LASER INTERFEROMETER GRAVITATIONAL WAVE OBSERVATORY -LIGOCALIFORNIA INSTITUTE OF TECHNOLOGY MASACHUSETTS INSTITUTE OF TECHNOLOGY Safety Protocol LIGO-M040112-07-M 6 May, 2004 LIGO Livingston Observatory Laser Safety Plan R. Riesen, R. S. Amin, M. Zucker ------------------------------------------------ --------------------------------------------------- LLO Laser Safety Officer LLO Site Safety Coordinator LIGO Hanford Observatory P.O. Box 1970; Mail Stop S9-02 Richland, WA 99352 Phone (509) 37208106 Fax (509) 372-8137 E-mail: info@ligo.caltech.edu LIGO Livingston Observatory 19100 LIGO Lane Livingston, LA 70754 Phone (225) 686-3100 Fax (225) 686-7189 E-mail: info@ligo.caltech.edu California Institute of Technology LIGO project – MS 18-34 Pasadena, CA 91125 Phone (626) 395-2129 Fax (626) 304-9834 E-mail: info@ligo.caltech.edu Massachusetts Institute of Technology LIGO project – MS 20B-145 Cambridge, MA 01239 Phone (617) 253-4824 Fax (617) 253-7014 E-mail: info@ligo.mit.edu http://www.ligo.caltech.edu 1 DOCUMENT SCOPE .................................................................................... 3 2 ROLES AND RESPONSIBILITIES ............................................................... 4 2.1 Interferometer Operator ............................................................................................................... 4 2.2 Laser Safety Officer (LSO)............................................................................................................ 4 2.3 Laser System Sponsors .................................................................................................................. 5 2.4 Laser Operators ............................................................................................................................. 5 2.5 Responsible Laser Operator (RLO) ............................................................................................. 6 2.6 Zone Certified Personnel ............................................................................................................... 6 3 LASER CLASSIFICATIONS AND GENERAL HAZARDS ........................... 7 4 STATUS INDICATORS AND ACCESS CONTROLS ................................... 8 4.1 Warning Signs ................................................................................................................................ 8 4.2 Corner Station ................................................................................................................................ 8 4.3 End Stations ...................................................................................................................................11 4.4 High Power Laser Facility ............................................................................................................11 5 TRANSITION BETWEEN HAZARD AND SAFE CONDITIONS ................. 12 6 ACCESS CARDS ........................................................................................ 14 6.1 Short Term Visitors ......................................................................................................................14 7 EYE PROTECTION ..................................................................................... 15 8 TRAINING ................................................................................................... 16 8.1 Required training: Zone Certification.........................................................................................16 8.2 Required Training: Laser Operator ............................................................................................17 9 AUTHORIZED LLO LASER SYSTEMS ...................................................... 18 9.1 LIGO 10 W MOPA Laser (Main Laser) .....................................................................................18 9.2 700 mW Lightwave NPRO ...........................................................................................................18 1 9.3 ISC Table Infrared Alignment Laser ..........................................................................................19 9.4 4W COS Infrared Alignment Laser ............................................................................................19 9.5 Modulated 980 nm RF Detector Test Laser ................................................................................20 9.6 High Power Laser Facility 100 W Laser .....................................................................................21 9.7 Photon Calibrator Nd:YLF Laser ...............................................................................................21 9.8 WFS Fiber Coupled RF Laser .....................................................................................................22 10 LASER HAZARD ZONE SAFETY RULES .............................................. 23 10.1 LVEA and VEAs ...........................................................................................................................23 10.2 Optics Lab ......................................................................................................................................25 10.3 High Power Laser Facility ............................................................................................................26 11 LASER NOMINAL HAZARD ZONES ...................................................... 27 11.1 Laser and Vacuum Equipment Area (LVEA) ............................................................................27 11.2 Pre-Stabilized Laser (PSL) ...........................................................................................................28 11.3 VEAs (End Stations—x-end) ........................................................................................................28 11.4 OSB Optics Lab .............................................................................................................................29 11.5 High Power Laser Facility ............................................................................................................30 12 SAMPLE FORMS .................................................................................... 31 12.1 LLO Baseline/Exit Eye Exam Request ........................................................................................31 12.2 Training Acknowledgement .........................................................................................................32 12.3 Zone Qualified or Laser Operator Registration .........................................................................33 Laser Incident Report ................................................................................................................................34 13 REFERENCES......................................................................................... 35 2 1 Document Scope This document describes the safety plan and standard procedures for operation of laser (Light Amplification by Stimulated Emission of Radiation) devices at the LIGO Livingston Observatory (LLO). Safe use of lasers and laser radiation is now commonplace in industrialized society, and laser-related injuries are extremely rare. However, the specialized ANSI Class IIIb and Class IV laser configurations used in LIGO may present unusual risks, especially to eye safety, that are unfamiliar to many workers. Proper hazard-specific training and adherence to uniform protocols is the best way to insure these risks are minimized without impeding work efficiency. Section 2 specifies responsibilities for site-wide laser safety, requirements for introducing new laser systems to LLO, and requirements for gaining access to laser hazard areas. Sections 3 through 13 classify and describe existing laser systems and laser hazard zones, their safety and access controls, and training requirements. Additional sections give sample certification forms and list useful background references. Certain site facilities or equipment (e.g., High Power Laser Test Facility) may at times require additional operating procedures to augment the generic procedures given here. In the event of a conflict between such augmented procedures and this document, this document shall be presumed to take precedence. In such cases the system sponsor(s) and site Laser Safety Officer should be notified immediately so they can promptly resolve the conflict. 3 2 Roles and Responsibilities It is the responsibility of all LIGO employees, guests and visitors to monitor and maintain a safe working environment. All individuals must identify hazards and bring them to the attention of their group leaders, operators, safety officers, and/or site head. Each individual has both the right and the responsibility to halt any activity that violates safety protocols. Two individuals are charged with added responsibilities to insure proper cognizance and management of laser hazards. These are the active Interferometer Operator and the site Laser Safety Officer. Other individuals may be distinguished by their level of training and technical expertise (e.g., Laser Operator or System Sponsor) or by temporary command over operations on a system (e.g., Responsible Laser Operator). 2.1 Interferometer Operator Under normal operating conditions, all activities on site that might affect operation of the interferometer, affect personnel safety, or interfere with concurrent site activities will be cleared through the operator on duty. Laser operations and changes to optical configuration, beam transmission or alignment are included in this category. The operator on duty may give or deny permission to proceed, suggest alternate scheduling, or request further clarification of possible impacts, as he or she sees fit. In lieu of an active operator, a member of the commissioning, operating or engineering staff may be nominated acting operator. Alternatively the site Laser Safety Officer (LSO), site Head, Chief Scientist or their designee may assume this duty. 2.2 Laser Safety Officer (LSO) It is the responsibility of the LSO to enforce provisions of this document, to improve and enhance safety protocols site-wide, and to train and educate personnel in safe laser practices. The LSO reports to the LIGO Livingston Site Head. Among other duties, the LSO will be responsible for the following tasks: Maintaining an inventory of all lasers operating at the LLO facility, organized by class, wavelength, and system sponsor Provide “Zone Certified” and “Laser Operator” safety training to all personnel working at LLO who may be required to work in laser hazard zones Maintaining an updated list of “Zone Certified” and “Laser Operator” LLO personnel and visiting staff Issuing Laser Hazard Zone access cards to suitably trained personnel Maintaining the Laser Hazard security system, warning signs and labels. Providing “Baseline” and “Exit” eye exams for LLO employees. Providing and maintaining laser safety eyewear for general use and for specific individuals as required. 4 2.3 Developing and approving standard operating procedures (SOPs) for Class IIIb and IV lasers operating at LLO Approving laser installations prior to initial activation and periodically recertifying their safety for continued use. Reviewing, modifying and updating this and associated laser safety documents. Investigating all laser safety incidents and filing corresponding reports with the LLO Site Safety Officer and Site Safety Coordinator and LIGO Safety Committee. Laser System Sponsors Experienced researchers and engineers who design, install, or commission Class IIIb and Class IV laser systems on site, either temporarily or permanently, may be certified as System Sponsors. Sponsors must understand the LIGO Laser Safety Plan and meet LLO “Laser Operator” training requirements. Sponsors of a new system must prepare and submit a detailed system description including LIGO application, analysis of potential hazards and nominal hazard zone geometry, and system-specific operating procedures and safety protocols for the sponsored equipment for LSO approval. Such approval must precede initial system activation at LLO. On approval, this information will be incorporated into this document or explicitly referenced herein. Any further modifications to the operating procedures or system specifications will require approval by the LSO and corresponding update and re-release of this document by the LSO. The System Sponsor on record for any laser equipment will be responsible for insuring that this equipment and its safety systems are functional and in good repair. The sponsor also will insure that any planned changes to equipment configuration, specifications or mode of use are documented and submitted to the LSO for approval. 2.4 Laser Operators Laser Operators are individuals qualified and authorized to work directly with lasers or laser radiation. These individuals must successfully complete LIGO “Laser Operator” training and have thereby read and understood this Safety Plan. They are expected to fully understand the standard operating procedures and protocols for the site in general and for any specific laser system they may undertake to operate. In addition to enforcing the provisions of this Plan, Laser Operators are also responsible for assisting the Laser Safety Officer in identifying any potential laser related safety hazards, and for ensuring the safety of all personnel they escort into laser hazard areas. 5 Addition of new hazards or changes in procedures or technical specifications may periodically render Operator status obsolete and require re-training. It is the responsibility of each Laser Operator to verify his or her status to insure the qualification remains current. 2.5 Responsible Laser Operator (RLO) During operations involving installation, alignment or maintenance of laser systems or manipulation of beam paths, one Laser Operator will be designated as Responsible Laser Operator (RLO) and charged with controlling and coordinating the all activities involving the subject laser system or systems. This person will be the primary contact point for IFO operators or acting operators. The RLO designation is temporary and will be relinquished when the laser system under work is restored to nominal operating condition or is shut down (the laser system is then designated “Unattended”). Current RLO assignment for all site lasers will be posted in the control room. 2.6 Zone Certified Personnel Zone Certified personnel have met minimum training requirements for working within Nominal Laser Hazard Zones at LIGO Livingston Observatory. They are not authorized to operate lasers, manipulate beams or beam optics, or conduct hazard transitions unless under direct supervision of a Laser Operator. Zone Certified personnel must understand and sign a copy of the “Zone Certified Registration Form” in this document. This form is recorded and filed by the LSO. Substantial changes in equipment or procedures may render certification obsolete; it is the responsibility of each Zone Certified worker to verify his or her status to insure the qualification remains current. 6 3 Laser Classifications and General Hazards All Class IIIb and Class IV scientific laser systems authorized for operation at the LIGO Livingston Observatory are described in Section 9. To install these lasers, laser system sponsors (Section 2.3) are required to add a description of their laser to Section 9. These descriptions must include Classification (only IIIb or IV) Total output power Output wavelength Output aperture Laser manufacturer Date of initial activation (if possible) Output aperture intensity System location Any instructions specific to the laser system (e.g., shutdown and startup sequence, chemical or fire hazards, instructions on power adjustment, location of operating manuals). Class IIIb and IV laser systems are deemed potential hazards to personal health and possible hazards to equipment by the American National Standards Institute (ANSI Z136.1-2000). These laser systems are to be utilized only in designated Laser Hazard Zones. Class IIIb continuous wave infrared (1-1.4 m wavelength) lasers yield optical powers between 1.9 mW and 500 mW. These lasers pose threats to eyesight and skin since the near-infrared wavelengths are invisible to the unaided eye. Prolonged skin exposure may result in heat burns and moderate/high level eye exposure may result in irreparable retina/cornea damage. Class IV continuous wave lasers exceed 500 mW irrespective of wavelength. These lasers are health hazards to eyesight and any flammable materials (i.e., skin, fabric, vinyl cable coatings). Exposure to class IV radiation levels may result in immediate permanent damage to eyesight. Skin and equipment may also be damaged depending laser settings. 7 4 Status Indicators and Access Controls 4.1 Warning Signs The nominal hazard zone (NHZ) for each lab area is externally indicated by illuminated and non-illuminated laser warning signs. The illuminated signs indicate the current hazard status of a specific observatory lab area. Only two valid lab safety conditions exist at LLO. These conditions are LASER HAZARD and LASER SAFE. The LASER SAFE condition exists only when all class IIIb/IV laser power supplies have been de-energized or cannot physically enter a lab area due to qualified enclosures and isolation shutters. The LASER HAZARD condition exists any time a class IIIb/IV laser in a given lab area is capable conveying radiation into a laser hazard area. All laser hazard areas (e.g. LVEA, VEAs, optics lab, and High Power Laser Facility) are equipped with illuminated hazard signs at primary points of entry. These signs indicate the laser safety condition of the lab areas affected. Illuminated laser safety warning signs are mounted at the following locations: the cleaning and receiving room door leading to the LLO LVEA the door leading to the PSL enclosure entry vestibule in the LVEA the large item access airlock personnel doors leading from the large item access area to the LVEA doors leading from the change areas to the VEA’s at both end-stations doors adjoining the small optics labs within the end stations entry to the OSB Optics Lab entry to the LLO High Power Laser Facility These signs are illuminated only when the LASER HAZARD condition exists for the interior nominal hazard zone. Secondary access doors to laser hazard areas have permanently illuminated signs or prominent and highly visible placards indicating the hazard. Such secondary access doors must remain locked at all times when a laser hazard condition applies. 4.2 Corner Station Access cards are required to enter laser hazard areas. These cards will unlock access doors permitting personnel to enter or egress restricted areas. All doors leading to laser hazard areas are monitored by a site security computer (Entrapass) located in the control room. Swipe card readers and monitored doors are listed below. All doors may be forced open from within the laser hazard area in case of emergency. 8 Main Entry Door and Large Sliding Door LVEA Main Entry Door: The primary LVEA access door is found in the cleaning and receiving room (Rm. 168). It requires an authorized access card to enter and exit the LVEA. The facility Entrapass security computer in the control room records the time and the card identification number upon door latch activations. In an emergency, the door handles can be used from inside the LVEA to exit. Forced door conditions are also recorded in the control room and will result in an alarm and a safety inquiry. Roll up Door (Shipping and Receiving): The switch to operate the roll up door between the cleaning area (Rm170) and shipping/receiving (Rm. 173) is not to be activated while the large slider door leading to the LVEA is opened. Activating the switch to open or close the door leads to an Entrapass record of both doors’ conditions in the control room. Side Entry Personnel Door: At the large equipment access (large airlock) (rm.106) is a keyed door and is alarmable to the control room. This entrance is not an authorized LVEA entrance and is monitored by the site’s Entrapass security computer. Prior permission from the control room must be granted. Laser safety glasses and booties must be worn before entering the LVEA. In an emergency, this door handle may be used to vacate the LVEA. Roll up Door (Large Equipment Door/Large Airlock): Opening this door must be coordinated through the control room. The switch to operate the roll up door for the large equipment access airlock is key operated. The key is kept in the 9 front office when not in use. The site security computer will register the activation of this door. Note: All personnel in the air lock are to have on laser safety eyewear prior to opening the roll up door. This roll up door is not to be left open and unattended. PSL Enclosure and Acoustic Enclosure: An access card required to enter and exit the PSL enclosure. An access card with laser operator clearance is required to enter the PSL’s acoustic enclosure and table area. Time and card identification numbers are recorded by the Entrapass security computer. Should the acoustic enclosure doors be opened without swiping the card reader, an interlock will shut down the main laser and a laser incident will be recorded. This invalid action is a laser incident that requires reporting to the LSO. Only the LSO or LSO representative (i.e., site head, deputy site head) may reactivate the main laser interlock to enable normal operations. ISC/IOT Table Enclosures: ISC/IO tables have access card readers at each table. An access card with operator clearance is required to unlock the table. Opening the table doors without swiping an access card reader will result in main laser shut down. This invalid action is a laser incident that requires reporting to the LSO. Only the LSO or LSO representative (i.e., site head, deputy site head) may reactivate the main laser interlock to enable normal operations. ISCT4’s access card reader is mounted on the outside of the acoustic enclosure. Multiple Activities: The PSL and ISC/IOT table closure interlocks are standalone systems, which different people can work in simultaneously. If the same person needs to work in more than one table, it must be authorized by the LSO, the site head, or deputy site head. The operator or acting operator on duty in the control room must be notified. Emergency Egress Doors: Six doors are located about the LVEA to expedite emergency evacuations. These doors have contacts mounted to audio alarm the control room when opened. View Ports Covers, Illuminators, Camera Housings etc.: Removal requires permission through the LSO and Site Safety Coordinator. The operator on duty must be notified. Emergency “Laser Shutdown” Buttons: Emergency “Laser Shutdown” switches are located as follows: (1) control room, (2) beneath the PSL table, west wall, (3) at the main entry to the PSL enclosure, (4) at the main entry to the LVEA. Activation of any of the Emergency ‘Laser Shutdown’ switches shuts down the LIGO 10-W lasers and all lasers connected to the ‘laser power’ duplex outlets. The “Laser Shutdown” button located at the main LVEA entry also unlocks the main LVEA door to allow emergency service people to gain access. There are ‘Laser Shutdown’ buttons at end stations to unlatch the latches on those doors as well. Emergency shutdown from the end-stations does not require communication with the control room. Although the LVEA and end stations will be in laser safe, a report explaining the reasons for “Laser Shutdown” must be made to the LSO, site head, and/or deputy site head. 10 4.3 4.4 End Stations External Entry Door: Zone certified access cards are required to enter the primary entrance leading to the inspection/shipping and receiving bay. This door is monitored. The facility Entrapass security computer in the control room records the time and the card identification number upon door latch activations. In an emergency, the door handles can be used from inside the LVEA to exit. Forced door conditions are also recorded in the control room and will result in an alarm and possible laser safety ramifications. VEA/Change Room: The door connecting the inspection/shipping and receiving bay to the change room and VEA requires an access card. The Transmission Monitor Enclosures: Access to transmission monitors is controlled through swipe card readers. These monitors are identical to ISC/IO tables as potential direct beam hazards. Failure to swipe the reader before opening the enclosure will alarm in the control room. This invalid access is recorded in the Control Room and is a laser incident that requires reporting to the LSO. View ports, Illuminators, Camera Covers: Removal requires permission through the LSO and Site Safety Coordinator. The operator on duty must be notified. Emergency Egress Doors: Two doors are located about the VEAs to expedite emergency evacuations. These doors have contacts mounted to alarm the control room when opened. High Power Laser Facility Main Entry Door: The primary HPLF access door is found in the staging building’s multi-lab high bay. It requires an authorized access card to enter and exit. The facility Entrapass security computer in the control room records the time and the card identification number upon door latch activations. In an emergency, the door handles can be used from inside the HPLF to exit. Forced door conditions are also recorded in the control room and will result in an alarm and possible laser safety ramifications. Double Equipment (Egress) Doors: Two doors are located next to the main HPLF main entrance to expedite equipment installation. These doors have contacts mounted to alarm in the control room when opened. Before opening these doors, the RLO must inform the LSO or the operator on duty of the pending operation and make certain the HPLF is in laser safe condition. 11 5 Transition Between Hazard and Safe Conditions Transitions between LASER HAZARD and LASER SAFE must be noted in the LIGO Livingston electronic logbook (“e-log”). The following conditions apply only to the LVEA and VEA nominal hazard zones. Transitions for other areas are detailed in the sections defining those zones. To transition the LVEA to LASER SAFE, procedures in LIGO-M990153-L “Procedure for Transition to the LASER SAFE Condition” must be followed. These procedures are as follow: 1. Obtain clearance, laser warning sign key, a pad lock, and a tag from the control room to transition to LASER SAFE. 2. Close the PSL/HAM1 shutter in the LVEA, place the tag with your name through the shutter and lock it using the pad lock. 3. Enter the Large Access Airlock and disconnect the LASER HAZARD warning light. 4. Use the keyswitch to set the laser warning sign located adjacent the main LVEA entrance to the LASER SAFE condition. 5. Inform all personnel that the LVEA is LASER SAFE. 6. Proceed to both end stations and set the laser warning sign to LASER SAFE. 7. Inform all personnel inside the respective VEAs that the VEA has transitioned to LASER SAFE. 8. Inform the control room that the transition to LASER SAFE is complete, make a public announcement indicating the transition, and place both the warning sign key and pad lock key into the control room keysafe. 9. Indicate in the e-log the transition time to LASER SAFE. 12 To transition the LVEA to LASER HAZARD, procedures in LIGO-M990152-L “Procedure for Transition to the LASER HAZARD Condition” must be followed. These procedures are as follow: 1. Obtain clearance and laser warning sign key from the control room to transition to LASER HAZARD. 2. Use the keyswitch to set the laser warning sign located in X-End station onto the LASER HAZARD condition. 3. Enter the X-End station VEA and inform all personnel of the HAZARD status. 4. Ensure all personnel comply with LIGO Safety protocols prior to leaving the VEA. 5. Proceed to the Y-End station and repeat steps 1) through 4) for the Y-End station. 6. Use the keyswitch to set the LVEA laser warning sign to LASER HAZARD (main entry door). 7. Repeat steps 3) and 4) for the LVEA 8. Activate plug-in style LASER HAZARD warning sign in the Large Access Airlock (located near X-manifold). 9. Remove lock and tag on PSL/HAM1 shutter and open shutter. 10. Return to the control room and inform the interferometer operator or acting operator that the interferometer has completed transition to LASER HAZARD. 11. Make a final site wide announcement using the public address system that the LVEA and End stations have entered LASER HAZARD. 12. Indicate in the e-log the transition time to LASER HAZARD. 13 6 Access Cards Coded magnetic access cards give authorized personnel access to laser hazard areas. These cards carry custom serial numbers unique to their assigned user and may allow limited access depending on that user’s level of training and certification. Note that a substantial change in the hazard conditions applicable for a zone may require a user to be re-trained before access to that zone is again permissible. Cards are issued to people showing a valid need to work in the laser hazard areas. To acquire an access card enabling unescorted access to laser hazard zones, a worker must complete the “Zone Certified” or “Laser Operator” laser training requirements and receive location- and system-specific training appropriate to that hazard zone or zones. General visitor cards do not permit unescorted entry into any laser hazard zone. Misuse of Access Cards or Tampering with Safety Hardware Deliberate misuse of access cards or negligence in following operating procedures will be cause for card revocation, restriction of access, or other sanctions as deemed appropriate. Such misuse includes, for example, sharing or loaning of cards. Tampering with or overriding laser safety hardware must be reported as a Safety Incident. 6.1 Short Term Visitors Short Term Visitors meeting the “Zone Certified” laser training minimums, upon demonstrating a need, ability to work safely, and who have been trained to follow this safety plan can be given a temporary access card. Visitors may be escorted into laser hazard areas without a card when accompanied by a laser operator with access privileges. The person escorting any visitors is responsible for seeing that the visitors conduct themselves safely, is wearing proper protective eye wear, and that the visitors remain under escort control at all times. 14 7 Eye Protection Required protective eyewear varies for the LIGO Observatory laser systems; specifications are included with each Laser System and Hazard Zone description below. Most LIGO hazard zones require goggles with an optical density (OD) of 5.0 at 1064 nm. However, some applications use multiple wavelength sources with various power levels (for example, HPLF), so it is imperative that the individual entering a laser hazard area be wearing the appropriate eye protection prior to entering the lab space. Required OD at each controlled wavelength is posted at the entry to each hazard zone; eyewear labels must confirm the proper specification. Note that LIGO provision of shared eyewear at or near a zone entry DOES NOT automatically guarantee such eyewear to be appropriate for that zone. Such eyewear may have been misplaced from another location. IT IS THE RESPONSIBILITY OF EACH USER TO VERIFY THAT THE SPECIFICATIONS OF HIS OR HER EYEWEAR MEET THE CURRENT REQUIREMENTS OF A LASER HAZARD ZONE BEFORE ENTERING. No eyewear is guaranteed to stop a direct full-power beam; both plastic and glass lenses will fail in way of a small-diameter Class IV laser output. Safety eyewear will only attenuate diffuse scattered radiation or secondary reflections. Particular care must be taken to ensure that the side shields of laser glasses are properly fitted to the face to minimize the probability of indirect exposure. 15 8 Training All personnel requiring unescorted access to a laser hazard area must become “Zone Certified” or “Laser Operator” by undergoing training as outlined in this document. Experienced personnel visiting from other institutions may, at the discretion of the LSO, have their basic training waived if training completed at their home institution can be shown to be equivalent. The date and location of such alternate training should be noted by the LSO on their certification. A list of trained individuals and their clearance is posted at http://www.ligo-la.caltech.edu/laser/registered_laser_personnel.pdf. This list is to be updated as necessary upon the arrival and departure of LIGO site personnel. LIGO Livingston staff is to provide initial overviews and site details for arriving Hanford staff members as required. 8.1 Required training: Zone Certification Applicant for Zone Certification must: 1) read and understand this document, 2) Have viewed the laser safety video “Laser Safety Orientation” This is a Rockwell Laser Industries CD and contains 3 modules: Module 1-Basics of Laser and Laser Hazards Module 2-Laser Classifications and Safety Features Module 3-Laser Safety in the Workplace Version 2.1, 8/21/2003, S/N 1007 3) complete the baseline eye exam, 4) complete a laser safety review and have an orientation walkthrough of the lab spaces with the site LSO, 5) know the location of the LLO copy of ANSI Z 136.1-2000 “American National Standard for the Safe Use of Lasers” 6) know the operation and location of safety equipment such as safety goggles and emergency stops 7) know laboratory safety procedures 8) be able to recognize areas restricted to laser operators 9) sign a declaration acknowledging that they have met all the above requirements. 16 8.2 Required Training: Laser Operator Applicant for Laser Operator certification must: 1) have met all of the zone certified requirements, 2) have viewed the laser safety videos Laser Safety Awareness, Disc 1 and 2. These are Rockwell Laser Industries CD’s and contain 7 modules: Module 1-Characteristics of Lasers and Laser Light Module 2-Biological Effects on Human Skin & Eyes and Non-Beam Hazards 3) Module 3-Laser Accidents Module 4-Laser Classifications Module 5-Laser Safety Standards Module 6-Laser Hazard Analysis Module 7-Laser Control Measures. Version 2.1, 8/21/2003, S/N 1007 4) be able to identify vacuum view ports, optical beam lines, and potential laser hazards within and outside laser enclosures, 5) understand site specific hazards in a given lab space 6) understand the rules in place and is willing to enforce the rules for each lab space 7) be instructed in basic laser handling techniques used at LLO, for example, laser light must be blocked upstream prior to insertion or removal of an optical component, and all stray beams must be appropriately dumped, 8) have knowledge of IR scanning and recognizing potential hazards of errant beams on IO tables, PSL table or other Laser Operator restricted area. 9) understand that changes to any optical table in the LVEA or VEAs must be noted in the E-log following the completion of the task. 17 9 Authorized LLO Laser Systems 9.1 LIGO 10 W MOPA Laser (Main Laser) The LIGO 10-W Laser is a Class IV Nd3+;YAG laser. It is model 126 MOPA laser system manufactured by Lightwave Electronics Corp. The output from the laser is in the near-infrared region of the electromagnetic spectrum and is therefore not visible to the human eye. The laser emits radiation from two apertures: The main output beam and a sample beam. The LLO LIGO 10-W Laser does not have internal optics installed for the sample beam, thus only the main beam exits the Laser’s output apertures. The relevant operating parameters for the LIGO 10-Watt Laser are as follow: MAIN BEAM 1064 nm wavelength 12W max. power output Continuous wave output 6.1 kW/cm2 peak intensity at output aperture Interlock currently monitored SAMPLE BEAM (NOT USED AT LLO) Hazard Areas: LVEA and end station VEAs. Required OD = 5.0 9.2 700 mW Lightwave NPRO The 700 mW NPRO laser is a class IV Nd3+;YAG laser. It is model 126 NPRO laser system manufactured by Lightwave Electronics Corp. The output from the laser is in the near-infrared region of the electromagnetic spectrum and is therefore not visible to the human eye. The laser emits radiation from one aperture. The relevant operating parameters are as follow: MAIN BEAM 1064 nm wavelength 700 mW max. power output Continuous wave output 727 W/cm2 peak intensity at output aperture Interlock ready, not monitored Hazard Areas: Optics Lab, HPLF, LVEA, and VEAs Required OD = 5.0 18 9.3 ISC Table Infrared Alignment Laser The ISC table infrared alignment laser is a Class IIIb continuous-wave diode-pumped solid-state laser emitting at a wavelength of 1064 nm. An example of the equipment used in this application is the Crystal Laser IRCL-100-1064. It may also be used in combination with a collinear visible HeNe or diode pilot laser (itself a Class II or IIIa device) to allow rapid installation and pre-alignment to the optics beamline under test. The relevant operating parameters are as follow: MAIN BEAM 1064 nm wavelength 100 mW max. power output Continuous wave output 104 W/cm2 peak intensity at output aperture Interlock ready, not monitored Hazard Areas: Optics Lab, HPLF, LVEA, and VEAs Required OD = 5.0 9.4 4W COS Infrared Alignment Laser The COS Infrared Alignment laser is a class IV continuous-wave semiconductor laser diode emitting either at a wavelength of 940 nm or 990 nm. The equipment used in this application consists of a fiber-coupled laser diode, which is used to illuminate the reticule of the autocollimator; an autocollimator with a 0.9 in” diameter output aperture; and a video camera. The return beam collected by the autocollimator is viewed through the eyepiece by means of a camera lens and a CCD camera. The alignment laser is portable and will be used on optics tables within the vacuum chambers or in two designated beam manifold spool areas in the LVEA used for aligning the COC optics. The relevant operating parameters are as follow: MAIN BEAM 940 nm or 990 nm wavelength < 4 W max. power output at the fiber output coupler Continuous wave output 23 m beam output diameter Interlock ready, not monitored Hazard Areas: Optics Lab, HPLF, LVEA, and VEAs Required OD = 5.0 Special Operating Procedures: 19 1. The COS Alignment laser may only be operated by qualified technicians and operators familiar with the design, geometry and construction of the COS alignment equipment and the LIGO optical. 2. The laser shall not be connected to the autocollimator unless the video camera is in place over the eyepiece. 3. The Responsible Laser Operator shall coordinate activities in the vicinity where the laser is operating. Multiple independent activities involving manipulation of the laser beam shall not occur simultaneously. Any time laser beams will be manipulated, e.g. by inserting, removing, or adjusting optical components, persons not directly participating in the beam manipulation activity will move to a safe location until the activity is completed. 4. Immediately after inserting, removing, or making significant adjustments to any optical component, the vicinity of the beam path shall be scanned using an infrared viewer or other suitable beam-finding device to ensure that all stray beams are dumped. 5. The laser shall not be left running unattended. 9.5 Modulated 980 nm RF Detector Test Laser The Modulated RF Detector Test Laser is a class IIIb continuous wave diode pumped solidstate laser emitting at a wavelength of 980 nm. The laser consists of two parts, a commercial power supply (Wavelength Electronics LFI-4502) and a LIGO-built laser head, connected by a shielded umbilical power cable. The laser head incorporates a commercial laser diode (Fermionics LCX980), electrical socket and collimator (ThorLabs S8060 and LT220P-B, respectively), and an integrally fixed optical attenuating (Thorlabs ND-10A or equivalent). An RF bias tee and Lemo or SMA coaxial connector on the head allow connection of RF excitation (0 to 100 MHz). The laser diode is intrinsically capable of up to 40 mW laser output. The ND-10A filter (transmission 10% at 980 nm) is a required piece of safety equipment limiting output to 4 mW maximum. This attenuator must not be removed. The relevant operating parameters are as follow: MAIN BEAM 980 nm wavelength 4 mW max. power output Continuous wave output 0.1 W/cm2 size at aperture No interlock, not monitored Hazard Areas: Optics Lab, HPLF, LVEA, and VEAs Required OD = 3.0 20 9.6 High Power Laser Facility 100 W Laser The primary laser in the HPLF is a 100 W, continuous wave, class IV Ytterbium fiber device. Built by IPG Photonics, the YLR-100-LP laser is a diode pumped device and delivers near-infrared radiation (1064 nm). This radiation is not visible by the unaided human eye. Only one fiber coupled output port exists and is used for all operating powers. Additional Considerations: see HPLF SOP/Laser Safety Plan for specific hazards MAIN BEAM 1064 nm wavelength 100 W max. power output Continuous wave output 1 mm diameter at aperture Interlocked, currently monitored Hazard Areas: HPLF Required OD = >5.0 9.7 Photon Calibrator Nd:YLF Laser The photon calibrator laser is a Class IV continuous-wave diode-pumped Nd:YLF laser emitting at a wavelength of 1047 nm. These lasers are built by CrystaLaser and are a model IRCL-100-1047. It is the primary light source for and is found in the photon calibrator apparatuses. Such devices can be found in on optical lever piers directing laser radiation onto various core optics. The relevant operating parameters are as follow: MAIN BEAM 1047 nm wavelength 500 mW max. power output Continuous wave output 504 W/cm2 peak intensity at output aperture Interlock ready, not monitored Hazard Areas: Optics Lab, LVEA, and VEAs Required OD = 5.0 Special Operating Procedures: Laser operators and lab users must realize that the LVEA’s and VEAs’ hazard status are independent of each other. 21 9.8 Placement of a VEA into LASER SAFE demands a laser operator not only safe the LVEA but also remove the interlock jumper from the photon calibrator laser and return it to the key safe in the corner station. Operating techniques are identical to the ISC alignment lasers (1.3). WFS Fiber Coupled RF Laser The “WFS Fiber Coupled RF Laser” is a Class IIIa continuous-wave diode laser capable of emitting wavelengths between 960 and 1000 nm. Fermionics Lasertech, Inc builds these lasers. Their model number is LD-980. This device is primarily used for calibrating wavefront sensor (WFS) RF phase responses and is available for various low power diagnostics requiring low power illumination. There are three lasers at LIGO, two general use and one spare. The relevant operating parameters are as follow: MAIN BEAM 980 nm center wavelength 30 mW max. power output (estimated) Continuous wave output with external RF modulation input 1.7 MW/cm2 peak intensity at 1.5 micron fiber output No interlock, not monitored Hazard Areas: Optics Lab, LVEA, VEAs, and HPLF Required OD = 5.0 Special Operating Procedures: These lasers are only operable when the aforementioned lab areas are in LASER HAZARD. Operational information is found in the EE-Shop. 22 10 Laser Hazard Zone Safety Rules 10.1 LVEA and VEAs The following operating procedures apply to the LVEA, PSL, and VEAs. Other lab environments’ operating procedures are detailed in zone-specific appendices. The Control Room Operator or control room staff must be informed before unlocking and opening the PSL Laser Table Enclosure or an IOT/ISC Laser Table Enclosure A restricted area must be created by placing a portable laser partition near an IOT/ISC table and located to block beams exiting the IOT/ISC table enclosure. The area between an IOT/ISC table and the laser partition will not be used as a passageway. In the case of IOT-1 the laser partition cannot be used because of the adjacency of the LVEA wall. The area between IOT-1 and the LVEA wall is a Restricted Area whenever IOT-1 is open and must not be used as a passageway. Upon opening the PSL Laser Table Enclosure or a IOT/ISC Laser Table Enclosure, the Responsible Laser Operator must scan the optical table and enclosure with an infrared viewer or other suitable beam-finding device for stray beams. Any time one or more people will be working within the PSL Laser Enclosure or a IOT/ISC Laser Table Enclosure, ONE person shall be designated the “Responsible Operator.” The “Responsible Operator” shall coordinate activities on or in the vicinity of the IOT/ISC Laser Table. Multiple independent activities involving manipulation of the laser beams shall not occur simultaneously. Any time the laser beams will be manipulated, e.g. by inserting, removing, or adjusting optical components, persons not directly participating in the beam manipulation activity will move to a safe location until the activity is completed. All persons manipulating the laser beams, e.g., by placing objects such as mirrors, lenses, power meters, or beam dumps, into or near the laser beam paths, must remove all jewelry such as wrist watches and rings. Immediately after inserting, removing, or making significant adjustments to any optical component, the PSL Laser Enclosure or IOT/ISC optical table and enclosure must be scanned with an infrared viewer or other suitable beamfinding device to ensure that all stray beams are dumped. Scattering of laser light shall be kept to a minimum at all times by maintaining proper alignment of optics, utilization of beam dumps, and ensuring that optics are securely fastened. Temporary and diagnostic devices, e.g. quad-cells and power meters must be securely fastened to the optical table. Special care must be taken to secure power and signal cables to the table so that they do not interfere with the beam 23 path. Cables must not be routed so that the enclosure doors cannot be closed and locked. A cable pass through is provided on both sides of each enclosure. Upon completion of the work the IOT/ISC Laser Table enclosure will be locked and the key returned to the Control Room. In the case of extended work (commissioning) the enclosure must be kept closed and locked as much as is practicable. The enclosure must always be locked when unattended. All persons working on optical tables must remove jewelry such as wristwatches and rings. Any safety related incident, even a “near miss,” must be reported to the LLO Laser Safety Office and/or the LLO Site Safety Coordinator. It is the responsibility of each person working within the LVEA and VEAs (NHZ) to ensure that LIGO standards for safe laser operation are being followed 24 10.2 Optics Lab Untrained individuals will only be allowed to work with the Class IIIb and Class IV Lasers in the presence of an authorized person. Under no circumstances are unauthorized personnel allowed inside the NHZ without an escort. This includes, for example, custodians, maintenance personnel, contractors and inventory staff and visitors. An illuminated warning sign has been placed in an area prior to the entrance to the NHZ. Entry into the NHZ is prohibited whenever the warning sign is on, except in the following cases: The person, or persons wishing to enter the NHZ are wearing the protective eyewear provided and have announced their intention enter the NHZ. The person or persons wishing to enter the NHZ have received and acknowledge approval from the responsible laser operator of the LIGO class 3 and class IV Lasers. An up-to-date list of authorized users of the laser systems and current version of this document is to be posted outside of the NHZ. Personnel working with the class 3 and class IV lasers are required to obey the following rules: Wear protective eyewear at all times when working in the NHZ, when the laser warning sign is on, including times when the laser is placed in stand by and the laser shutter is closed. When placing components, such as mirrors or lenses, in or out of the path of a beam, a visual check shall be made to see that no one will be in harm’s way. In addition, a verbal message announcing the person’s intention to install or remove a component shall be made. Take particular care when the person’s eye level transverses the optical height of the laser beam. Situations when this may arise include, but are not limited to, bending down to pick up dropped objects and during the alignment of optical components All beams are to be blocked with dumps or beam stop. Particular care should be taken that at no time will the laser hit the curtain at the entrance to the NHZ. Scattering of laser light is to be minimized by maintaining proper alignment of the optics and thorough use of beam dumps. All optical mounts are to be securely fastened to the optics table. Infrared viewing equipment is available on the table, to make it possible to check for the presence of stray beams and for use during alignment of optical components. The operator of the laser is to verbally announce whether the laser is to be powered on or off. Prior to powering on the laser or opening the shutter, the operator of the laser must visually confirm that no personnel will be in harms way or will be exposed to any direct laser radiation, and that all personnel present are wearing protective eyewear. DO NOT LOOK INTO THE BEAM, EVEN WHEN WEARING PROTECTIVE EYEWEAR! 25 10.3 High Power Laser Facility Approval of registered lab users will come from the University of Florida’s LIGO group and the LSO or SSC at LLO. Other unapproved individuals will be permitted to work in the HPLF if and only if approved supervision is present. Under NO circumstances may unauthorized individuals enter the HPLF without appropriate escort. A warning sign exists at the entrance of the HPLF’s foyer and indicates the current laser hazard status. This sign indicates that there will be no entry into the HPLF unless the follow rules are met: 1. The person entering the HPLF has the appropriate authorization and has clearly announced intent to enter the lab. 2. The person entering the HPLF has received approval from the responsible operator or operators within the lab to enter; a list of registered operators resides on the HPLF main door. 3. The individual(s) entering the lab are wearing fully enclosed laser safety goggles, no safety spectacles permitted. Only when the responsible operator places the lab in the LASER SAFE condition may safety goggles be removed. 4. When lasers capable of >10 W are energized, the responsible operator must verbally indicate the laser’s powered state. 5. When altering the HPLF beamline in terms of components or beam direction, a visual inspection must be made to check that the free beam is completely blocked. 6. The laser beam trajectory must be marked on the table when it leaves the horizontal plane of the table. Under no circumstances may the laser leave the table’s containment box (4’x10’x1’). 7. Persons in the HPLF must be cautious when bringing their eyelevel to beam height, for example, bending down to pick up something on the floor and realignment of lenses or mirror. 8. All beams are stopped using approved beam dumps or block plates. The perimeter belt is NOT there to serve as a beam dump for main beams. A secondary inner perimeter belt may be used to catch stray beams but is not to be used to dump the direct beam. 9. Scattering of laser light must be minimized through alignment and clean optics. 10. All optical mounts are to be fastened to the laser table when in use. 11. Infrared viewers must be used to check for stray beams, alignment, and general scatter. 12. ASSUME THE LASER IS ON when the warning signs are lit! Never ever look directly into any laser beam. Protective goggles will not protect against HPLF power levels. 26 11 Laser Nominal Hazard Zones 11.1 Laser and Vacuum Equipment Area (LVEA) NHZ 27 11.2 Pre-Stabilized Laser (PSL) Entrance 11.3 VEAs (End Stations—x-end) NHZ Entrance Warning Sign Changing Room 28 11.4 OSB Optics Lab 29 11.5 High Power Laser Facility Lab Rules Responsible Operator Work Permit Panic Button Laser Sign HPLF 100 W Laser Table Panic Button Foyer NHZ 30 12 Sample Forms 12.1 LLO Baseline/Exit Eye Exam Request Southern Eye Centers Dr. Devjani Lahiri, O.D. 921 South Range Avenue Denham Springs, LA 70726 (225) 665-2020 By Appointment Only Subject: Baseline_____ or Exit_____ Eye Examination Dear Dr. Lahiri, Please conduct an eye examination on __________________________, to include the following tests: 1. 2. 3. 4. 5. 6. 7. 8. Amsler Grid Test. Slit lamp examination of cornea, iris and lens Ophthalmoscope examination of fundus with pupil dilated. Fundus photographs. Visual acuity. Ocular history. Visual Field Refraction Eye Exam w/ prescription 9. A medical eye history form will be filled out at the time of the exam. . A copy of the exam record and associated photographs will be considered confidential medical information and will be included in the employee’s record at LIGO Livingston Observatory. Best regards, LIGO Livingston Observatory Laser Safety Officer 31 12.2 Training Acknowledgement The undersigned individual: 1. Has read understands the LIGO Livingston Observatory Laser Safety Plan, LIGOM040112, has a copy, and will comply with its provisions. 2. Has viewed and is familiar with the two laser safety training CD’s: Laser Safety Orientation [REF] and Laser Safety Awareness [REF] 3. Understands the hazards and the personnel protection equipment required for working around the LIGO laser systems. 4. Has personal protective eyewear available and is familiar with its care and use. 5. Knows how to verify the protective eyewear specification label to match the required optical density (OD) and wavelength required for a given hazard before proceeding to use them. 6. Knows to NEVER look directly into laser beams or beam apertures, even when wearing eye protection! 7. Recognizes laser optic tables and their safety enclosures. 8. Is familiar with operation IR viewers. 9. Recognizes the beam tubes and vacuum chambers housing the interferometers. 10. Recognizes the light pipes and bellows that enclose laser beams propagating between vacuum chambers and optic table enclosures. 11. Knows the location of the PSL/IOO lockable shutter mounted in the light pipe running between the PSL/IOO table enclosure and the adjacent HAM chamber. 12. Recognizes view port covers, illuminator covers and camera housings. 13. Knows that the laser warning signs mark the boundaries of restricted access areas. 14. Understands that access to these areas is strictly controlled. 15. Understands that access to restricted access areas requires an assigned access card or escort by a qualified Laser Operator or Sponsor. 16. Has an understanding of the access control system described in this document and how to use it. 17. Knows where to find the lab copy of the ANSI Z 136, “American National Standard for the Safe Use of Lasers” in the site control room. 18. Knows the location of the three laser ‘KILL’ switches that cut power to all Class IIIb and Class IV lasers operating in the LVEA. 19. Has completed the opthalmolic eye exam as described in this document, LIGO M040112, the LIGO Livingston Laser Safety Plan. Name (Print): ________________________________________ Signature: _________________________________ 32 Date: __________ 12.3 Zone Qualified or Laser Operator Registration Baseline Eye Exam was recorded at LLO by ____________________ on date _________________. -ORBaseline Eye Exam has been recorded at alternate institution____________________ by LSO or authorized equivalent ____________________ on date __________________. Zone Qualified Registration Name (Print): ___________________________________________________ Signature: ____________________________________ Date: ___________ LSO Approval: ________________________________ Date: ___________ -OR- Laser Operator Registration Name (Print): ________________________________________________ Signature: _____________________________________ Date: __________ LSO Approval: _________________________________ Date: __________ 33 LIGO-M040115-00-M LIGO Livingston Observatory Laser Safety Incident Report (sample) 12.4 Laser Incident Report 34 13 References Training CD’s used for certification (complete designation) LIGO-M960001-B-P, LIGO Laser Safety Program. American National Standards Institute Z136.1-2000 LIGO-M990152-L, Procedure for Transition to the LASER HAZARD Condition LIGO-M990153-L, Procedure for Transition to the LASER SAFE Condition LIGO-M020131-00-W, LIGO Hanford Observatory Site Laser Safety Plan with Added Engineered Controls and Interlock Hardware LIGO-M040113-00-L, LIGO Livingston Observatory Eye Exam Form LIGO-M040114-00-L, LIGO Livingston Observatory Laser Qualification Registration Form LIGO-M040115-00-M, LIGO Livingston Observatory Laser Safety Incident Report 35