The University of British Columbia Faculty of Applied Science 1 LETTER OF TRANSMITTAL Dylan Stephanian University of British Columbia 6350 Stores Road, Vancouver, B.C. V6T 1Z4 March 31, 2010 Mr. Randall Kerr Faculty of Applied Science University of British Columbia 5000 – 2332 Main Mall Vancouver BC V6T 1Z4 Dear Mr. Kerr Subject: Formal Report Assignment for APSC 201 Our group has prepared the following document on the safe storage of hydrogen in response to your request for a formal report in Applied Science 201 section 206. The enclosed report, entitled “Hydrogen Storage” considers the advantages and disadvantages of four primary hydrogen storage methods. We will outline hydrogen safety considerations as well as storage in tanks, micropores and sodium borohydride before making recommendations regarding the most appropriate storage technologies for certain applications. It is our hope that this report will exceed the expectations for this assignment. If you have any questions or concerns, please contact Dylan Stephanian at d.stephanian@gmail.com. Thank you, Davis Wuolle, Dylan Stephanian, Jerry Zhao, Justin Park and Katherine McLauchlan HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science HYDROGEN STORAGE Submitted to Mr. Randall Kerr By Katherine McLauchlan, Justin Park, Davis Wuolle & Jerry Zhao The University of British Columbia Applied Science 201 Wednesday March 21, 2010 HYDROGEN STORAGE 2 The University of British Columbia Faculty of Applied Science 3 ABSTRACT The report we are presenting explores the options available for the storage of hydrogen for energy transfer. The current developments surrounding hydrogenbased energy transfer technology enables us to launch a fascinating excursion into the safety related issues surrounding hydrogen storage and transport. This report is an informative inquiry into the current innovations in hydrogen storage, which is an important aspect of the budding hydrogen fuel industry. Additionally, we will outline the advantages and disadvantages of several hydrogen storage technologies relative to the challenges each of them face. Although there is currently no dominant form of storage, we have analyzed and discovered a number of viable storage methods. HYDROGEN STORAGE II The University of British Columbia Faculty of Applied Science 4 TABLE OF CONTENTS ABSTRACT II LIST OF FIGURES V GLOSSARY VI LIST OF ABBREVIATIONS X 1.0 INTRODUCTION 12 2.0 SAFETY FACTORS AFFECTING HYDROGEN STORAGE 13 2.1 INTRODUCTION 13 2.2 RISKS 13 2.2.1 FIRE & EXPLOSION 13 2.2.2 HYDROGEN POSTING 15 2.2.3 TANK RUPTURE 16 2.2.4 CRYOGENIC RISKS 17 2.3 CONCLUSION 18 3.0 STEEL STORAGE 18 4.0 COMPOSITE STORAGE 19 4.1 ADVANTAGES OF STORAGE TANK STRUCTURE 19 4.2 STORAGE TANK STRUCTURE 20 4.3 MATERIAL PROPERTIES 21 4.4 WEAKNESSES OF COMPOSITE STORAGE TANKS 22 4.4.1 HIGH TEMPERATURE LOADING 22 4.4.2 CRYOGENIC LOADING 23 4.5 CONCLUSION 5.0 MICROPORE STORAGE 5.1 CARBON NANOTUBE 5.1.1 ADVANTAGES OF CARBON NANOTUBE HYDROGEN STORAGE 24 24 24 25 III The University of British Columbia Faculty of Applied Science 5 5.1.2 DISADVANTAGES OF CARBON NANOTUBE 5.2 MICROSPHERE 26 27 5.2.1 ADVANTAGES OF MICROSPHERE 27 5.2.2 DISADVANTAGES OF MICROSPHERE 29 6.0 SODIUM BOROHYDRIDE 29 6.1 INTRODUCTION TO SODIUM BOROHYDRIDE 29 6.2 HYDROGEN STORAGE USING 30 SODIUM BOROHYDRIDE 6.3 ADVANTAGES 30 6.4 DISADVANTAGES 31 6.5 CONCLUSIONS 31 7.0 CONCLUSION 32 LIST OF REFERENCES 33 HYDROGEN STORAGE III The University of British Columbia Faculty of Applied Science 6 LIST OF FIGURES FIGURE 1. Carbon nanotube magnified under a microscope. FIGURE 2. Microspheres magnified under a microscope. FIGURE 3. A diagram of a storage tank utilizing carbon fibre. HYDROGEN STORAGE V The University of British Columbia Faculty of Applied Science 7 GLOSSARY Activation Energy The amount of energy required for a chemical reaction to occur. Adsorb To gather (a gas, liquid, or dissolved substance) on a surface in a condensed layer: Charcoal will adsorb gases. Adsorption See Adsorb. Aqueous solution A chemical solution in which the solvent is water. That is, a solution in which a volume of one or more chemical compounds are dissolved in a greater volume of water. Atmosphere A conventional unit of pressure, the normal pressure of the air at sea level, about 14.7 pounds per square inch (101.3 kilopascals), equal to the pressure exerted by a column of mercury 29.92 in. (760 mm) high. Abbreviation: atm. Bond The attraction between atoms in a molecule or crystalline structure. By-products Products of a chemical reaction created in addition to the desired product(s). Chemisorption Adsorption involving a chemical linkage between the adsorbent and the adsorbate. Coefficient of Thermal The measure of the rate of dimension change of Expansion a material with respect to constant pressure and temperature change. Composite An artificially made material that consists of multiple phases that are chemically different and separated by distinct interfaces. Corrosion HYDROGEN STORAGE Deterioration of a material as a result of chemical VI The University of British Columbia Faculty of Applied Science 8 reactions with its operating environment. Cryogenic Concerning the effects of extremely low temperatures. Delamination A failure in a laminated structure characterized by the separation or loss of adhesion between the structure’s individual sections. Diffusivity A relative measure of a gas's ability to spread, or intermingle in the atmosphere. Elastic Modulus A measure of the stiffness of a material under the condition that the deflection of the material due to loading is non-permanent. Measured by taking force divided by area divided by % elongation. Emissivity The amount of energy, as a percentage or fraction, that is released to the surrounding environment in the form of radiation. Enthalpy A quantity associated with a thermodynamic system, expressed as the internal energy of a system plus the product of the pressure and volume of the system, having the property that during an isobaric process, the change in the quantity is equal to the heat transferred during the process. Explosive Range Range of concentrations in air required to cause an explosion in the presence of an ignition source. Fatigue A method of failure due to fluctuating and cyclic loading of a structure under relatively low stress levels. Fatigue Life HYDROGEN STORAGE The total number of loading cycles that will cause VII The University of British Columbia Faculty of Applied Science 9 a structure to fail, given a specified and repeated loading condition. Filament Winding A process by which continuous reinforcing fibres are accurately positioned in a predetermined pattern to form a hollow(usually cylindrical) shape. The fibres are first fed through a polymer bath and then are continuously wound onto a spool. Flammability range Range of concentrations in air required to cause a fire, in presence of an ignition source. Heat transfer The process whereby heat moves from one body or substance to another by radiation, conduction, convection, or a combination of these methods. Hydrogen Embrittlement The process whereby metals become brittle or fracture with exposure to hydrogen, common when hydrogen is present in forming processes or at high pressures. Ideal Gas Law The relationship between pressure, volume, temperature and quantity of a gas, neglecting the interaction between gas particles. Joules A unit of work or energy, equal to the work done by a force of one newton when its point of application moves through a distance of one meter in the direction of the force. Liquefied Hydrogen Hydrogen cooled or compressed to liquid phase. Matrix The phase in a composite or two-phase alloy structure that is continuous or completely surrounds the other phase. Micrometer Millionth part of a meter. (10-6m) Mole Base unit for measuring quantities of a HYDROGEN STORAGE VII The University of British Columbia Faculty of Applied Science 10 substance. Equal to 6.02 x 1023 particles. Molecular Weight The mass of one mole of a substance expressed in grams; gram molecule. Molecular-Surface Total surface area of a molecule where elements can penetrate through the surface. Molecule The smallest physical unit of an element or compound, consisting of one or more like atoms in an element and two or more different atoms in a compound. Nanometer One billionth of a meter. (10-9m) Polymer A compound of high molecular weight. Its structure consists of chains of small repeating units. Saturating See Saturation. Saturation To cause a substance to unite with the greatest possible amount of another substance, through solution, chemical combination, or the like. Specific Strength The ratio of tensile strength to the weight of a material with respect to the weight of water. Thermal shock Failure of a material due to a sudden change in temperature. Thermosetting Polymer A compound of high molecular weight that, once having hardened by a chemical reaction, will not soften of melt when subsequently heated. HYDROGEN STORAGE VIII The University of British Columbia Faculty of Applied Science 11 LIST OF ABBREVIATIONS H2 Hydrogen LH2 Liquid Hydrogen CH2 Compressed Hydrogen CO Carbon Monoxide CO2 Carbon Dioxide NaBH4 Sodium Borohydride Nm Nanometer Psi Pounds per Square Inch PPM Parts per Million PPB Parts per Billion STP Standard Temperature and Pressure Wt% Weight Percent HYDROGEN STORAGE X The University of British Columbia Faculty of Applied Science 12 1.0 INTRODUCTION Hydrogen has come to the forefront as a clean and reliable form of energy as concerns about the environment become more and more important. Hydrogen does not create greenhouse gas and this is attractive to an environmentally conscious consumer base. Further, increasing recognition of eco system degradation and dwindling reserves force the world to rethink our reliance on fossil fuel sources. While hydrogen is potentially very useful as a fuel, complex concerns regarding safe and affordable storage are of great significance. Public concerns regarding hydrogen risks are not unfounded, but certainly blown out of proportion. This report outlines the major safety concerns and what can be done about them. This report covers the risks and advantages associated with storing hydrogen and the various methods that are currently in use or development. Hydrogen can be stored physically or chemically. Physical storage includes steel, composite, and micropores. Chemical storage is possible by synthesis of sodium borohydride. A thorough understanding of hydrogen safety and storage will facilitate the implementation of a hydrogen based energy system. Knowledge will allow engineers to make the correct choices and foster public and political support for a transition away from fossil fuels. HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science 13 2.0 SAFETY FACTORS AFFECTING HYDROGEN STORAGE 2.1 INTRODUCTION Hydrogen (H2) transportation and storage is associated with several safety concerns, which must be taken seriously if it is going to be used on a large scale. The most well known is the potential to explode or burn. While the risk of ignition is inherent in any fuel, what matters is how well we can mitigate this risk. Equally, if not more dangerous is the possibility of H2 poisoning in enclosed spaces, where H2, a colourless, odourless gas can collect undetected. A third danger in common H2 storage methods, is tank rupture. This danger is particularly important when considering transportation, as the possibility of rupture due to a collision is much higher than in stationary tanks. Finally, when using liquefied H2, the extremely low temperatures present several potential dangers, and high fire risks. 2.2 RISKS 2.2.1 FIRE & EXPLOSION The Hindenburg is the hydrogen disaster that captured the public's imagination, and rightfully so. The idea of a car, bus, or air plane spontaneously exploding is completely terrifying equally unacceptable. However, one incident does not tell us the whole story. Most importantly, it's quite likely that H2 had little or nothing to do with the Hindenburg fire (Bain, HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science 14 2004). Compared to the hydrocarbons that are currently and commonly used - Gasoline, Natural Gas and Jet-A - H2 seems relatively innocuous. The safe handling of hydrogen requires careful consideration of a few key properties of hydrogen. Most of these chemical properties are safety advantages, but some pose risks. Key chemical properties are as follows: • Very low molecular weight (2g per mole, or 2g per 22.4l at STP) • Broad flammability range (4 to 75% in air) (Hord, 1978) • Broad explosive range (18.3 to 59% in air) (Hord, 1978) • Colourless, odourless • Low flame emissivity • High reactivity Hydrogen's low molecular weight means that in the case of a leak, it is not likely to collect in any significant quantities. This is the key to most hydrogen safety practices. Simply ensuring that any enclosed areas are sufficiently vented will prevent or significantly reduce the risk of fire or explosion. The downside of course, is that only 4% H2 in air is required to cause a fire. In combination with the fact that H2 is colourless, odourless, highly reactive and disperses quickly, it would not take long to create a disaster in a closed space, particularly one with readily available ignition sources (Hord, 1978). This 4% limit can also be a blessing. Since the explosive range is narrower than the flammability range, the gas is more likely to burn off that explode. Finally, if the H2 did catch fire, it is less likely to HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science 15 cause damage than any hydrocarbon. H2, when compared to an equivalent volume of hydrocarbon, will radiate only very slightly more energy, but for a significantly shorter period of time (Hord, 1978). So, anything damaged would likely have to be IN the flame (Scott, 2007). All this is not to dismiss a real and present danger lightly, but just to say that it should not be a reason to write off H2 as a fuel. 2.2.2 HYDROGEN POISONING Hydrogen gas, like any other gas, can and will displace the oxygen we need to breath. This phenomenon is called H2 poisoning and can be extremely dangerous. Here, three properties are the keys to both the danger and risk mitigation: • Low molecular weight • Lack of colour and odour • High diffusivity Once again, the low weight and high diffusivity is a huge advantage. It means that H2 is unlikely to collect in high enough quantities to pose a danger, in a ventilated space. Despite the lack of colour and odour, H2 detection systems have been available for more than 30 years, and are capable of detecting concentrations as low as 0.03 Parts Per Billion (PPB), though detection levels of 10 to 100 Parts Per Million are more reasonable (Christofides et al, 1989). The installation of these detectors in enclosed HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science 16 spaces is entirely feasible and would be a sufficient solution to this problem. detectors, similar to current CO or CO2. 2.2.3 TANK RUPTURE As with any compressed gas, tank rupture with H2 fuel poses a serious risk. This danger presents itself in several forms: i. In extreme circumstances, tank rupture can lead to the tanks being propelled uncontrollably at high speeds. Although this is unlikely, it must be considered when installing and building tanks. It would not be difficult to compensate for at the design stage, by ensuring that tanks fail reliably and are well secured. ii. Sudden catastrophic tank failure has also been known to occur, causing significant damage and loss of life. This can be caused by hydrogen embrittlement of metals, poor tank design, insufficient construction or lack of maintenance but is most likely to be some combination of these factors (F. Rigas and S. Sklavounos, 2005). iii. In more likely scenarios, tank punctures and the rapid expansion of the escaping gas will cause a steep drop in the surrounding temperature as per the ideal gas law. There is no easy way to prevent this sudden temperature change. On the other hand, steps can be taken to ensure damage caused by the failure is minimized, using HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science 17 materials that are not susceptible to thermal shock and distancing or insulating people from tanks where possible. 2.2.4 CRYOGENIC RISKS Liquid Hydrogen (LH2) is the most energy dense and therefore the most useful form of H2 (Scott, 2007). Unfortunately, liquefaction requires temperatures around -253°C. This presents a few problems. At such low temperatures, most materials used for LH2 storage tanks become very brittle. This embrittlement does increase the risk of tank rupture when subject to impact. i. At any given pressure, there is a temperature above which H2 will absolutely not remain liquid. At this point, all the LH2 present in the tank will transform to gas, nearly instantaneously. Since gaseous H2, this can have spectacular, and explosive results (Rigas, 2005). occupies 851 times the volume of LH2 ii. When spilled, LH2 will boil off almost immediately, creating risks similar to gaseous H2. Though, due to behaviour similar to that of a heavy gas, LH2 concentrations at ground level can remain high, increasing the risk of H2 poisoning or explosion. Despite this, LH2 will still vaporize and disperse orders of magnitude faster than any fuel currently in use (Hord, 1978). HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science 18 iii. If equipment used in the handling of LH2 is not properly insulated, the extreme cold can be a hazard. The very cold temperatures can cause both severe cases of frostbite and very quickly condense other vapours, including air. These liquefied gases can, in fact, be very flammable (Scott, 2007). 2.3 CONCLUSION Despite the dangers associated with the storage of H2, it is a far safer way of transporting energy than any hydrocarbon fuel currently in use. With proper regulation and forethought, all the scenarios presented above can be overcome. 3.0 STEEL STORAGE The use of steel tanks is not commonly used to store hydrogen. Steel tanks are impractical due to hydrogen embrittlement*, a process in which metals such as steel become brittle and fracture with exposure to hydrogen. A steel tank, as a result, would need to be coated on the inside to prevent this process from occurring. The requirement of a lining increases maintenance costs, leakage rates, and material costs, further reducing feasibility. Additionally, Steel tanks are heavy, and therefore the amount of hydrogen stored would only constitute 0.5-1% by weight (Cahan). For portable use of hydrogen, any energy supplied by the hydrogen itself would be greatly HYDROGEN STORAGE 19 The University of British Columbia Faculty of Applied Science overshadowed by the energy required for tank transport. It is evident there are many setbacks caused by weight, space and cost. However, the use of steel tanks does provide a reliable way of storing hydrogen in stationary settings, primarily for university laboratory work. The duration of a standard steel tank under these conditions can be 30 years or more since impact rupture is not an issue and cracks and leaks can be easily monitored by trained technicians. Hydrogen at a pressure of 5000 psi*, is the maximum pressure the steel tank is able to safely withstand in this type of setting (Cahan). 4.0 COMPOSITE STORAGE 4.1 ADVANTAGES OF COMPOSITE STORAGE TANKS Composite storage tanks are an attractive option for Hydrogen storage and transport, be it a fuel tank on board a fuel cell automobile or a stationary storage system. Unlike their metal counter parts, composite tanks are quite light but still supply satisfactory strength under high pressure conditions. Another edge that composite materials hold over metals is higher resistance to corrosion and higher fatigue life (Hu, Sundararaman, Menta, Chandrashekhara, and Chernicoff, 2008, p. 233). Unlike forms of chemical storage, using composite tanks is much simpler and less expensive with respect to storage and transport (Hu et al., 2008, p. 234). The desirable HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science 20 properties of Composite storage tanks are the result of optimization of the structure of the composite and the selection of distinct materials that make up the composite using their properties. 4.2 STORAGE TANK STRUCTURE Many different structures are available for use in composite storage tanks. However, many forms of storage tanks have been pushed aside due to lack of manufacturing experience or their novelty. As safety is the primary concern on the subject of Hydrogen storage, providers prefer tried-and-true manufacturing techniques that are more reliable. Filament winding is a welldeveloped process that is already widely used for manufacturing composites (Hu et al., 2008, p. 234), and can thus be utilized to support the needs of a large-scale industry like automotive fuel storage and transport. The most commonly seen composite tanks consist of a filament-wound, composite matrix with an internal lining that serves as a hydrogen permeation barrier (Neel, 2002, pg. 4). Other standard features on the tank may include light weight impact resistant domes on both ends of the tank, a reinforced shell that covers the composite matrix, and a manual or electric valve for access to the fuel. The composite is usually composed of many layers of Epoxy matrix containing helically wound carbon fibres. The permeation barrier is constructed from aluminum or a high molecular weight polymer (Hu et al., 2008, p. 234). The impact domes, reinforce shell, and valves can be made HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science 21 from a wide variety of viable materials and are generally not considered part of the tanks specialized design. FIGURE 1. A diagram of a storage tank utilizing carbon fibre. Source: Dr. Neel Sirosh, 2002, (www.qtww.com) 4.3 MATERIAL PROPERTIES Carbon fibers are chosen due to their high elastic modulus and strength, which can carry high loads even when combined with a matrix that compromises some of their properties. Carbon fibres also exhibit higher corrosion and specific strength than metals. As fibres cannot perform in any aspect of loading other than pure tension, the Epoxy matrix is implemented to keep the fibres aligned to the loading condition. Epoxy displays high strength and adhesion for a polymer and adds to the corrosion resistance of HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science 22 the resulting composite (Hu, Chen, Sundararaman, Chandrashekhara, and Chernicoff, 2008, p. 2738). Aluminum alloys and oxides have shown to greatly reduce Hydrogen permeation and are used as internal linings alongside ultra-high molecular weight polymers which exhibit similar hydrogen permeation properties (Hollenberg, Simonen, Terlain, and Kalinin, 1994, p. 2). 4.4 WEAKNESSES OF COMPOSITE STORAGE TANKS Major safety issues with composite tanks are related to high pressure loading under extreme temperatures. In the event of accidental fire exposure or similar situations, the high internal pressure may cause catastrophic failure of the composite by rupture. Composite tanks may also Another shortcoming of composite tanks is the higher cost compared to their metal counter parts. Due to the rarity of composite tanks in the present, it is often difficult to detect and repair damaged specimens due to lack of experience. This may prove hazardous and costly should a damaged tank remain in operation. 4.4.1 HIGH-TEMPERATURE LOADING As Epoxy is a thermosetting polymer, it does not soften appreciably as it is heated. Excessive heating at extreme temperatures will, however, result in degradation of the polymer and the eventual delamination of the entire HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science 23 composite structure(Hu et al., 2008, p. 234). Even before degrading, the matrix will begin combusting if oxygen is present at 140°C (Hu et al., 2008, p. 234). Without the polymer to support the fibres, the load-bearing capacity of the composite plummets and becomes susceptible to rupture. Above 288°C, the epoxy matrix will also begin to deflect under loading, weakening the entire structure of the composite (Hu et al., 2008, p. 2740). 4.4.2 CRYOGENIC LOADING Hydrogen can also be stored in its liquid state, below -253°C. While more Hydrogen can be stored due to the higher density of the liquid phase, the storage medium is also put under cryogenic conditions. Such temperatures result in the strengthening of both the fibres and the Epoxy matrix. However, this transition to greater strength also reduces the ductility of the Epoxy. As Epoxy has a positive coefficient of thermal expansion, and Carbon possesses a negative one, residual stresses in the composite structure can built up as the Carbon expands while the Epoxy attempts to contract(Choi and Sankar, 2005, p. 1078).. These residual stresses, combined with the embrittlement of epoxy under cryogenic conditions may result in the formation of micro-cracks within the matrix (Choi et al., 2005, p. 1078). These micro cracks may lead to failure of the composite should they expand and interlink. HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science 24 4.5 CONCLUSION When exposed to extreme temperatures, using Composite Hydrogen tanks for prolonged periods of time may prove to be hazardous. However, this weakness can be viewed as only a slight issue under controlled environments and definitely does not overrule the efficiency and reliability of Composites as possible Hydrogen storage mediums. 5.0 MICROPORE STORAGE Currently, almost all the cars on the road are being fuelled by some form of fossil fuel. Sooner or later we will run out of fossil fuel reserve in about twenty year or so. Therefore it is critical to find a reliable fuel source for vehicles. One of the methods that have taken interest of automotive industry is micropore storage. It has been around for about a decade but it has taken a great deal of interest from the automotive industry, looking for alternative ways to store hydrogen in high volume to weight ratio and safety. There are 2 main methods being researched upon to improve the weight percent of hydrogen, carbon nanotube method and microsphere method and both of them have distinct advantages and disadvantages. 5.1 CARBON NANOTUBE Carbon nanotube was discovered in 1991 by Sumio Iijima. It is a hollow cylindrical structure; a sheet of carbon atom has been rolled up to make HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science 25 such shape. It is usually 1.2 to 1.4 nm (nanometer) in diameter, which is about 50000 times smaller than a strand of human hair. Virtue of their large surface to volume ratios, nanotubes are able to adsorb considerable amount of hydrogen in molecular state via weak molecular-surface interactions. Physisorption is preferred, as it would moderate the pressure and temperature required for the respective uptake and release of hydrogen. Heat transfer is not a major problem because physisorption bonds are weak, typically with enthalpies of adsorption of -10 ~ -20 KJ/mole and you do not need to spend large amount of energy to split the hydrogen molecules. Storing hydrogen in the tube is done by heating up hydrogen and carbon nanotubes in a pressurised compartment and hydrogen molecules will break up into individual molecules and will permeate into the hollows of the tube. 5.1.1 ADVANTAGES OF CARBON NANOTUBE Through the storing of hydrogen with physisorption, release of hydrogen can be simply done by just heating up the nanotubes. Nanotubes indicate potential up to 7.5 wt% hydrogen storage capacity for this material through chemisorption by saturating the C-C double bonds in the nanotube walls and forming C-H bonds. HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science 26 FIGURE 2. Carbon nanotube magnified under a microscope. Source: University of Cambridge, Department of Material Sciences and Metallurgy, 2010 (www.msm.cam.ac.uk) 5.1.2 DISADVANTAGES OF CARBON NANOTUBE It has been discovered only for about 20 years, so the amount of weight percent storage and the mechanism through which hydrogen is stored in this material is not well-defined. Toxic and current technology limit keeps the industry from mass producing. Mass production being impossible as of HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science 27 now, the cost of the final product would be very high. The most expensive kind one can purchase is about $83 per gram. 5.2 MICROSPHERE Microsphere is a tiny sphere measuring up to up about 5 micrometers in diameter with wall thickness of few microns thick. Each of the spheres contains only few molecules of hydrogen, however, since each sphere is really small, concentration of the spheres would. A thimble contains approximately 4 million spheres. In order to store hydrogen in the empty spaces of the sphere, hydrogen and spheres are heated up in a pressurised container up to 350oC and in 272 to 409 atmospheres. (2007 Holland, Provenzano) During the heating, the hydrogen will permeate through the small pores into the sphere. (2004, Ewing) When it cools down, the pores will shrink and the molecules will be trapped inside, allowing for storage. In order to release the molecules for fuel usage, the spheres can be simply heated up, and then the pores will expand, allowing the molecules to pass through so they can be freed. 5.2.1 ADVANTAGES OF MICROSPHERE Since few molecules of hydrogen can be stored in a sphere, each can act as a pressure vessel and this is important in safe storage because breakage of one or two spheres would release only small amount of hydrogen, so there HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science 28 would be no danger of a tank containing the spheres would explode. Refuelling a tank would be as easy as pumping out “used”, in other words empty spheres, and pumping in new spheres into the fuel tank. FIGURE 3. Microspheres magnified under a microscope. Source: The Suslick Research Group, 2010, (http://www.scs.uiuc.edu) HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science 29 This is a very similar process as refuelling the current vehicle fuel tank, so the consumers would not be taken aback by a new method of fuel storage and refuelling. Also it is not a fire hazard when it is suspended in a solid material, which is an assurance that some believe that hydrogen is a volatile substance. 5.2.2 DISADVANTAGES OF MICROSPHERE As of now, it is costlier than compressed hydrogen, which is the most common method of storing hydrogen, but as the microsphere method becomes more wide spread, its cost will go down. Also, to make a sphere, a right type of glass and purity has to be found or else the hydrogen cannot permeate between the spaces. Regarding the porosity, the sizes of the pores need to be right, or else, the hydrogen might escape through the pores or won’t be able to permeate through the pores at all. 6.0 SODIUM BOROHYDRIDE 6.1 INTRODUCTION TO SODIUM BOROHYDRIDE Sodium Borohydride (NaBH4) is a chemical method of storing hydrogen fuel indirectly. It supplies hydrogen fuel at the site of use through a chemical reaction. The use of sodium borohydride provides many safety an portability advantages; however, it does currently present some drawbacks which limit HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science 30 its use. At present, sodium borohydride is being used as a hydrogen fuel storage method primarily in concept commercial vehicles. 6.2 HYDROGEN STORAGE USING SODIUM BOROHYDRIDE The use of sodium borohydride is not what one would consider a conventional method of hydrogen storage. Instead of storing pure (H2), hydrogen is locked in a stable chemical compound, sodium borohydride (NaBH4). This can be compared to storing the unstable chemicals sodium and chlorine in the compound NaCl (pure table salt). When pure hydrogen is needed to burn, a catalyst is added to an aqueous solution of sodium borohydride (Wu, 2003). This causes a chemical reaction which produces pure hydrogen (H2) and NaBO2, a byproduct which can be recycled back into sodium borohydride (Wu, 2003). Additionally, this reaction is controllable, does not require a significant amount of activation energy and releases heat energy as it moves forward. 6.3 ADVANTAGES Sodium borohydride can is a very safe method of storing hydrogen for use as fuel. It can be kept in an aqueous solution at room temperature, is nonflammable and requires no pressurization (Wu, 2003). The reaction to release hydrogen from sodium borohydride is non-volatile and produces no harmful by-products (Wu, 2003). Therefore, sodium borohydride can be a HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science 31 safe and effective method of storing and extracting hydrogen in portable contexts, such as in vehicles and portable generators. 6.4 DISADVANTAGES While sodium borohydride can be very safe and effective, it faces certain drawbacks. Firstly, the energy density sodium borohydride is too low; the amount of energy stored does not warrant the weight of the fuel, making it relatively costly to transport for the energy gain. This can be a problem in cars, for example, where driving around with a full tank greatly reduces fuel efficiency due to the fuel’s weight. Secondly, the costs of producing sodium borohydride are high. The fuels complexity and high energy state mean it uses a large quantity of energy to manufacture (Wu, 2003). Therefore, the cost of sodium borohydride will only rise with increasing energy costs. The only way to reduce the costs of sodium borohydride is increased efficiency. 6.5 CONCLUSIONS Though sodium borohydride may be suitable for some portable applications, the amount of energy it requires to produce and move will limit its usability for other applications. That being said, the safety of sodium borohydride is a key feature and could lead to its widespread use in vehicles and portable generators. HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science 32 7.0 CONCLUSION Hydrogen is emerging as a clean and reliable form of energy, and is attractive for its renewability and minimal environmental impact. To render this new fuel a viable replacement for fossil fuels, there have been many innovations in steel, composite, micropore, and sodium borohydride storage technology. There are hazards associated with the use of hydrogen. However, the public image of hydrogen as extremely dangerous is exaggerated. Simple and effective techniques are available to sufficiently mitigate risks and allow the use of hydrogen without serious concern for public safety. In the near future, composite and micropore storage are the most promising available methods for use in automotive and aerospace applications. These methods have two main advantages; high fuel to weight ratios and relatively low production costs. Once the cost of mass production can be overcome, sodium borohydride will become a safe and reliable method of storage in any setting. Although steel manufacturing is a mature industry, keeping costs low, it is incompatible with hydrogen and therefore should not be seriously considered as a main method of storage. By proper application of the various storage technologies and attention to potential safety risks, hydrogen can overcome the current fossil fuel monopoly on portable energy and lead the way to a better future. HYDROGEN STORAGE The University of British Columbia Faculty of Applied Science 33 LIST OF REFERENCES Aceves, S.M., Martinez-Frias, J., Garcia-Villazana, O. (2000) Analytical and Experimental Evaluation of Insulated Pressure Vessels for Cryogenic Hydrogen Storage , International Journal of Hydrogen Energy, Vol. 25, 1075-1085. 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