FROM FARM TO SLAUGHTER 1. HYGIENIC PRODUCTION OF FOOD OF ANIMAL ORIGIN modern meat hygiene systems: entire process of production and processing (from farm to table) - first step: primary production farm farmers can contribute to food safety and quality by producing clean, healthy and unstressed animals for slaughter cleanliness of animals - dung: important source of contamination - monitoring of husbandry practices - housing structure and layout bedding housing density management transportation excessively dungy animals cleaned before animals do not get dirty during transportation - at slaughterhouse cleaning before slaughter (if dung can be removed) slaughter in the sanitary slaughter department (if dung cannot be removed) or in the common slaughter room after 2 the slaughter of clean animals (inspection official veterinarian) healthy animals - nutrition, preventive veterinary programmes - proper use of drugs and feed additives approved products withdrawal periods site of injection abscesses, necrosis unnecessary pain partial condemnation animal welfare (“unstressed” animals) - meat quality - consumer requirement: animal welfare-friendly products - basic elements (five “freedoms”) freedom from thirst, hunger and malnutrion appropriate comfort and shelter prevention or rapid diagnosis and treatment of injury, disease and infestation freedom from fear and distress freedom to display patterns of behaviour most common 3 2. TRANSPORTATION OF ANIMALS TO THE SLAUGHTERHOUSE means of transport - most common: road vehicle, though it is known that this is worse for animals than rail, see or air transport increasing distances - transport by train: not common (transport to a station, reloading adverse effects + lengthened journey) - air transport: expensive (breeding animals, day-old chicks) - sea transport: generally not used for transport to the slaughterhouse welfare - transport and handling, always have some adverse effects on the welfare (animals not conditioned to them) - factors affecting welfare during transport (see figure) - consequences: injuries, effects on the carcass of slaughtered animals, effects on the health of animals which are not immediately slaughtered welfare and health may markedly be disturbed during transport 4 - death: most detrimental effect stress stimulation of hormones via the pituitary-adrenal system (glucocorticoids) + the sympatheticadrenal medullary system (catecholamines) behaviourial and clinical deviations exhaustion death rate: 0.01% cattle 0.1-0.3% pigs 0.4-1.3% broilers - diseases related to transport (public and animal health) shipping fever – cattle, long journey, (Parinfluenza-3, P. haemolytica, mycoplasma), acute, toxaemic bronchopneumonia, often fatal porcine stress syndrome – initiated by stress, abnormalities in skeletal muscle calcium kinetics, elevated muscle heat production, hyperventillation, meat muscle fever, tremors, death; PSE 5 salmonellosis – young animals (calves, lambs), precipitated by transport stress, latent infection acute form – pigs, poultry: marked increase in excretion after transport rapid passage of faecal material in response to transport stress - injuries and bruising: commonly in all species at collecting, loading, unloading, passage ways, containers - loss of weight: some loss of live-weight is normal due to loss of water by sweating, and respiration + waste materials in faeces and urine, influencing factors: body condition, season, journey time, fasting and watering; rate in pigs: 2-5 kg/24 h loading and unloading - most stressful parts of transport - climbing a loading ramp easy for horses, cattle, sheep when ramp design and handling procedures good pigs – difficult often refuse to try heart rate increases, rapid death – slope of the loading ramp < 15-20o 6 – poultry – mostly picked up/collected: manually by their legs injuries up to 30% mechanical collection: less adverse effects treatment during transport - feeding and watering feed withdrawal before transport pigs: for the night before transport stomach full vomiting choking other advantages: less labour at slaughter, less contamination of the carcass, less spillage of the cut contents, lower percentage of PSE meat poultry: also recommended but only for some hours (max. 12h) feeding and watering during transport - pigs: should be watered each 8h; transport should be limited to 24h - poultry: difficult to feed and water during transport 8h limit of transport time - cattle, horses: fed and watered until the start of the journey and again each 8h - sheep: domesticated in dry areas, it able to scope better with lack of water than other species. Kept on deep litter (straw, hay), sheep nibbling this for max. 24h 7 - loading density requirements: animals must be able to stand in their natural position and all must be able to lie down at the same time major effect on animal welfare and postmortem meat quality (PSE) recommendations (see figure) - microclimate affects animal welfare ventilating of the containers via vents pigs: optimum temperature and air velocity 16oC and 0.2 m/s, respectively handling during transit or lairage - unloading at the transit station or at the slaughterhouse: carefully and as soon as possible loading ramps – height of the deck descending problems passage ways – solid without channels – floors not slippery – from dark to lighter place – width : 4-5 pigs side by side electric goads – common cause stress should be banned excessive noise – stressful (pigs) - waiting pens in transit stations: horses, cattle, sheep to be 8 watered and fed in hot conditions pigs to be showered, to rest a few hours resting before slaughter: 2-4 h for pigs PSE meat longer resting time DFD loading density of 2 pigs/m2 recommended cleaning and disinfection of transport vehicles facilities in the lairage required for ante-mortem inspection 1. a race, with a crush gate for cattle, where the animal can be identified; 2. an adequate number of well-lit pens, with a system for identification or numbering of pens; for inspection purposes, a light intensity of 220 lux is necessary; 3. an isolation pen, with facilities for examination of individual animals; 4. competent lairage staff to assist with the identification, movement and examination of animals; and 5. an office for the use of the veterinarian is useful for the completion of records. 9 3. ANTE-MORTEM INSPECTION legal requirement - veterinary inspection of the live animal prior to slaughter is a basic requirement of most meat inspection systems former EU: - EU: 64/433/EEC, present EU: See in 2.1. 1. Animals must undergo ante-mortem inspection within 24 hours of arrival and less than 24 hours before slaughter and at any time if required by the official veterinarian 2. The official veterinarian must make the antemortem inspection in accordance with professional rules and under suitable lighting and check on compliance with community rules on animal welfare 3. The inspection must determine: (a) whether symptoms the of animals a are disease showing which is communicable to man and to animals or whether there are any indications that such a disease may occur; (b) whether they show symptoms of disease or of a disorder of their general conditions that would be likely to make the meat unfit for human consumption; 10 (c) whether there is any evidence that substances with pharmacological effects have been administered to the animals or that they have consumed any other substances that may take their meat unfit for human consumption; (d) whether they are tired, agitated or injured. 4. (a) Animals must not be slaughtered for human consumption if they show any conditions mentioned in points 3(a), (b) and (c). (b) Slaughter of animals suspected of suffering from one of the diseases referred to in points 3(a) (b) and (c) must be deferred. These animals must undergo detailed examination in order to make a diagnosis. Where the post-mortem inspection is necessary to make a diagnosis, the official veterinarian shall request that the animals in question are slaughtered separately or at the end of normal slaughtering. (c) Tired or agitated animals must be rested for at least 24 hours unless the official veterinarian decides otherwise. 11 objectives - protection of public health from microbial and chemical hazards due to consumption of unfit meat; - protection of livestock against spread of infectious diseases, especially notifiable diseases; - improvement of herd health and hygiene status through feedback of animal disease data to the farms of origin; - protection of animal and food handlers and workers against zoonoses; - prevention of contamination of meat, premises, equipment and personnel by excessively dirty animals - ensuring high standards of animal welfare and decrease of losses by efficient handling of animals before and at slaughter full ante-mortem inspection makes the postmortem examination much more efficient and less laborious + delivers essential information about herd health and animal welfare (“largest diagnostic laboratory”) 12 ante-mortem procedure - in the meat plant within 24 hours of arrival and 24 hours before slaughter (on the day of arrival and repeatidly before slaughter if the animal had been in the lairage overnight) livestock in the lairage should be inspected at rest and while in motion simple to carry out while animals are being unloaded excited state may mask some conditions (mild lameness) second check necessary sick or suspect diseased animals or those in poor condition species, sex, age, condition, markings, identification number to be recorded behaviour, nutrition, cleanliness, signs of diseases, any abnormalities to be observed and recorded segregation of diseased and suspect stock, females in oestrus, aggressive animals and horned stock + unacceptably dirty animals animals showing localised abnormalities (injuries, fractures, abscesses) segregated and detailed examination slaughtered with normal animals if abnormality minor or slaughtered at the 13 end of day’s kill or separately + thorough postmortem examination sick animals temperature to be taken pigs 41oC , cattle, sheep 40.5oC isolation until temperature ; if they are slaughtered while suffering from this degree fever carcase will be congested and require invariably condemnation animals showing signs of systemic disturbance and temperature should not be slaughtered but retained for treatment preferably outside the slaughterhouse poultry same general principles apply to as for larger animals; possibly examination on the farm effective reporting system from the ante- mortem area to the post-mortem inspectors - on the farm trends for extending the ante-mortem procedure back to the farm of origin mainly poultry and pigs (other species) field veterinarian who is conversant with herd health status can decide which animals are fit for slaughter simplified inspection in the meat plant 14 decisions which may be made by the official veterinarian 1. Animals may progress for normal slaughter 2. Animals should not enter the plant or should be condemned ante-mortem (dead, moribund, emaciated, excessively dirty, septicaemia or other conditions which would result in the meat being unfit for human consumption) 3. Animals should be slaughtered but may need special detailed post-mortem examination or to be slaughtered in a special area or at different time from other animals (localised infections, certain generalised conditions, treatment with illegal drugs, drug residues, emergency on-farm slaughtered animals) 4. Slaughter animals delayed or for (excessively those fatigued, requiring exited treatment, lack/imperfect documentation) 5. Slaughter under special conditions (dirty stock at a low line speed) 15 4. CASUALTY AND EMERGENCY SLAUGHTER Terms - Emergency slaughter: required when an animal is in acute pain or is suffering from a condition where a delay in slaughter would be contrary to animal welfare, always providing that the carcase should not present any hazard to the consumer (e.g., fractures, severe injuries, uterine prolapse, postpartum uterine haemorrhage in the bovine) - Casualty slaughter: refers to situations where an animal is not in acute pain or immediate danger of death, but affected with a more chronic condition (e.g., joint diseases, claw disease, reticular foreign bodies, circulatory disease, post-partum paraplegia following milk fever) - often the two terms used synonymously (UK most abnormal animals casualty) - on-farm decision decision whether it is possible to transport the animal to the slaughterhouse without suffering unnecessary distress welfare aspect - animals may not be pushed by any means or lifted by mechanical devices, unless it is done in the presence and under the supervision of 16 the veterinary practitioner (e.g., adult bovines can walk on and off the transport an bear weight during transport) other aspect to be considered: suitability of the animal for food - animal species, nature of animal’s affliction, drug treatment, recumbency time, etc. when decision has been made animal is suitable candidate for transport arrangements with the management of the nearest meat plant that they will accept it - causalties at the meat plant ante-mortem inspection and slaughter immediately on arrival or isolated in the lairage provided for diseased and injured animals slaughter: in separated causalty slaughter facilities (if available) or at the and of the day’s kill or before a break when the slaughterhall and equipment are cleaned and disinfected special attention of the meat hygiene team much higher danger most carcases from causalty animals must receive bacteriological and residue monitoring 17 - on-farm emergency slaughter where an animal is otherwise healthy but requires on-farm emergency slaughter (e.g., limb fracture, uncontrollable haemorrhage, severe pain) animal may be humanely slaughtered on the farm and the carcase transferred to the abattoir provisions: - animal must be bled - has undergone an ante-mortem inspection - veterinary certificate - the body of the animal has not been dressed - transport: within 1 h of slaughter, or if it is not possible, in a container at a temperature between 0oC and 4oC pivotal role of the veterinary practitioner on the farm recording all findings humane slaughter efficient and hygienic bleeding hygienic and immediate transport to the abattoir communication with the veterinary colleagues in the abattoir 18 - on-farm-emergency-slaughtered animals at the abattoir on arrival certificate must be given to the official veterinarian checking the certificate and the carcase immediate skinning and dressing post-mortem inspection - checking for satisfactory bleeding - possible autolytic changes in soft tissue organs - observe the results of bacteriological and residue tests - animals which arrive dead at the abattoir animals which arrive at the meat plant dead and without certification should not entered/dressed all should be checked for anthrax - observation of the dead animal - colour of the blood (dark, tarry) carcases must be removed from the abattoir be