Causse, Effects of Roof Height on car ingress/egress movement Effects of Roof Height on car Ingress/Egress Movement J. CAUSSE*†, X. WANG* and L. DENNINGER† * Université de Lyon, F-69622, Lyon, France, Ifsttar, LBMC, UMR_T9406, F-69675, Bron, France Université Lyon 1, F-69622, Villeurbanne, France † PSA Peugeot-Citroen, Vélizy-Villacoublay, France Abstract In recent years, many researches have been launched to investigate car ingress/egress motion and to understand perceived discomfort. But few of them were focused on the influence of specific car design parameters. The aim of this study was to experimentally investigate the influence of the roof height on car ingress/egress motion. 26 young and healthy volunteers of different statures participated in the experiment. An adjustable car mock-up was used, allowing simulating different car configurations. Volunteers were asked to identify two roof heights: 1/ the first roof height Ht1, for which they began to feel discomfort due to roof and 2/ the lowest acceptable roof height Ht2, below which they would not accept for getting in and out. Three different car configurations were tested: a small car, a medium-size car and a minivan. Ingress/egress motions were captured using the optoelectronic Vicon® system, reconstructed and analysed. The results showed that both Ht1 and Ht2 were neither influenced by the car configuration nor by the stature. Only a difference of 45 mm between Ht1 and Ht2 was observed in average. The motion analysis showed that tall volunteers flexed more the trunk than short ones thanks to a larger space available between the steering wheel and the seat. The comparison of the postures when the head passed under the roof showed that only head flexion differed between the roof heights Ht1 and Ht2. The results will be helpful for optimising car design parameters by improving the comfort of the car ingress and egress. Keywords: Motion analysis, Discomfort, Car ingress/egress movement. 1. Introduction The ease of getting in and out of a car is one of the ergonomic issues that catch the attention of many car manufacturers (Wegner et al. 2007). It represents the first physical contact of the customer with the car. Therefore, it is important to ensure a pleasant sensation while accessing the car. The car ingress/egress is a complex motion because of the strong interactions between the driver and the environment. Indeed, a driver has to avoid simultaneously several car elements while controlling his/her balance. Most of drivers get into a car with the right leg first strategy (Chateauroux 2009). The corresponding ingress motion can be divided into 4 phases. Firstly, the driver gets the right foot inside the car while standing on the left foot only. Secondly, once the right foot on the car floor, he/she transfers the body weight towards the seat while standing on both feet. Thirdly, once seated, the left foot gets into the car. Finally, he/she moves the body in the middle of the seat to adopt a driving posture. *Corresponding author. Email: xuguang.wang@ifsttar.fr For the egress, the left leg first strategy is the most commonly used. The motion can be divided in the 3 phases. Firstly, the driver moves the left foot out of the car while being seated. Secondly, once the left foot on the ground, he/she stands up with both feet being supported. In addition, the hands can help the weight transfer by pulling/pushing on the steering wheel. Finally, the right foot gets out while standing on the left foot. In recent years, several research groups have launched research programs trying to identify the motion strategies used by the driver (Ait El Menceur 2008, Chateauroux 2009), to simulate the motion using a Digital Human Model (DHM) (Cherednichenko 2006; Lempereur 2006; Rigel 2006) and to understand the associated discomfort (British Department of Transport 1985; Giacomin et al. 1997; Petzall 1995, Causse et al. 2009). At Ifsttar (French Institute of Science and Transport, Development and Networks), a databased motion simulation approach was proposed and applied to the car accessibility (Monnier et al. 2006 and Chateauroux et al. 2007). In addition, the 1 Causse, Effects of Roof Height on car ingress/egress movement neutral motion concept was proposed to assess the discomfort of a task oriented motion like car ingress/egress (Dufour and Wang 2005). The basic idea of the “neutral motion concept” is to experimentally identify less constrained movements and to compare them with more constrained ones by controlling design parameters. However, few of these studies focused on the influence of specific car design parameters on car ingress/egress motion and discomfort. Among the parameters influencing ingress/egress, the roof height, the sill height and width are probably the most critical ones (Giacomin and Quattrocolo 1997, Causse et al. 2009). Therefore, an experiment was set up to experimentally investigate the influence of these parameters. Due to limited length of this paper, only the results related to the roof height are presented. More specifically, the present study aimed at answering the following questions: What is the gap between an acceptable and a non-acceptable roof height? How this gap is affected by the driver’s anthropometry and car type? How does a biomechanical motion analysis help to understand the influence of the roof height? 2. Materials and Methods 2.1. Experimental design This experiment was mainly designed in order to understand the discomfort due to the roof. Thus two specific roof heights were measured according to the volunteer indications: The first roof height (Ht1) that began to create discomfort, above this height, the roof is not responsible for any discomfort. The lowest acceptable roof height (Ht2) below which the driver would not accept to get in and out. The sill width was also studied during this experiment and three specific widths were tested. Three different car configurations according to the seat height to the ground (Hs) were tested: a small car (Hs1), a medium-size car (Hs2) and a minivan (Hs3). All other car dimensions were defined according to the seat height to simulate currently existing cars. Figure 1 illustrates the definition of the main car dimensions used in this study and Table 1 summarized them. In addition to these three car configurations, two existing car configurations (Cf1 and Cf2) were also defined for training the volunteers to the use of the discomfort questionnaire: one being well rated for car ingress/egress (Cf1) and the other considered as being very uncomfortable from the customers’ survey of PSA Peugeot-Citroen (Cf2). In total, 25 configurations were tested for each volunteer. For all seat heights, the trial was ordered as following: they were asked to identify Ht1 and then Ht2 iteratively. They tested the intermediate roof height HtM (mid height between Ht1 and Ht2) and finally the sill widths. The order of presentation of the three seat heights was randomized for each volunteer. The trials on Cf1 were repeated 3 times during the experiment (one at the beginning, one in the middle and one at the end of the experiment). Figure 1: Definition of car dimensions given in Table 1. Table 1: Main configurations dimensions tested (in mm). Seat height above ground Sill height above ground Sill height above floor Doorway Width Sill width from S-wheel Roof width from S-wheel Id Hs1 Hs2 Hs3 Cf1 Cf2 1 470 550 700 695 448 2 360 360 420 382 375 3 130 100 70 30 154 4 900 850 850 817 998 5 470 460 450 431 549 6 220 220 250 200 240 2.2. Volunteers 26 young and healthy volunteers participated in the experiment. Only people with a driving licence and currently driving were retained. They were selected according to their stature in order to cover a large range of the French driver (from 5 th percentile female to 95th percentile male). They were divided in three groups: short women (S), averaged men and women together (A) and tall men (T). The main characteristics of these groups are summarized in Table 2. Table 2: Main characteristics of the volunteers groups (mean ± standard deviation). Groups Nb Stature (mm) Short 9W 1594±28 Women Mixed 2W 1722±40 Average 6M Tall 9M 1835±23 Men W: Women, M: Men. Weight Age (kg) (yrs) Sitting height (mm) 55±09 30±6 841±24 71±12 30±5 884±14 79±08 30±5 963±26 2 Causse, Effects of Roof Height on car ingress/egress movement 2.3. Experimental set-up An adjustable car mock-up was used to simulate different car configurations. It was equipped with a seat, a steering wheel and pedals (see Fig. 2). The following parameters were adjustable manually: the seat height, the car floor height, the sill height and width, the roof height and width, and the doorway width. The door was opened and blocked at 70° for all tested configurations. All car elements were specified and measured using a standard reference point (H-point manikin J826) and dimension definitions, described in Society of Automotive Engineering SAEJ100 (SAE 1997). The x axis runs positive rearward, the y axis to driver’s right and the z vertically (see Fig. 2). A Vicon® MX T40 motion capture system with 10 cameras, sampled at 100Hz, was used to capture the trajectories of 44 markers (14.5 mm diameter) placed on body anatomical landmarks. A video camera was also used as visual support for the motion analysis. All external contact between the driver and the car were recorded using four 6-axes force sensors: one Bertec® force-plate (Model 4060-10-4000) was positioned on the ground next to the doorframe and a second one on the car floor. A 6-axes force-plate was placed under the seat and a 6-axes force sensor (Denton® 2554) was installed between the steering wheel and the steering column. Two pressure maps (XSensor® PX100) were laid on the seat and the back seat. All the equipment was synchronized with the Nexus Vicon® Software. z x y Figure 2: Adjustable car mock-up with its measurement equipment used for the experiment. 2.4. Experimental procedure At first, 22 main anthropometric dimensions were measured for each participant, including the stature, the weight and the body segments dimensions. Then, 44 reflective markers were laid on the volunteer for the motion capture. The participants were photographed in a standing posture from 3 orthogonal views (front, left and right) in a calibrated space. These postures were also captured with the Vicon system and were used for the kinematic reconstruction. Afterwards, the volunteers were asked to adjust the horizontal seat position with respect to the reference configuration Cf1. The same seat position with respect to the steering wheel and to the pedals was conserved for all car configurations. As a consequence, the driving space, especially the distance between the seat and the steering wheel, remained the same for all tested configurations. Among all actual cars represented by the configurations in this experiment, the variation in xaxis direction of the lowest point of the steering wheel was about 25 mm. Then, the volunteers were invited to freely get in and out, in order to get familiar with the mock-up. In order for the volunteers to be familiar with the discomfort questionnaire and to learn how to identify both roof heights Ht1 and Ht2, the configurations Cf1 and Cf2, were tested at first. For the identification of Ht1, an experimenter started with a high roof and then lowered it down progressively. For each roof height, the volunteers were invited to test the proposed car configuration and to tell if the roof height started to impede the ingress/egress motion by forcing a more flexed spine. This was an iterative process and a change of 10 mm was made when approaching to the final adjustment. For Ht2, the similar process was applied. The roof height was lowered until it was considered as “unacceptable” for ingress/egress motion. The identification of Ht1 and Ht2 was always performed two times successively for each tested configuration and the roof heights of the second trial were retained for the analysis. For each configuration, the volunteers filled out a discomfort questionnaire. Volunteers were also asked to locate the sources of discomfort due to the car and the body parts which felt a discomfort. A global discomfort of ingress and egress was rated using the slightly modified CP-50 scale (Chevalot and Wang 2004). Due to limited length of the paper, the results from the statistical analysis of the questionnaire and subjective discomfort rating are not presented. Finally, a complete ingress/egress motion was recorded using the Vicon system (see Fig. 3). The volunteers were instructed to start behind the forceplate on the ground, to get into the car without touching the door, to adopt a driving posture with both hands on the steering wheel for about 3 seconds, then to get out of the car, and to move one step away from the doorframe. Participants were free to choose motion strategy. The experimental duration was about 4h30. A break was proposed in the middle. The volunteers were allowed taking a rest when required. 3 Causse, Effects of Roof Height on car ingress/egress movement 2.5. Data processing The roof heights Ht1 and Ht2 were defined with respect to the seat H-point (SAE 1997). In order to analyze the variation of these two roof heights among the volunteers, the deviations from the average height from all volunteers were analysed: Hti Hti mean (Hti) with i=1,2 In addition, the differences between both roof heights (Ht1-2) were also computed. The motion was reconstructed using the RPx software (Wang et al., 2005) (see Fig. 3, for an example). The joint angles were computed from captured markers trajectories, by minimizing the distance between the captured and model-based markers positions. The average residual distance between captured marker positions and corresponding model-based ones was of 10±5 mm in average for all markers. The shoulder (ϴ_shou/seat) rotation with respect to the seat, defined as the angle between the Y axis of the global coordinate system and the vertical plane containing the left and the right acromion markers (Fig. 4). The back flexion (ϴ_back/Z), defined as the angle between the vertical axis Z and the vector going from the GBB (between the 8th and the 9th thoracic) to GHB (between the 4th and the 5th thoracic) joint centers of the Ramsis model (see Fig. 5). The neck flexion (ϴ_neck/Z), defined as the angle between the vertical axis Z and the vector going from the marker placed on the 7th cervical vertebrae to the vertex on the head (Fig. 5). The left hip (ϴ_hg/Z) flexion, defined as the angle between the vertical axis Z of the global coordinate system and the vector going from the left hip to the left knee centers. x y Figure 4: Definition of the pelvis (left) and shoulder (right) rotation with respect to the seat. Figure 3: Example of a typical car ingress motion and results of the kinematic reconstruction. The purple and yellow arrows represent the contact force and moments. In order to investigate the influence of roof heights on the motion, the key frame corresponding to the instant when the head passed under the doorframe was detected when getting in the mock-up. The posture at this key frame was analyzed using the following variables: The pelvis position (X_pelv, Y_pelv and Z_pelv), defined in the global coordinate system (centred on the seat H-point and presented in Fig. 2) as the middle point between the hip joint centers. The pelvis (ϴ_pelv/seat) rotation with respect to the seat, defined as the angle between the Y axis of the global coordinate system and the vertical plane containing the left and the right hip centers (see Fig. 4). Figure 5: Definition of the back and the neck flexion. In Addition, in order to characterize the interaction between the volunteer and the car at this key frame, the following distances of the body to the car elements were also defined: The distance between the chest and the steering wheel (D_ches/wh) defined between the marker on the suprasternal notch of the sternum and the center of the steering wheel. The smallest distance between the head and the roof (D_head/ro). The smallest distance between the head and the front doorway (D_head/fd). 4 Causse, Effects of Roof Height on car ingress/egress movement 3. Results 3.1. Roof heights Ht1 and Ht2 The repeatability of the identification of Ht1 and Ht2 was checked by comparing 1/ the values identified twice successively for Ht1 and Ht2 for the configuration Hs1, Hs2 and Hs3 and 2/ those identified during the 2nd and the 3rd repetition on the configuration Cf1 (see Table 3). The results showed a good repeatability of the roof height identification for both of them. Table 3: Mean values and SDs of the repeatability of Ht1 and Ht2, according to the values identified twice successively (Hs1, Hs2 and Hs3) and those identified during the 2nd and the 3rd repetition on Cf1 (in mm). Ht1 Ht2 Hs1 7±5 7±5 Hs2 6±7 6±6 Hs3 8±8 7±5 Only a difference of 45 mm between Ht1 and Ht2 was observed in average. The differences between the three stature groups and those between three seat heights were also very small (< 10 mm). A two-way Anova were performed on Ht1, Ht2 and Ht1-2. No significant effects of the volunteer group, car configuration and their interaction were found. 3.2. Posture analysis when the head passed under the roof Table 5 gives the means and standard deviations of the 11 parameters charactering the posture when the head is under the roof. Figure 6 compares the movements near to the key frame when the head passing under the roof for car ingress and egress. Cf1 11±09 13±12 Table 4 presents the mean values and the standard deviations of the gap between the roof heights and their mean value (ΔHti) as well as those of the difference between both roof heights (Ht1-2). Table 4: Mean values and SDs of the variations of the roof heights Ht1 and Ht2 to their respective mean and their difference Ht1-2, according to the volunteer groups (S: short, A: average-height, T: tall) and the configurations (Hs1, Hs2 and Hs3) (in mm). S A T Hs1 Hs2 Hs3 All ΔHt1 -3±25 -7±33 9±29 -1±29 -2±29 3±31 0±30 ΔHt2 0±25 -9±35 8±26 4±28 -2±26 -3±34 0±29 Ht1-2 42±23 47±18 46±30 39±21 45±26 50±25 45±24 The results showed that Ht1 and Ht2 remains closed to their mean values for all groups of stature and all seat heights, suggesting that a short woman and a tall man had almost the same requirement for the roof height. Figure 6: Posture of a short woman (left) and a tall man (right) few seconds before and after that the head passes under the roof during the ingress (1st line) and the egress (2nd line) motion. In case of the ingress, the volunteers had to handle with several constraints: keeping the balance while trying to avoid the collision between the head with the roof, the right leg with the steering wheel. Table 5: Means and SD of variables for the analysis of the posture and the proximity with the car elements when the head passes under the roof during the ingress motion. S A T Hs1 Hs2 Hs3 Ht1 Ht2 All X_pelv (mm) -88±28 -18±36 29±40 -24±55 -18±59 -28±66 -23±60 -24±60 -23±60 G*** Y_pelv (mm) -66±35 -42±40 -19±24 -22±27 -25±26 -76±43 -44±43 -41±41 -41±41 S***,G*** Z_pelv (mm) 2±15 0±16 -12±17 -5±18 -5±16 -1±18 -2±18 -5±15 -4±17 G*** ϴ_pelv/seat (°) 23±10 27±12 26±11 31±11 26±09 18±08 25±11 25±11 25±11 S***,G* ϴ_shou/seat (°) 17±7 19±8 21±4 21±7 19±6 16±6 18±7 19±7 19±7 S***,G*** ϴ_back/Z (°) 22±10 32±07 34±07 32±09 29±10 28±09 30±10 29±09 30±09 S**,G*** ϴ_neck/Z (°) 45±10 59±10 64±09 54±12 57±11 58±13 52±11 62±11 56±12 S*,R***,G*** ϴ_hg/Z (°) 89±19 92±11 90±10 83±10 88±11 101±13 92±13 90±15 90±13 S*** D_ches/wh (mm) 291±33 326±39 368±32 337±51 331±51 323±40 327±48 333±47 330±47 S*** D_head/ro (mm) 50±25 59±29 64±22 64±28 62±25 49±21 64±28 50±24 58±26 S***,R***,G** D_head/fd (mm) 142±30 140±35 157±27 141±36 151±30 148±28 153±33 138±30 147±31 R**,G** * p<0.05, **p<0.01, ***p<0.001: significance in analysis of variance. S: Seat height, R: Roof height, G: volunteers groups. 5 Causse, Effects of Roof Height on car ingress/egress movement For the egress, the head passed under the roof when the volunteers were still seated after getting their left foot out of the car. When the volunteers began to leave the seat, their head was already outside of the car for all volunteers on all configurations. The volunteers were thus in a stable seated position to pass their head under the roof (see Fig. 6). In addition, while the left foot got outside of the car, the volunteers directed their body to be in front of the doorframe. The rotation of the shoulder with respect to the seat was of 35±10° in average. The volunteers were thus not impeded by a collision with the steering wheel and the front doorframe. The ingress motion appeared thus more critical than the egress for the requirement of roof height. For the rest of the study, it was thus decided to focus our analysis on the ingress motion only. First, the pelvis position was affected by the stature and the seat height. The short women were seated more forward and on the side of the seat than the tall men (Fig. 7 on the left). The vertical position of the pelvis was slightly higher for the short women than for the tall men probably due to the seat side. An increase of the seat height mainly led to a lateral displacement of the pelvis position (Y_pelv) on the side of the seat (Fig. 7 on the right). In order to transfer their body weight inside the car, the volunteers tended to swivel according to the seat. An increase of the volunteer’s stature mainly led to an increase in pelvis (ϴ_pelv/seat) and shoulder rotation (ϴ_shou/seat) (see an example in Fig. 8). The short women were thus more affected by the avoidance of the front doorframe. Note also that a clear difference existed between the low seat height Hs1 and the high one Hs3. During the ingress of the short women, the head passed under the roof during the left foot get inside the car, suggesting that they could be annoyed by the thigh to bend their back (see on Fig. 6). However, the left hip flexion angle (ϴ_hg/Z) was in average very closed between the stature groups. In order to pass their head under the roof, the volunteers had to bend their back and their neck. Both of back and neck flexion angles were significantly dependent of the volunteer’s stature and the seat height. As expected, an increase in the stature mainly increased the back (ϴ_back/Z) and the neck flexion (ϴ_neck/Z) (see Table 5 and Fig. 10). A significant effect of the seat height was also found for the back and the neck flexion. However, its effect was quite small: only a difference of 4° was observed between Hs1 and Hs3, suggesting that a low seat height did not favour a flexion of the upper body. Figure 7: Position of the pelvis on the seat when the head passing under the roof. Figures on left are function of the groups of stature (red for S, green for M, and blue for T); Figures on right are functions of the seat height (red for Hs1, green for Hs2 and blue for Hs3). Figure 8: Comparison of the posture adopted by a short woman (in blue) and a tall man (in red) when the head passing under the roof. Figure 9: Example of posture adopted by a volunteer when the head passing under the roof. Blue and red for respectively the roof height Ht1 and Ht2. Figure 10: Proximity of a short woman (left) and a tall man (right) with the car element when the head passing under the roof. 6 Causse, Effects of Roof Height on car ingress/egress movement Finally, it’s interesting to note that the roof height between Ht1 and Ht2 only affected the neck flexion (Table 5). Fig. 9 illustrates the posture of one specific volunteer when the head passing under the roof height Ht1 (in blue) and Ht2 (in red) on the configuration Hs3. Both postures were very similar under the both roof heights except for the neck flexion. The lowest acceptable roof height Ht2 forced the subjects to flex the neck about 10 degrees more in average than the first uncomfortable roof height Ht1. 3.3. Distance between the body and the car when the head passing under the roof The distance between the steering wheel and the chest (D_che/wh) was significantly affected by the stature group, but not by the seat height. The average of D_che/wh was 291 mm for the short women whereas it was 368 mm for the tall men, confirming that the short women had much less space to bend the back and the neck than the tall men (see Fig. 10). The distances between the head and the roof D_hea/ro and between the head and the front doorframe D_hea/fd were also smaller for the short volunteers than for the tall ones. 4. Discussion This study was mainly conducted to determine the effects of the roof height on car ingress/egress motions. Our analysis focused on the key frame when the head passing under the roof. The principal observations are as follows: Both the roof height Ht1 and Ht2 were neither influenced by the car configuration nor by the volunteer’s stature. The gap between an acceptable and a nonacceptable roof height differed of 45 mm only, irrespective of the stature group or to the seat height. The most striking finding from this study was that a short driver required almost the same roof height as a tall person for car ingress/egress. This observation is quite surprising at the first sight, knowing that a difference in sitting height between the short female group and the tall male group was 120 mm. The detailed analysis of the posture when the head passing under the roof showed that short volunteers had to adopt a more upright trunk than tall ones due to smaller space available between the seat and the steering wheel for short persons. This is probably the main reason that explains the requirement for roof height was little affected by stature. In addition, the tall men were more swivelled towards the doorframe than the short women (see on Fig. 8), suggesting that they were less annoyed by the avoidance of the front doorframe. It was also observed that the roof heights identified by the volunteers were closed for the three seat heights (Table 4). First, the same seat position was conserved during the whole experiment, implying that the space between the seat and the steering wheel remained the same for all tested configurations. This choice was motivated by the fact that the distance between the steering wheel and the upper body is mainly determined by the upper limb length (shoulder-hand length). In addition, although the analysis of the posture showed that the seat height had a significant effect on the back and the neck flexion, the difference in both angles was less than 4° between Hs1 and Hs3, leading to a very small change in head position. When comparing the postures between Ht1 and Ht2, only the neck flexion differed significantly. An average difference of 10° was observed between both roof conditions. This confirms that the upper body movement is highly constraint by the space available around the seat. We would like to point out some limitations of the present study. Firstly, this study was conducted using a car mock-up without the full layout of an actual vehicle. In addition, in order to capture motion using surface markers, normal clothes were not worn by the participants. Only a short was used for men and a short and a cropped bras for women. Secondly, the same seat position was kept with respect to the steering wheel. This is not fully true when looking at existing cars for which the position and the orientation change with the seat height. When examining the position of the lowest steering wheel point for the existing vehicles in the range of seat height studied in the present work, the variation was at the most of 25 mm in x-axis, 2 mm in z-axis direction. The orientation could differ from 10 degrees. In the future, the effects position and the orientation of the steering wheel should be investigated in more details. Thirdly, the duration of the full experiment lasted 4h30 hours in average. The identification of Ht1 and Ht2 was a long iterative process requiring several trials of getting in and out movements. The judgement of the effect of roof height may be affected by fatigue. Finally, the roof height was adjusted manually by an experimenter. Though a small change of 10 mm was adopted for a fine adjustment, a continuously motorised system is definitely preferred. 5. Conclusion In summary, our results showed that the ingress/egress movement is strongly constraint by the available space around the seat. As this space is much reduced for shorter persons due to the fact that the seat has to be positioned more forwardly, the requirement in roof height for short women is 7 Causse, Effects of Roof Height on car ingress/egress movement almost the same as for tall men irrespective of seat height. The present study demonstrated that an appropriate roof height should be determined carefully. A small change of 45 mm in roof height may lead to an unacceptable car configuration. The present work also illustrates that the neutral or less-constraint motion concept is useful for identifying critical product design parameters and helpful for defining motion-related discomfort assessment when a DHM is used (Dufour and Wang, 2005, Wang et al, 2011). 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