PROGRAMME SPECIFICATION Please view the disclaimer. AWARD and ROUTE TITLE BEng (Hons) in Manufacturing Engineering INTERMEDIATE AWARD TITLES BSc in Manufacturing Engineering University Diploma of Higher Education in Manufacturing Engineering University Certificate of Higher Education in Materials Engineering Name of the Teaching Institution Sheffield Hallam University Modes of Attendance Full-time / Sandwich (Thick) / Part-time UCAS CODE H790 Professional Body Recognising this Programme n/a QAA Subject Benchmark Statement or other relevant external reference point (a) QAA Subject Benchmark: Engineering Date of Validation February 2012 T1.1 (b) Engineering Council, UK-SPEC PROGRAMME AIMS This programme aims to: 1. Provide an inherent desire to know how things work and why. It helps the student to develop the skills that enables them to answer these questions and to apply the resulting knowledge. 2. Provide students with an opportunity to develop and enhance their professional and managerial skills in the materials and manufacturing areas. 3. Develop further knowledge and skills to address the shortage of manufacturing and process engineers. 4. Provides students with a solid foundation of engineering principles and develops their manufacturing specific knowledge relevant to a range of industries. 5. Promulgate current best practice in the theory and application of leading edge technologies, process and systems in materials and manufacturing. 6. Maximise the employment and career prospects of students whilst providing industry, commerce and the public sector with graduates who can demonstrate and apply business and technical materials and manufacturing skills as well as being able to form links between the two. T1.2 PROGRAMME LEARNING OUTCOMES The programme provides opportunities for students to develop and demonstrate the learning outcomes specified for BEng (Hons) degree level leading to IEng registration by the UKSPEC. 1.2.1 Knowledge and Understanding By the end of the programme you will be able to: a. Explain and critically apply a range of concepts and theories relating to the materials manufacturing within organisations. b. Explain and apply a range of principles and concepts relating to the design, implementation and use of materials in the manufacturing sector. c. Understand quality management in the context of commercial materials processing and manufacturing and the constraints within which commerce and industry operate. 1.2.2 Intellectual Skills By the end of the programme you will be able to: a. Identify, explore and make informed judgements about key issues relating to the design, implementation and use of manufacturing processes and systems. b. Analyse complex problem situations in the manufacturing field and identify and justify a range of innovative approaches and solutions for these. c. Reflect upon personal professional practice demonstrating appropriate and effective leadership, communication, negotiation and organisational skills to aid life-long learning and continuing professional development. d. Present and communicate information, ideas and outcomes in an effective manner appropriate to undergraduate degree level. e. Complete an independent piece of work in the form of a final year project and conduct the work in an appropriate and effective manner. 1.2.3 Professional and Subject Specific Skills By the end of the programme you will be able to: a. Exercise professional and ethical judgement in decision making and communication. b. Use relevant materials, equipment, tools, processes and products in workshop and laboratory situations. c. Use and apply information from technical literature including appropriate codes of practice and industry standards. d. Work safely and apply safe systems of work. 1.2.4 Key Skills By the end of the programme you will be able to: a. Demonstrate written, verbal, numerical techniques and IT skills. b. Use research methods related to published literature. c. Use mathematics as a tool for problem solving. d. Work effectively as part of a team and demonstrate good communication. e. Initiate and develop a project work. T1.3 LEARNING, TEACHING AND ASSESSMENT Section A3 describes the Departmental Approach to Learning, Teaching, Assessment and Feedback. Section A4 emphasises the approach to supporting employability within the Professional Engineering Programmes and the provision for work-related and work-based learning. This section gives you additional information specific to this programme. 1.3.1 The Approach to Learning and Teaching within the Programme The learning and teaching methods appropriate for the modules within the programme are varied, but are individually specified for each module. In general terms, the teaching strategies employed in the programme will involve a balanced mix of the following methods: a) Lectures, problem solving tutorials and seminars, supported by computer based learning and open learning materials where appropriate. The teaching of some modules may be supported by the use of internet web sites or the use of virtual learning systems such as 'Blackboard'. b) Project and laboratory work which emphasises the application of knowledge to practical situations and reflection upon outcomes. Workshop activities to develop practical engineering skills. c) Problem based learning which requires students to discover what they need to learn through being confronted with real problems. d) Personal and professional skills development delivered systematically and supported by open learning materials. e) Independent study, which as the course progresses, increasingly involves the student in self directed learning, thereby fostering the qualities and skills required for continuing personal development. f) Work based learning in which the student undertakes self managed development, investigatory activities or a personal project within the context of the employer organisation, involving both technical and commercial considerations. The total study time for a 10 credit module is 100 hours and for a 20 credit module is 200 hours. Timetabled class contact will typically be 24 hours for a 10 credit module and 48 hours for a 20 credit module, the balance of the module time allowance being delivered by student centred, directed study. 1.3.2 The Approach to Assessment and Feedback within the Programme In general, modules which are more practical or involve case studies or project work are assessed entirely by coursework. Modules which are intended to develop more fundamental concepts and apply them to practical situations are partially assessed by coursework, but with a formal examination at the end. A variety of forms of coursework assessment are employed on the programme. These include written descriptive and numerical assignments, short tests, laboratory and workshop appraisals, personal projects, group work, self- and peer-assessment, portfolio preparation and case studies. When a piece of coursework is set, a deadline for the completion and submission of the work will also be specified. Coursework will normally be marked and returned within two weeks of the submission date, with written or verbal feedback, depending on the nature of the assignment, from the lecturer concerned. In addition to formal coursework which contributes to your module mark, you will also be involved in a variety of other activities, such as laboratory work, workshop skills, computing and problem solving tutorials, etc. which are designed to develop your understanding of the topic, as well as enhance your personal and professional skills. In these situations you can expect more informal, direct verbal feedback from the lecturer concerned. At the end of each semester and academic year, you will receive a written statement of your results for every module completed. Meetings will periodically be held with your personal tutor and/or course leader to review your overall progress. In this way you will have a clear picture of how your studies are progressing. 1.3.3 How Student Employability is supported within the Programme This is a new course and hence it is not accredited by the professional bodies. It is expected however, that following approval, accreditation will be sought. Throughout the programme and indeed due to the requirements of the Professional Body and the UK-SPEC, the programme aims to deliver learning and knowledge as well as skills that improve graduate employability. The programme aims and learning outcomes specify which skills are being developed and how the individual modules meet the requirements of these learning outcomes. A student who engages well and performs to a standard required on this course to achieve a pass will meet the learning outcomes well. The UK-SPEC specifically asks for skills related to employability and Table 3.3 demonstrates how these criteria are met and within which modules. Below is the summary of the criteria within the UK-SPEC which specifically improve graduate employability. Underpinning science and mathematics and associated engineering disciplines: U2i Knowledge and understanding of mathematics necessary to support application of key engineering principles. Engineering Analysis: E2i Ability to apply quantitative methods and computer software relevant to the engineering technology discipline(s), frequently within a multidisciplinary context; Design : D2i Design solutions according to customer and user needs; Economic, social and environmental context : S1 Knowledge and understanding of commercial and economic context of engineering S2 S3 S4 S5 processes; Knowledge of management techniques which may be used to achieve engineering objectives within that context; Understanding of the requirement for engineering activities to promote sustainable development; Awareness of the framework of relevant legal requirements governing engineering activities, including personnel, health, safety, and risk (including environmental risk) issues; Understanding of the need for a high level of professional and ethical conduct in engineering. Engineering Practice: P1i P4i P5i P6i 1.3.4 Understanding of and ability to use relevant materials, equipment, tools, processes, or products; Ability to use and apply information from technical literature; Ability to use appropriate codes of practice and industry standards; Understanding of the principles of managing engineering processes; Main type of Work-Based or Work-Related Learning featured in this Programme Work-based learning is provided to students who apply for and take up a placement in the sandwich programme. The module Engineering Business Management enables them to prepare for this sandwich year by giving students guidance in preparing CVs, applying for jobs, attending interviews and preparing for employer assessments and selection processes. Indeed all students benefit from this mandatory requirement as they are required to take this module regardless of whether they intend to go on placement. Other work-based experience is offered such as industrially based projects, industrial visits and presentations. This also supports students who are not on the sandwich route. Workrelated learning is featured in the Engineering Practice (Level 4), Environment and Society (Level 5) and the Individual Project (Level 6) for all students on the programme. Indeed students will be required to undertake a 6 week team project for an industrial client for Environment and Society through the Venture Matrix programme exposing students to real life industrial challenges relevant to their programme of study. Furthermore, for students who do not undertake a placement, there will be strong guidance for them to undertake a final year individual project through the Venture Matrix programme which will be industrially focussed, providing the student with an opportunity to work for a client in a work- based context. They will be supported within the University by a supervisor with relevant academic knowledge of the area of investigation. Further information regarding this innovation can be found in Section A6. T1.4 PROGRAMME DESIGN AND STRUCTURE The tables in Section T4 list the modules studied at each stage of the programme. The first year is a common programme of core modules taken by all students. The students studying for this programme do a specific module in the second semester on Materials Science as a foundation to their understanding of materials and their structure and behaviour. They gain an understanding of the behaviour of materials in a manufacturing context. Otherwise, the aim of the common first year is to provide a common foundation of engineering principles, knowledge and fundamental skills, while addressing the areas of Engineering Applications and personal skills development. This also gives the student the added advantage that, if they wish, they can transfer to the BEng (Hons) Materials Engineering programme which has an identical structure in the first year. It is anticipated that students will be from a diversity of educational backgrounds with a range of academic abilities when they start the course. The teaching methods adopted in the first year are particularly sensitive to student needs and will support and guide them through the terminology and methodology of the subject areas. Improving student confidence, enthusiasm, knowledge and skills are each considered to be equally important at this stage of the programme. To prepare students for the requirements of degree course study at higher levels, the amount of independent learning and the ability to evaluate and analyse information gradually increases throughout the first year. The second year of the course continues to develop the principal themes of manufacturing technologies through the modules Manufacturing Processes, Process Improvement and Lean Manufacture, Materials and Process Selection and Automated Manufacture. The implications of engineering development upon our surroundings are considered through Environment and Society and an introduction to business and management is provided to broaden the students' knowledge of commercial aspects of engineering industry. Instead of continuing directly into the third year of studies, students are encouraged and supported to undertake a period of supervised work experience. The sandwich route allows the student to spend a year on work placement, perhaps in a design department, or in a manufacturing organisation or even in commercial research and development. The student will be able to apply their knowledge gained on the course to commercial engineering practice, gain new skills and learn how industry works. The Professional Experience and Employability Unit (PEEU) office helps students find a placement and negotiate a sensible salary. In the final year of the course, there is continued development of the specialist subject areas of manufacturing engineering through Moulding and Tool Design, Automation and Robotics, Design, Simulation and Operation of Manufacturing Systems. Students also take modules in Hydraulics and Pneumatics and Quality Engineering which prepares them for the manufacturing industry. Students also undertake a major individual project and integrative case study work. The course is also offered on a part time basis and is usually attractive to students who are working full time within the engineering sector and seeking to further their qualifications and gain accredited status with a professional body. The final year (Level 6) is also offered as a top up programme to students studying the FdEng Integrated Engineering programme at our partner colleges (Derby and Lindsey Colleges) to study and complete an undergraduate honours degree award. Students are required to attend Sheffield Hallam University to attend modules and complete the Level 6 modules over a two year period. The modules studied on this course are: Level 4: Engineering Principles Engineering Practice: Mechanical Engineering Mathematics Materials Science Materials and Manufacturing Processes Computing Methods for Engineering Design Level 5: Engineering Design and Manufacture Manufacturing Processes Mathematics for Mechanical Engineers Engineering Business Management Environment and Society Automated Manufacture Process Improvement and Lean Manufacture Materials and Process Selection Level 6: Final Year Project Project and Quality Management Moulding and Tool Design Design Simulation and Operation of Manufacturing Systems Automation and Robotics Hydraulics and Pneumatics Quality Engineering T1.5 PROGRESSION/CAREER ROUTES 1.5.1 Course Progression Opportunities This course is currently not accredited; however it contains a fixed and coherent diet of modules from courses which are accredited as satisfying the academic requirements to registration as an Incorporated Engineer. Accreditation can be sought independently by graduates on the basis of academic content upon graduation. The Institution will consider such cases upon application, on an individual basis. It is however, expected that accreditation will be sought for this programme following approval with the Institution of Engineering and Technology. There are ways by which students can achieve Chartered Engineer status after they graduate. The Faculty runs a post-graduate programme which can be studied either parttime or full-time, and which would help students to satisfy the learning requirements necessary for Chartered Engineering status. As this course has been especially designed to have a common first year with the BEng (Hons) Materials Engineering programme (Section U), it gives students the flexibility to change their programme of study at the end of the first year, if they so wish. 1.5.2 Career Routes This course has been developed as a direct response to industrial requests, for a need for specialised manufacturing engineering graduates within large organisations, whom the department has strong links with. Manufacturing makes it possible for all engineering disciplines to transform their ideas into consumer products. Developments in manufacturing techniques and their optimisation continue and this provides endless opportunities to refine and improve our products further. A graduate could be manufacturing more efficient engines or more powerful computers, lighter civil engineering structures, safer fabrics for the home, more durable medical implants, and many more. This course will provide the student with a sound knowledge of factors which influence modern manufacturing techniques. Manufacturing engineering students find employment in a diverse range of industries from steel production to advanced automobile development and the aerospace industries. Industry needs manufacturing engineers, but there is a shortage of new graduates. There are consequently excellent opportunities for career development and progression. There are employment opportunities in materials optimisation, automobile production, the aerospace industries, electronics or defence. A graduate could work in materials processing and production, involving metals, polymers or ceramics. Graduates from this course have been employed in process management and control areas, as well as quality assurance, research and development, design, technical liaison and sales. There are also opportunities to join the scientific civil service, a research association or an engineering consultancy. T1.6 ENTRY REQUIREMENTS AND ENTRY PROFILE 1.6.1 Specific Entry Requirements All candidates must satisfy the following criteria: They candidate must hold passes at Grade C or better in the General Certificate of Secondary Education, or equivalent qualification, in four subjects including Mathematics and English Language or a subject which tests the use of English. For applicants whose previous studies were not undertaken in the English language, in particular for international applicants, the following qualifications may be used as a guide to an appropriate level of competence in English language: British Council International English Language Testing Service (IELTS) overall band 6; Cambridge Certificate in Advanced English (CAE) grade B; Cambridge Certificate of Proficiency in English (CPE) grade C; Test of English as a Foreign Language (TOEFL) score 550 for paper-based tests, or 213 for computer-based tests, or 79 for internet based tests. Candidates must additionally possess one of the following: a) At least two GCE A-level passes, which include Mathematics or an alternative acceptable mathematics based subject, and at least one other from Physics, Physical Science, Engineering Science, Computer Science, Technology, Chemistry or other science/technology subject. A UCAS tariff of at least 220 points would normally be expected. Two ‘AS’ level passes are considered equivalent to one ‘A-level’ pass. b) An Advanced VCE double award in an appropriate engineering/ manufacturing/technology topic with a UCAS tariff score of at least 220 points. c) An EdExcel/BTEC/SCOTVEC National Certificate or Diploma in a science or technology based subject, including merit grades in mathematics and two other science/technology based modules at NIII level. d) To have passed the Preparatory Year of the Extended Degree Programme in Engineering, or other suitable science/technology based foundation or access course containing an appropriate level of mathematics, with an overall average mark of at least 55%. e) A qualification which is deemed to be equivalent to any of the above. Academic Qualifications (including A / AS level grades and 220 UCAS points including subjects, where applicable) AS Maths Level of English language capability IELTS band 6 or equivalent Any other specific, formally certified qualifications n/a Previous relevant work or work-related experience n/a Any specific articulation arrangements recognised for this programme Professional qualifications Any other specific entry requirements 1.6.2 n/a n/a n/a Applicant Entry Profile Students will need to be motivated, inquisitive and want a challenge. They must have an inherent desire to know why and how things happen, and how things work. The course helps students to develop the skills to answer these questions. The basis of admission to the programme is that a student should have the potential to benefit from, and with diligence and application, succeed on the programme. Such potential is normally assessed by previous attainment, supported as necessary by a confidential reference and a personal interview. 1.6.3 Non-Standard Entry Candidates who have other, non-standard qualifications will be considered on their individual merits by the Course Leader and Admissions Tutor. The primary criteria will be that the candidate will have the ability and commitment to progress satisfactorily on the Programme. Students completing the FdEng Integrated Engineering programme offered with partner colleges (Derby College and North Lindsey College) may also be considered for direct entry to Level 6 of the BEng (Hons) Manufacturing Engineering programme. 1.6.4 Prior Credit (APCL/APEL) Accredited Prior Experiential Learning may be accepted, provided that the candidate is able to demonstrate that, by virtue of their other studies and learning, they are capable of benefiting from and successfully completing the course. Students with an Edexcel-BTEC Higher National Certificate, Higher National Diploma or Foundation Degree or an equivalent qualification in an appropriate engineering discipline, may be eligible to join the programme at level 5, the second year of the full-time/sandwich route. 1.6.5 Transfer between BEng (Hons) Manufacturing Engineering and BEng (Hons) Materials Engineering Programmes As the first year of this programme is identical to the BEng (Hons) Materials Engineering programme, there is the opportunity to transfer between the programmes at the end of the first year. This is subject to a satisfactory performance in all first year modules, without any referrals. Disclaimer Programme Specification produced by Faculty ACES Department Engineering and Mathematics