350 699 2000 2000 2000 2000 688 2200 2300 1194 1722 1100 1150 338 1950 2000 The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. Basket 2x2 736 93 Basket 4x4 Basket 2x2 Plain Plain Plain Plain 759 760 779 902 903 904 Weave Plain AMS Style 756 Hexcel Style 34 21 17 70 30 24 28 34 21 17 70 30 24 28 Count Warp Fill 94 Spectra 900 650 denier Spectra 900 1200 denier Spectra 900 1200 denier Kevlar 159 200 denier Kevlar 129 1420 denier Kevlar 29 3000 denier Kevlar KM2 400 denier Warp Yarn Spectra 900 650 denier Spectra 900 1200 denier Spectra 900 1200 denier Kevlar 159 200 denier Kevlar 129 1420 denier Kevlar 29 3000 denier Kevlar KM2 400 denier Fill Yarn 6.5 7.0 5.6 3.8 11.8 18.0 2.9 220 237 190 129 400 610 98 Weight (oz/yd2) (g/m2) Aramid Fabric Styles 18.1 19.1 15.5 8.5 21.1 30.0 5.6 0.46 0.49 0.39 0.22 0.54 0.76 0.14 Thickness (mils) (mm) 529 850 576 629 950 900 1100 1100 900 389 887 2330 2500 524 Breaking Strength (lbf/in) (lbf/in) Common Style Plain Plain Plain Plain 8H Satin Plain Plain 951 955 956 960 985 1629 (Black) 1629T (Black) 14 14 32 32 34 56 17 45 Spectra 1000 215 denier Spectra 1000 215 denier Spectra 1000 375 denier Spectra 1000 650 denier Kevlar 100 1500 denier 56 34 32 32 14 Kevlar 100 1500 denier Spectra 1000 650 denier Spectra 1000 375 denier Spectra 1000 215 denier Spectra 1000 215 denier Spectra 1000 650 denier Spectra 1000 215 denier Technora 230B Technora 230B 1670 dtex 1670 dtex Spectra 1000 650 denier 17 14 Spectra 1000 215 denier 45 5.3 5.2 5.8 3.2 1.9 3.4 3.0 2.6 180 176 197 108 64 115 102 88 11.3 10.3 13.1 8.0 5.0 8.4 9.6 6.0 0.29 0.26 0.33 0.20 0.13 0.21 0.24 0.15 550 360 650 550 475 923 785 799 793 1050 1000 600 400 700 600 500 ✓ The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. Plain 945 95 Plain Plain Plain 328 181 220 4015 4020 5328 5348 5351 Plain 8H Satin Plain 4010 Weave Plain AMS Style 4000 Hexcel Style 22 50 17 24 22 22 18 22 50 17 24 22 22 18 Count Warp Fill 96 Twaron 1055 405 dtex Twaron 1055 405 dtex Twaron 2200 1580 dtex Kevlar XLT 800 denier Kevlar XLT 800 denier Kevlar A200 600 denier Kevlar XLT 800 denier Warp Yarn Twaron 1055 405 dtex Twaron 1055 405 dtex Twaron 2200 1580 dtex Kevlar XLT 800 denier Kevlar XLT 800 denier Kevlar A200 600 denier Kevlar XLT 800 denier Fill Yarn 2.2 4.9 6.4 5.0 4.6 3.4 3.7 75 166 217 168 156 115 125 Weight (oz/yd2) (g/m2) Aramid Fabric Styles 4.6 8.0 12.0 8.8 8.5 6.0 7.3 0.12 0.20 0.30 0.22 0.22 0.15 0.19 Thickness (mils) (mm) 287 660 700 700 790 625 675 288 650 750 725 782 650 654 Breaking Strength (lbf/in) (lbf/in) Common Style Plain 31 40 27 28 16 13 17 17 Twaron 2200 1580 dtex Twaron 2200 2420 dtex Twaron 2200 1580 dtex Twaron 2200 2420 dtex Twaron 2200 1580 dtex Twaron T-2040 Twaron T-2040 930 dtex 930 dtex 13 16 28 22 40 31 Twaron 2200 1580 dtex Twaron 2200 2420 dtex Twaron 2200 1580 dtex Twaron 2200 2420 dtex Twaron 2200 1580 dtex Twaron 2200 1270 dtex Twaron 2200 1270 dtex 17 Twaron 2200 1270 dtex Twaron 2200 1270 dtex 17 6.8 15.3 13.6 10.7 9.4 4.9 5.2 5.2 231 519 461 363 319 166 176 176 12.9 26.9 25.0 19.0 13.0 10.0 9.7 10.7 0.33 0.68 0.64 0.48 0.33 0.25 0.25 0.27 104 600 779 815 916 971 1830 1790 1826 1473 1360 1300 104 568 784 830 ✓ The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. 5704 Basket 8x8 5388 1033 Basket 4x4 5386 Basket 4x4 5384 1050 5H Satin 5383 4H Satin Plain 285 5353 Plain 5354 281 5352 97 Plain Plain Plain Plain Plain Basket 4x4 5724 5726 5728 5731 5745 5755 Weave Plain AMS Style 5713 Hexcel Style 21 17 31 17 26 24 31 21 17 31 17 26 24 31 Count Warp Fill 98 Fill Yarn 8.1 6.9 6.0 6.5 8.2 Twaron T-1000 Twaron T-1000 16.2 3300 dtex 3300 dtex 549 454 275 234 203 220 278 Weight (oz/yd2) (g/m2) Twaron T-1000 Twaron T-1000 13.4 3300 dtex 3300 dtex Twaron T-2000 Twaron T-2000 1100 dtex 1100 dtex Twaron T-2000 Twaron T-2000 1680 dtex 1680 dtex Twaron T-2040 Twaron T-2040 930 dtex 930 dtex Twaron T-2000 Twaron T-2000 1100 dtex 1100 dtex Twaron T-2000 Twaron T-2000 1100 dtex 1100 dtex Warp Yarn Aramid Fabric Styles 30.0 24.2 16.1 12.1 10.0 11.0 16.3 0.76 0.61 0.41 0.31 0.25 0.28 0.41 Thickness (mils) (mm) 987 800 770 775 925 2000 2000 1700 1800 949 775 760 760 900 Breaking Strength (lbf/in) (lbf/in) Common Style Plain Plain 5931 9000 13 31 27 Kevlar 29 1500 denier ECG 18 1/0 Twaron T-2000 Twaron T-2000 930 dtex 930 dtex 31 13 Twaron T-2000 Twaron T-2000 930 dtex 930 dtex 27 7.8 7.0 5.8 264 237 197 10.2 12.0 10.5 0.26 0.30 0.27 656 900 872 648 950 955 The physical properties listed are typical for greige (untreated) fabrics. Actual values may vary. For additional information, please contact a Technical Service Representative at 830-401-8180. Plain 5930 99 0.095 0.090 0.064 0.064 0.066 0.070 0.077 S-2 Glass® Carbon Fiber Standard Modulus PAN Carbon Fiber Intermediate Modulus PAN Carbon Fiber High Modulus PAN Carbon Fiber Low Modulus Pitch Carbon Fiber High Modulus Pitch Fiber E-Glass Density (lb/in3) 100 380 230 610 770 530 665 500 Tensile Strength (ksi) 92 27 63.3 42.3 33.5 12.5 10.5 Tensile Modulus (msi) 0.4 0.8 1 1.8 1.5 5.5 4 Strain to Failure (%) 4.96 3.30 9.18 11.97 8.33 7.42 5.28 Specific Tensile Strength (106in) Technical Reference - English 12.01 3.87 9.52 6.58 5.27 1.40 1.11 Specific Tensile Modulus (108in) -0.81 -0.33 -0.61 -0.33 -0.33 0.90 3.00 Coefficient of Thermal Expansion (10-6/OF) 6332 6332 6332 6332 6332 1562 1346 Decomposition Temperature (OF) Spectra® 2000 195 denier Spectra® 1000 375 denier Spectra® 900 650 denier Kevlar® KM2 600 denier Kevlar® LT 400 denier Kevlar® KM2 850 denier Kevlar® 129 840 denier Kevlar® 29 1500 denier Kevlar® 49 1420 denier 101 424 424 479 497 497 497 348 410 465 0.052 0.052 0.052 0.052 0.052 0.052 0.035 0.035 0.035 16.4 14.9 11.4 11.8 13.6 10.8 13.6 10.9 15.8 2.9 3.1 3.6 3.6 3.4 3.5 3.3 3.4 2.5 13.27 11.70 9.93 9.55 9.55 9.55 9.21 8.15 8.15 4.68 4.25 3.25 2.27 2.61 2.08 2.61 2.10 3.04 - - - -1.22 -1.22 -1.22 -1.22 -1.22 -1.50 302 302 302 842 842 842 842 842 842 Twaron® 2000 Twaron HM 0.052 0.052 Twaron® 1000 ® 0.052 Fiber 507 479 507 Tensile Strength (ksi) 14.7 12.9 9.4 Tensile Modulus (msi) 2.1 3.3 3.7 Strain to Failure (%) 9.69 9.21 9.74 Specific Tensile Strength (106in) 2.85 2.50 1.81 Specific Tensile Modulus (108in) Technical Reference - English (continued) Density (lb/in3) 102 -1.33 -1.22 -1.22 Coefficient of Thermal Expansion (10-6/OF) 842 842 842 Decomposition Temperature (OF) ® Carbon Fiber High Modulus Pitch Carbon Fiber Low Modulus Pitch Carbon Fiber High Modulus PAN Carbon Fiber Intermediate Modulus PAN Carbon Fiber Standard Modulus PAN S-2 Glass E-Glass Fiber 103 Tensile Strength (ksi) 2600 4800 3657 5313 4209 1587 2622 Density (lb/in3) 2.50 2.48 1.76 1.78 1.84 1.93 2.12 635 186 437 292 231 85 72 Tensile Modulus (msi) 0.4 0.8 1 1.8 1.5 5.5 4 Strain to Failure (%) 12.60 8.38 23.31 30.42 21.18 18.86 13.42 Specific Tensile Strength (106in) Technical Reference - Metric 30.52 9.84 24.19 16.71 13.38 3.55 2.82 Specific Tensile Modulus (108in) -1.45 -0.60 -1.10 -0.60 -0.60 0.48 1.6 Coefficient of Thermal Expansion (10-6/OF) 3500 3500 3500 3500 3500 8.50 730 Decomposition Temperature (OF) 3305 3429 3429 3429 2401 2829 1.44 1.44 1.44 1.44 0.97 0.97 Kevlar® 129 840 denier Kevlar® KM2 850 denier Kevlar® LT 400 denier Kevlar® KM2 600 denier Spectra® 900 650 denier Spectra® 1000 375 denier 2926 1.44 Kevlar® 29 1500 denier 2926 Tensile Strength (ksi) 1.44 Density (lb/in3) 103 79 81 94 75 94 75 109 Tensile Modulus (msi) 3.1 3.6 3.6 3.4 3.5 3.3 3.4 2.5 Strain to Failure (%) 29.72 25.23 24.27 24.6 24.27 23.39 20.71 20.71 Specific Tensile Strength (106in) 10.80 8.26 5.76 7.52 5.27 6.64 5.32 7.72 Specific Tensile Modulus (108in) Technical Reference - Metric (continued) Kevlar® 49 1420 denier Fiber 104 - - -2.20 -2.20 -2.20 -2.20 -2.20 -2.70 Coefficient of Thermal Expansion (10-6/OF) 150 150 450 450 450 450 450 450 Decomposition Temperature (OF) Twaron HM ® Twaron® 2000 Twaron® 1000 Spectra® 2000 195 denier 105 3209 3498 3305 3498 0.97 1.44 1.44 1.45 103 90 65 113 2.1 3.3 3.7 2.9 24.59 23.39 24.76 33.71 7.23 6.35 4.59 11.89 -2.40 -2.20 -2.20 - 450 450 450 150 SPECIFICATIONS AMS 3824 This specification covers the basic forms of finished glass fabrics used by themselves or as components of other materials. AMS 3902 This specification covers cloth woven from high-modulus, continuous, multifilament aramid yarn. AMS-C-9084 This specification replaces MIL-C-9084 and covers the requirement for glass fabrics that have been woven, cleaned and finished for further fabrication into glass fabric base resin laminates and sandwich materials. ASTM-D-579 Standard specifications for Greige Woven Glass Fabrics. This specification includes the basic forms of greige woven glass fabrics and their testing. ASTM-D-1668 This specification covers open mesh woven glass fabrics used for membrane waterproofing and built up roofing (Type II). 106 ASTM-D-4029 Standard specifications for finished woven glass fabrics. This specification includes finished fabrics woven from “E” glass fiber yarns intended as a reinforced material in laminated plastics for structural use. SPECIFICATIONS MIL-C-20079 This specification covers glass and tape used as lagging material over thermal insulation and as a facing material for hull insulation board. MIL-C-22787 Vinyl coated glass fabrics. The base cloth is glass fabric. MIL-I-24244 This specification covers thermal insulation with special corrosion and chloride requirements. MIL-P-25515 Phenolic Laminates. Glass fabrics used as supports for phenolic resin laminates. MIL-Y-1140 This specification covers the basic forms of untreated glass yarns and fabrics used by themselves or as components of other materials. The materials are generally used as electrical insulation, mechanical support or as structural members. MIL-R-7575 Resin, Polyester, Low Pressure Laminates, Fiber Glass Base. Glass fabrics used as supports for polyester resin laminates. MIL-R-9300 Resin, Epoxy, Low Pressure Laminates, Fiber Glass Base. Glass fabrics used as supports for polyester resin laminates. 107 SPECIFICATIONS MIL-C-44050A This specification covers cloth woven from high-modules, continuous, multifilament yarn. U.S.C.G. Subpart 164-009 Non-combustible material for merchant vessels. Woven glass cloth containing not more than 2.5 percent lubricant is automatically considered non-combustible. BMS 9-3 This specification covers the Boeing Commercial Airplane Company’s requirements for woven, cleaned, and finished E-Glass fiber glass fabrics. End fabric uses are high performance structural prepreg for aircraft structure and wet lamination of tooling and structural composite repair. BMS 9-8 This specification establishes requirement for woven and non-woven carbon reinforcements in a Boeing application. BMS 9-17 This specification establishes requirements for intermediate modulus carbon fibers and fabric in a Boeing application. 108 CONVERSIONS Areal Weight 2 oz/yd x 33.9057 = g/m2 2 2 g/m x 0.0295 = oz/yd Mass oz: ounce, lb: pound 1 oz = 28.35 g • 1 g = 0.035 oz 1 lb = 0.454 kg • 1 kg = 2.205 lb Force N: Newton, daN: decaNewton 1 N = 0.102 kgf ≈ 0.1 kgf • 1 daN = kgf ≈ 1kgf 1 kgf = 9.81 N ≈ 10 N or 1 daN 1 lbf = 4.4482 N = 0.4536 kgf Strength Pa: Pascal, MPa: megaPascal 1 MPa = 1 N/mm2 1 MPa = 10bars = 0.1 hbar ≈ 10 kgf/cm2 or 0.1 kgf/mm2 1 bar = 0.1 MPa =105 Pa ≈ 1daN/cm ≈ 1 kgf/cm2 1 hbar = 10 MPa = 107 Pa ≈ 1kgf/mm2 100 psi (lbf/in2) = 0.69 MPa • 1 MPa = 145 psi 1 psi (lbf/in2) = 6894.76 Pa ≈ 0.0703kgf/cm2 Length yd: yard, ft: foot, in: inch UK mile: 1 mile = 1.609 km • 1 km = 0.62 mile Nautical Mile: 1 mile = 1.852 km 1 yd = 0.91 m • 1 m =1.09 yd 1 ft (1/3 yd) = 0.3048 m • 1 m = 3.281 ft 1 in (1/12 ft) = 2.54 cm • 1 cm = 0.39 in 109 CONVERSIONS Surface 1 sq in = 6.45 cm2 · 1 cm2 = 0.15 sq in 1 sq yd = 0.83 m2 · 1m2 = 1.19 sq yd 1 sq ft = 0.093 m2 · 1 m2 = 10.76 sq ft 1 sq mile = 2.59 km2 · 1 km2 = 0.30 sq mile 1 acre = 0.40 ha · 1 ha = 2.47 acre Volume 1 cu in = 16.39 cm3 · 1 cm3 = 0.06 cu in 1 cu yd = 0.76 m3 · 1 m3 = 1.31 cu yd 1 cu ft = 28.31 dm3 · 1 dm3 = 0.035 cu ft Density 1 lb/in3 = 27.68 g/cm3 · 1 g/cm3 = 0.036 lb/in3 1 lb/ft3 = 0.016 g/cm3 · 1 g/cm3 = 62 lb/ft3 Capacity (US) Gallon: 1 gal = 3.781 · 1 l = 0.26 gal (UK) Gallon: 1 gal = 4.541 · 1 l = 0.21 gal Consumption (US) 0 miles/gal = 23.50/100 km · 10 l/100 km = 23.8 miles/gal (UK) 10 miles/gal = 28.21/100 km · 10 l/100 km = 29.5 miles/gal Velocity 1 km/h = 0.2778 m/s · 1mph = 1.609 km/h = 0.4470 m/s 110 Yarn Conversions Tex = 496,055/(yd/lb) Dtex = Tex X 10 = Denier/.9 Denier = dtex X .9 = 9 tex Denier = g/9000m Tex = dtex/10 = g/1000m CONVERSIONS Energy and Power J: Joule, cal: calorie, th: thermal unit, W: watt Density 1 W = 1 J/s 1 Wh = 3 600 J = 0.860 kcal · 1 kcal = 4 185.5 J = 1,1626 Wh 1 kJ = 0.2389 kcal · 1 cal = 4.185 J = 0.2389 cal 1 th = 1,000 kcan tep: ton (metric) equivalent fuel oil tec: tonne (metric) equivalent coal 1 tep = 10,000 th = 11,626 kWh = 11.6 MWh = 1.5 tec 1 100 Nm3 natural gas Specific Heat kj/kgK: kilojoule per kilogram Kelvin Thermal Conductivity 1 W/mK or W/mºC = 0.860 kcal/mhºC Coefficient of Thermal Loss: 1 W/m3K or W/n3C = 0.8m60 kcal/m3hºC Temperature K: Kelvin, ˚C: degree Celsius, ˚F: degree Fahrenheit TK = ˚C + 273.18˚ ˚F = 9/5˚C + 32 111 NOTES 112 US Operations 1913 North King Street Seguin, Texas 78155 Telephone (830) 379-1580 Fax (830) 379-9544 Technical Service (830) 401-8180 Customer Service Toll Free (866) 601-5430 For European sale office numbers and full address list, please go to: www.hexcel.com/contact/salesoffices www.hexcel.com December 2010