© 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe INSIDE: Profile of a Protective Glazing Fabricator METAL & GLAZING ® THE MAGAZINE OF RECORD FOR ARCHITECTURAL GLASS INDUSTRY LEADERS VOLUME 44, ISSUE 6 JUNE 2009 The 26th Annual Guide to New Products Fre Subscriptioe n on Page 6Form 7 Also Inside: •What We Learned at GlassFab •Questions Answered on a PV Install MOST MOST REQUESTED REQUESTED AND AND LARGEST LARGEST CIRCULATION CIRCULATION OF OF ANY ANY MAGAZINE MAGAZINE DEVOTED DEVOTED EXCLUSIVELY EXCLUSIVELY TO TO ARCHITECTURAL ARCHITECTURAL GLASS GLASS © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > Subscribe When the pressure is on and there's no time to waste waiting for delivery, depend on Mayflower to act immediately! We stock Floor Closers including the BTS 75V and the BTS 80; Overhead Closers including the RTS 88; Surface Closers including the 7400, 8600 and 8900 series and Exit Devices including the 9100 and 9300. For further information plus your copy of our extensive catalog, call 1-800-221-2052.(in NYC 718-622-8785). MAYFLOWER SALES CO INC, 614 BERGEN ST, BROOKLYN NY 11238 FAX: 718-789-8346 E-MAIL: PILGRIM @MFSALES.COM FREE TECHNICAL SUPPORT. CALL, EMAIL, WRITE OR FAX US AND WE'LL HELP! >I tag P VISORY GROU TECHNICAL AD M AY F L OWER www.mfsales.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe And a better place to live. The right glass can create a better place to work. Cut cooling costs, equipment costs, and carbon emissions with a name you trust. When you need to deliver impossibly impressive results, count on your local PPG Certified Fabricator and Solarban Low-E glass. A third-party energy analysis shows that our leading Solarban glass can eliminate 21,000 tons of CO2 emissions and save more than $400,000 in up-front equipment costs – results today’s architects and building owners are looking for. And with over a billion square feet sold, you know your local PPG Certified Fabricator will come through every time. To find yours, or for a copy of the energy analysis, call 1-888-PPG-IDEA. Solarban, IdeaScapes, PPG and the PPG logo are trademarks owned by PPG Industries, Inc. | Cradle to Cradle CertifiedCM is a certification mark of MBDC. PPG Industries, Inc., Glass Business & Discovery Center, 400 Guys Run Road, Pittsburgh, PA 15024 www.ppgideascapes.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< < E-Mail > >I Subscribe [june 2009] columns features 26 The 26th Annual Guide to New Products If you’re looking to make a smart investment in a new product line or a more efficient piece of equipment, don’t do so before checking out our annual listing of the latest new products. 54 54 Packing a Protective Punch Dlubak Corp. has steadily built a reputation for itself as a provider of a range of protective glass products. 60 Everything I Learned About Glass Each year, GANA’s Glass Fabrication and Glazing Educational Conference educates many of the newest members of our industry. Learn what tips and techniques you should be passing on. Special Sections Architects’ Guide to Glass 64 A Review of the AIA Convention Solar Glazing 20 Solar Insights 22 Solar Watch 6 Issue at Hand 8 GANA Perspectives 10 From the Fabricator 80 The Business departments 4 Only Online 12 Dear USGlass 14 Company News 16 Contract Glazing 18 Hardware Focus 68 Newsmakers 70 Reviews & Previews 71 Up & Coming 72 Supplier’s Guide 77 Classifieds 79 Advertising Index ••• on the cover The Comcast Center in Philadelphia features PPG’s Solarban 60 Starphire and Solarban 60 clear. Architect: Robert A.M. Stern Architects LLP Glass Fabricator: JE Berkowitz LP Glazing Contractor: Enclos Corp. Photo by Tom Kessler. Courtesy of PPG Industries. USGlass, Metal and Glazing (ISSN 0041-7661), Reg. U.S. Patent Office is published 12 times per year by Key Communications, Inc., P.O. Box 569, Garrisonville, VA 22463; 540/720-5584; Fax 540/720-5687. Subscriptions: $80 per year. Advertising offices listed on page 6. Unsolicited manuscripts and other materials will not be returned unless accompanied by a self-addressed, stamped envelope. All contents are ©2009 by Key Communications, Inc. Neither publisher nor its representatives nor its subcontractors assume liability for errors in text, charts, advertisements, etc. and suggest appropriate companies be contacted before specification or use of products advertised or included in editorial materials. Views and opinions expressed by authors are not necessarily those of the publisher. For permission to reprint, contact editorial offices. Printed in the U.S. Periodicals postage paid at Stafford, VA, and additional post offices. Postmaster: send change of address to USGlass, P.O. Box 569, Garrisonville, VA 22463. ©2009 by Key Communications, Inc. All rights reserved. No reproduction permitted without expressed written permission. Send subscription inquiries to Key Communications Inc., P.O. Box 569, Garrisonville, VA 22463. 2 USGlass, Metal & Glazing | June 2009 www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search I< Archives E-Mail < > >I Subscribe 3 Good Reasons The Bohle Group, leading manufacturer and supplier of tools, machines and accessories for glass processing and finishing, has been represented in North America with their own subsidiary since 2008. We offer a long history of manufacturing and innovation since 1923, with our own products made in Germany, now available directly - bringing quality and affordability together. 01 High Quality - Made in Germany Bohle is a leading manufacturer and supplier of tools, machines and accessories for glass processing and finishing. The company looks back on more than 85 years of know-how and tradition, through innovation and consistent quality. Long service life New technologies 02 The Best from 14 Product Fields All product fields fulfill the highest quality demands and provide a broad range for the industry. Product fields like: Glass Cutting, UV Bonding, Measuring Tools, Vacuum Cups, Sealants & Glazing Tools... We have all the supplies you need Free support from master glaziers 03 Expanding Online-Shop Visit us and find our monthly specials in the NEW Online-Shop for America. Your item is just a click away! Find out more at: www.bohle-america.com ly low Incredib Monthly specials shippin g rates g shippin le, free p m a x e For $500 rs over all orde for Growing product range Bohle America, Inc. · 13850 Ballantyne Corporate Place · Suite 500 · Charlotte, NC 28277 · T +1 866 939 0053 (toll free) · www@bohle-america.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< < E-Mail > >I Subscribe USGlassElectronic Only on USGlassmag.com Features Online • Packing a Protective Punch – EXTENDED Get more behind-the-scenes information on innovative protective glass fabricator Dlubak Corp. • Everything I Learned About Glass – EXTENDED Gather more tips from this year’s Glass Fabrication and Glazing Educational Conference. Departments Online • Company News: Read more about what’s happening in the glass industry, and how companies are being recognized for a number of achievements. Go to www.usglassmag.com Online Survey Speak out and tell us what you think with our online reader poll. Read the articles inside the issue and then cast your votes online. This month’s question: Dlubak Corp. provides sophisticated “disaster glass products,” but has focused in recent years on federal and military demand for laminated glass. Owner Frank Dlubak notes that this focus may change during the next four years of a new administration. “We listen to some of our customers that there’s a reduction in military applications,” he says. “But who knows …” (see full article on page 54). What do you see as the biggest demand for laminated glass in the next four years? ❏ Expansion of hurricane resistance code requirements ❏ Federal and/or military investment in laminated glass ❏ Home and building owner demand for sound dampening ❏ New decorative options ranging from fabric interlayers to LEDs WeBlogs Read weekly updates via www.USGNN.com. Monday - Let's Be Clear Megan Headley Editor, USGlass Magazine Tuesday - USGlass & Paul Paul Bieber Online editor, www.usgnn.com Wednesday The Entrepreneur’s Corner Pete Chojnacki President, FabTech LLC Thursday - From the Fabricator Max Perilstein Vice president of marketing, Arch Aluminum & Glass Friday Off the Press, On My Mind Ellen Rogers Online editor, www.usgnn.com May Survey Results What changes are you making to get your company through this economic downturn? You answered: Diversifying product offerings......20% Better promotion of advantages over competitors ......20% Finding ways to cut operating costs.............................40% Waiting out the downturn ............20% 4 USGlass, Metal & Glazing | June 2009 20% 40% On Occasion - deBLOG Debra Levy Publisher, USGlass Magazine 20% 20% Visit our online discussion boards at www.usglassmag.com/phpBB2 to ask questions and share experiences about business and life in the glass industry. www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe Introducing Ti-AC 23 Low-E Glass. Keeps the heat out while letting the best of nature in. ™ New Ti-AC 23 Low-E glass from AGC has the lowest solar heat gain coefficient of any high-performance coating on clear-based glass. It offers an incredibly neutral look with excellent glare control, as well as an aesthetically pleasing blue-grey hue. Nothing gets you closer to nature more comfortably. Call 1-800-251-0441 or visit www.ti-ac23.com to learn more. ©2009 AGC Flat Glass North America. All rights reserved. BEY O ND GLASS formerly ™ © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search I< Archives E-Mail Publisher Editor Managing Editor < > >I Subscribe Debra A. Levy Extension 111 • deb@glass.com Megan Headley Extension 114 • mheadley@glass.com Erin Harris Extension 130 • eharris@glass.com Contributing Tara Taffera, vice president Editors Extension 113 • ttaffera@glass.com Charles Cumpston Extension 0 • ccumpston@glass.com Penny Stacey Extension 148 • pstacey@glass.com Ellen Rogers Extension 118 • erogers@glass.com Circulation Thomas Cory Director circulation@glass.com Art Chris Bunn Directors Extension 132 • cbunn@glass.com Dawn Campbell Extension 150 • dcampbell@glass.com Advertising/Exhibits Tina Czar Manager Extension 115 • tczar@glass.com Marketing Holly Biller, vice president Director Extension 123 • hbiller@glass.com Marketing Patrick Smith Manager Extension 133 • psmith@glass.com Customer Janeen Mulligan Relations Mgr. Extension 112 • jmulligan@glass.com Web Bryan Hovey Developer Extension 125 • bhovey@glass.com Video Drew Vass Producer Extension 124 • dvass@glass.com Customer Katie Hodge Service Assistant Extension 0 • khodge@glass.com Published by Key Communications Inc. P.O. Box 569 Garrisonville, VA 22463 USA 540/720-5584; fax 540/720-5687 Monthly Newscast Let our team show what your industry is doing. HEAR THE LATEST HEADLINES SEE NEVER BEFORE SHOWN FOOTAGE ENJOY THE NEWS IN A WHOLE NEW FORMAT Midwest Advertising Offices: Lisa Naugle Associate Publisher lnaugle@glass.com Phone 312/850-0899 Fax 312/277-2912 Northeast & Rocco Zegalia Eastern Canada rzegalia@glass.com Phone 540/720-5584 x194 • 267/626-8405 Southeast Scott Rickles srickles@glass.com Phone 770/664-4567 Fax 770/740-1399 West Coast & Ed Mitchell Western Canada emitchell@glass.com Phone 805/445-4805 Fax 805/445-4806 Europe Patrick Connolly patco@glass.com 99 Kings Road, Westcliff on Sea Essex SS0 8PH ENGLAND Phone (44) 1-702-477341 Fax (44) 1-702-477559 China & Asia Sean Xiao sxiao@glass.com Rm.403, Block 17,Wuyimingzhu, No.6 Jinshan Road, Fuzhou, Fujian, 350001, China. Phone (86) 591 83863000 Visit www.usgnn.com and look for the video icon Or sign up for the daily newsletter and receive the Special Alert when the newscast is first delivered. 6 USGlass, Metal & Glazing | June 2009 All Others Contact Publisher Directly MEMBER, © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives E-Mail Two City Place Lobby, Fort Worth, TX | Gideon Toal Architects WE CREATE PRODUCTS THAT CREATE IDEA S. Limitless choice and unmatched quality, that’s what you deserve for every project. As part of our Classic Line™ Architectural Products, Envision™ Glass Systems provide you with an impressive range of design solutions, all backed by a commitment to superior service and expertise. From all-glass doors to structural glass walls to handrails and more, our products afford you answers for virtually every project application need. Now you can embrace your creativity, knowing that your vision is indeed possible. ENVISION™ ALL- GL ASS DOORS | ENVISION™ CL AD DOORS ENVISION™ SLIDING & STACKING DOORS | ENVISION™ GL ASS WALLS ENVISION™ HANDRAILS | ENVISION™ SHOWER ENCLOSURES ENVISION THE POSSIBILITIES.™ W W W.VITROAMERICA .COM | 800.238.6057 I< < > >I Subscribe © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe GANAPerspectives Learn More About Lamination GANA Offers Updated Laminated Glazing Manual by Brian Pitman eaded by the competent leadership of Solutia Inc.’s Julie Schimmelpenningh, a Glass Association of North America (GANA) task group has completed its review and update of the GANA Laminated Glazing Reference Manual, a document that has helped many professionals in the construction industry for almost a decade. The new 2009 edition is the third update of the Manual since it was first released in 2000, and the first since April 2006. H formation about laminating interlayers, as well as in-depth discussions on the numerous applications of laminated architectural glass including safety, solar control, ultraviolet radiation, sound control, security, sloped glazing and skylights, wind storms and hurricane and earthquake resist- With completion of these revisions and inclusion of newly developed information, the 2009 edition of the Manual was released earlier this month. As one of the most successful publications offered by GANA, the Manual contains information that covers a broad range of considerations for the application and specification of laminated glass in building construction. It has sold more than 8,000 copies since its initial release. With the changes in trends and further information development in the three years since the release of the 2006 edition, an update was needed. The task group worked for two years to compile and verify the most current information. With completion of these revisions and inclusion of newly developed information, the 2009 edition of the Manual was released earlier this month. The current Manual presents general useful information, technical details, performance data and the installation guidelines for laminated glass products. The 2009 edition includes the latest in- 8 USGlass, Metal & Glazing | June 2009 ance. Updates on laminated glass strength, cutting, handling and installation also are highlighted throughout the Manual. There also is a very useful quick reference section on standards as developed by various organizations that apply to laminated glass. The Manual can be used effectively by anyone in the glazing industry but is intended for use specifically by architects, designers, engineers, component manufacturers and installers of laminated glazing materials in buildings. Several GANA members also have purchased previous editions of the Manual in bulk to give to clients as a useful reference tool. Bulk pricing is available by calling GANA Headquarters at 785/271-0208 and speaking with Carol Land. Pricing for the new Manual has been set at $35 each for GANA members and $70 each for non- members. It is available in both hardcopy document or in electronic format on CD. The GANA Laminated Glazing Reference Manual also may be purchased on the GANA website, along with the various other GANA resources, at www.glasswebsite.com. SPECIAL THANKS The 2009 edition of the Manual could not have been revised without the help of the task group members. These industry experts include Schimmelpenningh, Peter Anderson of Viracon Inc., Michael Burriss of CYTEC Industries Inc., John Bush of Oldcastle Glass Inc., Michael L. Griffin of Huntsman Polyurethanes, Jeff Haberer of Cardinal IG, Bernie Herron of Cardinal Glass Industries, James Touchette of MJR Enterprises Corp. and Rick Wright of Oldcastle Glass Inc. The task group strives to make this the most up-to-date laminating reference document available. As such, they welcome the suggestion of new topics, comments and clarifications from anyone in the industry. If you or someone within your company is interested in participating on the Manual task group, please contact the GANA office at 785/271-0208. ■ B r i a n P i t m a n is GANA’s director of marketing and communications. Mr. Pitman’s opinions are solely his own and not necessarily those of this magazine. www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe Make your window and curtain wall systems – and your buildings – rise above the ordinary. With Technoform’s TGI® warm edge IG spacers and Bautec structural insulating struts for aluminum frames, it’s possible. You see for over 30 years, we’ve been helping architects, designers and fabricators create some of the most striking, high-performing window and curtain wall systems in the world. Our spacers and struts deliver unsurpassed design capabilities, energy efficiency, durability and structural strength. And our people bring you unrivaled expertise. Which means when you work with Technoform, you can take your designs to a whole new level. www.technoform.us | 330-487-6600 © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe FromtheFabricator One-on-One An Interview With, and By, the Author by Max Perilstein n this great magazine there have been tremendous interviews over the years and, I must say, I am jealous. Even though I have a blog and a column, I have always wanted to be interviewed. But I know I am not in a position to ever get that honor—so I decided I would interview myself. The best part is, if I say something wrong I can blame the interviewer for misquoting me. From the Fabricator: How do you see the health of the industry especially with the economy struggling? Max Perilstein: I am surprised that no one has gone out of business yet, if that’s what you mean. I think many people “in the know” expected some players to fall by the wayside and that has not happened. And this is at every level. Glaziers thought their competition would start to reduce, as did fabricators, and there were even rumblings of the same at the primary level. But it has not happened anywhere … yet. FtF: Is there anything more frustrating than the .30/.30? MP: Heck, there’s tons of things more frustrating, but right now nothing should infuriate you more than the government passing a provision like the .30/.30 that was slipped in at 3 a.m. and with no idea of how it would work or who it would effect. The whole thing is pretty sad and its effects will be felt for years. I crack up when people say this item “saved” the window industry. All it did was make more money for test labs and consultants. A smart reinforcement of a good program like ENERGY STAR would’ve made much more sense. FtF: How do you see the “green” building world? It seems to be as strong as ever. I 10 USGlass, Metal & Glazing | June 2009 MP: No, because, as far as I know, if MP: It is, but it has its issues too. I get just as many e-mails asking me to rant they read my blog they wouldn’t be on the U.S. Green Building Council and able to understand it; it’s beyond a its LEED program as I do the National third-grade reading level. But seriFenestration Rating Council. There are ously, I don’t because unfortunately some serious holes in the LEED process certain people in D.C. only choose to and too many designers will skip good listen to a select group of people and building materials or techniques be- they rarely if ever open themselves up cause they are in search of credits— to reality. When the Department of and let’s not forget the whole Energy can have a meeting and call it “greenwashing” issue too. Despite that, a “Building Envelope Executive it seems like every decent job starts out Forum” and not have groups such as wanting to be LEED-certified so it’s the Glass Association of North America, the Insulating Glass Manufacturhard to bash that. Alliance, the American FtF: What do you see being the hottest ers Architectural Manufacturers Associproduct of the next 10 years? MP: Building integrated photo- ation and the Aluminum Extruders voltaics (BIPV). Hands down. BIPV Council attend, there’s a problem— today is like low-E was in 1991; people especially when they prefer to have are starting to grasp it but are ques- consultants attend instead of those tioning its abilities. Eventually it will groups or instead of true commercial breakthrough and become a major industry players such as Kawneer, force in our industry. With the energy Viracon, Oldcastle or Arch, just to push, having the glass working for name a few. So backlash does not you will become more and more worry me, their uninformed ignorant decisions do. important. FtF: And you wonder why you don’t FtF: Any other product lines you see get interviewed? doing well? MP: Yep, I deserve that. Hey, I am MP: Well, I still think low-E glasses and their advancements will be para- what I am. This industry gets stepped mount. And I love the electrochromic on daily. I choose to have my voice and thermoreflective glass (and the heard and I hope people can respect whole range of “smart” glass to come). that. Something tells me I won’t be inWhat the people who take pot shots at terviewed again for a long time … ■ our industry don’t realize is that we are making tremendous strides every day in manufacturM a x P e r i l s t e i n serves ing and fabricating these types of as the vice president of materials. Unfortunately, we need marketing for Arch Aluminum to do a better job of promoting and Glass. Mr. Perilstein’s opinions are solely his own ourselves. and do not necessarily reflect FtF: Do you ever fear a backlash the views of this magazine. His column from the Washington, D.C. folks appears bi-monthly. you take on in your blog posts? www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe DearUSG Shame and Blame Dear USGlass: I read your article in the April 2009 issue concerning the whining over the Freedom Tower glass buy-out (see April 2009 USGlass, page 30) and offer the following comments. With regard to the persons and companies that committed their research and development cost to the project, one word comes to mind: “suckers.” There is no point in trying to assist architects and public agencies in solving their budget and constructability issues on projects that ultimately will be awarded based on low price.Were these people born yesterday? Even if they were paid for their services, it does not solve the dilemma. Our investment of key resources is only benefited when we can manufacture a product in the end. Any company in the USA that has a factory surely can identify with this. As far as outsourcing to foreign companies go, we have the power to change this, but greed continually prohibits this from happening. There always is a glazing contractor or erector willing to offer savings back to an owner while taking on a risk they don’t even understand in order to sell some contract work. Glazing contractors that offer installation of foreign products are the problem here. Public agencies such as the Port Authority are not to blame for their low-bid procurement practices. Everyone out there that offers foreign products on a building is either giving the savings back to the owner or pocketing some portion (if they’re even smart enough) but still are not recognizing the risk they’re accepting that the owner is not taking on. Stop offering foreign products and there will be no more crying over it. Hear that, Zetian? John D’Amario Vice President - Sales Architectural Glass & Aluminum Co. Don’t Stop Pursuing Dear USGlass: In your article regarding the Freedom Tower (see April 2009 USGlass, page 30), the real issues are the underhanded dealings between the Authority and the Chinese. This, in my opinion, is what needs to be exposed … along with the larger issue of to what testing the Chinese must submit their products before it is ever installed in a building. A very good example of “ooops, it’s too late now,” is the horrible Chinese drywall debacle in Florida. This country has got to stop permitting untested products from China to be shipped into the United States … period. Please don’t stop pursuing the issue. It has wide future ramifications for every citizen in the United States. Bob Lang ■ Billco Manufacturing ■ 12 USGlass, Metal & Glazing | June 2009 www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe Contents © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Search Archives I< E-Mail < > >I Subscribe CompanyNews Glaston Merges Business Areas; Closes New Jersey Location s part of a company-wide restructuring, Finland-based Glaston Corp.’s pre-processing and heat treatment business areas have been merged into one new business area, Machines BA. The company also has announced that it will close a machine manufacturing plant in Cinnaminson, N.J. Glaston estimates the targeted annual cost savings from the merger and A improved productivity to be $4.5 million USD (3.5 million EUR) globally. The merger will generate one-off costs estimated at approximately $4.8 million USD, recognized mainly in the second quarter of 2009. Possible redundancies will be analyzed and faced in compliance with local legislation. Regarding the facility closure, the manufacturing of U.S. tempering lines will be Kawneer Plant Closing to Result in the Loss of 250 Jobs K awneer Co. Inc., an Alcoa company headquartered in Norcross, Ga., is closing its Hernando, Miss., manufacturing facility at the end of this month. As a result of the closing 250 employees will lose their jobs. “The consolidation of our operations will ultimately result in a business that is more responsive to market cyclicality and is more capable of servicing our customers,” says Kevin Lowery, Alcoa’s director of corporate affairs. “We are committed to maintaining high levels of service and will do everything possible to make the transition seamless. We will not do anything to impact customer service. We are contacting customers to discuss the transition so there is no disruption in their service.” The facility has an annual payroll of $12 million and has been in Hernando for 41 years, making it one of the oldest industries in DeSoto County. “Decreasing demand and increasing competition both inside and outside of Kawneer are the primary contributors for the need to realign production to other plants,” says plant manager Derek Wilson. “Our employees have worked very hard at reducing costs, increasing productivity and driving to be competitive in a global market. I sincerely appreciate the hard work that everyone has put forward, which has gotten us this far. However, the current economic downturn has forced us to this position.” Wilson said they will work with state and Hernando officials to help employees. “As for the facility itself, we will transfer or properly dispose of any major assets and eventually sell the property,” Wilson adds. Earlier this year Alcoa announced it would cut 13,500 jobs, or 13 percent, of its workforce, and curb production to reduce costs in the face of the economic downturn (see February 2009 USGlass, page 12). Cuts are expected to be completed by the end of this year. ❙❙➤ www.kawneer.com 14 USGlass, Metal & Glazing | June 2009 transferred to Finland and China. However, a company representative notes that Glaston will maintain its North American offices in Cinnaminson. In addition, it has decided to expand its services with the formation of a service delivery center in the existing New Jersey office. According to a company news release, overall equipment efficiency can be achieved by focusing on preventive service check-ups and documented service history, training and process consultation, spare part inventories and annual replenishment of spare parts. The Service Delivery Center will aim to respond to these needs with solutions to improve equipment performance. ❙❙➤ www.glaston.net Bohle America Doubles Space Bohle America Inc. has more than doubled its office facilities at its Charlotte, N.C., headquarters. The company has added 176,500 square feet of warehouse space to accommodate its new product lines, and also has more than doubled its office space in the last two months. “We are rapidly developing our U.S. operation and we need to grow both our team and our facilities,” comments Gary Dean, chief executive officer. “We recognized from the beginning that we would be able to expand once we gave ourselves some time to listen to our customers and understand the market needs. Hence we decided from the outset to engage flexible warehouse and office arrangements, which would facilitate our growth.” Dean adds,“These arrangements will provide further opportunities for significant expansion of product lines and sales support teams without the need to relocate.” ❙❙➤ www.bohle-america.com ■ www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe THE ORIGINAL CUSTOM BATH ENCLOSURE Sapa Fabricated Products is home to Alumax Bath Enclosures, the brand most chosen by the professional installer. Ease of installation, safety, leak prevention and overall durability are just some of the key features value-engineered into each of our products. Our clients appreciate the fact that all of our products are available in both standard and custom configurations, and that our product features include a complete selection of color options and glass patterns. PERFORMANCE AND DURABILITY Every Alumax Bath Enclosure is engineered to exacting standards and mechanically tested to ensure a long-lasting, maintenance free product. To prevent any type of discoloration or performance issues, only the finest stainless steel GBTUFOFSTBSFVTFEUPTFDVSFPVSQSPEVDUT0VSQSPEVDUTBSFFOWJSPONFOUBMMZGSJFOEMZBOESFDZDMBCMF w w w.sapafabricatedproducts.com Sapa Fabricated Products /8BTIJOHUPO.BHOPMJB"3 © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe ContractGlazing Permasteelisa Streamlines Curtainwall Processes via Autodesk ermasteelisa S.p.A. will combine the use of Autodesk Inc.’s architectural and manufacturing 3D design software and services throughout its curtainwall creation process to improve its ability to react to customer demand, as well as focus on increased quality of product and service. The new Permasteelisa Moving Forward (PMF) system is expected to accelerate the company’s ability to react to customers from initial inquiry to final installation. The PMF system is a custom suite developed together with Autodesk using Autodesk software, including the Revit platform for building information modeling (BIM). This new design platform will serve 5,000 users in 50 global locations and enable users at up to five sites to work simultaneously on the same project. As an example of how the initiative will work, Permasteelisa P InterClad Announces New Location G lazing contractor InterClad, an Egan Co. based in Plymouth, Minn., has moved to a new location. “After almost 11 years in business, we have purchased our own building and will be moving across the freeway,” says Bill John, president of InterClad and executive vice president of Egan Company. “For my valued business partners and friends, I would like to thank all of you for making this possible and helping to make InterClad a success over the past decade.” ❙❙➤ www.eganco.com 16 USGlass, Metal & Glazing | June 2009 can design a new curtainwall based on 3D models created in Revit and then transfer the data to other teams working on materials and manufacturing to create a single 3D digital model in Autodesk Inventor and AutoCAD Mechanical software. Increases in Surety Bond Guarantees Could Help Spur Construction Growth In years past, many contract glaziers found it challenging to gain surety bonding. In the early 2000s sureties incurred numerous losses and tightened up on underwriting and pricing, closing off opportunities for some small contract glaziers. Then, just a couple of years ago, the industry loosened up and bonding requirements became less stringent, making it a bit easier for small contract glaziers to gain bonding (see October 2007 USGlass, page 32). Now, even with the country in the midst of an economic and financial crisis, some contract glaziers still are able to bond their jobs with relative ease. Danny Davis, vice president and chief operating officer of Arrow Glass and Mirror in Austin, Texas, says his company has had no trouble bonding jobs. “Some commercial general contractors have made it their policy that [contract glaziers] must have the capacity to obtain bonding,” says Davis. “We think that is good and look at it as a competitive advantage.” And help may even be on the way for those small business contract glaziers that may have struggled to gain bonding in the past. As part of the Recovery Act, those companies can now qualify for U.S. Small Business Administration (SBA)-backed surety bonds of up to $5 million, more than double the previous amount of $2 million. Through its Surety Bond Guarantee program, the SBA, in partnership with the surety industry, will guarantee bid, payment and performance bonds. The SBA will provide a guarantee to a participating surety company of between 70 and 90 percent of the bond amount. “Small businesses are the backbone of our nation’s economy and we want to get them up and growing again, as that will help everyone,” says Frank Lalumiere, director of the SBA’s Office of Surety Guarantees. “The country is in a tough way right now and a lot is being done to turn that around.” Lalumiere says that while construction may be slow, with the Recovery Act money that is going toward it he expects to see it turn around soon. And for those companies that will be looking to take advantage of the SBA’s surety program, Lalumiere has a few tips they should keep in mind. “They need to be sure that they have a current business plan in place, that they have their financial statements in www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< < E-Mail > >I Subscribe Introducing Q-railing, Just Some Of Our Top Quality Railing Systems You've Been Waiting For! Handrail bracket 1.5" top rail, stainless steel AISI 304 satined $ 13.50 Each order and they need to be prepared to talk about cash flow requirements,” says Lalumiere. ❙❙➤ www.sba.gov Ironworkers and Glaziers Favor the Use of Project Labor Agreements Many curtainwall installers and glazing subcontractors are already familiar with project labor agreements (PLAs) but now, with stimulus funds dedicated to federal construction projects, installers can likely expect to see them even more. Earlier this year President Obama signed an executive order requiring the use of PLAs on all federal construction projects, stating: “Large-scale construction projects pose special challenges to efficient and timely procurement by the Federal Government. Construction employers typically do not have a permanent workforce, which makes it difficult for them to predict labor costs when bidding on contracts and to ensure a steady supply of labor on contracts being performed. Challenges also arise due to the fact that construction projects typically involve multiple employers at a single location.” But PLAs are not just for federal jobs; some say they have also proven beneficial on many other types of jobs—especially large-scale, complex installations. Several union organizations with focuses on curtainwall construction say they are in full support of the use of PLAs as they serve as effective construction management tools for quality construction. Eric Dean, general vice president of the International Association of Bridge, Structural, Ornamental and Reinforcing Iron Workers, heads up the association’s ornamental architectural and miscellaneous metals efforts, which includes curtainwall construction. “PLAs provide criteria for every contractor, builder, owner that assures the consistency of the project and it ensures uniformity to build the project on time and without labor disputes,” Dean says. “It’s a blueprint document on how labor contracts can help on these projects.” The International Union of Painters and Allied Trades (IUPAT) also is in favor of PLAs. “We feel the PLAs increase the efficiencies of projects and that they do not increase costs,” says George Galis, IUPAT’s general secretary-treasurer.“Our contractors report to us all the time that on hard-dollar bid projects, especially major curtainwall jobs, they are able to beat out non-union workers.” Galis adds, “PLAs are not going to cost the end-user or the taxpayer any more money.” ■ www.usglassmag.com Toprail for 1.5", length 16.7' stainless steel AISI 304 satined $ 87.50 Each Glass clamp, model 20, for glass 5/16", stainless steel AISI 304 satined $ 14.40 Each Get Your Discount Today! Glass standoff for glass 1/4" – 5/8", stainless steel AISI 304 satined $ 11.20 Each Experience a new level of excellence in quality, functionality and design, from Europe's #1 railing systems supplier. Call now for your free catalog and Discount 714-259-1372 The new quality in railingsystems Q-railing USA Co. 1382 Valencia Avenue Unit N Tustin, CA 92780 T: 714-259-1372 F: 714-259-1720 sales@q-railingusa.com www.q-railingusa.com united states of america June 2009 | USGlass, Metal & Glazing 17 Contents © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Search Archives I< < E-Mail > >I Subscribe HardwareFocus company news Ingersoll Rand Offers New Web Course on Door Closers ngersoll Rand Security Technologies is offering a free web-based course that covers the basic role the door closer plays in controlling the door. With the e-learning course, security directors, maintenance personnel, facility managers, locksmiths, distributors and security dealers can learn about door control according to their own schedule and from wherever they have access to the Internet. The online, self-paced format covers the five critical needs of an opening, including durability, ADA, safety, security and design. The online course provides interactive learning of the features and benefits of heavyduty (institutional) and mediumduty (commercial) products. Students learn about effective LCN door closer applications, installations, adjustments and servicing. I ❙❙➤ www.lcn.ingersollrand.com/ education product news Kaba Locks Continue to Learn The E-Plex 3700 Series narrow stile PIN/PROX lock is the latest addition to WinstonSalem, N.C.-based Kaba Access Control’s E-Plex line. The electronic PIN and/or PROX lock for narrow stile aluminum glass doors works with HID®’s PROX credentials (cards, fobs, etc.). PROX credentials can be quickly enrolled at the lock or with optional software. This series, along with the EPlex PROX-based E5700 series electronic locks and E5770 series standalone access con- 18 USGlass, Metal & Glazing | June 2009 Ingersoll Rand’s new web-based course teaches students about door closer applications, installations, adjustments and servicing. SDC Offers More Mechanical Mortise Locks SDC in Westlake Village, Calif., has introduced a complete new line of UL-listed, ANSI grade 1 and ADA-compliant mechanical cylindrical locksets. The new M7800 grade 1 mortise locksets are designed for commercial, industrial and institutional use. An internal clutch provides vandal resistance by permitting lever rotation without retracting the latch when locked. Independent heavy-duty springs provide effective lever return and support. A variety of functions and lever styles are available. ❙❙➤ www.SDCsecurity.com troller, all have gained a new feature: LearnLok™. LearnLok™ simplifies programming of up to 300 user credentials (HID PROX cards, fobs, etc.) per door by “learning” them right at the lock’s reader without the use of software and related lock programming devices. The locks can be upgraded with optional software to accommodate up to 3,000 users/30,000 audit events per door. ❙❙➤ www.kabaaccess.com ■ www.usglassmag.com Contents © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Search I< Archives E-Mail < > Subscribe SARGENT in stock and ready to ship. ® SARGENT “Copyright ©2009 Midwest Wholesale Hardware. All rights reserved.” ® midwestwholesale.com 800 821 8527 800 659 8527 888 707 8527 >I 800 821 8527 or 800 659 8527 © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe SolarInsights Going Solar YKK’s Tom Minnon Shares His PV Experience ith all the talk in the glass in- our state initiative and utility initiatives, dustry these days about solar the system is literally going to cost me energy and photovoltaics almost nothing … Q: And how long have (PV), it’s no surprise that you had the system? members of the glass industry A: It went in … right after are turning to solar energy to the first of the year. The timing power their own homes. Tom was just right, as the new fedMinnon, CSI, CCPR, LEED AP, eral tax credits had just come YKK AP America Inc.’s reout so everything worked out gional sales manager, installed well from that standpoint. a 2KW system on his home in Q: Now you had menDerry, N.H., in January. After a tioned you studied solar enfew months’ payback on the ergy in school. Can you system, Minnon shared with Tom Minnon elaborate on that? USGlass his research into PV A: It was kind of an experimental and where he sees the glass industry fitthing. We installed some solar hot water ting into solar energy. Q: What led you to install PV in panels in buildings; typically back then [solar] was used for heating buildings. your home? A: It’s been 35 years in the making. There was a grant and two students When I was in college back in 1974 I ac- were picked to work on the project, I was tually worked on a solar energy project one of the two. I had always been interat the school that I was at in New Hamp- ested in things like that anyway. I was shire. … When I got out of school in ’75 going to school in mechanical engiI went to work with Powerwall Corp. and neering, which is what my degree is in. Obviously it was cutting-edge back in they were opening a company called Solar Components Corp., which is still the mid-70s. We had the energy crisis, around today … Obviously in the last there was the OPEC oil embargo, peo30-some-odd years huge strides have ple were waiting in line for gasoline. been made in PV as far as the efficiency There was this huge awareness in the public of ‘Gee, we need to wean ourand manufacturing and all that. Now, with all the incentives and the selves off foreign oil.’ Sound familiar? Q: Certainly does. And it begs the rebates and the tax credits that are available, it just didn’t make sense not question: do you expect interest to to do it. Between the federal initiative, wan in solar energy this time around? A: I see a difference this time around. Tom Minnon’s PV Savings There are so many people that are involved now; you’ve got the whole green PV Costs building movement, which has such Installed cost $17,000 momentum. We tried to go through that State of NH rebate -$6,000 back in the 1970s and tried to tell peoElectric utility rebate -$3,500 ple about intelligent building design Federal tax credit -$5,100 and passive solar design, not to mention solar collectors and things like that. $2,400 Net cost W 20 USGlass, Metal & Glazing | June 2009 And there was some interest but it just kind of went away. People forgot about the oil embargo and the energy crisis and changing political climates just did not focus on or keep people’s awareness on what we were doing. Next thing you know we’re back to where we were and we’re importing oil and here we are. Q: Can you offer some specifics about your latest project? A: There were a couple companies involved. The company that installed it was a local company here in New Hampshire called SolTerra. They did a very nice job. The solar panels were made by a company called EverGreen in Massachusetts, which is local. Part of sustainable design is trying to buy things that are made locally to cut down on transportation costs. The fact that the panels were made in the adjoining state here was a benefit to me. Q: Did you observe the installation? A: I was here that morning … There had to be an electrician involved and we did have to get an electrical permit. We didn’t need a building permit but we did need an electrical permit because the power from the solar panel comes down and it gets fed into what’s called an inverter. The power that comes from the solar panel is 12 volt DC. The inverter takes that and converts it into 120 volt AC, which is obviously what we all use in our homes. It then gets fed back to my circuit breaker panel. Then what happens is what’s called net metering. When I’m generating more solar energy than I’m using—so on any typical day when my wife and I aren’t home and the sun is out—then we actually spin the meter backwards. On a good sunny day you can actually watch the meter go backwards. That’s just a neat thing. www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. We’re getting paid back in the fact that whatever we don’t use in the house is getting fed back into the grid. I guess, in essence, my neighbor is buying my electricity … Q: So it only took the morning to do? That’s pretty quick. A: It was done in that same day … There’s a racking system that goes up on the roof, the solar panels get attached to the rack. And then there’s wiring from the roof down to the basement where the inverter is. They were in and out in that same day. Q: Now do you think solar energy is an area likely to become profitable for the glass industry? A: Where glass companies are going to get involved is in building integrated photovoltaics (BIPV), where they are glazing the panel into, let’s say, the storefront or the wall or sloped glazing system. You’re glazing in a PV panel instead of glass so it becomes the building envelope. Instead of having a roof where they’re putting solar panels on the roof, solar panels are the roof. We’re saving money there by not having duplicity of a fenestration system. Let’s say we take a system where there’s a curtainwall elevation and the architect has designed in some PV. The glass company needs to look at that and figure out how they’re going to coordinate their work with the electrician who is going to be coming in behind them and wire these things together. I would just caution when a glass company is looking at something like this—and I haven’t personally been involved with any—but companies that have been involved that I’ve talked with say the coordination of trades is very important. You’re installing the curtainwww.usglassmag.com Contents Search Archives I< E-Mail < > >I Subscribe EverGreen produced these rooftop PV panels which were installed by SolTerra. wall but you, the glazing contractor, probably are not installing the PV. It’s probably a PV company you’re working with or coordinating with in order to get those panels glazed into the curtainwall and then wired up. Q: I know there are projects YKK AP has been involved in with PV in Japan (the SBIC East Building is reportedly Japan’s first case of total introduction of BIPV in the building design, and YKK AP Inc. produced the PV). Is this a market segment that you see YKK AP America becoming involved in? A: I would say so, within the next five years. With the interest growing as it is—and we’re so involved in sustainability and green design around the world—that I certainly see us getting involved within that timeframe. It may even be sooner, I don’t have a timeframe on it nor have we discussed it. We’re certainly aware of the interest and we have some experience obviously in having done it overseas on several projects. Q: Would you have any advice to give to other building or homeowners before going to PV? A: Like anything, find a company that has some experience, that you feel comfortable with, get some references like you would for any sizeable home improvement project. Check the efficiencies of the panels. Beyond that—nothing went wrong so I can’t say here’s something you need to watch out for … I can’t say that I would have done anything differently. The system went in well. They obviously had to make some penetrations in the roof to pass wiring down, but nothing leaked. The power works really well as far as powering everything that connects it. … I’m looking at approximately a fiveyear payback. I look at it as return on investment (ROI). How many people can get their money back in five years on anything? So I think that’s a pretty good ROI, number 1; number 2, I have a $17,000 system on my house. It’s good equity should I ever sell the house. And we aren’t stopping there. I just ordered a solar hot water system that I’m going to install and just this morning we had these same people, SolTerra, out and I’m going to have geothermal for heating and cooling installed. We haven’t stopped at the solar! ■ Learn about your state and local and utility tax credits and rebates by visiting the Database of State Incentives for Renewables and Efficiency at www.dsireusa.org. June 2009 | USGlass, Metal & Glazing 21 © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< < E-Mail > >I Subscribe SolarWatch company news Schott Solar Inaugurates Flagship Manufacturing Facility in New Mexico chott Solar inaugurated its Albuquerque, N.M., manufacturing facility for products used to generate solar power on May 11, one year after breaking ground on the project’s first phase. The 200,000-squarefoot facility represents an initial investment of more than $100 million. Schott has created 350 jobs at the new facility, which will continue to ramp up production throughout the summer. Federal, New Mexico and Albuquerque dignitaries and government officials joined Schott Solar executives to dedicate the facility. S Gov. Richardson and Dr. Ungeheuer sign the first PV panel produced at Schott Solar’s new plant. The new site is designed to support expansion of both Schott’s photovoltaic (PV) module and solar thermal receiver lines. Long-term plans call for the buildings to expand to 800,000 square feet with employment reaching 1,500 people, representing a total investment of approximately $500 million. For the first phase, the Albuquerque facility will have an annual capacity of up to 85 megawatts (MW) of PV 225 watt polycrystalline modules, sold under the name Schott Solar Poly 225. In addicontinued on page 24 New Giroux Glass Facility Uses Solar Power L os Angeles-based glazing contractor Giroux Glass has opened a new fabrication facility in San Bernardino, Calif., and has decided to go green through solar power. At the end of last year the company purchased a 40,000-square-foot warehouse in San Bernardino to use as the new fabrication center for the company’s custom and unitized curtainwall and storefront projects coming out of the Los Angeles headquarters, approximately 60 miles away. The facility also will assist in fabrication for some projects based out of the Las Vegas office. With the purchase of a great deal of new fabrication equipment, the building has been retrofitted so that the equipment runs off of solar energy. “I was signing some checks here for our utilities here at our facility in Los Angeles and was surprised at how high those bills have been,” recalls vice president Robert Burkhammer. “I knew out 22 USGlass, Metal & Glazing | June 2009 So far 15 people have been hired for Giroux Glass’ new, solar-powered facility, with plans to grow further. in San Bernardino, with our new machines, the price of energy was going to go up so I talked about it [with colleagues] and said why don’t we look at using solar cells?” Burkhammer already says, “It was a good move.” Solar Integrated Technologies in Los Angeles provided the facility with its building integrated photovoltaic (PV) roofing product. With this addition, Burkhammer notes, “We’re the very first commercial building to have solar power in San Bernardino City.” In addition to the PV system, the company is going green in a number of other ways, including a recycling program for cardboard and aluminum waste. The company also has invested in three Smart Cars during the past few months to assist in conserving fuel use. Through the facility’s location within an enterprise zone, and with the assistance of union local #636, monetary incentives are offered to employees that choose to carpool or bike to work. ❙❙➤ www.girouxglass.com www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < THE AA®3200 ISOWEB® SLIDING DOOR is the perfect choice for your next high-end project. It’s the combination of form and function that makes this sliding door stand up to the elements, whether it’s rain, wind or hurricane conditions. To learn more about our AA®3200 ISOWEB® Sliding Door, visit Kawneer.com. © 2008 Kawneer Company, Inc. Architectural Aluminum Systems Entrances + Framing Curtain Walls Windows >I Subscribe STANDS UP TO THE ELEMENTS. STANDS OUT IN THE INDUSTRY. kawneer.com > © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe SolarWatch continued tion to manufacturing PV, the Albuquerque facility is the first in the U.S. to produce receivers used in parabolic trough, utility-scale, concentrated solar power (CSP) plants. Initially, the two production lines will produce enough receivers to meet the demands of up to 400 MW CSP power plants per year. Prototypes of next generation receivers were unveiled during the inauguration ceremony. The new receivers offer new dimensions and can accommodate alternative heat transfer fluids. ❙❙➤ www.schottsolar.com INTRODUCING THE ALL NEW ELITE SHOWER DOOR HEADER SYSTEM 5 ((+3/ "+. &1/0)!*0 +" %*#! "0!. */0((0%+* 5 + .%((%*# !-1%.! 0+ +1*0 %*#! 0+ ! !. 5 !/%#*! "+. * * )) (// 5 0* . %*%/$!/ 2%((! 5 +.'/ 3%0$ .#+* !2!(! +. .!/0%#! -1.! 04(! %*#!/ %*#!/ +( !,.0!(4 USH10 FRAMELESS SHOWER DOOR HARDWARE AND SUPPLY CATALOG %!3 +. +3*(+ %0 0+ 4 +*(%*! 0 ushorizon.com Toll Free Phone: (877) 728-3874 • Toll Free Fax: (888) 440-9567 24 USGlass, Metal & Glazing | June 2009 products Arch and Konarka Develop BIPV Products Architectural glass fabricator Arch Aluminum and Glass in Tamarac, Fla., and Konarka Technologies Inc., a solar plastic film producer based in New Bedford, Mass., have entered into a joint development agreement under which the companies will explore development of a complete line of semi-transparent, glass building integrated photovoltaic (BIPV) products called Active Solar Glass® (ASG). Using Konarka’s semi-transparent Power Plastic®, ASG will come in a range of colors that will give architects and designers the ability to make every glass surface in a building a solar power plant. ASG will also incorporate other passive solar technologies, such as lowE coatings, that will result in the industry’s most energy-efficient line of window, skylights and curtainwalls. “Until today, aesthetic and performance concerns limited the ability of architects to use BIPV technology in their designs,” says Leon Silverstein, chief executive officer of Arch. “[This] announcement is about the creation of a new product category, one that had been unavailable until now. It is energyefficient and transparent, with superior vertical performance and a subtle red, blue or green aesthetic. With these features, BIPV will no longer need to be confined to spandrel or overhead applications. An entire building can be put to use, producing its own power, and looking good doing so.” With the ability to collect energy at up to 70 percent off-axis, ASG can harvest energy from nearly sunrise to sunset, and can even be used on vertical surfaces. The Konarka film is also bifacial, so ASG can harness energy from both indoor and outdoor light. Konarka’s Power Plastic® was designed using a proprietary polymerbased, organic PV technology that is free of hazardous materials. ❙❙➤ www.archaluminum.com ■ www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe Loå3-366® > XL Edge® > Neat®> Preserve® The “Universal” solution. A T E I M G L A S U S L T O R T H E F N CE A YE From the cold north to the hot south, Loå3-366® (low-e cubed) glass delivers all-star performance. It’s the one glass that can help you achieve compliance with the new ENERGY STAR guidelines, everywhere in the country. With the lowest center of glass U-Factor in a double-pane unit (0.24 with argon fill), it offers the best chance for your current window designs to meet northern zone insulation requirements. With a glass SHGC of 0.27, Loå3-366® handles the hot south and the most stringent ENERGY STAR solar heat gain restrictions, regardless of window size. Controlling heat loss in the winter and solar gain in the summer minimizes interior temperature swings, leaving homeowners more comfortable year around. Make every ENERGY STAR zone a comfort zone – with Loå3-366®. For more information, visit www.cardinalcorp.com. A R - R Cardinal CG Company / Superior glass products for residential windows and doors A CARDINAL GLASS INDUSTRIES COMPANY O UN D O P ERF R M © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< < E-Mail > Subscribe Know What’s New? The 26th Annual We Do! Guide to New Products n times like these, savvy glass companies are investing in innovative and efficient new products to help them pull ahead of their competitors. New products certainly continue to hit the market—from more efficient glass and windows to time- and cost-effective material handling equipment and machinery—as evidenced by USGlass magazine’s 26th Annual Guide to New Products. Check out the next 26 packed pages for information on the new products that just may help you get more work for less. I glass PPG Introduces Five Blue Architectural Glass Tints PPG Industries in Pittsburgh has introduced five blue glass tints, giving it a broad palette of tints and performance options. Tw o new glass substrates are among the new options. Pacifica glass has been added to the Oceans of Color collection of ocean-inspired tinted glass, which now has Atlantica, Azuria, Caribia and Solexia glasses. Solarblue glass joins Solargray, Solarbronze, Optigray 23 and Graylite glasses in the collection of Earth and Sky Tones. Three additional tints can be specified 26 USGlass, Metal & Glazing | June 2009 by adding Solarcool reflective coatings to Pacifica and Solarblue glasses, or by combining Pacifica glass with subtly-reflective, color-enriched Vistacool coating. ❙❙➤ www.ppg.com Guardian Goes Low Maintenance, High Privacy and Fabricator Friendly The durability and low maintenance of ShowerGuard has been combined with the distinctive beauty of privacy glass through the new acid-etched product from Guardian Industries in Auburn Hills, Mich.: ShowerGuard SatinDeco. ShowerGuard resists pitting and stain- >I ing as the result of a patented ion beam sealing process. The addition of acidetching leads to a smooth, flat surface that disperses light and transforms transparent float glass into translucent glass. ShowerGuard SatinDeco is available in 10- and 12-mm on clear float glass and in UltraWhite. The company also is offering Neutral 70, a fabricator-friendly low-E glass that the company says is higher performing and more aesthetically pleasing than pyrolytic low-E glass. Designed for both light commercial and residential applications, Neutral 70 offers U-value ratings as low as 0.33 and solar heat gain coefficient ratings as low as 0.40. ❙❙➤ www.guardian.com AGC Introduces Ti-Ac 23™ Low-E Glass AGC Flat Glass North America in Alpharetta, Ga., has introduced the newest member of its Comfort Ti™ family of low-E, energy-efficient glass products. Ti-AC 23™ low-E glass has a solar heat gain coefficient of 0.23—the lowest level available in a high-performance product on a clear substrate. Because it blocks the heat and glare associated with high levels of sunlight, while still allowing high levels of light transmittance, the company says Ti-AC 23 is suitable for commercial projects where energy efficiency and glare conwww.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe The new VUE-50 insulating glass (IG) from Owatonna, Minn.-based Viracon provides a balance of light, comfort, solar performance and sustainability. VUE-50 features a visible light transmittance of 49 percent on clear glass and more than 50 percent on low-iron substrates. It also provides low interior and exterior reflectance and low UV light transmittance. In addition, it has a solar heat gain coefficient of 0.26 and a light to solar gain ratio of 1.88, exceeding the standard for sustainable design based on ASHRAE 90.1 requirements. VUE-50 has a subtle blue-gray hue and, because the coating is applied after heat-treating, its flatness is augmented compared to high performance coatings that are heat-treated after the coating application. ❙❙➤ www.viracon.com trol are priorities, but aesthetics cannot be compromised. ❙❙➤ www.ti-ac23.com GLASS GLASS Viracon Introduces a New VUE (From left) VRE1-46, VUE1-50, VE1-2M, VUE1-50, VNE1-63 SGP is nearly invisible. JEB representatives say SGP is the suitable choice for glass canopy applications, with its excellent edge stability suited for exposed edge applications found in canopies. Photo courtesy of Mary Dey of Anco Inc. ❙❙➤ www.jeberkowitz.com This Glass Looks Alive JEB Offers Invisiwall™ Units JE Berkowitz LP (JEB) in Pedricktown, N.J., has expanded its Invisiwall™ point-supported insulating glass (IG) wall product line to include point-supported applications. The fittings have an articulating head, helping to minimize glass stress at the holes, and allow for field installation of the attachment bolts for an efficient package for jobsite delivery. Invisiwall™ IGUs can be conwww.usglassmag.com structed with tempered glass using clear, low-iron, pyrolytic or laminated glass. Invisiwall also is offered for glass canopies with SentryGlas® Plus (SGP), a unique Ionoplast structural interlayer. SGP is approximately five times stronger and 100 times stiffer than traditional PVB interlayer, allowing for thinner, lighter laminates of equal or greater strength and/or larger panel options. When combined with low-iron glass, LiveGlass, from LiveGlass International Inc. in San Francisco, is a proprietary laminated safety glass that is composed of two or more lites permanently bonded together with multiple independent layers of polymers. These interlayers offer static and dynamic control of the exterior climate for reductions in energy consumption. As an example, the company says one layer may warm the glass, one layer may reflect or absorb the heat of the sun, and one layer may contain photovoltaics or LEDs. Company representatives say that LiveGlass integrates seamlessly with “smart” building controls. The monitoring of real-time energy performance and automated controls deliver optimal occupant comfort. continued on page 28 June 2009 | USGlass, Metal & Glazing 27 Contents © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Search Archives I< E-Mail < > >I Subscribe Guide to New Products continued from page 27 decorative glass Walker Adds New Textures Montreal-based Walker Glass Co. Ltd. is expanding its Walker Textures™ Nuance Stock line of patterned acidetched glass and mirror with the introduction of the 300 series. The stock line of acid-etched patterns is available in five distinctive designs with the 100 and the new 300 series. The 100 series is an acid-etched finish that combines Velour and Satin for a true sense of privacy. The 300 series is a satin finish on clear glass for increased visibility to the decor through the glass. Both of these series feature a relief effect that adds character to the glass surface. ❙❙➤ www.walkerglass.com Digital Images Decorate Your Lifespace LifespaceART Inc. in La Habra, Calif., puts art to glass with is digital images printing process. The company uses its LifespaceART technology to add vi- continued on page 30 DECORATIVE GLASS GLASS DECORATIVE Silastial’s Glass Masquerades as Granite or Marble After two years of development, Silastial Glass Works in Sidney, British Columbia, is now able to produce an all-glass countertop that it says has similar fabrication and handling characteristics to granite and marble. The light transfer glass consists of a 4-milimeter shattered outer layer on top and bottom, laminated to a float core ranging from 10 to 19 milimeter in thickness. 28 This product can be produced from 100-percent recycled glass, miscuts from glass suppliers or new glass. Because of the clear center core, the product produces spectacular visual results when used in conjunction with LED lighting, or Mylar graphics and some fabrics also can be laminated into the glass. ❙❙➤ www.silastialglassworks.com USGlass, Metal & Glazing | June 2009 www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe Contents © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Search Archives I< E-Mail < > >I Subscribe Guide to New Products continued from page 28 brant colors and opaque or translucent images on any type of flat glass, whether it be clear, low-iron, textured, tempered, laminated, sandblasted, frosted, insulating or even odd-shaped glass. Images can be printed on lites as large as 60 by 120 inches, as thin as 3⁄16inch or as thick as 1-inch. ❙❙➤ www.lifespaceart.com fire-rated glass Walking on Fire-Rated Glass DECORATIVE GLASS GLASS DECORATIVE Technical Glass Products (TGP) in Snoqualmie, Wash., has introduced Fireframes ClearFloor™. The glass floor system is impact-resistant and fire-rated for two hours; according to the company, it’s the only glazed floor in the United States with that level of protection. Fireframes ClearFloor can be used as a durable, nonslip walking surface, if desired, and is approved for loads up to 150 psf. The system is available for both interior and exterior applications, and is UL-listed. The custom-built Fireframes ClearFloor system consists of two-hour fire-rated Pilkington Pyrostop™ heat barrier glass, a tempered and laminated walking surface glass and a steel framing grid. The unit allows for decorative color frits and sandblasted glass. ❙❙➤ www.fireglass.com Glassopolis is on Fire with New Products Toronto-based Glassopolis now is offering PYRAN Platinum. The fire-rated glass-ceramic is produced on a microfloat production line for optical clarity and to eliminate the need for surface grinding and polishing. The company says its latest offering does not have the yellow-brown tint characteristic of some fire-rated glass-ceramics and offers true color rendition though the lite. Platinum is eco-friendly and is the first glass-ceramic to be produced without hazardous heavy metals. It is available from Glassopolis in filmed and laminated versions that are CPSC Cat II impact safety-rated. ❙❙➤ www.glassopolis.com curtainwall and glass wall Vitro Finishes Pavia in Satin The newest addition to Memphis, Tenn.-based Vitro America’s Classic Line™ of architectural products is Pavia satin-finished glass. Pavia is produced using a special acid treatment process, which may be applied to either one or both sides of the glass. The architectural glass allows light, color and texture to blend for privacy and functional design. Pavia is available in a variety of thicknesses from 2 to 12 millimeters in clear, tinted and designs. It may be used for interior or exterior applications, and may be tempered or laminated to meet safety requirements. ❙❙➤ www.vitroamerica.com 30 USGlass, Metal & Glazing | June 2009 GED Goes for ENERGY STAR and Beyond Manufacturers are striving to meet the .30/.30 U-value and SHGC requirements set by the 2009 and 2010 tax credit. GED in Twinsburg, Ohio, reports that its Intercept stainless steel spacers help products continued on page 32 www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe INTRODUCING CRL'S ALL NEW UV GLASS BONDING SYSTEM Another Innovative Technology from A Hundreds of Possible Uses in Glass Construction • THE RIGHT ADHESIVE FOR ANY APPLICATION • CRL UV GLASS FURNITURE HARDWARE • CRL UV CURING LAMPS • CRL FIXATION DEVICES W!! N NEEW GB10 Glass Bonding System Catalog Order a copy, view or download the new GB10 online at crlaurence.com • Easy to Understand Instructions and Guidelines • Hundreds of Possible Uses in Glass Construction • Advanced UV Adhesives Provide Strong Bonds to Varied Substrates • New Innovative Fixation Devices • Wide Variety of UV Lamps • Latest Designs in UV Glass Furniture Hardware for Unique Glass Furniture • Starter Kits – Basic and Professional ISO 9001:2008 Certified ® Glass-to-Glass Bonding Glass-to-Metal Bonding C.R. LAURENCE COMPANY crlaurence.com I Worldwide Supplier Contact us by phone at (800) 421-6144 and ask for the Glass and Glazing Division at extension 7720. Fax (800) 587-7501 Contents © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Search Archives I< < E-Mail > >I Subscribe Guide to New Products continued from page 30 CURTAINWALL CURTAINWA meet and exceed it. Intercept ULTRA stainless steel carries a conductivity rating of 13.63 W/mK, as verified by the National Fenestration Rating Council. That translates into a 20-percent reduction from standard stainless steel, resulting in unit U-values that are equal to or better than those found on other competitive spacer product lines. ❙❙➤ www.gedusa.com EFCO® Enhances Product Line Monett, Mo.-based EFCO, a Pella company, has launched its newest curtainwall, the Series 8700 (7-inch Is it a Window or a Curtainwall? The new Polytec™ 50 hybrid curtainwall system from REHAU in Leesburg, Va., offers flexible single- or multi-story window configuration capabilities. With slim 2-inch sightlines, the system admits maximum daylight. This polymer-based system promotes energy efficiency with exceptional thermal insulation, and can accommodate up to 1 916-inch thick glass or panels for enhanced acoustical and energy benefits. Offering a U-factor down to 0.28, it also provides water tightness of up to 25 psf according to ASTM E331, and a patented drainage system protects against inside water leakage. The system’s encapsulated steel reinforcement ensures strength for architectural designs that incorporate large spans. ❙❙➤ www.na.rehau.com/wdcommercial depth) and 8800 (8-inch depth) unitized product line. The curtainwall’s aesthetically pleasing 3-inch sightline, performance capabilities and 4-sided structural glazing option provide a well-rounded design intended to meet a wide spectrum of job requirements. ❙❙➤ www.efcocorp.com continued on page 34 For lightness of touch. DORMA TS93 in Contur Design. With its unique cam and roller design, the TS93 System in Contur Design represents the pinnacle of surface applied door closers, enabling a door to open much easier than one operated by a rack and pinion closer. The ADAcompliant TS93 provides regular arm operating efficiency with the sleek aesthetics of a track arm. DORMA By Choice™ Experience the difference— Premium products, superior customer service, exceptional brand. DORMA Architectural Hardware · 800-523-8483 · www.dorma-usa.com 32 USGlass, Metal & Glazing | June 2009 www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives The Painters and Allied Trades Labor Management Cooperation Initiative’s comprehensive new Project Management Program provides the skills to compete in todays marketplace. Project Managers play key roles in the finishing industries. Project Managers are responsible for the planning, execution, and successful completion of specific projects. You need the best trained, most skilled Project Managers available, we’re here to make that happen. In an increasingly competitive global business environment, an organization’s ability to attract, develop, retain and effectively deploy talented Project Managers is vital to the success of your business. The training and skills you need to succeed can be found at www.LMCIonline.org or by phone toll-free at (888) 934-6474 or (202) 637-0798. The Painters and Allied Trades Labor Management Cooperation Initiative programs are the result of a partnership with the Finishing Contractors Association and the International Union of Painters & Allied Trades. I< E-Mail < > >I Subscribe Contents © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Search Archives I< < E-Mail > >I Subscribe Guide to New Products continued from page 32 Solar Innovations Offers All Glass or Unique Wood Frames Wood windows, yes, but wood curtainwall? That’s just what Myerstown, Pa.-based Solar Innovations is now offering. The 2 ½-inch-wide laminate system is available in Douglas fir and Southern yellow pine, with numerous custom wood species available. Wood horizontals or aluminum purlins can be incorporated into the structure to maintain design integrity. This system is in the process of being tested for hurricane resistance and thermal performance. The company also reports that its new clear glass wall system can be utilized for interior applications and light exterior applications. This non-thermal system has largely unobstructed sightlines and a clean architectural appearance. No vertical frames are necessary, and narrow stiles are available. Several sill options are available for this system including the flush, surface mount and no-sill systems. Clear glass walls are available as standard hinged pairs or independent panels. is able to provide a variety of new environmentally sustainable products in an increasingly green industry. The company is the first approved curtainwall fabricator for 3M’s new 23F structural glazing tape. Its energy-efficient and environmentally friendly building envelopes systems are available from fully assembled and glazed curtainwalls to stock lengths, along with engineering support and quality control services. EN-WALL Innovates with Curtainwall Alsip, Ill.-based Doralco has been busy creating a host of new products. Among them are two intended to minimize view interference from frames. With 12 standard finishes, the Slim- ❙❙➤ www.solarinnovations.com Through innovations such as fresh air synthesis, building integrated photovoltaics, thermal and solar control, daylighting and third-party product integration, Las Vegas-based EN-WALL 34 USGlass, Metal & Glazing | June 2009 ❙❙➤ www.EN-WALL.com frames and components Doralco is All About the View continued on page 36 www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > Subscribe SUNTEK ARCHITECTURAL WINDOW FILM GIVES YOU WHAT THE COMPETITION CAN’T H IG HE R P R OF I T S New POS Materials . New Products . New Manufacturing Capabilities suntekfilms.com Direct (VA) – 888.321.5111 . Southwest (AZ) – 877.278.6835 . South (TX) – 866.843.3456 . Southeast (FL) – 877.678.6835 © 2009 Commonwealth Laminating & Coating, Inc. >I Contents © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Search Archives I< < E-Mail > >I Subscribe Guide to New Products line door rails for all-glass doors can be used when a clean and crisp space with minimal visual interference is the order. The field-adjustable door rails install easily and can accommodate up to ¾inch glass. The rails can be used in combination with center lock, strike housings and vertical stiles. The company’s new standoffs also can help create walls of glass with minimal visual interference. These structural glass wall brackets can be used to design glass walls of any size. ❙❙➤ www.doralco.com Raco Slides in a New Aluminum Frame A flush slider has been added to Houston-based Raco Interior Products Inc.’s Sliding Innovations line of interior aluminum frames. The flush slider’s design allows it to fit a top-hung sliding door with a center-glazed sidelite within a standard 4 7⁄8-inch wall. The flush slider has no floor tracks, which elimi- Photo courtesy of Smartwalls LLC - Tradeshow Booth. continued from page 34 nates the unsightly trip hazards at the opening and allows for a monolithic floor at the opening, if desired. The slider has a low profile head detail and is compatible with the company’s line of 487 series components. ❙❙➤ www.racointeriors.com continued on page 38 Professional Railing Systems & Components • Stainless Steel Railing Components Designed for Glass or Cable Infills • Wide Assortment of Glass Clamps, Spiders & Glass Fittings • Large Inventory for Immediate Availability • Precision Connections Eliminate Welding • Clean & Easy Installations & In-Field Layouts Visit TACOrailing.com for all the information needed for your next design project • CAD Drawings • CSI Specs • Tech Support Call: 800.743.3803 Fax: 305.770.2386 info@TACOrailing.com TACOrailing.com Longwood, FL • Miami, FL Sparta, TN • Taunton, MA Call Now for a New TACO Railing Catalog! 36 USGlass, Metal & Glazing | June 2009 www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents <^VcajXV7g^\cdcZ!EgdYjXiBVcV\Zg <^VcajX V 7g^\cdcZ Z! EgdYjXi BVcV\Zg I]ZXjii I]ZXjii^c\ Z Y\Z d[ ZY\Zd[\aVhh e gdXZhh egdXZhh^c\ =bWijedfhel_Z =bWijedfhel_Z[iWYecfb[j[hWd][e\cWY^_d[ho\eh Z[iWYecfb[j[hW ]bWi ifheY[ii_d]WdZj^[bWh i ][i ]bWiifheY[ii_d]WdZj^[bWh][ijYkijec[hi[hl_Y[ d[jmeha$J^hek]^ekh8Wl e [bbed d[jmeha$J^hek]^ekh8Wl[bbed_fheZkYjim[e\\[h oekYecfh[^[ [di_l[WdZijWj[e\ oekYecfh[^[di_l[WdZijWj[e\j^[Whjiebkj_edi \ehceije\oekhYkjj_d]d[[Zi$ e \ehceije\oekhYkjj_d]d[[Zi$ L^i]Wdi]]^\] ]"iZX]h^c\aZbVX] L^i]Wdi]]^\]"iZX]h^c\aZbVX]^cZhVcYhbVgi a^cZhdaji^dch7VkZaadc^Zfj^ebZ a^cZhdaji^dch7VkZaadc^Zfj^ebZciXVcegdXZhhWdi] ÓdVi!aVb^cViZYVcYadl":\aVhh ÓdVi!aVb^cViZYVcYadl":\aVhh#6aaXjii^c\iVWaZ bVX]^cZgn^hZ Zfj^eeZYl^i]i]Z bVX]^cZgn^hZfj^eeZYl^i]i]ZbdhiVYkVcXZY hd[ilVgZhdajii^dch^ci]Z^cYjhig hd[ilVgZhdaji^dch^ci]Z^cYjhign[gdb6aWVi L^ghVb# 7VkZaadc^d[[ZghhXVaVWaZVcYÓZ 7VkZaadc^d[[ZghhXVaVWaZVcYÓZm^WaZXjii^c\ hdaji^dch [dgW Wdi]hbVaaVcYW^\ hdaji^dch[dgWdi]hbVaaVcYW^\XjhidbZghi]Vi ]Zaeid hZXjgZ ^cXgZVhZYegdYjX ]ZaeidhZXjgZ^cXgZVhZYegdYjXi^k^in!]^\] fjVa^inaZkZa!V VcYgZYjXZYdeZgV fjVa^inaZkZa!VcYgZYjXZYdeZgVi^c\Xdhih l^i]b^c^bjb b\aVhh lVhiZ# l^i]b^c^bjb\aVhhlVhiZ# M^WjYWdm[Z Ze\ehoekhXki_d[ M^WjYWdm[Ze\ehoekhXki_d[ii5 <ehceh[_d\ehcWj_edWXekj <ehceh[_d\ehcWj_edWXekj =bWi jedWdZe ekhfheZkYji" =bWijedWdZekhfheZkYji" l_i_jmmm$]bWi ijed$d[j l_i_jmmm$]bWijed$d[j <aVhidc^hndjg\aaVhh eggdX <aVhidc^hndjg\aVhhegdXZhh^c\iZX]cdad\n d Zhh^c\iZX]cdad\ \n DcZ"Hide"EVgicZgegdk^Y^c\7VkZaadc^!IVb\aVhh! DcZ"Hi de"EVgicZ Zgeggdk^Y^c\7VkZaadc^!IV Vb b\aVhh! Jc^\aVhhVcY6aWVi L^ghVbegdYjXihVcYhZgk^XZh# Jc^\aVh h VcY 6aWVi L^g hVb egdYjXih VcY hZgk^XZh# Search Archives I< E-Mail < > >I Subscribe Contents © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Search Archives I< E-Mail < > >I Subscribe Guide to New Products continued from page 36 CGI Offers Two in One CGI Window and Door Inc. of Miami is introducing a new horizontal rolling window for hurricane protection that combines the strength of commercial products with the aesthetics residential customers demand. The Series 375 imcontinued on page 40 38 USGlass, Metal & Glazing | June 2009 ISOWEB Gives You a Thermal Break The AA® 3200 ISOWEB® sliding door from Kawneer Co. Inc. in Norcross, Ga., was designed to meet the challenges of thermal, coastal and hurricane conditions. With the high-performance ISOWEB® thermal break, the sliding door meets current energy codes, increases end-user comfort and provides capabilities for a dual finished product. For sound resistance the slider accommodates 1 516-inch insulating laminated glass, or 1-inch insulating glass for improved thermal performance. A large wheel stainless steel tandem roller with precision ground sealed bearings provides smooth operation of panels and protection against wind-blown sand and salt water. ❙❙➤ www.kawneer.com DOORS & WINDOWS DOORS & WINDOW doors and windows www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Project: Weill Cornell Medical College in New York, NY Contents Search Architect: The Polshek Partnership Archives Glazier: W&W Glass, LLC in Design For over 25 years, SAFTI FIRST has proudly served the architectural building community by providing designers with the freedom to create beautiful spaces that seamlessly combine vision, daylight and maximum fire safety. From windows and doors to custom engineered wall systems, count on us to deliver quality fire rated products manufactured here in the USA. Please visit us at www.safti.com to view our comprehensive line of fire rated glazing and framing systems. www.safti.com 888.653.3333 Register online for “Designing with Fire Rated Glass” and receive 1 AIA LU/HSW credit I< E-Mail < > >I Subscribe Product: SuperLite II-XL 120 in CW Framing Contents © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Search Archives I< E-Mail < > >I Subscribe Guide to New Products continued from page 38 pact-resistant horizontal rolling window comes in sizes as large as 126 by 76 inches with design pressures up to +120/-210 psf. The company has introduced a largeformat, factory-glazed impact-resistant window that has the look of a storefront window. Available in sizes up to 60 square feet with design pressures as high as +133 /-210 PSF, the Series 410 system is suitable for large punched openings in commercial and residential applications. ❙❙➤ www.cgiwindows.com Peerless is Saving EnerG Peerless Products Inc. in Ft. Scott, Ks., developed its new green series of EnerGsave windows to meet a demand for better performance, lower U-values and more environmentally friendly materials than were available. The company uses six core extrusion dies, various crimpable polyamide strips and simple hardware that rides in a Euro-groove track for its windows options. Configurations can be produced in a 2 ½- or a 3 ¼-inch frame depth simply by changing the polyamide strips, which adjusts the frame depth without changing the extrusion. Thermal performance values as low as 0.230 are available. ❙❙➤ www.peerlessproducts.com Wausau Doors Welcome ADA Requirements For projects such as residential towers and high-rise hotels, hardware must meet the Americans with Disabilities Act (ADA) accessibility criteria. In response to this, Wausau Window and Wall Systems’ terrace doors now offer low-profile sills on both in-swing and out-swing models for improved accessibility. Part of the Advantage by Wausau product line, these terrace doors are pre-engineered, competitively priced and available on accel- 40 USGlass, Metal & Glazing | June 2009 www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search erated delivery schedules. The terrace doors feature a polyamide nylon barrier that enhances thermal and condensation performance, while a single, European styled handle actuates multi-point locks. have an almost unlimited number of panels. The sliding panels glide easily without the need of guides and channels in the floor. NanaWall Launches Single-Track Slider Columbia Commercial Building Products in Rockwall, Texas, has received large-missile impact approval for its C2000 project-out, C2000 fixed and C2060 casement window products. The C2000 window series is designed in an “overlap” style where the vents, in the closed position, lay on the surface of the frame rather than flush with it. This gives an aesthetically pleasing appearance to the 2 1⁄4-inch frame depth. This series can be self-mulling or use structural mulls for larger openings and has a full receptor system available. ❙❙➤ www.wausauwindow.com A curtainwall isn’t the only way to get an expansive view. NanaWall Systems in Mill Valley, Calif., offers glass walls— and with its new VSW65 single-track slider the operable glass wall can disappear within a pocket closet. When closed, the wood-framed individual panel sliding door system can lock end-to-end for an energy-efficient seal and streamlined appearance. Each system is custom designed to the size and number of panels needed, and can Archives I< E-Mail < > >I Subscribe ❙❙➤ www.nanawall.com C2000 Windows Approved to Weather Storms ❙❙➤ www.ccbpwin.com window film Solamatrix Ups Its IQue™ Solamatrix Inc. in St. Petersburg, Fla., has released IQue, its newest line of spectrally selective solar control window films. IQue 78FG, engineered by VKool, is a full-fledged, spectrally DOORS & WINDOWS DOORS & WINDO continued on page 42 Look Up to Weiland’s Lift-Slide Doors Weiland Sliding Doors and Windows Inc. in Oceanside, Calif., has introduced an AAMA/WDMA/CSA 101/I.S.2/A440-05 rated 16-foot-tall lift-slide door. A pocketing 16-foot-tall, five-panel door achieved this rating using Weiland’s standard flush track, which is only 316 inches above the finished floor. ❙❙➤ www.weilandslidingdoors.com www.usglassmag.com June 2009 | USGlass, Metal & Glazing 41 Contents © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Search Archives I< E-Mail < > >I Subscribe Guide to New Products continued from page 41 Commonwealth Launches Architectural Line Commonwealth Laminating & Coating Inc. (CLC), parent company of SunTek Window Films, has launched a new architectural program. The program includes versatile new merchandising materials, designed with the dealers’ needs in mind, as well as a complete new product line. To complete the existing architectural line are three new product lines. Ultra-VisionDS is a non-corrosive, spectrally selective product that offers high VLT, low visual reflectance and good solar performance. Dual-ReflectiveDS is a dual-reflective film with a neutral appearance and great solar performance. The specialty DR Mirror product was designed for “one-way mirror” applications. ❙❙➤ www.suntekfilms.com selective film with improved solar heat rejection properties over clear glass. The film features visible light transmission of 75 percent, which is often required for certain architectural applications. By tapping the patented technology and perfecting multi-layer dielectric stack, IQue spectrally selective films are able to filter out unwanted and harmful infrared and ultraviolet rays while allowing that desired visible light through. ❙❙➤ www.solamatrix.com 42 USGlass, Metal & Glazing | June 2009 www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe The vehicles are available via Allied Body Works in Seattle. ❙❙➤ www.theglassrackingcompany.com Somaca Offers Free 18-Month Warranty on Edgers material handling The Glazier and Contractor Are Ready to Roll Innovative new site vehicles for the glass and fenestration industries have been released by the Glass Racking Co. The Glazier (11 ½-foot body) and Contractor (14 4⁄5-foot body) fit multiple cab chassis and are multi-purpose vehicles designed for glaziers and window installers. The truck bodies feature a lockable enclosed workshop and storage area at the front, massive glass and window frame racking on the sides and bulk glass and frame racking on the bed. The load is secured using the company’s spring loaded poles with non-marking rubber polymer blocks and series three scissor clamps. Use of T6 aluminum keeps the weight of the body down, while hot dip galvanised mild steel components ensure strength in key load bearing areas. The Sommer and Maca Machinery Division of Los Angeles-based C.R. Laurence Co. Inc. (CRL) has a new offer for some familiar products. The company is offering free 18-month warranties on all of its American-built glass edging machines, including the VE1P continued on page 44 GLAZING THE ULTIMATE MASTCLIMBER • • • • Improves production schedules Reduces labor costs Increases effective handling Eliminates material breakage Our mast climbing work platforms combine safety, versatility and capacity for medium to large-size projects. Whether it is for mullions installation or final capping, for positioning glass panels or curtain walls systems, Fraco’s mast climbers represent the perfect solution to vertical access. They offer multiple and adjustable work areas and also help eliminate reliance on costly jobsite tower crane to get material up to the building. Productivity is guaranteed. www.usglassmag.com www.fraco.com June 2009 | USGlass, Metal & Glazing 43 Contents © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Search Archives I< E-Mail < > >I Subscribe Guide to New Products continued from page 43 1-spindle automatic edger, the VEA1 heavy-duty edger, the VE2PLUS2 vertical edger, the VE4 automatic vertical edger and the VE4PLUS1 five-spindle automatic vertical edger. The offer expires July 31, 2009. ❙❙➤ www.crlaurence.com machinery and equipment IGE Brings in the Glass Master™ IGE Solutions Inc. of Jupiter, Fla., is bringing the TECHNI Waterjet™ Glass Master™ to the North American glass industry. Designed by glass people for glass people, the Glass Master™ can cut from 1- to 100milimeterthick flat, laminated and bulletresistant 44 USGlass, Metal & Glazing | June 2009 glass without any set-up changes. The waterjet comes standard with easy slide rubber slat covers designed to reduce scratching of the glass, airtight bellows, TECHNI’S break-away head and Softec™ Glass Master software. The patented EZY LOAD material handling solution allows glass to be loaded in a vertical plane and lowers the glass into a horizontal position inside the tank. ❙❙➤ www.IGEsolutions.com Bohle GlassBuddy Analyzes Installed Lites Until now, several devices were required in order to obtain parameters such as glass thickness, glass construction or possible coatings. With the newest development from Bohle, based in the U.S. in Charlotte, N.C., one device does it all. The GlassBuddy allows users to measure single lites, laminated glass and insulating glass units with a thick- ness of up to 50 millimeters. The device analyzes glass thickness and the airspace between lites. By calculating the refraction index, the GlassBuddy recognizes coatings and PVB films and determines their positions. Results are obtained with an accuracy of 0.1 millimeters through one measuring operation, according to the company, or it is possible to get an average from several comparison measurements. ❙❙➤ www.bohle-america.com continued on page 46 www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives E-Mail The Perfect Fit for a Magically Clear Appearance Pilkington Optiwhite™ Low Iron Glass Enjoy crystal clear views at all times … even when the clock strikes twelve. The clarity of Pilkington OptiwhiteTM Glass is remarkably noticeable in comparison to standard clear float glass, especially on exposed, polished edges and when combined with white or light colors. Pilkington Optiwhite™ Glass offers enhanced aesthetics for a wide variety of applications, everything from showroom and furniture applications to photovoltaic modules and solar collectors. It is also ideal for ceramically decorated glass, allowing true colors to show through. For additional information visit www.pilkington.com or call 1-800-221-0444. For a happily ever after, ultra-clear ending, choose Pilkington Optiwhite™ Glass. I< < > >I Subscribe Contents © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Search Archives I< < E-Mail > >I Subscribe Guide to New Products continued from page 44 Besten’s TAPE MT1500 IG Line Increases Throughput Jordon Glass Laminates with EVA Miami-based Jordon Glass Corp. has introduced a new line of machines for laminating using ethylene vinyl acetate (EVA) film. The company says its new line provides a simple and affordable solution for laminating glass, noting that EVA film does not require special storage as PVB interlayers do. It allows fabricators to use decorative interlayers such as fabrics, rice paper or photo images to make artistic laminated glass for a variety of applications. ❙❙➤ www.jordonglass.com 46 USGlass, Metal & Glazing | June 2009 The new totally automated production equipment (TAPE) MT1500 from Besten Equipment Inc. in Solon, Ohio, enables insulating glass (IG) fabricators to produce between 1,400 and 1,600 units per shift on a single line. The new equipment layout in the offering pairs two applicators in a single line to improve efficiency and prepare fabricators for higher-volume triplepane IG unit production. The second spacer applicator on the TAPE MT1500 drives the increased throughput, although camera squaring technology added to the applicator head also helps total IG application cycle time. When a lite of glass stops beneath one of the applicators, the digital camera snaps a picture and the equipment instantly adjusts for the location of the lite on the application bed. Spacer application starts immediately thereafter. Features for automated triple-glazed IG unit production will be available later in 2009. ❙❙➤ www.besteninc.com continued on page 48 www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe Contents © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Search Archives I< < E-Mail > >I Subscribe Guide to New Products continued from page 46 GlasWeld Goes Extreme The next evolution in glass damage removal is now available from GlasWeld in Bend, Ore. The GlasWeld Gforce Extreme has been field-tested and proven to handle almost any type of damage— including vandalism, graffiti, acid-etching, hurricane damage, deep scratches and more. The proprietary commercial solution for post-installation damage uses a progressive, three-step treatment process. Purchasers are required to participate in product training at GlasWeld’s headquarters. The company also is offerings its new patent-pending Gforce Glass Inspection Station (GIS). The self-contained GIS helps reduce loss and decrease scrap ratios during the production and distribution process by integrating glass Universal No-Tape™ 304 structural thermal barrier polymer Conserving energy, while reducing greenhouse gases, is possible in commercial buildings when manufacturers of fenestration products use the Azon thermal barrier method for aluminum windows and Warm-Light® warm-edge spacer restoration into standard operating procedures. The integrated glass polishing station is floor-mounted and ergonomically designed for safety while removing damage from all types and sizes of glass. A proprietary, energy-efficient lighting system allows operators to inspect inspection for defects while polishing. ❙❙➤ www.glasweld.com Frank Lowe Says It’s Magic In 1986, Frank Lowe Rubber & Gasket Co. Inc. of Shirley, N.Y., brought to the glass market a glass separator cork pads; the static foam laminated to cork adhered to glass without an adhesive. Twentythree years later the company is introducing FLowe Magic Separator Pads®. These firm pads can be cleanly removed from glass, vinyl and aluminum easily, without residue or delamination because for insulating glass. Modern daylighting systems produced with both Azon structural thermal barrier technologies will yield a fenestration system capable of upholding the highest efficiency and sustainability standards. 1 2 Contact us to learn about the role of Azon thermal barriers in energy conservation. 1 ™ 2 Universal No-Tape 304 structural thermal barrier polymer AZON SAVES ENERGY 1-800-788-5942 | www.azonintl.com no adhesive is used. The company says its product is denser than cork. Standard sizes range from ½- by ½inch to 3 by 3 inches. The functional thickness of FLowe Magic Separator Pads® is between that of a 3⁄16- and ¼inch static backed cork pad. ❙❙➤ www.FrankLowe.com MyGlassTruck Helps You Deliver MyGlassTruck.com, a division of Demountable Concepts Inc. in Glassboro, N.J., offers custom designed and built full-body aluminum or stainless-steel glass carriers for most makes and models of mid-sized trucks. The “Value-Line” aluminum glass carriers offer an affordable and stable platform for transporting large loads. They are constructed from strong 6061-T6 avicontinued on page 50 48 USGlass, Metal & Glazing | June 2009 www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < Four Seasons is synonymous with quality, so everything on this project had to meet the highest standards. I’ve grown to expect that from Viracon. Viracon’s differentiator is the quality of their product, their service and their technical assistance. And that’s true whether I’m working on a four-story building or a fortystory building. I’ve worked with Viracon for many years and their commitment to quality glass and service is something I knew we could count on. Do you want a turn? Contact us for details. Call 800.533.2080, Four Seasons Hotel and Private Residences Seattle, Washington Type of glass: Insulating VE1-2M Architect: NBBJ Photographer: Michael A. Moore ©2009 Viracon. >I Subscribe Tom Black, COO, Walters & Wolf, Mukilteo, Washington e-mail glass@viracon.com or visit viracon.com. > Contents © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Search Archives I< E-Mail < > >I Subscribe Guide to New Products continued from page 48 glass railings Livers Bronze Goes for Maximum Visibility ation-quality aluminum and aircraftgrade Huck® fasteners that provide stronger connections between rack components than bolts, screws or welds on aluminum that can crack when stressed. The premium “Stainless Heavy-Duty” line features welded 16-gauge stainlesssteel posts and slats that provide a strong and rigid glass carrying platform for heavy or difficult to secure loads. Stainless-steel carriers are resistant to bending and denting and typically have longer service lives than other types. ❙❙➤ www.myglasstruck.com 50 USGlass, Metal & Glazing | June 2009 Kansas City, Mo.-based Livers Bronze Co. has a number of ways to support your all-glass railings. For point-supported structural glass system, the company’s high-strength machined steel Bloks support ½-inch tempered glass balustrade panels. Only available with ½-inch tempered glass lites, this system is designed to truly give the floating appearance often associated with glass railing design. It incorporates three mounting styles, all tested to ASTM 935 and 985 standards. The top- and side-mount styles incorporate steel mounting blocks that are field-welded to embeds at the time of field measuring so that drywall or other finishes can be installed prior to the glass and railings. “Perfect vision” was the idea behind the company’s 20/20 pre-engineered railing system. It incorporates the clean look of a glass railing system with stylish low profile SS supports that can be www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. either side- or top-mounted to the building structure. Strength is coupled with a variety of handrail and bracket combinations to fit every situation. Features include maintenance-free stainless steel and highly styled buttons to support ½-inch tempered glass lites. ❙❙➤ www.liversbronze.com metal SAF Now Offers Acid-Etch Anodizing Atlanta-based Southern Aluminum Finishing Co. Inc. (SAF) has added an acid-etch process to its anodizing product line. The company says the acidetch process yields better color consistency than traditional caustic soda-etch, will reduce color variation and is able to hide some kinds of metal defects that caustic soda cannot hide. While SAF continues to supply soda etch, the acid-etch treatment offers a uniform matte finish that meets or exceeds all AAMA 611 specifications. SAF also announced that it has enrolled in the PPG Duranar Certified Applicator Program (CAP) as an Americas Powder CAP member. The PPG CAP program certifies member applicators to apply high-performance Duranar powder coatings for commercial construction. Contents Search Archives I< E-Mail < > >I Subscribe Access Hardware Supply is your one source for LCN LCN is well known for producing premium door closers. They offer a broad line, including heavyduty closers for interior and exterior doors, with fire/life safety closers/holders and high security manual closers available in most configurations. LCN also provides power operators and closers for use by those with physical challenges, in schools, healthcare facilities, sports arenas, government offices and commercial settings. Call Access Hardware Supply for all of your access control and security products. Our team has the knowledge base, industry experience and extensive inventory to help you select the right products for your applications. We’ve earned our reputation by simply providing what our customers want and expect: The highest quality products, great customer service and fast shipping. No mysteries, just access control made easy. ❙❙➤ www.saf.com glass floor Sevasa Stops Slips 14359 Catalina Street, San Leandro, CA 94577 Phone: (800) 348-2263 • Fax: (800) 435-8233 www.accesshardware.com Sevasa North America Inc. in Sugar Land, Texas, reports that its new nonslip glass—CriSamar® STEP—can be used outside without risk, even under wet and slippery conditions. The new line offers eight non-skid glass designs that combine luminosity and elegance with resistance to scratches and stains, easy cleaning and durability. The company says its product won’t wear-out or degrade with time, weather or use. CriSamar®STEP is UL-certified for use as floors, runways, stairs, footbridges, slopes, platforms and more. ❙❙➤ www.sevasa.com continued on page 52 www.usglassmag.com June 2009 | USGlass, Metal & Glazing 51 Contents © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Search Archives I< < E-Mail > >I Subscribe Guide to New Products continued from page 51 hardware OMNIA Offers Timeless and Modern Designs With the introduction of OMNIA Traditions, OMNIA in Cedar Grove, N.J., presents 14 ish allows for a traditional accent, by utilizing a unique process coating over solid brass that retains the brushed steel look with curvy, intricate detailing. Both finishes are easy to clean and provide resistance to tarnishing, pitting and corrosion. All of the lever designs meet ADA accessibility requirements. ❙❙➤ www.omniaindustries.com new and existing knob and lever designs that can be integrated into commercial or residential projects requiring a timeless style. All of the knob and lever designs in the Traditions line are available in the company’s seven finishes with multiple rose options. Locksets are offered in tubular deadbolts or mortise lock functions. For commercial projects with a more modern aesthetic, stainless steel and Max•Steel latchsets and locksets are available. The complementary Max•Steel fin- P Ellipse Keeps Doors Transparent There is a new addition to City of Industry, Calif.-based EPCO USA Inc.’s pivoting door systems: Ellipse. The Ellipse series incorporates a patch that is smaller and heavier than the conventional patch that provides a larger area of glass transparency while supporting the same size door or glass structure. A rich contemporary shape and polished finish complement the glass. The ST17 ladder pull and lock adds to the contemporary aesthetics while providing security to the heavy glass door system. ❙❙➤ www.epcocorp.com spacers Edgetech Enhances Super Spacer® Line While representatives of Edgetech I.G. in Cambridge, Ohio, note that silicone Super Spacer Premium and Premium Plus silicone warm-edge spacer systems already offered U-values that meet the .30/.30 tax credit requirements, third-party testing shows that the new enhanced products can improve U-values and condensation resistance further because of its low thermal conductivity. The improved products will help customers achieve lower U-values and improve condensation resistance. ❙❙➤ www.edgetech360.com ■ e-bentglass.com recision Glass Bending specializes in the custom fabrication of BENT GLASS, one piece or thousands, for Architectural, Fixture & Furniture applications. Capabilities include bent glass in kinds Annealed, Heat-Strengthened, Safety Tempered, “One piece or thousands, our custom fabricated bent glass Safety Laminated, and Insulating. is bringing form and function to the designs of tomorrow.” Clear, Tinted, Low-E, Reflective, Acid-Etch, Low-Iron, and Specialty glass for CAD/CNC integrated fabrication into TRUE RADIUS (Curved Glass) or IRREGULAR BENDS in sizes up to 96" x 130"; 3/32" to 3/4" thickness; Polished Edges, Holes, Notches, or Cutouts. Advanced capabilities for *photo courtesy of Solar Innovations, Inc. bending 3-D fluid shapes, processing highperformance coatings, utilizing digital data, and the five-axis CNC machining of bent glass surfaces. Built on years of innovation, Precision Glass Bending has formed a new generation of shaped THE WORLD LEADER IN Precision Glass Bending Corporation glass with patented methods, proprietary CUSTOM FABRICATED PO Box 1970, 3811 Hwy 10 West BENT GLASS Greenwood, AR 72936-1970 software,and space-age machinery, all backed UNITED STATES OF AMERICA by a team of industry experts. The results Tel: (800) 543-8796 are found in the IMPECCABLE QUALITY and Fax: (800) 543-8798 QUICK DELIVERY of every AFFORDABLE PIECE. A GUARDIAN ‘SUN-GUARD’ CERTIFIED FABRICATOR sales@e-bentglass.com 52 USGlass, Metal & Glazing | June 2009 www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe GLASS MACHINERY DIVISION Your Definitive Source for Glass Machinery CAT. NO. VE2PLUS2 TWO SPINDLE VERTICAL EDGER CAT. NO. 2200RP 106" WET ABRASIVE BELT SANDER CAT. NO. TD25 VERTICAL 2-SIDE AUTO DRILL • Abrasive Belt Machines • Bevelers • Edgers • Drilling Machines • Swiping Machines • Grinding and Smoothing Mills • Microseparators • Glass Washing Machines • Glass Cutting Machines • Insulating Glass Lines • Laminating Lines • Silvering Lines • and more! Most machinery is in stock and ready to ship. Visit us online at somaca.com for complete information on these and other machines. CAT. NO. VEW60 60" VERTICAL GLASS WASHER somaca.com % # %)& & & %## & ## (866) 583-1377 , * (866) 584-9722 $"# ' "& (#+ ( somaca@crlaurence.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe Packing a Protective T Punch Fabricating Disaster Glass Proves Successful for One Northeastern Company by Megan Headley he layman may view glass as a delicate object easily subject to breakage, but those in the know are well aware of the strength that this incredibly versatile material holds. Employees of Dlubak Corp. in Blairsville, Pa., may know better than most just what kind of impact and abuse glass can take. Although the company was founded in 1947 as Dlubak Studios to produce stained glass, pure aesthetics are no longer the focus (in fact, the stained glass division was phased out in 1982). While the company still does have occasion to incorporate decorative elements, today’s focus comes down to protection. “We do what I call ‘disaster glass’ products,” says president Frank Dlubak. Dlubak explains that this focus “really started about ten years ago in Florida with the hurricane [market].” Now you can just about name a disaster and the fabricator is producing a glass product that can withstand it: hurricane-, tornado-, earthquake-, bomb- and bulletresistant glass all come pouring off of the three laminated lines and out of the five autoclaves at the company’s Blairsville, Pa., headquarters. For these safety and security capabilities, the company has eight bending furnaces, four water jets, a high-speed tempering line and a high-speed insu- After nearly 50 years in the glass industry, Dlubak Corp. president Frank Dlubak continues to lead the company in producing innovative new products. 54 USGlass, Metal & Glazing | June 2009 www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. lating line. It is renowned for its innovation in curved glass, as well as for aluminum bending. “We’re starting to focus more on our laminated products,” says vice president of sales Mark Kearns of that reputation for complex bending. “These products are still going to be there, but we’re going to focus more on the security— and there’s a lot more stuff coming.” A walk through the 125,000-squarefoot facility in Blairsville will show stacks of glass up to 9 ½ inches thick, some in custom shapes and all providing the highest visibility. “Laminating glass is relatively simple,” says Damon Dlubak, vice president of operations,“[if] it’s just two pieces of glass. But as that thickness increases and when you’re also laminating with polycarbonate to glass, it becomes a lot more challenging.” Luckily, the company seems to thrive on challenges. “You can never let your guard down, when you’re producing the parts,” says David Bazzano, chief executive officer. “The tiniest misstep can be cause for that piece to be thrown in the dumpster.” With a strong team behind them, and some unique machinery in place, the company is able to provide its protective packages to meet just about any requirement. That’s not easy when Contents Search it comes to working with massive laminated lites—as shapes alone can throw a curve. “[Customers] come up with unusual shapes,” says Frank Dlubak, “which may take weeks to figure out how to do.” He adds, “Picture things going in a … trapezoid shape, which are laminated and you have to go through all of the technology of lamination and make sure nothing slides, and how to hold it together and maintaining optics and all of that. So a shape is a big issue …” Military Might A great deal of Dlubak’s glass is the direct result of the company’s focus, within the last six years, on providing Archives I< E-Mail < > >I Subscribe protective glass for military clients. “We deal with the all types of federal government applications,” Frank Dlubak says. Most of its work comes through contractors with connections in the various branches and necessary security clearances. “We actually started to make glass for the military in 2003,” Bazzano recalls. “We were dealing with a contractor that called us and placed an order. At that time he was asking us for 100 parts a week and … 100 parts a week was like, we’re never going to make it. After a couple of months of doing that and figuring a way out to make these parts for continued on page 56 “It’s a tea m day-to-day effort,” says Fran k president operations. Pictu Dlubak (right) of th o of the stro f operations—Damo red here with s e company’s o ngest thin n gs we hav , Frank Dlubak add n—and vice s, e here, a g ood stron “That’s one g team.” www.usglassmag.com June 2009 | USGlass, Metal & Glazing 55 © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe Packing a Protective Punch continued from page 55 “Not just on time, but ahead,” points out project manager Sunghoon Kim. “It’s very rare to find that.” In addition, Bazzano explains, when working for these large government contracts,“You have to be standing by ready to produce on a moment’s notice.” Chie Although the plant is com f executive officer pa David Baz zan running around the challenny through a num ges. ber of th o has led the e produc clock, things can move tion from 0 to 60 in a snap, since there’s no well of “custom inventory” explains. from which to draw once that contract The company has drawn on a comes through. There’s just those variety of resources to accomplish the stock low-iron and float glass lites— task, spearheaded by Kim. from PPG, primarily, as well as Pilk“We have consultants working with us, ington—as well as polycarbonate we also have students from the Univerfrom Sheffield and Sabic to laminate sity of Pittsburgh School of Business,” into the latest project. Bazzano says. “They are specialty products and In addition, a government agent vissomething could change, so we have to its the facility on a weekly basis to rejump in and get ready to work when- view the products. ever the works hits us,” Bazzano says. “He inspects the glass for the govWhile the work has been steady, ernment here before it goes out the Frank Dlubak is well aware that this door,” says Frank Dlubak. “It’s good for focus may change during the next four us because once he inspects it they take years of a new administration. ownership, and then we have an ac“You listen to the news and we listen cepted product right here.” to some of our customers Beyond the client’s inspections, the that there’s a reduction in company follows the adage that everymilitary applications,” he one must do their part when it comes says. “But who knows …” to quality control. Bazzano says, “When it’s cut, it’s inspected; when it’s seamed and washed it’s Ta k i n g C o n t ro l inspected again; when it’s laid up, it’s inof Quality According to Bazzano, spected. The final inspection is in the facone of the big differences tory plant where we have the zebra board Dlubak Corp. faces in set up and the fluorescent lights … ” Should customers find some problem dealing with military clients versus its archi- during their tests or once the finished tectural glass cus- product is provided, careful records can tomers is that the show the process—and inspections— “quality is a lot more that occurred each step of the way. “We keep good records of what we stringent.” That ded e do, ” Bazzano says. “We try to maintain mand for quality went elp , has h im K n g o o in traceability of parts so we can actually up a notch recently. gh rov ager Sun ining program, imp n a m t c trace back to a specific autoclave load a “We had a mandate e tr Proje n employe a t n e m and see when something was made, le from one of our conimp tes. ra n o ti n tractors on the U.S. Army … that we folrete low through with ISO compliance,” Kim continued on page 58 them, this customer calls me and says, ‘Look, I have an order for 1,800 parts.’ And I said, ‘Well, that’s great, that’s wonderful.’ And he said, ‘I need them next Friday.’” With a week and a half in which to produce more than ten times more parts than was the norm, the outcome should have seemed doubtful. Bazzano continues, “I got our supervisors together and I said, ‘we have an opportunity. We have a challenge. Can we do this? We can get this 1,800-piece order. If we can’t we’re going to have to turn him away.’ They stepped out on a limb and took the job. A week and a half and some new “techniques and processes” later,“we got the 1,800 done—and now it’s not a problem to do that on any given day. Now 1,800 pieces is a small order for us.” In one month, Bazzano says, the company ships more than 25,000 pieces of glass for its military clients. Meeting a challenge like this would cement a relationship with an architectural client and it turns out that a government contractor is no different. “The government looks at suppliers and they give them a degrees of value, like 1-10. So far I think we’ve been at the 10 [end]—we’re always ahead of the order,” says Frank Dlubak. 56 USGlass, Metal & Glazing | June 2009 www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< < E-Mail > >I Subscribe Packing a Protective Punch continued from page 56 and go back and make sure that all the right parameters were followed during the processing of that part.” Fa m i l y M a t te r s There’s something else about the employees at Dlubak that clearly stands out—and that comes with the Dlubak name itself. Charles Dlubak founded the company in 1947, and Frank Dlubak began working in the family business at the age of 12. Today the family ties run throughout various levels of the company, and the family members say the benefits far outweigh any challenges that may come in working with family. “It’s nice having everybody work together with us,” Bazzano says. Bazzano shares the Dlubak family ties through his sister, Ave Bazzano Dlubak, Frank Dlubak’s wife of 40 years. “It feels good. Frank’s always there with a phone call; you can reach him 24 hours a day. The family thing makes it that much easier.” Daughter Alyssa Dlubak Bodiford has handled marketing for the past 10 years, having worked in estimating and customer service for five years prior to that. Three years ago Damon Dlubak joined the company, and two years ago Kim, who is married to Amy Dlubak Kim, came onboard. Not that there’s any pressure to join the family business, Frank Dlubak says. Still, he talks of his children’s roles with pride. “I’m very proud of them,” he says simply. Having trusted family members onboard has helped shaped the company’s success today. “That bond is extremely strong,” Kim says. He adds, “I see that pervasive throughout everybody here. The average length of employment for the salaried employees is around 17 years. And then out there in the To read more about Dlubak—including Frank Dlubak’s brand new Green Heat business— visit www.usglassmag.com plant … it’s around 7 years. So you’re looking at a tremendously loyal family base—not just this immediate family but all of us.” “We even have 30+ year employees,” Bazzano adds. Again, quite a feat, although as Frank Dlubak boasts he’s just three years shy of marking his 50th anniversary in the glass industry. Fifty years has brought a number of changes to the company—but innovation has been a constant. ■ M e g a n H e a d l e y is the editor of USGlass. 2–4 December 2009 www.glasspex.com Supported by Messe Düsseldorf, Organizer of: 58 Hall 12 and 12a, Pragati Maidan, New Delhi, India Partners: Düsseldorf, Germany 28 September– 1 October 2010 All India Glass Manufacturers’ Federation www.glasstec-online.com www.aigmf.com USGlass, Metal & Glazing | June 2009 Verband Deutscher Maschinenund Anlagenbau (German Engineering Federation) www.vdma.org\glass For show information: Messe Düsseldorf North America 150 North Michigan Avenue Suite 2920 Chicago, IL 60601 Tel: (312) 781-5180 Fax: (312) 781-5188 E-mail: info@mdna.com http://www.mdna.com www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe I g n i h t y r e Ev … s s a l G t u o b A d e n r a Le I Learned at the Glass Fabrication and Glazing Educational Conference by Megan Headley and Ellen Rogers A fresh batch of faces learned the basics of the fabrication and glazing industry during the Glass Association of North America’s (GANA) annual Glass Fabrication and Glazing Educational Conference, which took place this year April 68 in Cincinnati. The conference is geared toward individuals with five or fewer years in the industry as it provides an educational foundation in a number of essential areas. For those of you who didn’t make it yourself, we have a few of the essentials here for you. And if you’re not new to the industry yourself, we’re sure you’re eager to pass on your knowledge about glass to someone who is; be sure to pass along the following tips and information as well. Oh So Trendy Glass Ron McCann of Viracon addressed some of the latest trends to hit the glass industry. When it comes to applying these trends into practice, McCann noted, “The key is figuring out what the drivers are for your clients.” Knowing what needs your client is trying to meet can help you as the supplier or installer steer them toward those “trendy” new products that are the most appropriate solution for their project. McCann said that “much larger sizes” than previously used are becoming the norm. In conjunction with that, comes thicker glass and a move to low-iron, McCann pointed out. As lites become larger in area, an increase in thickness is necessary to prevent bending. With thicker glass may come a deepening of the green tint caused by iron content, leading to further requests for low-iron glass. 1. addition to bigger, heavier glass, McCann said glass specified for multiple applications. For exam2. Inisple,being you might find on your next job a request for a 3. high-performance coating on a glass that also must be impact-resistant and fabricated into a thermally efficient insulating glass (IG) unit to boot. McCann also addressed the growing demand for energy-efficient glass. New generations of glass coatings will further help designers let light in while keeping heat out. While double silver low-E coatings are popular now, McCann said, he predicts that triple silver coatings will become more prevalent. Cutting and Edging Correctly Chuck Beatty of Edgeworks Inc. discussed automated glass cutting and edging techniques. Among his tips were the following: The less energy you send into the glass while scoring the cut, the smoother the resulting edge after the break-out. Use a sharper wheel angle for thin glass and blunter angle for thicker glass. said people often ask him how long cutting wheels last. It’s different for different things, he said, 3. Beatty but he tells people: “These carbide cutting wheels are 1. 2. not very expensive … compared to the cost of the glass. If an operator waits until the glass breaks to change the wheel, he wouldn’t work for me.” Find a lot more handy tips from the Glass Fabrication and Glazing Educational Conference by visiting www.usglassmag.com. 60 USGlass, Metal & Glazing | June 2009 www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe st Glass Tempering Systems for the 21 Century Chuck Cocagne with Glassrobots Oy talked to his audience about the glass tempering process, how systems are evolving and how many of these changes are related to architectural glass trends. Cocagne shared the following: There are three types of tempering furnaces: radiation, convection and conduction. Radiation involves heating with electromagnetic waves from the furnace heating elements. This once-preferred method is not used as commonly as in the past since newer low-E coatings are designed to reflect that heat away from the glass. Convection heating is where hot air is blown onto the glass; and conduction involves bringing the glass into direct contact with a hot material, typically ceramic rollers. said he believes that a large portion of future glasses will have high performance coatings and 2. Cocagne many will be coated on both the top and bottom. 1. 3. There also will be a push for processing more ultraclear glass, larger lites and increasingly thinner glass. “Furnaces of the future will need to be able to accommodate all of these demands,” he said. Cocagne said we can expect to see tempering systems include short cycles of convection heating, as the market will be driven by high production volume with low operational energy consumption; a move toward hollow rollers, which can help minimize conduction heating effects and provide control for convection heating from the bottom; and “smart” control systems for bed loading, furnace heat control and quality control. Passing the Test Larry Livermore of Architectural Testing Inc. presented information on the successful “Testing of Architectural Glass and Framing Systems” to ensure a finished project’s success. Testing a mock-up in a lab or in the field can help to uncover design issues and installation problems, Livermore said. “They establish a benchmark of performance and installation expectations,” he added. Before testing, define the area of the mock-up to be tested, whether it’s a run-of-the-mill portion or the most complex part of the project, a flat wall or a corner, etc. Each party in the process needs to be involved in the decision-making process, he said, which needs to clearly identify responsibility for different wall types. During the testing is when the contractor should start to establish a benchmark of quality they’re looking for in the field. the test itself, Livermore said, “It would be a good idea to have everyone involved survey the test 3. During chamber.” If something isn’t adequate, it’s better to 1. point that out before the unit fails the test. In addition, he stressed the importance of remembering to go back to the mock-up drawing to note changes that take place once the set-up or testing process has gotten underway.“This is critical,” he said. The owner and test lab also need to be notified of any deviations from the original mock-up design. Livermore added, “Everything we do on the test we’ve got to carry through on the drawings and in the field—so the last thing we want to do is a band-aid fix.” 2. Know About Mirror Before It Reaches the Wall Rick Cummings of CKV Products walked an audience of about 30 glaziers through tips and techniques for accurate measuring and cutting of mirrors during a mirror installation demonstration. Benny Walker of Vitro America provided some additional tips and techniques. When it comes to fabrication, Walker said, keep your work area clean, since grit and dirt can hurt the mirror’s front and backing. Wearing gloves and vacuuming the cutting table area were some of the suggestions he offered. For grinding and polishing operations, he stressed the importance of using clean, fresh water and an appropriate coolant as a lubricant. “pH is important. It can mess up your mirror, and it can mess up your machine,” he noted, adding, “Machine set-up is so important.” do not use silicone … use mas2. “Please tics,” Walker said, 1. 3. adding, “I’ve seen people send the mirror back and say the mirror was bad when the mirror was the only good part. It was the silicone.” He also reminded the audience not to use ammonia cleaners that can remove the copper layer if applied on the mirror’s edge.“Then all you’re left with is silver and it’s just like the silver in your home: it tarnishes,” he said. “I cannot stress enough to leave that copper alone and that means don’t put stuff on it.” continued on page 62 www.usglassmag.com June 2009 | USGlass, Metal & Glazing 61 © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< < E-Mail > >I Subscribe Everything I ss … la G t u o b A d Learne Continued from page 61 Ensuring Quality Laminated Glass The use of laminated glass in architectural applications, whether for safety and security purposes or even sound control, has seem much growth in recent years, as has the number of glass fabrication companies offering laminated products. To help companies understand how to ensure a quality laminated product, Dan Laporte from Solutia Inc. discussed some of those issues. Storage and handling PVB is an important aspect of ensuring a quality laminated product. Storing the material in a way that maintains the packaging integrity will help keep out moisture and contamination. PVB, LaPorte said, has sponge-like characteristics and it will suck up water. It also is an adhesive and will stick to itself if not stored properly.“So store the PVB in a temperature between 40 to 50 degrees Fahrenheit,” Laporte said. 1. cleaning and preparing the glass for lamination also is important. Make sure the glass cutting 2. Cutting, equipment is in good working conditions so that lites 3. are cut neat and evenly; change the glass-washing tank regularly and use a water washing temperature of between 120 and 140 degrees Fahrenheit. Dry the glass thoroughly and uniformly. A proper clean room environment is critical in assembling glass. “The room has to be ultra-clean,” Laporte stressed. If it’s not, the PVB will pick up contaminants [that will end up as part of the glass].” Laporte suggested having double entry doors leading to the clean room to ensure the factory floor environment is not brought in and using tacky mats to prevent dirt from being not brought in on shoes. Third-Party Inspection of Glass Fabrication and Installation “Glass is so important. It’s the face of the building; it’s where architects really try to express themselves so a [lot has to go into] selecting the glass,” Israel Berger, president of New York-based curtainwall consulting firm Israel Berger & Associates, told his audience as he explained some of the ways third-party inspectors and consultants can provide assistance on projects. Third-party objectives can include assistance in ensuring code and construction document compliance; backstopping vagueness in codes and construction documents; and verifying proper coordination between glass manufacturers and curtainwall contractors. might a third-party inspector be brought onto a project? Sometimes it’s mandated by code and other 2. Why time it’s requested by the owner or client. In other 3. 1. cases it could be requested by the architect/engineer. Third-party inspectors also can help verify quality and consistency of the glass products. Inspection methodologies vary from job to job, although a raw material inspection is often used for flat glass. “Thirdparty inspectors can help the project team through the construction phase … and understanding quality control obligations,” Berger said. When Insulating Glass Units Fail Bill Lingnell of Lingnell Consulting Services and technical consultant for the Insulating Glass Manufacturers Alliance shared tips from his “Field Investigations with Insulating Glass Units.” For starters, he advised attendees that in conducting their own investigations they make their goal trying to prove what they believe is not true, so as to not run the risk of coming to conclusions based on assumptions. 1. 62 USGlass, Metal & Glazing | June 2009 an investigation, Lingnell advised checking for inon glass performance, such as replacement 2. Information records and evidence of seal failures or breakage; re- 3. viewing maintenance schedules; studying plans and specifications; and checking with the installer and fabricator for additional background if needed. The next step in the investigation should be to ask:“What’s different?” By looking for factors that could have changed the system in some way, for example, the investigator can determine what may have led to the failure. ■ M e g a n H e a d l e y is the editor and E l l e n R o g e r s is a contributing editor to USGlass. www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe AMERICAN MADE... UNHEARD OF PRICE! This could be the deal of the year! And at $2009 that’s just under $900 off our standard price of $2900! No cheap knock-off here, it’s Unruh’s standard 108” x 84” aluminum Pickup Rack featuring 5 inch usable ledge boards. Or, if you’d prefer one of our standard aluminum Van Racks (9’ or 10’ x 84”) we’re also pricing them to sell. Just $1400 each! All of our products are built to the highest standards. Unruh has invested heavily in our people...each and every one of our welders have gone through a rigorous training course to become certified by the American Welding Society at our expense. And remember, ALL our products are 100% made and assembled right here in the good ol’ U.S.A. - American Made, American Proud. * Plus shipping Limited time only. 100 Industrial Drive • Sedgwick, KS 67135 • Also located in Aragon,G A • fax 316.772.5852 • UnruhFab.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe Architects’ Guide TO GLASS & METAL A Special Section of USGlass Magazine Glass and e g r e v n o C Architects A Review of the AIA Convention in San Francisco R by Megan Headley and Ellen Rogers eaction to the American Institute of Architects’ (AIA) Annual Convention in San Francisco was mixed. Initially many glass-related exhibitors expressed doubt that the aisles would ever fill, as attendees trickled into the Moscone Center on April 30. There were definite hot spots on the trade show floor throughout the three-day event, and many of those companies that had seen limited traffic were pleased with the focused attention they received from the attending architects by the time the show closed on May 2. There certainly was plenty of glass to see from the more than 60 glass-related exhibitors. Among those products that were new to the show floor were such trendy offerings as decorative and solar glass. However, many of the products on display had been introduced at previous conventions, and several exhibitors confessed to showcasing “the same old thing.” Those “same old” offerings may have been a result of strategies for waiting out the construction downturn, but yet another surprise on the show floor was the number of businesses sharing news about growth and recent expansions amidst this troubled economy. Business as Usual To get exhibitors’ impressions of the show, and more product information, visit www.usglassmag.com 64 While there was some question as to how the economy would impact the show’s attendance, a number of exhibitors said that they’ve remained not only unscathed but strong throughout the construction downturn. According to Douglas Mahler, business devel- USGlass, Metal & Glazing | June 2009 opment manager for Sheffield Plastics Inc., “The stimulus dollars are coming through now,” a fact that is leading to more government-type projects that would require use of protective products such as the company’s polycarbonate sheet products. “This is a great show for us,” Mahler added. “Probably everyone that has come by has a need where we can help them.” Dave Hewitt, director of marketing of EFCO Corp. noted that the Monett, Mo.-based company is looking to hire a number of people as blast and government projects carry the manufacturer through the construction downturn. “Schools have been our bellwether,” Hewitt said. Others also were excited to talk about how they’ve been able to grow their businesses through new locations and expansions. Ross Deeter, regional manager for Novum Structures, said the company has grown domestically and internationally. “We’re taking the economic slowdown in stride, but we’re still moving forward because we know the market will pick back up,” Deeter said. The company recently opened new offices in Dallas, San Francisco, Florida, Germany, England, France, Turkey and India. Tom O’Malley, vice president of sales for Doralco, noted that the Alsip, Ill.-based company “started a composite panel business about a year ago.” He commented that the business helps his company to meet another need of many of its current customers. The company remains busy with a number of high-end projects. Sales manager Jessy Servol revaled that Klein www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe USA Inc. has a new warehouse facility in Elizabeth N.J. Although its products are manufactured in Spain, the five-month-old facility was established to help expand the company’s reach. Sunnyvale, Calif.-based Serious Materials has been much in the news in recent months following several acquisitions (see February 2009 USGlass, page 14), and its representatives showed at the convention that they’re far from done making a splash. Over the next six months the company is aiming to increase production of commercial glass and window products until that segment makes up approximately 70 percent of its business. Energy Exhibits and Education As has been the trend in recent years (see June 2008 USGlass, page 18, for last year’s AIA review), architects came to the convention looking for information about energy-efficient products. “Because of sustainability in buildings we’ve been looking at low-E glasses really carefully,” said Glenn Rescalvo with Handel Architects LLP in San Francisco. “We’re looking at the coatings that are applied to them and how we can use them to reduce heat gain and mechanical loads in the buildings. Fritted glass also works great; we can use it to the maximum 70 to 80 percent frit and still get visibility while also reducing our heat loads.” Ben Tranel, an architect with Gensler, also in San Francisco, was interested in sustainability and energy performance. He was especially interested in glass with a frit on the exterior surface. “Up until now we’ve always used frit on the [inside surface] and on a lot of our projects we’re looking for ways to put it on the exterior to create a real contrast on the exterior reflectivity,” Tranel said. He also was searching for sustainability in the way of triple-glazed insulating glass units and argon-filled glass, as well as the “next generation” of high performance low-E coatings. Edgetech I.G. Inc. had in its booth a Pittsburgh Corning glass block that it’s helping to insulate, combining energy performance with style. The new energy-efficient glass block features a low-E coated lite sandwiched inside the block to filter out solar heat gain, and sealed courtesy of Edgetech. However, among the most energy-efficient products at the show were those actually generating energy. “It also seems like everyone has building integrated photovoltaic (BIPV) panels displayed in their booths. It’s something we have not really used yet, but it’s something everybody seems to www.usglassmag.com Arch Aluminum & Glass debuted its Active Solar Glass products at the AIA Expo. The transparent green sample is on the left, with the red color on the right. be offering,” Tranel observed. Guardian Industries was one such company spotlighting BIPV. The company utilizes thin film technology, based on copper-indium-sulfide (CIS) technology, in its modules as the company says this technology has greater absorption properties than others and provides thin, efficient modules with an attractive neutral gray/black appearance. Although the big model in the booth was two modules laminated together, Chris Dolan, director, commercial glass program, noted, “We can make these in larger sizes from two, three, four modules laminated together.” The standard size module from the company measures 26 by 50 inches. Guardian’s display, which was fabricated in cooperation with JE Berkowitz LP and Eureka Metal & Glass Services, simulated the energy produced through BIPV in a laminated and insulating glass unit. For some solar exhibitors, visibility was key. Arch Aluminum and Glass in Tamarac, Fla., and Konarka Technologies Inc., a solar plastic film producer based in New Bedford, Mass., used the show as an opportunity to announce a joint continued on page 66 More Products, More Architects To further get your new-product fix, turn to page 26 for the USGlass 26th Annual Guide to New Products, including many of those featured at the American Institute of Architect’s (AIA) Annual Convention. For more AIA, make plans for next year’s convention, to be held June 10-12 in Miami. June 2009 | USGlass, Metal & Glazing 65 © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< < E-Mail > Subscribe e g r e v n Architects Co continued from page 65 development agreement. Under the agreement, the companies will develop a line of semi-transparent, glass BIPV products called Active Solar Glass® (ASG). According to Max Perilstein, Arch’s vice president of marketing, the product “will change the world of BIPV. The key is that you will be able to see through our BIPV” (see article on page 24). Schüco brought its E2 façade to San Francisco. The façade combines decentralized ventilation, automated opening units, solar shading and solar energy generation with the latest thin-film technology—all in one aesthetically pleasing package. According to Rick Shetterly, who helped to man Many companies, including Pilkington, displayed an array of glass products. 66 USGlass, Metal & Glazing | June 2009 >I that booth, the E2 lites, now in the final stages of development, create enough energy to operate themselves. PPG Industries showcased its Solarphire AR (anti-reflective) glass, which is engineered to maximize solar energy transmission to solar-collecting PV cells. Many architects stopped by the booth interested in the product, said James Bogdan, manager of green building initiatives for PPG. Decorative Highlights While performance, in the way of green and sustainability, were high priorities for attendees, so, too, was appearance. From color, to patterns, textures and even a combination of all three, attendees found plenty of new decorative glass. “Architects are very interested in decorative glass,” said Jeff Nichols, vice president of sales and marketing for Standard Bent Glass. His company now has the equipment to manufacture compound, complex bent/curved glass. “We can bend the glass into 3-D shapes,” said Nichols, who added with their laminating capabilities they can also create decorative, curved, safety/security glass. “That’s something else we’re seeing—the combination of safety or ballistic glass that’s also decorative,” Nichols added. Digitally printed glass products were among some of the newest developments at the show. NGI Designer Glass actually showcased its booth, which was constructed to feature its brand new product: SubliStyle. The product involves the reproduction of digital, high-definition photography and artwork onto glass. It was co-developed with VanDijken Glas out of Amsterdam and together they are partnering with Peter Sterling, an Amsterdam-based photographer who has contracts with a number of museums to photograph many of the world’s masterpieces. General Glass International promoted its new direct-to-glass digitally printing capabilities. Richard Balik, vice president of sales, said there was much interest in the product, brand-named Alice. “Architects are excited about all of the applications in which this can be used,” he said. “The process involves ink-jet printing a permanent ceramic frit image onto glass, which will not fade. It’s also possible to print large formats onto glass.” Oldcastle Glass® introduced its digital printed www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe glass, i-Glass™. The process also involves printing the images directly onto glass. The company says it can even replicate the look of wood or marble. Acid-etched products also were well represented. For Walker Glass its patterned acid-etched glass and mirrors were a key focus. Marc Deschamps, business development manager, says, “We are trying to educate the architects and the design community on the products and ways that they can be used, both interior and exterior.” Likewise, Guardian Industries introduced SunGuard SatinDeco glass, which combines the energy-saving properties of SunGuard architectural glass with the acid-etched quality and aesthetics of SatinDeco. Likewise, Goldray displayed an array of decorative options, from printed glass for walls and partitions; products for floors and stairs; and even its new marker boards, which Cathie Saroka, marketing director, said got tremendous feedback from attendees. AG Ellen Rogers is the editor and Megan Headley is a contributing editor of the Architects’ Guide to Glass. Subscribe to USGlass® for FREE: fax this to 630/482-3003 or subscribe online at www.glass.com/subcenter.php I want to start/continue my FREE SUBSCRIPTION to USGlass: YES NO Name: _______________________________ Signature: _______________________________ Date: ________________ Company: ___________________________________________ Title:_______________________________________________ Address: _______________________________________ City: __________________ State: ________ Zip: ____________ Phone: ________________________ Fax: __________________ Email: ________________________________________ 1. Please check the ONE category that BEST describes the business activity of your company: 1100 Manufacturer 1000 Fabricator 2000 Contract Glazier/ 3000 Distributor/Wholesaler Glazing Subcontractor 3100 Architect/Specifier 5000 Services to the field 4000 Retailer/Dealer 6000 Other (please specify): ______________________________ 2. Please check ALL the products or services your company buys/sells: F Architectural Metals C Flat/Fabricated Glass D Windows/Window Hardware E Doors/Door Hardware G Bent, Etched, Beveled Glass H Machinery & Equipment I Insulating Glass J Plastic/Glazing Alternatives K Storefronts/Curtainwall L Sealants/Adhesives M Glaziers’ Hardware, Tools N Shower Door/Tub Enclosures O Mirrors/Mirror Products P Coating/Tinting/Film Q Other (please describe): _______________________________ MY BUSINESS IS ENGAGED IN THE GLASS, METAL AND/OR GLASS-METAL PRODUCTS AND SERVICES FIELD. YES NO Check here to also subscribe to the free, daily USGlass e-mail newsletter, USGlass News Network (USGNN). I WOULD LIKE TO RECEIVE MY SUBSCRIPTION IN THE FORM OF: PRINT DIGITAL 3. Please check ALL the types of work your company performs: C Commercial R Residential A Automotive Other 5. What other publications do you receive: B Glass Digest A Glass Magazine C Neither 4. Number of employees at this location: A 1-4 B 5-9 C 10-19 D 20-49 E 50-99 F 100+ 6. Please check all the organizations that you are a member of: A AAMA B GANA C NGA D AGA E IGMA Subscriptions are free to all qualified recipients at U.S. addresses. Addresses outside the U.S. please add $80 per year for surface mail. By checking yes and signing this form, I also agree to allow publisher to contact me via fax and/or telephone in the future. www.usglassmag.com June 2009 | USGlass, Metal & Glazing 67 © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Complete Stock List JuliusBlum&Co.Inc. Search Archives I< < E-Mail > >I Subscribe NewsMakers STOCK LIST 984-N Tubing, Bars& Shapes Aluminum, Nickel-Silver, Bronze, Stainless Steel and Steel obituaries Former Eubanks Glass Owner, WGA Charter Member Dies in Car Accident Jim Garland, 63, former owner of Eubanks Glass in Centralia, Wash., and a charter member of the Washington Glass Association (WGA), was killed in a car accident on May 1 while he and his wife were vacationing in Palm Springs. His wife Janis was hospitalized following the accident, but soon released, according to reports. Garland served as secretary of the WGA and was instrumental in the early stages of the association. He retired from Eubanks in 2000 and his son, Mike Garland, and brother, Randy Garland, are the current owners of the fourth-generation family-owned business. new hires Roto Frank of America Appoints New President/CEO Roto Frank of America Inc. has appointed Chris Dimou as its new president and chief executive officer. Dimou joins the company from Roto Frank AG’s corporate headquarters in Germany where he served as corporate strategic sales manager. He previously held management positions within international companies in Greece, Germany, Denmark, Chris Dimou Switzerland and the United States. SMI Systems Names New Director of Sales Development JuliusBlum&Co.Inc. PRESENTS¬ITS¬NEW¬3TOCK¬,IST¬¬ "ROCHURE¬&IND¬A¬COMPLETE¬INVENTORY¬OF¬ARCHITECTURAL¬ METAL¬TUBING¬BARS¬AND¬SHAPES¬!LL¬ITEMS¬ARE¬CARRIED¬IN¬ STOCK¬AND¬AVAILABLE¬FOR¬IMMEDIATE¬SHIPMENT¬ Email us at bluminfo@juliusblum.com today for your free copy of our new Bulletin¬TO¬VIEW¬OUR¬ INVENTORY¬IN¬ALUMINUM¬BRONZE¬NICKELSILVER¬STAINLESS¬ STEEL¬TITANIUM¬AND¬MALLEABLE¬IRON Miami-based SMI Systems, a manufacturer of impact-resistant entrance systems and custom glazing products, has named Mike Wilson to the newly created position of director of sales development. Wilson brings more than 17 years of commercial glazing experience to SMI’s senior Mike Wilson management team. Prior to his new position with SMI, Wilson was the commercial sales manager in the state of Florida for seven of his 12 years at Pella Windows. Katz to Manage DecoTherm Sales 0/¬"OX¬ #ARLSTADT¬.*¬ FAX¬ BLUMINFO JULIUSBLUMCOM WWWJULIUSBLUMCOM 68 USGlass, Metal & Glazing | June 2009 International Imaging Materials Inc. in Amherst, N.Y., has appointed Andy Katz as national sales manager for DecoTherm, digital ceramic frit decoration for glass. Katz has 15 years of glass industry experience, inclusive of operations, sales and general management. He is responsible for growing DecoTherm sales via a variety of channels such as the architectural and design community and licensed fabricators. ■ Andy Katz www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< < E-Mail > Subscribe [datebook] Are You Tired.. Ɣ of wasting money buying laminated glass, cutting it and having to throw away the remainder? Ɣ of having to order the simplest specialty glass and waiting for weeks to get it? Ɣ of having only a limited variety of specialty glass available? If you answered YES to any question, Zircon has the solution for you! With Zircon’s products you can make your own decorative glass, art glass, security glass and safety glass—any color, any style, any size. No expensive equipment or machinery to buy! Visit our Web site at www.zirconcorp.com Call 800-343-0964 today for complete information and a FREE VIDEO to show you how! Reviews&Previews Vitrum 2009 to Premiere Energy Showcase P lans are currently underway for Vitrum 2009, the biannual exhibition of machinery, equipment and systems for glass processing. The event will next take place at the Fiera Milano Complex in Rho, Italy, October 28-31. Event organizers say it will provide an overview of the industry’s growth prospects for 2010 through three themed areas devoted to flat glass, hollow glass and sources of renewable energy. More than 600 Italian and international companies are expected to exhibit, and show organizers are expecting approximately 25,000 people to attend the 4-day event. More than 750,000 square feet of exhibition space will provide room for displaying the latest technological innovations in the glass industry. Exhibits, seminars and various glass processing demonstrations are being planned, as are performances by the glass masters of Murano. Vitrum Energy 2009, the most recent addition to the show, is where visitors will discover what the glass industry has to offer in terms of energy-saving materials. The new section will provide visitors with the opportunity to explore innovations from international manufacturers and to preview the solutions that will improve the energy efficiency of homes and buildings. Products from thermal and photovoltaic panels to coatings for facades and windows all will be spotlighted in this arena. ❙❙➤ www.vitrum-milano.it Plans Are Underway for Glass Expo Midwest ’10™ Mark your calendars—dates have been set for Glass Expo Midwest 2010™. The regional trade show for the architectural glass and fenestration industries, sponsored by USGlass magazine, will be held March 16-17, 2010, at the Renaissance Schaumburg Hotel & Convention Center in Schaumburg, Ill., just outside of Chicago. The Renaissance Hotel already is offering a discount room rate of $139 per single/double, plus tax, through February 26, 2010. To make your room reservations, call 800/468-3571 and mention that you are with Glass Expo Midwest 2010. If you’re interested in exhibiting at this event, contact Tina Czar at 540/720-5584 or tczar@glass.com. ❙❙➤ www.usglassmag.com/gems ■ 70 USGlass, Metal & Glazing | June 2009 >I www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe [datebook] Up&Coming NORTH AMERICAN EVENTS July 20-23, 2009 NFRC Summer Membership Meeting Sponsored by the National Fenestration Rating Council (NFRC). Sheraton Inner Harbor Hotel. Baltimore. Contact: NFRC at 301/589-1776. September 16-25, 2009 DHI Annual Conference and Exposition Sponsored by the Door and Hardware Institute (DHI). Gaylord Palms Resort and Convention Center. Orlando, Fla. Contact: Stephen Hildebrand at 717/859-5905. September 20-23, 2009 AAMA National Fall Conference Sponsored by the American Architectural Manufacturers Association (AAMA). Loews Lake Las Vegas Resort. Henderson, Nev. Contact: AAMA at 847/303-5664. September 22-24, 2009 2009 AEC Management Conference Sponsored by Aluminum Extrusion Council (AEC). Hilton Chicago – O’Hare Airport. Chicago. Contact: AEC at 847/526-2010. September 30October 2, 2009 GlassBuild America Co-sponsored by the Glass Association of North America, AAMA, the Insulating Glass Manufacturers Alliance, the Bath Enclosure Manufacturers Association and the National Glass Association. Georgia World Congress Center. Atlanta. Contact: Show organizers at 866/342-5642, ext. 300. October 6-8, 2009 Metalcon International Sponsored by the Metal Construction Association (MCA). Tampa Convention Center. Tampa, Fla. Contact: MCA at 617/965-0055. For the full event schedule, visit www.usglassmag.com/ events.php. www.usglassmag.com October 25-27, 2009 Aluminum Association Annual Meeting Sponsored by the Aluminum Association. Charleston Place. Charleston, S.C. Contact: Pamela Dorsey at 703/358-2967. November 9-12, 2009 Win-Door North America Sponsored by the Canadian Window and Door Manufacturers Association. Metro Toronto Convention Center, North Hall. Toronto. Contact: Show organizers at 416/444-5225. November 10-12, 2009 GreenBuild 2009 Sponsored by the U.S. Green Building Council (USGBC). Phoenix Convention Center. Phoenix, Ariz. Contact: USGBC at 800/795-1747. December 8-10, 2009 Ecobuild America Sponsored by AEC Science and Technology LLC. TBA. Washington, D.C. Contact: AEC at 800/996-3863. INTERNATIONAL EVENTS July 8-10, 2009 Glasstech Asia 2009 Organized by Conference and Exhibition Management Services Pte Ltd (CEMS). IMPACT Arena Exhibition and Convention Center. Bangkok, Thailand. Contact: CEMS at 65 6278 8666. October 14-16, 2009 Fenestration China 2009 Organized by CIEC Exhibition Company Ltd. China International Exhibition Centre. Beijing. Contact: USGlass at 540/720-5584. October 18-21, 2009 Glassex 2009 Sponsored by Emap Connect. National Exhibition Center. Birmingham, United Kingdom. Contact: Emap Connect at 0845 0945 215 ■ June 2009 | USGlass, Metal & Glazing 71 Contents © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Search Archives I< E-Mail < > >I Subscribe [usg | supplier’s guide] ADHESIVES/SEALANTS Dow Corning Corporation 2200 West Salzburg Road Midland, MI 48686 Phone: 989/496-6000 www.dowcorning.com/construction construction@dowcorning.com Vitro America 965 Ridge Lake Blvd., Suite 300 Memphis, TN 38120 Phone: 800/238-6057 www.vitroamerica.com sales@vitroamerica.com Glazing Compounds Omaha Wholesale Hardware 1201 Pacific Street Omaha, NE 68108 Phone: 800/238-4566 Fax: 402/444-1659 VETROTECH Saint-Gobain 2108 B Street NW, Suite 110 Auburn, WA 98001 Phone: 888/803-9533 Fax: 253/333-5166 www.vetrotechusa.com Tekon Universal Sciences Inc. Truly Long Lasting Non-Toxic Super Hydrophobic Nanotechnology Glass Coatings & Treatments 15471 Redhill Ave. #A Tustin, CA 92780 Phone: 888/749-8638 Fax: 714/259-0882 www.tekon.com info@tekon.com Vitro America 965 Ridge Lake Blvd., Suite 300 Memphis, TN 38120 Phone: 800/238-6057 www.vitroamerica.com sales@vitroamerica.com Fire-Rated Glass, Impact Resistant AGC InterEdge Technologies 85 Liberty Ship Way, Suite 110B Sausalito, CA 94965 Phone: 877/376-3343 Fax: 415/289-0326 www.firesafe-glass.com Virginia Glass Products Corp. P.O. Box 5431 Martinsville, VA 24115 Phone: 800/368-3011 Fax: 276/956-3020 General Glass International 101 Venture Way Secaucus, NJ 07094 Phone: 201/553-1850 Fax: 201/553-1851 www.generalglass.com sales@generalglass.com ARCHITECTURAL GLASS Berman Glass Editions 1-1244 Cartwright Street Vancouver, BC V6H3R8 Canada Phone: 604/684-8332 Fax: 604/684-8373 www.bermanglass.com info@bermanglass.com General Glass International 101 Venture Way Secaucus, NJ 07094 Phone: 201/553-1850 Fax: 201/553-1851 www.generalglass.com sales@generalglass.com Oldcastle Glass® Over 68 manufacturing locations throughout North America Phone: 866/653-2278 www.oldcastleglass.com To place your listing in the Supplier’s Guide, please contact Janeen Mulligan at 540/720-5584 Ext. 112 or e-mail jmulligan@glass.com. 72 Vitro America 965 Ridge Lake Blvd., Suite 300 Memphis, TN 38120 Phone: 800/238-6057 www.vitroamerica.com sales@vitroamerica.com SAFTI FIRST™ Fire Rated Glazing Solutions 325 Newhall Street San Francisco, CA 94124-1432 Phone: 888/653-3333 Fax: 415/824-5900 www.safti.com info@safti.com Acid Etched Glass Bear Glass 399 20th Street Brooklyn, NY 11215 Phone: 718/832-3604 Fax: 718/832-0786 www.bearglass.com Walker Glass Co. Ltd. 9551 Ray Lawson Montreal, QC H7X 3K7 Canada Phone: 888/320-3030 Fax: 514/351-3010 www.walkerglass.com sales@walkerglass.com Decalite Ltd. The Portergate Ecclesall Road Sheffield S11-8NX, UK Phone: 01142-096096 Fax: 01142-096001 VETROTECH Saint-Gobain 2108 B Street NW, Suite 110 Auburn, WA 98001 Phone: 888/803-9533 Fax: 253/333-5166 www.vetrotechusa.com Fire-Rated Glass Hurricane-Resistant Block Bent/Curved AGC InterEdge Technologies 85 Liberty Ship Way, Suite 110B Sausalito, CA 94965 Phone: 877/376-3343 Fax: 415/289-0326 www.firesafe-glass.com California Glass Bending 320 E. Harry Bridges Blvd. Wilmington, CA 90744 Ph: 800/223-6594 Fax: 310/549-5398 www.calglassbending.com glassinfo@calglassbending.com SAFTI FIRST™ Fire Rated Glazing Solutions 325 Newhall Street San Francisco, CA 94124-1432 Phone: 888/653-3333 Fax: 415/824-5900 www.safti.com info@safti.com USGlass, Metal & Glazing | June 2009 Coastal Glass Distributors 7421 East Spartan Blvd. Charleston, SC 29418 Phone: 800/868-4527 Fax: 800/314-4436 www.coastalglassdist.com thartley@coastalglassdist.com Glasslam 1601 Blount Rd. Pompano Beach, FL 33069 Phone: 954/975-3233 Fax: 954/975-3225 www.glasslam.com www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< < E-Mail > >I Subscribe [usg | supplier’s guide] SAFTI FIRST™ Fire Rated Glazing Solutions 325 Newhall Street San Francisco, CA 94124-1432 Phone: 888/653-3333 Fax: 415/824-5900 www.safti.com info@safti.com Insulating Arch Aluminum & Glass 10200 NW 67th St. Tamarac, FL 33321 Phone: 800/432-8132 Fax: 954/724-9293 www.archaluminum.net info@archaluminum.net Laminated Arch Aluminum & Glass 10200 NW 67th St. Tamarac, FL 33321 Phone: 800/432-8132 Fax: 954/724-9293 www.archaluminum.net info@archaluminum.net Glasslam 1601 Blount Rd. Pompano Beach, FL 33069 Phone: 954/975-3233 Fax: 954/975-3225 www.glasslam.com Fire & Safety Rated Wire Ray-Bar Engineering Corp. 697 W. Foothill Blvd. Azusa, CA 91702 Phone: 800/567-9729 or 800/567-XRAY Fax: 626/969-6510 www.xrayglass.com sales@xrayglass.com X-Ray Fluoroscopic Amerope Enterprises Inc. 150 Commerce Rd. Boynton Beach, FL 33426 Phone: 800/327-3320 Fax: 561/737-3721 www.amerope.com claire@amerope.com Ray-Bar Engineering Corp. 697 W. Foothill Blvd. Azusa, CA 91702 Phone: 800/567-9729 or 800/567-XRAY Fax: 626/969-6510 www.xrayglass.com sales@xrayglass.com X-Ray Protective Vitro America 965 Ridge Lake Blvd., Suite 300 Memphis, TN 38120 Phone: 800/238-6057 www.vitroamerica.com sales@vitroamerica.com Amerope Enterprises Inc. 150 Commerce Rd. Boynton Beach, FL 33426 Phone: 800/327-3320 Fax: 561/737-3721 www.amerope.com claire@amerope.com Pattern Glass Coastal Glass Distributors 7421 East Spartan Blvd. Charleston, SC 29418 Phone: 800/868-4527 Fax: 800/314-4436 www.coastalglassdist.com thartley@coastalglassdist.com Radiation Shielding Amerope Enterprises Inc. 150 Commerce Rd. Boynton Beach, FL 33426 Phone: 800/327-3320 Fax: 561/737-3721 www.amerope.com claire@amerope.com www.usglassmag.com Ray-Bar Engineering Corp. 697 W. Foothill Blvd. Azusa, CA 91702 Phone: 800/567-9729 or 800/567-XRAY Fax: 626/969-6510 www.xrayglass.com sales@xrayglass.com ARCHITECTURAL GLASS/LAMINATED Oldcastle Glass® Over 68 manufacturing locations throughout North America Phone: 866/653-2278 www.oldcastleglass.com SAFTI FIRST™ Fire Rated Glazing Solutions 325 Newhall Street San Francisco, CA 94124-1432 Phone: 888/653-3333 Fax: 415/824-5900 www.safti.com info@safti.com ARCHITECTURAL GLASS/TEMPERED C.R. Laurence Co. Inc. 2503 E Vernon Ave. Los Angeles, CA 90058 Phone: 800/421-6144 Fax: 800/262-3299 www.crlaurence.com Virginia Glass Products Corp. P.O. Box 5431 Martinsville, VA 24115 Phone: 800/368-3011 Fax: 276/956-3020 Vitro America 965 Ridge Lake Blvd., Suite 300 Memphis, TN 38120 Phone: 800/238-6057 www.vitroamerica.com sales@vitroamerica.com ARCHITECTURAL METAL Vitro America 965 Ridge Lake Blvd., Suite 300 Memphis, TN 38120 Phone: 800/238-6057 www.vitroamerica.com sales@vitroamerica.com EFCO Corporation 1000 County Road Monett, MO 65708 Phone: 800/221-4169 Fax: 417/235-7313 Vitro America 965 Ridge Lake Blvd., Suite 300 Memphis, TN 38120 Phone: 800/238-6057 www.vitroamerica.com sales@vitroamerica.com Shower Door Hardware Oldcastle Glass® Over 68 manufacturing locations throughout North America Phone: 866/653-2278 www.oldcastleglass.com Dies/Custom Metal BATHROOM SPECIALTIES US Horizon Mfg., Inc. 28577 Industry Dr. Valencia, CA 91355 Phone: 877/728-3874 Fax: 888/440-9567 www.ushorizon.com BULLET RESISTANT BARRIERS Total Security Solutions, Inc. 170 National Park Drive Fowlerville, MI 48836 Phone: 866/930-7807 www.totalsecuritysolutionsinc.com COMPUTER SOFTWARE Albat + Wirsam North America 1540 Cornwall Rd., Suite 214 Oakville, ON L6J 7W5 Phone: 905/338-5650 Fax: 905/338-5671 www.albat-wirsam.com moreinfo@albat-wirsam.com PMC Software Inc. Bartles Corner Business Park 8 Bartles Corner Rd., Suite 11 Flemington, NJ 08822 Phone: 908/806-7824 Fax: 908/806-3951 www.pmcsoftware.com Point of Sale Quest Software Inc. 1000 E. Sturgis St., Suite 8 St. Johns, MI 48879 Phone: 800/541-2593 Fax: 517/224-7067 www.questsoftware.com continued on page 74 June 2009 | USGlass, Metal & Glazing 73 Contents © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Search Archives I< < E-Mail > >I Subscribe [usg | supplier’s guide] DECORATIVE GLASS DOORS Bullet Resistant Oldcastle Glass® Over 68 manufacturing locations throughout North America Phone: 866/653-2278 www.oldcastleglass.com Taricco Corporation 1500 W. 16th Street Long Beach, CA 90813 Phone: 562/437-5433 Fax: 562/901-3932 www.taricco.com spence@taricco.com United States Bullet Proofing, Inc. 16201 Branch Court Upper Marlboro, MD 20774 Phone: 301/218-7920 Fax: 301/218-7925 www.usbulletproofing.com info@usbulletproofing.com Vitro America 965 Ridge Lake Blvd., Suite 300 Memphis, TN 38120 Phone: 800/238-6057 www.vitroamerica.com sales@vitroamerica.com WORLD glass TM THE DECORATIVE GL A SS SOUR CE World Glass 4014 Gunn Highway, Suite 160 Tampa, FL 33618 Phone: 888/852-2550 Fax: 813/265-4293 www.WorldGlassAG.com Etched Glass Walker Glass Co. Ltd. 9551 Ray Lawson Montreal, QC H7X 3K7 Canada Phone: 888/320-3030 Fax: 514/351-3010 www.walkerglass.com sales@walkerglass.com Painted Bear Glass 399 20th Street Brooklyn, NY 11215 Phone: 718/832-3604 Fax: 718/832-0786 www.bearglass.com Decorative Glass Company 14647 Lull Street Van Nuys, CA 91405-1209 Phone: 800/768-3109 Fax: 818/785-7429 Textured Glass Coastal Glass Distributors 7421 East Spartan Blvd. Charleston, SC 29418 Phone: 800/868-4527 Fax: 800/314-4436 www.coastalglassdist.com thartley@coastalglassdist.com 74 Closers Metal Clad Doors Track Caps Doralco 11901 S. Austin Ave., Suite 301 Alsip, IL 60803 Phone: 708/388-9324 Fax: 708/388-9392 www.doralco.com Johnson Bros. Metal Forming 5520 McDermott Dr. Berkeley, IL 60163 Phone: 708/449-7050 Fax: 708/449-0042 Sliding Doors GLASS FURNITURE Table Tops Doralco 11901 S. Austin Ave., Suite 301 Alsip, IL 60803 Phone: 708/388-9324 Fax: 708/388-9392 www.doralco.com DOORS, OTHER Spancraft Ltd. 920 Railroad Ave. Woodmere, NY 11598 Phone: 516/295-0055 Fax: 516/569-3333 www.spancraft.com Jordan@Spancraft.com GLASS HANDLING/ TRANSPORTATION Access Hardware Supply 14359 Catalina Street San Leandro, CA 94577 Phone: 800/348-2263 Fax: 510/483-4500 Virginia Glass Products Corp. P.O. Box 5431 Martinsville, VA 24115 Phone: 800/368-3011 Fax: 276/956-3020 Fire-Rated Framing Systems DOOR COMPONENTS Rolltech Industries 11 Dansk Court Toronto, ON M9W 5N6 Canada Phone: 419/337-0631 Fax: 419/337-1471 JLM Wholesale, Inc. 3095 Mullins Court Oxford, MI 48371 Phone: 800/522-2940 Fax: 800/782-1160 www.jlmwholesale.com sales@jlmwholesale.com KEAR Fabrication Inc. 11 Creditstone Rd., Unit 7 Concord, ON L4K 2P1 Canada Phone: 905/760-0841 Fax: 905/760-0842 DOOR HARDWARE AND RELATED PRODUCTS INSULATING GLASS AND RELATED PRODUCTS Boyle & Chase, Inc. 72 Sharp Street Hingham, MA 02043 Phone: 800/325-2530 Fax: 800/205-3500 www.boyleandchase.com sales@boyleandchase.com Oldcastle Glass® Over 68 manufacturing locations throughout North America Phone: 866/653-2278 www.oldcastleglass.com AGC InterEdge Technologies 85 Liberty Ship Way, Suite 110B Sausalito, CA 94965 Phone: 877/376-3343 Fax: 415/289-0326 www.firesafe-glass.com SAFTI FIRST™ Fire Rated Glazing Solutions 325 Newhall Street San Francisco, CA 94124-1432 Phone: 888/653-3333 Fax: 415/824-5900 www.safti.com info@safti.com VETROTECH Saint-Gobain 2108 B Street NW, Suite 110 Auburn, WA 98001 Phone: 888/803-9533 Fax: 253/333-5166 www.vetrotechusa.com General Door Hardware Akron Hardware 1100 Killian Road Akron, OH 44312 Phone: 800/321-9602 Fax: 800/328-6070 C.R. Laurence Co. Inc. 2503 E Vernon Ave. Los Angeles, CA 90058 Phone: 800/421-6144 Fax: 800/262-3299 www.crlaurance.com USGlass, Metal & Glazing | June 2009 JLM Wholesale, Inc. 3095 Mullins Court Oxford, MI 48371 Phone: 800/522-2940 Fax: 800/782-1160 www.jlmwholesale.com sales@jlmwholesale.com Vitro America 965 Ridge Lake Blvd., Suite 300 Memphis, TN 38120 Phone: 800/238-6057 www.vitroamerica.com sales@vitroamerica.com Virginia Glass Products Corp. P.O. Box 5431 Martinsville, VA 24115 Phone: 800/368-3011 Fax: 276/956-3020 Vitro America 965 Ridge Lake Blvd., Suite 300 Memphis, TN 38120 Phone: 800/238-6057 www.vitroamerica.com sales@vitroamerica.com www.usglassmag.com Contents © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Search Archives I< E-Mail < > >I Subscribe [usg | supplier’s guide] Airspacers Laminating Machine Alumet Mfg., Inc. 3803 136th St. NE Marysville, WA 98271 Phone: 360/653-6666 or 800/343-8360 Fax: 360/653-9884 Taricco Corporation 1500 W. 16th Street Long Beach, CA 90813 Phone: 562/437-5433 Fax: 562/901-3932 www.taricco.com spence@taricco.com Helima Helvetion Intl. PO Box 1348 Duncan, SC 29334-1348 Phone: 800/346-6628 Fax: 864/439-6065 www.helima.de kmadey@helimasc.com Muntin Bars Alumet Mfg., Inc. 3803 136th St. NE Marysville, WA 98271 Phone: 360/653-6666 or 800/343-8360 Fax: 360/653-9884 Spacers Edgetech I.G. Inc. 800 Cochran Ave. Cambridge, OH 43725 Phone: 740/439-2338 Fax: 740/439-0127 www.edgetechig.com INSULATING GLASS MACHINERY/EQUIPMENT Production Lines Edgetech I.G. Inc. 800 Cochran Ave. Cambridge, OH 43725 Phone: 740/439-2338 Fax: 740/439-0127 www.edgetechig.com MACHINERY/EQUIPMENT IGE Solutions Inc. 2875 Jupiter Park Dr. Ste. 100 Jupiter, Florida 33458 Phone: 561/741-7300 Fax: 561/741-3071 www.igesolutions.com Drill Bite Lapcraft Inc. 195 West Olentangy St. Powell, OH 44065-8720 Phone: 800/432-4748 Fax: 614/764-1860 www.Lapcraft.com CustService@Lapcraft.com www.usglassmag.com MIRROR AND MIRROR RELATED PRODUCTS Palmer Mirro-Mastics 146 St. Matthews Avenue PO Box 7155 Louisville, KY 40257-0155 Phone: 502/893-3668 or 800/431-6151 Fax: 502/895-9253 www.mirro-mastic.com To place your listing(s) in the Supplier’s Guide, please contact Janeen Mulligan at 540/720-5584, Ext. 112 or e-mail jmulligan@glass.com Spancraft Ltd. 920 Railroad Ave. Woodmere, NY 11598 Phone: 516/295-0055 Fax: 516/569-3333 www.spancraft.com Jordan@Spancraft.com Pittco Architectural Metals, Inc. 1530 Landmeier Rd. Elk Grove Village, IL 60007 Phone: 800/992-7488 Fax: 847/593-9946 info@pittcometals.com www.pittcometals.com SERVICES Shop Drawings Virginia Glass Products Corp. P.O. Box 5431 Martinsville, VA 24115 Phone: 800/368-3011 Fax: 276/956-3020 LTS Drafting & Engineering, LLC 6855 South Savana St., Suite 580 Centennial, CO 80112 Phone: 303/858-9858 Fax: 303/858-8373 www.ltsdrafting.com Vitro America 965 Ridge Lake Blvd., Suite 300 Memphis, TN 38120 Phone: 800/238-6057 www.vitroamerica.com sales@vitroamerica.com SKYLIGHTS & OVERHEAD GLAZING SYSTEMS Acid Etched Mirror Bear Glass 399 20th Street Brooklyn, NY 11215 Phone: 718/832-3604 Fax: 718/832-0786 www.bearglass.com Walker Glass Co. Ltd. 9551 Ray Lawson Montreal, QC H7X 3K7 Canada Phone: 888/320-3030 Fax: 514/351-3010 www.walkerglass.com sales@walkerglass.com Antique Mirror Bear Glass 399 20th Street Brooklyn, NY 11215 Phone: 718/832-3604 Fax: 718/832-0786 www.bearglass.com Oldcastle Glass® Naturalite® Over 68 manufacturing locations throughout North America Phone: 866/653-2278 www.oldcastleglass.com Vitro America 965 Ridge Lake Blvd., Suite 300 Memphis, TN 38120 Phone: 800/238-6057 www.vitroamerica.com sales@vitroamerica.com TOOLS AND SUPPLIES Cleaning Towels Jacone Distributors 5717 Samstone Ct. Cincinnati, OH 45242 Phone: 513/745-0244 Fax: 513/745-9581 marji@fuse.net Glass Restoration GlasWeld Systems 29578 Empire Blvd. Bend, OR 97701 Phone: 541/388-1156 Fax: 541/388-1157 www.glasweld.com Skylights O’Keeffe’s Inc. 325 Newhall Street San Francisco, CA 94124 Phone: 415/822-4222 Fax: 415/822-5222 www.okeeffes.com WINDOW & DOOR REPLACEMENT HARDWARE Strybuc Industries 2006 Elmwood Ave. Sharon Hills, PA 19078 Phone: 800/352-0800 Fax: 610/534-3202 www.strybuc.com STOREFRONT/ ENTRANCES Oldcastle Glass® Vistawall® Over 68 manufacturing locations throughout North America Phone: 866/653-2278 www.oldcastleglass.com WINDOW FILM Architectural Film Johnson Window Films 20655 Annalee Ave. Carson, CA 90746 Phone: 310/631-6672 Fax: 310/631-6628 www.johnsonwindowfilms.com continued on page 76 June 2009 | USGlass, Metal & Glazing 75 © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< < E-Mail > >I Subscribe [supplier’s guide] SAVE THE DATE Glass Expo Midwest™ March 16-17, 2010 Expanded, Enhanced and Moving to the Spring! Renaissance Schaumburg Hotel & Convention Center Chicago (Schaumburg), IL Join the architectural glass and fenestration industries for this newly expanded event. Education Exhibition Networking Auto Film Johnson Window Films 20655 Annalee Ave. Carson, CA 90746 Phone: 310/631-6672 Fax: 310/631-6628 www.johnsonwindowfilms.com Commercial Tint Johnson Window Films 20655 Annalee Ave. Carson, CA 90746 Phone: 310/631-6672 Fax: 310/631-6628 www.johnsonwindowfilms.com Security Film Johnson Window Films 20655 Annalee Ave. Carson, CA 90746 Phone: 310/631-6672 Fax: 310/631-6628 www.johnsonwindowfilms.com WINDOW HARDWARE Stiffeners Alumet Mfg., Inc. 3803 136th St. NE Marysville, WA 98271 Phone: 360/653-6666 or 800/343-8360 Fax: 360/653-9884 WINDOWS Blast Resistant United States Bullet Proofing, Inc. 16201 Branch Court Upper Marlboro, MD 20774 Phone: 301/218-7920 Fax: 301/218-7925 www.usbulletproofing.com info@usbulletproofing.com Fire-Rated SAFTI FIRST™ Fire Rated Glazing Solutions 325 Newhall Street San Francisco, CA 94124-1432 Phone: 888/653-3333 Fax: 415/824-5900 www.safti.com info@safti.com General Tools & Supplies www.glassexpomidwest.com or call 540/720-5584. 76 USGlass, Metal & Glazing | June 2009 Pacific Laser Systems 449 Coloma Street Sausalito, CA 94965 Phone: 800/601-4500 Fax: 415/289-5789 ■ www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe [usg | classifieds] Employment/ Help Wanted Used Equipment for Sale USED MACHINERY BOUGHT & SOLD www.usglassmachinery.com Ph: 724/239-6000 Senior Project Estimator & Project Manager Schaitti 11 Spindle Polishing and Mitering Machine Contract Glaziers, a leading curtain wall manufacturer and installer, is seeking an experienced project estimator and a project manager. Candidates should have a minimum 5 years experience with good computer skills. Salary commensurate with experience. Relocation expenses considered. E-mail resumes or inquiries to info@contractglaziers.com visit www.contractglaziers.com About 12 yrs old, in very good condition. Cerium finish on the flat edge and front arris. Will work glass from 1/8" to 1 1/4" in thickness. $15,500. For more info. or pictures e-mail eric@dundyglass.com Glass & Metal Project Managers New and Used Equipment One of Chicagoland’s premier contract glazing organizations has immediate openings for two project managers. The one opening is for an individual with experience in managing large glass and metal projects including mid-rise curtain-wall and window work. The other opening is for an individual to coordinate and manage storefronts and interior glass projects. The company’s history and reputation makes this a “career opportunity” for the right individuals. The company offers an excellent starting salary and benefit package. For consideration, a complete resume including salary history should be sent to: USGlass, Drawer 3900, PO Box 569, Garrisonville, VA 22463 or e-mail jmulligan@glass.com. Be sure to reference Drawer 3900. Industry Services Bieber Consulting Group, LLC Is a group of retired Glass Industry Executives with the ability to solve your problems, grow your business and add to your revenue stream. With over 40 years of expertise managing sales and profits, we know cost reduction, sales & marketing, finance, glass fabrication, safety, purchasing, labor relations and more. To explore how we can be of benefit to you, call Paul Bieber at 603/242-3521 or e-mail paulbaseball@msn.com. Bovone Beveling Machine 10 spindle Minimax III. Runs perfect. Can see running. ($19,900) Interested parties, please call 708/307-8158 for more information. NEW 4 spindles flat edger $17,500 US NEW 6 spindles flat edger $23,500 US 60”-80” Vertical washers 60”-80”-96” Horizontal washers Intermac Master 33 - 4 years old Intermac Master 43 - 4 years old NEW EDGERS. NEW BEVELERS. 50% OFF REGULAR PRICE Contact: Steve Brown Tel: 888/430-4481; Fax: 450/477-6937 E-mail: steve@s-b-m-s.com Products for Sale Curved China Cabinet Glass Standard curves fit most cabinets - one day service. Most sizes $90, $95, $98 and each piece is delivered. Call 512/237-3600, Peco Glass Bending, PO Box 777, Smithville, TX 78957. RCS Enterprises Shop drawings - entrances & storefronts, curtainwalls, wall panels. Short lead times. www.rcsshopdrawings.com. Phone: 269/202-4010; Fax: 269/4686957, info@rcsshopdrawings.com Businesses for Sale Owner Retiring After 9 Yrs. 110 year old well-established commercial mirror & glass fabrication/installation. Annual sales $2M with room for growth. Located in Brooklyn, NY. Servicing NYC. 6500 sq. ft. building, mach., veh., accounts. $2 mil for bus., $2.5 mil for building. Call 516/680-5619. Ft. Lauderdale, FL Established 35 years. Custom mirror, shower doors and glass work. Anxious to retire. Respond to PO Box 450152, 3225 N. Haitus Rd., Sunrise, FL 33345, or e-mail jmulligan@glass.com, Reference Drawer 4000. Classifieds go online every day! Full Line Glass Shop To place a classified listing, please call Janeen Mulligan at 540/720-5584 Ext. 112 or e-mail jmulligan@glass.com. Listings start at $119 per column inch.To view listings, visit: 23 years well est. business in Central Florida. 5800 sq. ft. bldg, equipment, inventory and vehicles included. Owner Retiring. Serious inquires only. $600K Email glassbusiness4sale@yahoo.com http://www.glass.com/classified.php www.usglassmag.com June 2009 | USGlass, Metal & Glazing 77 © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe [advertising index] Page Company Phone Fax Web Address 51 Access Hardware Supply 800/348-2263 800/435-8233 www.accesshardware.com 5 AGC Flat Glass North America 800/251-0441 404/446-4221 www.ti-ac23.com 82 Arch Aluminum & Glass Co. Inc. 866/629-2724 586/725-4627 www.archaluminum.net 48 Azon Systems, Inc. 800/788-5942 269/373-9295 www.azonintl.com 37 Bavelloni - Glaston North America (USA) Inc. 336/299-8300 336/299-8388 www.glaston.net 3 Bohle America Inc. 866/939-0053 704/887-3456 www.bohle-america.com 41 Bromer Inc. 450/477-6682 450/477-9679 www.bromerinc.com 31 C.R. Laurence Co. Inc. 800/421-6144 800/587-7501 www.crlaurence.com 67 California Glass Bending 800/223-6594 310/549-5398 www.calglassbending.com 25 Cardinal Industries 952/935-1722 952/935-5538 www.cardinalcorp.com 35 Commonwealth Laminating & Coatings Inc. 888/321-5111 276/632-0173 www.suntekfilms.com 46 Deslauriers 800/743-4106 877/743-4106 www.deslinc.com 42 Dlubak Corporation 800/336-0562 724/459-0866 www.dlubakglass.com 32 DORMA Architectural Hardware 800/523-8483 800/274-9724 www.dorma-usa.com 40 EPCO Group 866/313-3726 626/961-3525 www.epcocorp.com 50 Ervin Sales Group 916/933-8367 916/933-8398 www.ervinsales.com 13 For.EL Spa 336/768-5504 336/768-7549 www.forelspa.com 43 Fraco USA Inc. 450/658-0094 450/658-8905 www.fraco.com 38,44,78 Glass Association of North America 785/271-0208 785/271-0166 www.glasswebsite.com 58 GlassPex India 312/781-5180 312/781-5188 www.glasspex.com 12 Glasswerks L.A. Inc. 888/789-7810 888/789-7820 www.glasswerks.com 29 Glaston Finland/Tamglass Brand 358 10 500 6561 358 10 500 6109 www.glaston.net 81 GlasWeld Systems 800/321-2597 541/388-1157 www.glasweld.com 59 Glaziers Center 866/698-4430 607/698-4434 www.glazierscenter.com 57 Grove Products Inc. 800/724-7683 978/840-4130 www.groveproductsinc.com 34 JLM Wholesale 800/522-2940 248/628-6733 www.jlmwholesale.com 71 Jordon Glass 800/833-2159 305/482-0119 www.jordonglass.com 68 Julius Blum & Co., Inc. 800/526-6293 201/438-6003 www.juliusblum.com 23 Kawneer Co., Inc. 770/449-5555 770/734-1560 www.kawneer.com 70 Liberty Glass & Metal Industries 800/843-2031 860/923-9662 www.libertywindowsystems.com C2 Mayflower Sales 800/221-2052 718/789-8346 www.mfsales.com 19 Midwest Wholesale Hardware 800/821-8527 800/621-5681 www.midwestwholesale.com 6 MyGlassTruck.com 800/254-3643 856/863-6704 www.myglasstruck.com 33 Painters & Allied Trades, LMCI 888/934-6474 202/637-0796 www.lmcionline.org 1 PPG Industries Inc. 888/774-4332 412/826-2299 www.ppgideascapes.com 45 Pilkington 800/221-0444 419/247-4517 www.pilkington.com 52 Precision Glass Bending 800/543-8796 800/543-8798 www.e-bentglass.com 71 Pulp Studio 310/815-4999 310/815-4990 www.switchlite.com 47 Quattrolifts 800/983-5841 61 3 9372 8105 www.quattrolifts.com 17 Q-Railing USA 714/259-1372 714/259-1720 www.q-railingusa.com 39 SAFTIFirst Fire Rated Glazing Solutions™ 888/653-3333 415/822-5222 www.safti.com 15 Sapa Fabricated Products 800/643-1514 866/833-5978 www.sapafabricatedproducts.com 69 Soft Tech America 954/568-3198 954/563-6116 www.softtechnz.com 53 Sommer & Maca 866/583-1377 866/584-9722 www.somaca.com 36 Taco Metal 800/743-3803 305/770-2386 www.tacorailing.com 9 Technoform 330/487-6600 330/487-6682 www.technoform.us 12 Trent, Inc. 800/544-8736 215/482-9389 www.trentheat.com 63 Unruh Fab Inc. 888/772-8400 316/772-5852 www.unruhfab.com 24 US Horizon 877/728-3874 888/440-9567 www.ushorizon.com 11 Vetrotech 888/803-9533 253/333-5166 www.vetrotechusa.com 49 Viracon 800/533-2080 507/444-3021 www.viracon.com 7 Vitro America 800/238-6057 501/884-5338 www.vitroamerica.com 70 Zircon Corp. 800/343-0964 901/850-0563 www.zirconcorp.com www.usglassmag.com June 2009 | USGlass, Metal & Glazing 79 © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe theBusiness Go For It, Howie! by Lyle R. Hill ll ten of them were from the neighborhood and each one was special. They were my group of seven- and eight-year olds and my job was to mold them into a basketball team. The primary idea was to have fun while learning the fundamentals of the game. The importance of winning was to be downplayed, while teamwork and good sportsmanship were emphasized. As could be expected, the kids handled these concepts better than most of the adults. It was a great group of kids ... bright, eager to learn, well disciplined and very coachable. All except one. All except Howie. Howie’s mother had passed away just a year earlier and the loss had taken its toll on the little guy. He had become subdued, shy, almost backward. His father had signed him up for basketball hoping that it would help Howie make friends while building up his self-esteem and confidence. But it wasn’t working. You see, every time Howie got the ball, he froze. He just s t o o d there like a m a r b l e statue. Fans and players alike would exhort him to do something with the ball ... “pass it,” “shoot it,” “go for A 80 USGlass, Metal & Glazing | June 2009 it Howie” they would yell, but to no avail. Ultimately, one of his teammates would grab the ball out of his hands and continue the play. One night after practice, I drove Howie home so we could talk one-onone. We discussed how well the team was doing and he told me he enjoyed being a part of it all. Finally, it was time to get to the heart of the matter. “Why do you think you have a hard time passing the ball when it comes to you?” I asked. “Because I’m afraid I’ll pass it to the wrong person,” he answered. “And why don’t you ever shoot the ball?” I continued. “Because I might miss,” he said, “and I don’t want everybody to be mad at me because I made a mistake. I don’t want to look dumb.” As we rode in the car that night, I asked Howie who he thought was the best player on the team. He quickly selected Chris as our top player and added that he wished he could be like Chris. “Does Chris make every shot he attempts?” “Most of them,” Howie responded. “Have you ever seen Chris make a bad pass or any other mistake?” I continued. “Sometimes,” he answered. “But you don’t remember his mistakes, do you? You remember the baskets he made.” We rode the rest of the way in silence, with Howie pondering my point and me congratulating myself on reaching him. Now I thought, things would be different. And they were. He did finally start shooting and passing ... and making mistakes. I would like to tell you that he became a great star, but I can’t. He was a terrible basketball player and never showed much improvement. The business world has a lot of Howies in it—people who are so afraid of making the wrong decision that they make no decision at all. They don’t play to win, but to avoid losing or looking bad. “The better a person is, the more mistakes they will make, for the more new things they will try,” says management consultant Peter Drucker. “I would never promote a person into a top level job who was not making mistakes ... otherwise they are sure to be mediocre.” No one enjoys making a mistake but failure is usually the price of improvement. And quite often, the one thing that keeps many of us from success is that fear of failure. After nearly 15 years, I bumped into Howie and to my surprise, he had become a very successful architect. “Mr. Howie, your highness, sir, what led you to become an architect?” I asked. After a 23-minute pause, Howie answered. “Well, coach, you really taught me well. I finally found a game I’m good at. I never have to make any decisions, nothing is ever my fault, and best of all, there are no referees.” ■ L y l e R . H i l l is president of MTH Industries of Chicago. Mr. Hill’s opinions are solely his own and not necessarily those of this magazine. www.usglassmag.com © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe INSIDE: Dlubak's Future Growth METAL & GLAZING ® THE MAGAZINE OF RECORD FOR ARCHITECTURAL GLASS INDUSTRY LEADERS VOLUME 44, ISSUE 6 JUNE 2009 More Glass Fabrication and Glazing Tips e n i l n m o c . g a m s s a l g s u . w w w O y l n O Also Inside: •Glass Company Kudos MOST MOST REQUESTED REQUESTED AND AND LARGEST LARGEST CIRCULATION CIRCULATION OF OF ANY ANY MAGAZINE MAGAZINE DEVOTED DEVOTED EXCLUSIVELY EXCLUSIVELY TO TO ARCHITECTURAL ARCHITECTURAL GLASS GLASS © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe n y O com O n sl mag. 9 00 las usg N E 2 JU CompanyNews NSA Announces Winners of the 2008 Sunroom Design Awards he National Sunroom Association (NSA) has announced the winners and finalists of the 2008 NSA Design Awards. The seventh annual Design Awards, held in Las Vegas, Nev., recognized excellence in the design and installation of sunrooms, solariums and patio rooms. More than 80 T This sunroom provided by Four Seasons Sunrooms won in the category of Glazed Roof Sunrooms $35,000-$50,000. This sunroom from Four Seasons Solar Products installed in the Whitesides home won in the category of Glazed Roof Sunrooms over $50,000. Patio Enclosures Inc. created this sunroom, which won in the category of Existing or Wood Roof Sunrooms $35,000-$50,000. entries were submitted for the competition and were judged on the basis of aesthetic and interior appeal, functionality and how well the room enhanced its surroundings. All sunroom designs were judged by four different cost levels and three different roofing types. The “green” category award was added this year as special recognition for the most energy-efficient sunroom. Winners included: • Existing or Wood Roof Sunrooms, Under $20,000 – Patio Enclosures Inc.; • Existing or Wood Roof Sunrooms, $20,000 to $35,000 – Patio Enclosures Inc.; • Existing or Wood Roof Sunrooms, $35,000 to $50,000 – Patio Enclosures Inc.; • Existing or Wood Roof Sunrooms, Over $50,000 – Four Seasons Sunrooms; • Laminated Roof Panel Sunrooms, Under $20,000 – C-Thru Industries; • Laminated Roof Panel Sunrooms, $20,000 to $35,000 – Patio Enclosures Inc.; • Laminated Roof Panel Sunrooms, $35,000 to $50,000 – Joyce Manufacturing Co.; • Laminated Roof Panel Sunrooms, Over $50,000 – Joyce Manufacturing Co.; • Glazed Roof Sunrooms, Under $20,000 – SunPorch Structures Inc.; • Glazed Roof Sunrooms, $20,000 to $35,000 – Patio Enclosures Inc.; • Glazed Roof Sunrooms, $35,000 to $50,000 – Four Seasons Sunrooms; • Glazed Roof Sunrooms, Over $50,000 – Four Seasons Solar Products; and • “Green” category – Four Seasons Solar Products. ❙❙➤ www.nationalsunroom.org © 2009 USGlass magazine. 540-720-5584 All rights reserved. Contents © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Search Archives I< E-Mail < > >I Subscribe briefly ... Harmon Inc.’s Minneapolis Glass Services team became one of the first service providers and specialty contractors to endorse the Building Owners and Managers Association International’s 7-Point Challenge. The challenge urges teams to reduce commercial buildings’ energy consumption by 30 percent in the next three years. ❙❙➤ www.harmoninc.com … Viracon, based in Owatonna, Minn., earned the American Subcontractors Association (ASA) Excellence in Ethics Certificate for 2009. The award was presented to Viracon and five other companies by ASA president Bill Olmo in Nashville, Tenn., during the association’s annual meeting on March 6. ❙❙➤ www.viracon.com … JE Berkowitz LP in Pedricktown, N.J., announced that 2009 marked its tenth consecutive year of compliance as an International Organization for Standardization (ISO) certified company. The most recent surveillance audit achieved a perfect score. ❙❙➤ www.jeberkowitz.com … Solon, Ohio-based Truseal Technologies Inc. is celebrating its tenth year as an ENERGY STAR partner. ❙❙➤ www.truseal.com Edgetech I.G. and LMI Custom Mixing hosted approximately 50 pre-teens from Meadowbrook Middle School in Cambridge, Ohio, in May to help prepare the students for future career choices. Pictured here, Tom Matthews, continuous improvement/safety representative for Edgetech, led the students through Edgetech’s production process. ❙❙➤ www.edgetech360.com • • AAMA Announces 2009 Award Winners The American Architectural Manufacturers Association (AAMA) announced the winners of its 72nd Annual Conference Awards at a banquet held in Schaumburg, Ill., earlier this year. Awards include the following: • 2008 Outstanding Member Award – • • David Moyer, vice president of Architectural Testing Inc, based in York, Pa.; 2008 Architectural Products Group Distinguished Service Award – Steve Fronek, vice president of technical services for Wausau Window and Wall Systems, Wausau, Wis.; 2008 Residential Products Group Distinguished Service Award – Tracy Rogers, technical director for Edgetech IG, Cambridge, Ohio; 2008 Marketing Distinguished Service Award – Joe Hums, regional sales manager for Mikron, Winnebago, Ill.; and 2008 Chairman’s Award – Acralight International, based in Santa Ana, Calif. ❙❙➤ www.aamanet.org Frank Lowe Rubber & Gasket Recognized as Manufacturer of the Year Frank Lowe Rubber & Gasket Co. Inc., a Shirley, N.Y.-based company, was recognized by the New York State Small Business Development Center as an outstanding small business and named the 2009 Manufacturer of the Year. Ira M. Warren, president and chief executive officer of Frank Lowe Rubber & Gasket Co., accepted the award at the Hudson Valley Resort in neighboring Kernhonkson, N.Y. Warren, who was recognized for his drive and dedication to the company, took over Frank Lowe Rubber & Gasket in 1975. ❙❙➤ www.franklowe.com ■ © 2009 USGlass magazine. 540-720-5584 All rights reserved. © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe u n y O com O n sl mag. 9 s 0 sgla E 2 0 JU N he layman may view glass as a delicate object easily subject to breakage, but those in the know are well aware of the strength that this incredibly versatile material holds. Employees of Dlubak Corp. in Blairsville, Pa., may know better than most just what kind of impact and abuse glass can take. Although the company was founded in 1947 as Dlubak Studios to produce stained glass, pure aesthetics are no longer the focus (in fact, the stained glass division was phased out in 1982). While the company still does have occasion to incorporate silkscreened patterns, rollercoated designs and decorative laminates into architectural glass projects, today’s focus comes down to protection. “We do what I call ‘disaster glass’ products,” says president Frank Dlubak. Dlubak explains that this focus “really started about ten years ago in Florida with the hurricane [market].” Now you can just about name a disaster and the fabricator is producing a glass product that can withstand it: hurricane-, tornado-, earthquake-, bomb- and bulletresistant glass all come pouring off of the three laminated lines and out of the five autoclaves at the company’s Blairsville, Pa., headquarters. Packing a T Protective Punch Fabricating Disaster Glass Proves Successful for One Northeastern Company by Megan Headley After nearly 50 year in the glass industry, Dlubak Corp. president Frank Dlubak continues to lead the company in producing innovative new products. © 2009 USGlass magazine. 540-720-5584 All rights reserved. © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. The company is also doing some work on another new age protective glass product, notes Mark Kearns, vice president of sales. The company showcases its radio frequency (RF) shielding, or anti-eavesdropping product, at the AIA Conference (see the November 2007 USGlass, page 34, for more on RF shielding). In addition to these safety and security capabilities, the company has eight bending furnaces, four water jets, a high-speed tempering line and a highspeed insulating line. It is renowned for its innovation in curved glass, as well as for aluminum bending. “We’re starting to focus more on our laminated products,” says Kearns of that reputation for complex bending. “These products are still going to be there, but we’re going to focus more on the security—and there’s a lot more stuff coming.” A walk through the 125,000-squarefoot facility in Blairsville will show stacks of glass up to 9 ½ inches thick, some in custom shapes and all providing the highest visibility. “Laminating glass is relatively simple,” says Damon Dlubak, vice president of operations,“[if] it’s just Contents Search two pieces of glass. But as that thickness increases and when you’re also laminating with polycarbonate to glass, it becomes a lot more challenging.” Luckily, the company seems to thrive on challenges and stepping first into new arenas. “You can never let your guard down, when you’re producing the parts. The first part has to have as much attention given to it as the 50th part or the 1,000th part,” says David Bazzano, chief executive officer. “They’re not just two pieces of glass with a piece of PVB between them, they’re very delicate pieces—and the tiniest misstep can be cause for that piece to be thrown in the dumpster.” With a strong team behind them, and some unique machinery in place, the company is able to Archives I< E-Mail < > >I Subscribe provide its protective packages to meet just about any requirement. That’s not as easy as it sounds when it comes to working with these massive laminated lites— as shapes alone can throw a curve. “[Customers] come up with unusual shapes,” says Frank Dlubak,“which may take weeks to figure out how to do.” He adds, “Picture things going in a … trapezoid shape, which are laminated and you have to go through all of the technology of lamination and make sure nothing slides, and how to hold it together and maintaining optics and all of that. So a shape is a big issue …” “For example, military vehicle windshields are a radius cut,” explains Damon Dlubak, adding, “it’s difficult to cut that way.” And military vehicles are just one of the end uses for this company’s protective glaz- “It’s a tea operation m effort,” says Fra s n Dlubak, F . Pictured here with k Dlubak (right) o rank Dlub f the com son—and a a good str p ong team k adds, “That’s one vice president of op any’s day-to-day .” of the stro e ngest thin rations—Damon gs we hav e here, © 2009 USGlass magazine. 540-720-5584 All rights reserved. © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search u n y O com O n sl mag. 9 s 200 sgla JU Archives I< E-Mail < > >I Subscribe Packing a Protective Punch NE C r e a t u r e C o m fo r t s While solar modules (and the glass that protects them) are much the rage today, the panels are still a number of years away from reaching an efficiency that will allow them to significantly grow their market share. And while solar energy may someday be the primary way of generating light and heat, Frank Dlubak, president of Dlubak Corp. and the new company Green Heat, has another solution in mind for right now. “You hear everybody saying you want to get solar energy because that’s going to reduce electricity [usage],” Dlubak says. But Green Heat has begun fabrication of a product intended to heat buildings for a minimal amount of money. With heated glass, Dlubak says, “It’s going to help you right now … you plug it in and you have instant heat.” As he explains, “Heated glass is nothing new. It works, it’s proven, it’s just the fact that we are making what we’re calling a warm glass system.” Dlubak Corp. has been producing heated glass for its glass showcase doors for more than 30 years; the heated glass keeps the doors on grocery cases from frosting once opened. Dlubak says that what sets his latest company apart from others that manufacture heated glass is the way in which it is applying the product to an end use. “We’re making a low budget unit that’s going to be held together with magnets,” he says. “It’s retrofit, you put it on the inside of your house, you … pop it in the wall and you plug it in. It’s a no-brainer.” Dlubak says that using this radiant heating system can greatly reduce energy costs for home or building owners in a variety of applications. “Let’s say your kitchen is always cold. So what you do is you go turn the heat up to warm your kitchen up. What you’ve done is you’ve warmed the whole house up so now to [improve] your creature comfort in that room you’re already spending more money,” he says. “If you had in that kitchen an electric window, when you turn it on it would be the price of one or two light bulbs to heat that window. So now what you’re doing is you’re using energy but you’re reducing energy because you’re not turning the gas up and heating the whole house.” The cost of heating the glass would be about the same as burning two light bulbs, he says. “It’s 40 percent cheaper to run this heated glass in your home than the normal energy costs,” Dlubak says. “What’s important about that is that the utility companies are mandated by the government to reduce energy in some way. They could give you a break but they aren’t going to do that. But if they can get you as a homeowner to reduce your energy intake by having heated windows, well they’re going to say ‘Hey, that’s great.’” The latest endeavor has been in the works for approximately 2 ½ years, Dlubak says. Although independent of Dlubak Corp., Dlubak says that Green Heat likely will be selling its products to the security glazing-focused sister company to incorporate heated glass products within its product lines as well. “A big thing in the military is soldier comfort,” he explains. “Right now if they’re in Afghanistan, it’s cold, and in their vehicles they really don’t get a lot of heat. Well, we’re going to have the windows heat up and warm them. Not only take the frost off the glass but warm the soldiers.” Dlubak says that the company is up and running and the industry can expect to see a product on the marketplace soon. “It’s set up where we can actually make 500 insulating heated windows a day,” he says. ing products. A great deal of Dlubak’s glass is the direct result of the company’s relatively recent focus, within the last six years, on providing protective glass for military clients. Military Might “We deal with the all types of federal government applications,” Frank Dlubak says. The company also focuses on providing thick laminated lites for up-armoring military vehicles overseas and it also deals with the Army’s Picatinny Research Facility in New Jersey. “They listen to the boys in Iraq … they call us up and say ‘hey we’ve got a problem, we need a certain type of glass,’” Frank Dlubak explains. Dlubak Corp. also provides ballistic or bomb glass for federal buildings. Most of its work comes through contractors with connections in the various branches and necessary security clearances. “We actually started to make glass for the military in 2003,” Bazzano recalls. “We were dealing with a contractor that called us and placed an order. At that time he was asking us for 100 parts a week and … 100 parts a week was like, we’re never going to make it. After a couple of months of doing that and figuring a way out to make these parts for them, this customer calls me and says,‘Look, I have an order for 1,800 parts.’ And I said, ‘Well, that’s great, that’s wonderful.’ And he said, ‘I need them next Friday.’” With a week and a half in which to produce more than ten times more parts than was the norm, the outcome should have seemed doubtful. Bazzano continues, “I got our supervisors together and I said, ‘we have an opportunity. We have a challenge. Can we do this? We can get this 1,800-piece order. If we can’t we’re going to have to turn him away.’ “Everyone said no, we couldn’t do it, thumbs down. Well, we stepped out on a limb and said we’re doing it anyway.” A week and a half and some new “techniques and processes” later,“we got the 1,800 done—and now it’s not a © 2009 USGlass magazine. 540-720-5584 All rights reserved. © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. problem to do that on any given day. Now 1,800 pieces is a small order for us.” In one month, Bazzano says, the company ships more than 25,000 pieces of glass for its military clients. Meeting a challenge like this would cement a relationship with an architectural client and it turns out that a government contractor is no different. “The government looks at suppliers and they give them a degrees of value, like 1-10. So far I think we’ve been at the 10 [end]—we’re always ahead of the order,” says Frank Dlubak. “Not just on time, but ahead,” points out project manager Sunghoon Kim. “It’s very rare to find that.” In addition, Bazzano explains, when working for these large government contracts, “You have to be standing by ready to produce on a moment’s notice. There will be potential for contracts that you could be waiting on for a matter of weeks or months—but whenever they’re released you are shipping product within two days.” Although the plant is running around the clock, things can move from 0 to 60 in a snap, since there’s no well of “custom inventory” from which to draw once that contract comes through. There’s just those stock lowiron and float glass lites—from PPG, primarily, as well as Pilkington—as well as polycarbonate from Sheffield and Sabic to laminate into the latest project. “They are specialty products and something could change, so we have to jump in and get ready to work whenever the works hits us,” Bazzano says. While the work has been steady, Frank Dlubak is well aware that this focus may change during the next four years of a new administration. “You listen to the news and we listen to some of our customers that there’s a reduction in military applications,” he says. “But who knows …” For a company that has produced products ranging from stained glass to showcase glass, there’s nothing intimi- Contents Search Archives I< E-Mail < > >I Subscribe Chief exec of the pro utive officer David B duction ch allenges o azzano has led Dlub a n which th e compan k Corp. through a n umber y seems to thrive. dating about branching out (see Creature Comforts on previous page). “We’re trying to see how can we diversify with our technology,” Frank Dlubak acknowledges. And while the custom machinery in the Dlubak facilities isn’t something you’re likely to test out unless you’re on the payroll, it’s an example of how the company is able to branch out due to constant, across-the-board innovation. Machinery M a n u fa c t u r i n g To produce a unique product, you need unique equipment. Frank Dlubak has that locked up by designing much of the machinery the company uses through his Dlubak Technologies company. “It comes out of necessity,” says Damon Dlubak.“If we need something to meet a customer’s needs, we’ll go ahead and take whatever step is necessary.” “If [for example] we put a new laminated line in,” Frank Dlubak says, “we look at what the problems are, talk to our employees and everybody gives input on what we should do and how we should do it. We take the general consensus and we go and buy machines or we manufacture our own machines to fit the void.” The company keeps its proprietary equipment its own; generally pieces are created to assist in the material han- dling aspect of the fabrication process. When it comes to those standard pieces of equipment, Frank Dlubak says he comes to the table knowing exactly what he wants, and buying a machine is simply a matter of finding the manufacturer able to meet his requirements. “We buy a lot of used machines right now because of availability. If you look around at all these companies going out of business, you can go in and get a machine pretty economically,” he adds. Ta k i n g C o n t ro l of Quality According to Bazzano, one of the big differences Dlubak Corp. faces in dealing with military clients versus its architectural glass customers is that the “quality is a lot more stringent.” That demand for quality went up a notch recently. “We had a mandate from one of our contractors on the U.S. Army … that we follow through with ISO compliance,” Kim explains. “They’re looking for more formal quality control requirements,” Bazzano adds.“One of the government contracts that we’ve been working on for the last three years said that beginning in mid2009 they need all of their vendors to be ISO-compliant. So we decided that it’s time to go ahead and do that.” © 2009 USGlass magazine. 540-720-5584 All rights reserved. © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search u n y O com O n sl mag. 9 s 200 sgla JU Archives I< E-Mail < > >I Subscribe Packing a Protective Punch NE Employee Safety and Training One of the side effects of the Blairsville, Pa.-based Dlubak Corp.’s rapid growth over the past few years, notes project manager Sunghoon Kim, was an “imbalance” in its hiring practices, by hiring rapidly and looking for quality workers rather than shaping them. “We recognized that and we implemented a training program,” Kim says. “We spent about three to six months developing the program. We hired various consultants and we modeled our training program after the best training programs of Fortune 500 companies.” Now new hires spend a week in a classroom environment, and then an additional 85 days undergoing production training. “A lot of it’s ‘Glass Working 101,’ in terms of being able to identify regular glass versus glass with coatings on it or different kinds of laminate,” elaborates Damon Dlubak, vice president of operations. “Some of it’s 101 and some of the aspects include safety … and then also in general how the different departments relate to each other.” “Ultimately, the goal is that everyone’s got each other’s back,” Kim adds. “In case one person becomes absent we can pull upon others and say, ‘Hey, you were trained in this, remember that?’” Once implemented, the training program became a real “eye-opener” for the company. “I think the training program was eye-opening for us because a lot of the employees that had been out there for a year or two years, three years, even longer, were talking to graduates of the training program who were just recently hired and out of the classroom—and they were shocked by how much they didn’t know,” Kim says. “ They were asking …‘When can we sign up,’ or ‘I didn’t know that we did that in the plant.’” The numbers have further brought home the importance of a successful training program, Kim adds. “Over the 14 months that this training program has been in existence, it’s been a very successful program. Our turnaround rate has decreased by approximately 45 percent and the retention rate has been a lot better as well,” he says. Knowing the ins-and-outs of each step of the production process also has helped improve the quality of both the workforce and the product. “It’s quality of the workforce, but it’s also a spoke on the wheel of the quality of the product,” says Dlubak. “The biggest obstacle on quality is that you can tell someone what to do but when they understand it, they’re going to do a better job.” The company makes sure it recognizes the hard work its employees put in with rewards ranging from free lunches and pizza parties to the profit sharing and other company-wide benefits. The company recently received its own reward of sorts for its work in local hires. “We were also recognized officially as one of the few employers in the county who are going to hire 60 new employees in the next three years,” Kim says. “We were awarded a grant of approximately $270,000 from the state of Pennsylvania through their customized job training program. We’re looking to take advantage of that relatively soon, in the next month, since we’ve already exceeded that number by five more employees in the last year alone.” The company has drawn on a variety of resources to accomplish the task, spearheaded by Kim. “We have consultants working with us, we also have students from the University of Pittsburgh School of Business,” Bazzano says. In addition, a government agent visits the facility on a weekly basis to review the products. “He inspects the glass for the government here before it goes out the door,” says Frank Dlubak. “It’s good for us because once he inspects it they take ownership, and then we have an accepted product right here.” Beyond the client’s inspections, the company follows the adage that everyone must do their part when it comes to quality control. “Every area, every single step throughout the plant there’s someone that’s looking at the glass,” Bazzano says.“When it’s cut, it’s inspected; when it’s seamed and washed it’s inspected again; when it’s laid up, it’s inspected. The final inspection is in the factory plant where we have the zebra board set up and the fluorescent lights … ” Should customers find some problem during their tests or once the finished product is provided, careful records can show the process—and inspections— that occurred each step of the way. “We keep good records of what we do,” Bazzano says. “We try to maintain traceability of parts so we can actually trace back to a specific autoclave load and see when something was made, and go back and make sure that all the right parameters were followed during the processing of that part.” Fa m i l y M a t te r s There’s something else about the employees at Dlubak that clearly stands out—and that comes with the Dlubak name itself. Charles Dlubak founded the company in 1947, and Frank Dlubak began working in the family business at the age of 12. Today the family ties © 2009 USGlass magazine. 540-720-5584 All rights reserved. © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. run throughout various levels of the company, and the family members say the benefits far outweigh any challenges that may come in working with family. “It’s nice having everybody work together with us,” Bazzano says. Bazzano shares the Dlubak family ties through his sister, Ave Bazzano Dlubak, Frank Dlubak’s wife of 40 years. “It feels good. Frank’s always there with a phone call; you can reach him 24 hours a day. The family thing makes it that much easier.” Daughter Alyssa Dlubak Bodiford has handled marketing for the past 10 years, having worked in estimating and customer service for five years prior to that. Three years ago Damon Dlubak joined the company, and two years ago Kim, who is married to Amy Dlubak Kim, came onboard. “They’ve made things so much easier on all of us,” Bazzano says. “Damon, on the manufacturing end of it, Contents Search he’s helped out quite a bit coordinating what goes on there and making us feel a lot more comfortable that our interests are being represented. And then Hoon came in on the other side and helps us out with a lot of the personnel factors. We managed to get a drug free workplace policy and Hoon brought that through for us and right now he is the guy that’s spearheading ISO for us.” “But the real future is Cole,” Bazzano says to laughter from the Dlubaks, smiling at the mention of Bodiford’s infant son, the first of Frank Dlubak’s grandchildren (the Kims are expecting their first son in July). Not that there’s any pressure to join the family business, Frank Dlubak says. Still, he talks of his children’s roles with pride. “I’m very proud of them,” he says simply. Part of the ease of having the family Archives I< E-Mail < > >I Subscribe work together, he explains, is that the younger generation communicates with each other regularly. Communication clearly is a key concept for Frank Dlubak. He says that he frequently “broadcasts” what’s going on in the business to keep everyone at the various locations on the same page. “It’s important because a business is really just an operation of everybody’s ideas,” he says. “And it’s nice to have someone say, ‘Hey, I think that’s a good idea,’ or ‘I think you’re on the wrong track.’” Having employees you can trust to offer such advice is a feat; having trusted family members whose opinions you value has helped shaped the company’s success today. “Dave’s relationship with Dad here over the last 30 years—they worked side-by-side as the business was being established and you just can’t take away this kind of history and tradition. That bond is extremely strong,” Kim says. He adds, “I see that pervasive throughout everybody here. The average length of employment for the salaried employees is around 17 years. And then out there in the plant … it’s around 7 years. So you’re looking at a tremendously loyal family base—not just this immediate family but all of us.” “We even have 30+ year employees,” Bazzano adds. Again, quite a feat, although as Frank Dlubak boasts he’s just three years shy of marking his 50th anniversary in the glass industry. Fifty years has brought a considerable number of changes to the company—but innovation has been a constant. ■ ployee ent an em for a m le p im s d e te tention ra r, has help t manage r improved the re c je ro p , Kim rthe Sunghoon gram that has fu ear employees. ro -y p s g lu in -p train ts 30 that boas company © 2009 USGlass magazine. 540-720-5584 All rights reserved. M e g a n H e a d l e y is the editor of USGlass. © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe u n y O com O n sl mag. 9 s 0 sgla E 2 0 JU N I g n i h t y r e Ev … s s a l G t u o b A d e n r a Le I Learned at the Glass Fabrication and Glazing Educational Conference by Megan Headley and Ellen Rogers A fresh batch of faces learned the basics of the fabrication and glazing industry during the Glass Association of North America’s (GANA) annual Glass Fabrication and Glazing Educational Conference, which took place this year April 68 in Cincinnati. The conference is geared toward individuals with five or fewer years in the industry as it provides an educational foundation in a number of essential areas. For those of you who didn’t make it yourself, we have a few of the essentials here for you. And if you’re not new to the industry yourself, we’re sure you’re eager to pass on your knowledge about glass to someone who is; be sure to pass along the following tips and information as well. Oh So Trendy Glass Ron McCann of Viracon addressed some of the latest trends to hit the glass industry. When it comes to applying these trends into practice, McCann noted, “The key is figuring out what the drivers are for your clients.” Knowing what needs your client is trying to meet can help you as the supplier or installer steer them toward those “trendy” new products that are the most appropriate solution for their project. McCann said that “much larger sizes” than previously used are becoming the norm. In conjunction with that, comes thicker glass and a move to low-iron, McCann pointed out. As lites become larger in area, an increase in thickness is necessary to prevent bending. With thicker glass may come a deepening of the green tint caused by iron content, leading to further requests for low-iron glass. 1. addition to bigger, heavier glass, McCann said glass specified for multiple applications. For exam2. Inisple,being you might find on your next job a request for a 3. high-performance coating on a glass that also must be impact-resistant and fabricated into a thermally efficient insulating glass (IG) unit to boot. McCann also addressed the growing demand for energy-efficient glass. New generations of glass coatings will further help designers let light in while keeping heat out. While double silver low-E coatings are popular now, McCann said, he predicts that triple silver coatings will become more prevalent. Cutting and Edging Correctly Chuck Beatty of Edgeworks Inc. discussed automated glass cutting and edging techniques. Among his tips were the following: The less energy you send into the glass while scoring the cut, the smoother the resulting edge after the break-out. Use a sharper wheel angle for thin glass and blunter angle for thicker glass. 1. 2. said people often ask him how long cutting wheels last. It’s different for different things, he said, 3. Beatty but he tells people: “These carbide cutting wheels are not very expensive … compared to the cost of the glass. If an operator waits until the glass breaks to change the wheel, he wouldn’t work for me.” © 2009 USGlass magazine. 540-720-5584 All rights reserved. © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe st Glass Tempering Systems for the 21 Century Chuck Cocagne with Glassrobots Oy talked to his audience about the glass tempering process, how systems are evolving and how many of these changes are related to architectural glass trends. Cocagne shared the following: There are three types of tempering furnaces: radiation, convection and conduction. Radiation involves heating with electromagnetic waves from the furnace heating elements. This once-preferred method is not used as commonly as in the past since newer low-E coatings are designed to reflect that heat away from the glass. Convection heating is where hot air is blown onto the glass; and conduction involves bringing the glass into direct contact with a hot material, typically ceramic rollers. said he believes that a large portion of future glasses will have high performance coatings and 2. Cocagne many will be coated on both the top and bottom. 1. 3. Passing the Test Larry Livermore of Architectural Testing Inc. presented information on the successful “Testing of Architectural Glass and Framing Systems” to ensure a finished project’s success. Testing a mock-up in a lab or in the field can help to uncover design issues and installation problems, Livermore said. “They establish a benchmark of performance and installation expectations,” he added. Before testing, define the area of the mock-up to be tested, whether it’s a run-of-the-mill portion or the most complex part of the project, a flat wall or a corner, etc. Each party in the process needs to be involved in the decision-making process, he said, which needs to clearly identify responsibility for different wall types. During the testing is when the contractor should start to establish a benchmark of quality they’re looking for in the field. There also will be a push for processing more ultraclear glass, larger lites and increasingly thinner glass. “Furnaces of the future will need to be able to accommodate all of these demands,” he said. Cocagne said we can expect to see tempering systems include short cycles of convection heating, as the market will be driven by high production volume with low operational energy consumption; a move toward hollow rollers, which can help minimize conduction heating effects and provide control for convection heating from the bottom; and “smart” control systems for bed loading, furnace heat control and quality control. the test itself, Livermore said, “It would be a good idea to have everyone involved survey the test 3. During chamber.” If something isn’t adequate, it’s better to 1. point that out before the unit fails the test. In addition, he stressed the importance of remembering to go back to the mock-up drawing to note changes that take place once the set-up or testing process has gotten underway.“This is critical,” he said. The owner and test lab also need to be notified of any deviations from the original mock-up design. Livermore added, “Everything we do on the test we’ve got to carry through on the drawings and in the field—so the last thing we want to do is a band-aid fix.” 2. Know About Mirror Before It Reaches the Wall Rick Cummings of CKV Products walked an audience of about 30 glaziers through tips and techniques for accurate measuring and cutting of mirrors during a mirror installation demonstration. Benny Walker of Vitro America provided some additional tips and techniques. When it comes to fabrication, Walker said, keep your work area clean, since grit and dirt can hurt the mirror’s front and backing. Wearing gloves and vacuuming the cutting table area were some of the suggestions he offered. For grinding and polishing operations, he stressed the importance of using clean, fresh water and an appropriate coolant as a lubricant. “pH is important. It can mess up your mirror, and it can mess up your machine,” he noted, adding, “Machine set-up is so important.” do not use silicone … use mastics,” 2. “Please Walker said, adding, 1. 3. “I’ve seen people send the mirror back and say the mirror was bad when the mirror was the only good part. It was the silicone.” He also reminded the audience not to use ammonia cleaners that can remove the copper layer if applied on the mirror’s edge.“Then all you’re left with is silver and it’s just like the silver in your home: it tarnishes,” he said. “I cannot stress enough to leave that copper alone and that means don’t put stuff on it.” © 2009 USGlass magazine. 540-720-5584 All rights reserved. © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. u n y O com O n sl mag. 9 s 0 sgla E 2 0 JU N Contents Search Archives I< E-Mail < > >I Subscribe Everything I ss … la G t u o b A d Learne Considerations for Laminating Low-E Glass Both low-E glass and laminated glass are used commonly in residential applications. However, using them in combination actually negates the low-E’s performance qualities. “This is because the low-E coating is buried inside the laminated lay-up,” explained Jeff Haberer of Cardinal Glass Industries during his presentation. He quickly noted, though, that combining the two still can be appropriate in certain applications. He shared a number of points about the combination with his audience. Low-E coatings are designed to reflect far infrared (heat) energy and they need to have an airspace, as in an insulating glass unit, to perform. When used in a laminated make-up, the coating reflects and absorbs ultraviolet and near infrared heat. Most of the visible light passes through so the glass does offer high visible transmittance, as well as a low solar heat gain coefficient. 1. considering adhesion, Haberer said that interlayers may bond differently to coatings than to non2. When coated glass. To make sure that the glass composition 3. is right, he stressed the importance of testing, including the pummel test, boil test, ball drop and bag drop tests. Durability issues, such as corrosion and de-lamination, also need to be addressed.“Pyrolytic coatings are less susceptible to corrosion since they are fired onto the glass,” Haberer said. “Sputter coatings are more susceptible since they are silver-based and silver, which is sensitive to moisture, can tarnish.” There also can be concerns with the interlayer materials. Some, such as PVB, are hygroscopic, meaning they tend to wick moisture away. Other materials, such as an Ionoplast interlayer, are not hygroscopic, so there is no moisture wicking and less risk of corrosion. A Day in the Life of a Project Manager There’s a lot to keep in mind if you want to be successful as a project manager in a contract glazing business. Andrew Gum, president of Thomas Glass Co. Inc. in Columbus, Ohio, provided conference attendees with a few bits of advice to help them better succeed at project management. One key tip, Gum suggested, is to learn to manage your day, which includes prioritizing and making task lists for the day and/or week that cover the things that absolutely must be done, things that need to be done and things that should be done. “Also, allow time in your day for unscheduled events and be realistic about what you can get done each day,” Gum said. Maintaining successful, positive relationships also is important.“Know your company and its culture,” said Gum, who advised making sure that you have the right people working in the right places so that every- 1. 2. 3. one is able to work best together. He also talked about the importance of relationship building with your staff.“Take time and make an effort to acknowledge a job well done,” he said. Holding productive meetings will help ensure all projects are handled smoothly. Gum advised everyone to make sure they are prepared for their meetings and that they plan out an agenda in advance. “Begin the project with a kick-off meeting so that you can create a project cost budget that everyone can understand,” he said. He explained that this is an opportunity to talk about the materials that will be used, labor, subcontractors, etc. A close-out meeting provides a chance to talk about the products and materials used, what worked well and what did not. © 2009 USGlass magazine. 540-720-5584 All rights reserved. © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives I< E-Mail < > >I Subscribe Ensuring Quality Laminated Glass The use of laminated glass in architectural applications, whether for safety and security purposes or even sound control, has seem much growth in recent years, as has the number of glass fabrication companies offering laminated products. To help companies understand how to ensure a quality laminated product, Dan Laporte from Solutia Inc. discussed some of those issues. Storage and handling PVB is an important aspect of ensuring a quality laminated product. Storing the material in a way that maintains the packaging integrity will help keep out moisture and contamination. PVB, LaPorte said, has sponge-like characteristics and it will suck up water. It also is an adhesive and will stick to itself if not stored properly.“So store the PVB in a temperature between 40 to 50 degrees Fahrenheit,” Laporte said. 1. cleaning and preparing the glass for lamination also is important. Make sure the glass cutting 2. Cutting, equipment is in good working conditions so that lites 3. are cut neat and evenly; change the glass-washing tank regularly and use a water washing temperature of between 120 and 140 degrees Fahrenheit. Dry the glass thoroughly and uniformly. A proper clean room environment is critical in assembling glass. “The room has to be ultra-clean,” Laporte stressed. If it’s not, the PVB will pick up contaminants [that will end up as part of the glass].” Laporte suggested having double entry doors leading to the clean room to ensure the factory floor environment is not brought in and using tacky mats to prevent dirt from being not brought in on shoes. Third-Party Inspection of Glass Fabrication and Installation “Glass is so important. It’s the face of the building; it’s where architects really try to express themselves so a [lot has to go into] selecting the glass,” Israel Berger, president of New York-based curtainwall consulting firm Israel Berger & Associates, told his audience as he explained some of the ways third-party inspectors and consultants can provide assistance on projects. Third-party objectives can include assistance in ensuring code and construction document compliance; backstopping vagueness in codes and construction documents; and verifying proper coordination between glass manufacturers and curtainwall contractors. might a third-party inspector be brought onto a project? Sometimes it’s mandated by code and other 2. Why time it’s requested by the owner or client. In other 3. 1. cases it could be requested by the architect/engineer. Third-party inspectors also can help verify quality and consistency of the glass products. Inspection methodologies vary from job to job, although a raw material inspection is often used for flat glass. “So often glass is treated like a commodity, but it’s important to verify the quality and consistency,” Berger said. “Third-party inspectors can help the project team through the construction phase … and understanding quality control obligations,” he added. When Insulating Glass Units Fail Bill Lingnell of Lingnell Consulting Services and technical consultant for the Insulating Glass Manufacturers Alliance shared tips from his “Field Investigations with Insulating Glass Units.” For starters, he advised attendees that in conducting their own investigations they make their goal trying to prove what they believe is not true, so as to not run the risk of coming to conclusions based on assumptions. 1. the information that will assist in an investigation, Lingnell advised checking for information on glass 2. Among performance, such as replacement records and evi- 3. dence of seal failures or breakage; reviewing maintenance schedules; studying plans and specifications; and checking with the installer and fabricator for additional background if needed. Lingnell said that the next step in conducting the investigation should be to ask: “What’s different?” By looking for factors that could have changed the system in some way, such as runoff, for example, the investigator can determine what may have led to the failure. M e g a n H e a d l e y is the editor and E l l e n R o g e r s is a contributing editor to USGlass. © 2009 USGlass magazine. 540-720-5584 All rights reserved. © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Search Archives n y O com O nslsmag. 0 9 sgla E 2 0 u I< E-Mail < > Subscribe Architects’ N JU Guide TO GLASS & METAL A Special Section of USGlass Magazine Glass and e g r e v n o C Architects A Review of the AIA Convention in San Francisco R by Megan Headley and Ellen Rogers eaction to the American Institute of Architects’ (AIA) Annual Convention in San Francisco was mixed. Initially many glass-related exhibitors expressed doubt that the aisles would ever fill, as attendees trickled into the Moscone Center on April 30. There were definite hot spots on the trade show floor throughout the three-day event, and many of those companies that had seen limited traffic were pleased with the focused attention they received from the attending architects by the time the show closed on May 2. There certainly was plenty of glass to see from the more than 60 glass-related exhibitors. Among those products that were new to the show floor were such trendy offerings as decorative and solar glass. However, many of the products on display had been introduced at previous conventions, and several exhibitors confessed to showcasing “the same old thing.” Those “same old” offerings may have been a result of strategies for waiting out the construction downturn, but yet another surprise on the show floor was the number of businesses sharing news about growth and recent expansions amidst this troubled economy. Business as Usual While there was some question as to how the economy would impact the show’s attendance, a number of exhibitors said that they’ve remained not only unscathed but strong throughout the construction downturn. According to Douglas Mahler, business devel- opment manager for Sheffield Plastics Inc., “The stimulus dollars are coming through now,” a fact that is leading to more government-type projects that would require use of protective products such as the company’s high-impact polycarbonate sheet products. “This is a great show for us,” Mahler added. “Probably everyone that has come by has a need where we can help them.” Dave Hewitt, director of marketing of EFCO Corp. noted that the Monett, Mo.-based company is looking to hire a number of people as blast and government projects carry the manufacturer through the construction downturn. “Schools have been our bellwether,” Hewitt said. Others also were excited to talk about how they’ve been able to grow their businesses through new locations and expansions. Ross Deeter, regional manager for Novum Structures, said the company has grown domestically and internationally. “We’re taking the economic slowdown in stride, but we’re still moving forward because we know the market will pick back up,” Deeter said. The company recently opened new offices in Dallas, San Francisco, Florida, Germany, England, France, Turkey and India. The company has been busy lately with a variety of projects and Deeter said that exhibiting helps them reach out to the architectural community to provide assistance, regardless of the budget. “We’re here to support the architects with whatever type of architectural projects they may have, from the small canopy to a large wall,” he added. © 2009 USGlass magazine. 540-720-5584 All rights reserved. >I © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. Tom O’Malley, vice president of sales for Doralco, noted that the Alsip, Ill.-based company “started a composite panel business about a year ago.” He commented that the business helps his company to meet another need of many of its current customers. The company remains busy with a number of high-end projects. Sales manager Jessy Servol revaled that Klein USA Inc. has a new warehouse facility in Elizabeth N.J. Although its products are manufactured in Spain, the five-month-old facility was established to help expand the company’s reach. Klein showcased its sliding glass door technology at the show, and Servol mentioned that the company soon will be introducing a “telescoping” glass door—the panels of the door slide into one neat stack when open. Sunnyvale, Calif.-based Serious Materials has been much in the news in recent months following several acquisitions (see February 2009 USGlass, page 14), and its representatives showed at the convention that they’re far from done making a splash. Over the next six months the company is aiming to increase production of commercial glass and window products until that segment makes up approximately 70 percent of its business. Its recently acquired facilities from the former Republic Windows & Doors in Chicago and Kensington Windows in Vandergrift, Pa., both will be dedicated to producing the company’s energy-efficient windows. Energy Exhibits and Education As has been the trend in recent years (see June 2008 USGlass, page 18, for last year’s AIA review), architects came to the convention looking for information about energy-efficient products. “Because of sustainability in buildings we’ve been looking at low-E glasses really carefully,” said Glenn Rescalvo with Handel Architects LLP in San Francisco. “We’re looking at the coatings that are applied to them and how we can use them to reduce heat gain and mechanical loads in the buildings. Fritted glass also works great; we can use it to the maximum 70 to 80 percent frit and still get visibility while also reducing our heat loads.” Ben Tranel, an architect with Gensler, also in San Francisco, was interested in sustainability and energy performance. He was especially interested in glass with a frit on the exterior surface. “Up until now we’ve always used frit on the Contents Search Archives I< E-Mail < > Subscribe Arch Aluminum & Glass debuted its Active Solar Glass products at the AIA Expo. The transparent green sample is on the left, with the red color on the right. [inside surface] and on a lot of our projects we’re looking for ways to put it on the exterior to create a real contrast on the exterior reflectivity,” Tranel said. He also was searching at for sustainability in the way of triple-glazed insulating glass units and argon-filled glass, as well as the “next generation” of high performance low-E coatings. Edgetech I.G. Inc. had in its booth a Pittsburgh Corning glass block that it’s helping to insulate, combining energy performance with style. The new energy-efficient glass block features a low-E coated lite sandwiched inside the block to filter out solar heat gain, and sealed courtesy of Edgetech. The Cambridge, Ohio-based company also displayed its new SustainaBlock™ line of setting blocks, a line of stable silicone setting blocks available in a variety of sizes, profiles and materials. Green was a focus for show organizers as well. Mill Valley, Calif.-based NanaWall Systems was honored at the Expo by its inclusion in one of the AIA’s top ten green projects: the world headquarters for the International Fund for Animal Welfare. The facility uses a NanaWall movable More Products, More Architects To further get your new-product fix, see page 26 in June USGlass for the USGlass 26th Annual Guide to New Products, including many of those featured at the American Institute of Architect’s (AIA) Annual Convention. For more AIA, make plans for next year’s convention, to be held June 10-12 in Miami. © 2009 USGlass magazine. 540-720-5584 All rights reserved. >I © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. n y O com O nslsmag. 0 9 la E 2 0 usg N JU Contents Search Archives I< E-Mail < > Subscribe e g r e v n Architects Co glass wall to connect its cafeteria to the outdoors, providing natural daylighting and ventilation. However, among the most energy-efficient products at the show were those actually generating energy. “It also seems like everyone has building integrated photovoltaic (BIPV) panels displayed in their booths. It’s something we have not really used yet, but it’s something everybody seems to be offering,” Tranel observed. Guardian Industries was one such company spotlighting BIPV. The company utilizes thin film technology, based on copper-indium-sulfide (CIS) Many companies, including Pilkington, displayed an array of glass products. technology, in its modules as the company says this technology has greater absorption properties than others and provides thin, efficient modules with an attractive neutral gray/black appearance. Although the big model in the booth was two modules laminated together, Chris Dolan, director, commercial glass program, noted, “We can make these in larger sizes from two, three, four modules laminated together.” The standard size module from the company measures 26 by 50 inches. Guardian’s display, which was fabricated in cooperation with JE Berkowitz LP and Eureka Metal & Glass Services, simulated the energy produced through BIPV in a laminated and insulating glass unit. For some solar exhibitors, visibility was key. Arch Aluminum and Glass in Tamarac, Fla., and Konarka Technologies Inc., a solar plastic film producer based in New Bedford, Mass., used the show as an opportunity to announce a joint development agreement. Under the agreement, the companies will develop a line of semi-transparent, glass BIPV products called Active Solar Glass® (ASG). According to Max Perilstein, Arch’s vice president of marketing, the product “will change the world of BIPV. The key is that you will be able to see through our BIPV.” Perilstein said the product “will give the designer amazing flexibility—color flexibility, energy flexibility, you name it.” ASG also will incorporate other passive solar technologies, such as low-E coatings, for an energy-efficient and energy-generating line of window, skylights and curtainwalls. Premier Power highlighted its work in BIPV with the slogan “solar with style.” Company representatives are aiming to match form and function with design in integrating solar products into vertical facades, curtainwalls and awnings, as well as more traditional solar roof systems. Schüco brought its E2 façade to San Francisco. The façade combines decentralized ventilation, automated opening units, solar shading and solar energy generation with the latest thin-film technology—all in one aesthetically pleasing package. According to Rick Shetterly, who helped to man that booth, the E2 lites, now in the final stages of development, are able to create enough energy to operate themselves. Among its array of skylight products, Velux America Inc. offered a product that was new, at © 2009 USGlass magazine. 540-720-5584 All rights reserved. >I © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. least to North America. According to Mike Rhoden, assistant product manager of solar products, Velux has been offering products for solar water heating in Europe for 14 years. “We’ve been green since before it was popular,” Rhoden commented. In recent months the company has done market research and determined the time was right to bring its solar offerings to North America. In fact, the company’s low-profile rooftop solar collectors—which are designed to have the look of a Velux skylight—were among the most popular products in the AIA booth. PPG Industries showcased its Solarphire AR (anti-reflective) glass, which is engineered to maximize solar energy transmission to solar-collecting PV cells. Many architects stopped by the booth Contents Search Archives E-Mail interested in the product, said James Bogdan, manager of green building initiatives for PPG. He also noted that the company is working to elevate interest in the LEED program, adding, “But not everyone is on board completely just yet.” Decorative Highlights While performance, in the way of green and sustainability, were high priorities for attendees, so, too, was appearance. From color, to patterns, textures and even a combination of all three, attendees found plenty of new decorative glass products. “Architects are very interested in decorative glass,” said Jeff Nichols, vice president of sales and marketing for Standard Bent Glass. His company now has the equipment to manufacture Talking with Architects Despite the fact that show traffic may have seemed slower compared to years past, several industry companies said the American Institute of Architects’ (AIA) Annual Convention was still a strong event. In fact, Laura Shamblin, marketing coordinator for Vetrotech Saint-Gobain, said her company more than doubled their leads compared to last year’s show. Vetrotech exhibited with a new booth design, which Shamblin said helped contribute to the interest due to the open layout and interactive glass display. “Many architects were interested in the 90-minute glass floor display presented by Greenlite Glass Systems Inc. (a Vetrotech distributor),” Shamblin said, noting the display of a variety of additional fire-rated products. “Having life-size pieces of our fire-rated glass allowed the architects to get an up-close view of how our glass looks when installed and to see the actual thickness of each piece. We had many questions about code issues and design possibilities with all of our wall systems, as well.” With concerns over the slow construction market heavy on the minds of many, some companies scheduled to exhibit chose not to at the last minute. Geoff Brown, president of Imaging Sciences, a company with digital printing capabilities for glass, said he felt it was still important to be at the show to try and educate the architectural and design community about all that’s possible with glass. By exhibiting, he said, he’s able to help architects better understand all of the available decorative technologies. “You’re re-growing the market by talking to people, and it’s also creating market through educating them,” said Brown. The presentation of several AIA-registered expo education programs led many to Kawneer Co. Inc.’s expansive booth. The 15-minute expo education program conducted within the exhibit’s dedicated learning center qualified as credit toward AIA learning units. “This gives them the opportunity to come learn something and gain the continuing education points that they need—and gives us an opportunity for us to have a reason to have them come in, look around, see everything we’ve got and spend some time talking with us,” commented Henry Taylor, manager of architectural services for Kawneer. Garrett Henson, director of sales of Viracon in Owatonna, Minn., found the show to be a good opportunity to touch base with customers. Henson said he had heard a lot of interest in interiors or specialty-type glass. Among other products, Viracon’s booth was offering information on the new blue-gray VUE-50 insulating glass. Dave Helfin, marketing director of Akzo Nobel in Houston, found himself going over familiar ground with new faces. “For powder coatings, there’s a lot of education that has to go on,” he said. “A lot of times architects are asking what powder coating is?” Helfin was more than happy to explain to his audience benefits of powder coating over conventional paint—such as that it neither emits volatile organic compounds nor contains solvents and can produce thicker coatings without running. © 2009 USGlass magazine. 540-720-5584 All rights reserved. I< < > >I Subscribe © 2009 USGlass Magazine. All rights reserved. No reproduction of any type without expressed written permission. u n om y O c l g n a O ssm . 0 9 20 sgla NE JU Contents Search Archives I< E-Mail < > Subscribe e g r e v n Architects Co compound, complex bent/curved glass. “We can bend the glass into 3-D shapes,” said Nichols, who added with their laminating capabilities they can also create decorative, curved, safety/security glass. “That’s something else we’re seeing—the combination of safety or ballistic glass that’s also decorative,” Nichols added. Digitally printed glass products were among some of the newest developments at the show. NGI Designer Glass actually showcased its booth, which was constructed to feature its brand new product: SubliStyle. The product involves the reproduction of digital, high-definition photography and artwork onto glass. It was co-developed with VanDijken Glas out of Amsterdam and together they are partnering with Peter Sterling, an Amsterdam-based photographer who has contracts with a number of museums to photograph many of the world’s masterpieces. “There has been tremendous interest in this product because the technology allows architects and designers to have anything at all printed onto glass,” said Martin Miles, vice president of sales and marketing. General Glass International promoted its new direct-to-glass digitally printing capabilities. Richard Balik, vice president of sales, said there was much interest in the product, brand-named Alice. “Architects are excited about all of the applications in which this can be used,” he said. “The process involves ink-jet printing a permanent ceramic frit image onto glass, which will not fade. It’s also possible to print large formats onto glass.” Oldcastle Glass® introduced its digital printed glass, i-Glass™. The process also involves printing the images directly onto glass. The company says it can even replicate the look of wood or marble. Other companies offered decorative laminated glass products that involve printing imagery onto interlayer materials, such as PVB. Both J.E. Berkowitz and Standard Bent Glass are licensed fabricators of DuPont’s SentryGlas® Expressions™ technology, which they displayed during the show. Companies also offered decorative products that involved printing on different types of materials. Arch Deco (the decorative branch of Arch Aluminum & Glass) offered a product called Visual™, a decorative, laminated safety glass constructed with PET film. Acid-etched products also were well represented. For Walker Glass its patterned acid-etched glass and mirrors were a key focus. “By etching mirror we can turn a traditionally functional product into a decorative, visual product,” said Marc Deschamps, business development manager. His company often get questions about how acid-etched products can be used and applications for which it is appropriate. “We are trying to educate the architects and the design community on the products and ways that they can be used, both interior and exterior.” Likewise, Guardian Industries introduced SunGuard SatinDeco glass, which combines the energy-saving properties of SunGuard architectural glass with the acid-etched quality and aesthetics of SatinDeco. “Architects and designers have been interested in SatinDeco because it does not diminish the light transmitted but rather diffuses or softens it,” said Dolan. “This allows higher light transmission without glare in interior space.” OmniDecor traveled all the way from Italy to show its line of satin-finished glass, patterned glass and anti-slip products for use in floors and stairs. This was OmniDecor’s first time exhibiting at the AIA show and the company’s Domenico Tanera said it was a good experience. “We know that while there is interest we still need to educate the architects and that’s why it was important for us to be here,” said Tanera. Cardinal Shower Enclosures/Hoskin & Muir Inc., which does its own fabrication, including cast glass production, has expanded its operations beyond just shower doors. The company now offers a variety of decorative products, such as countertops and room dividers. Mikel Kinser, vice president, said that because the company fabricates all of its glass, it has complete control over the quality of its products. Likewise, Goldray displayed an array of decorative options, from printed glass for walls and partitions; products for floors and stairs; and even its new marker boards, which Cathie Saroka, marketing director, said got tremendous feedback from attendees. AG Ellen Rogers is the editor and Megan Headley is a contributing editor of the Architects’ Guide to Glass. © 2009 USGlass magazine. 540-720-5584 All rights reserved. >I