2001 UNH Pollution Prevention Internship Program Final Report Product Take Back and Sustainable Contract Management: A Case Study of Reducing the Universal Waste Stream Through Management of the Computer Vendor Contracts at University of New Hampshire Project Coordinators: Dr. Ihab H. Farag, Chemical Engineering Dept, UNH Julie Newman, Office of Sustainability Programs, UNH Yi Luo Pollution Prevention Summer Intern at the UNH Office of Sustainability August 2001 I. Executive Summary As part of developing an Integrated Waste Management System for UNH and Durham, the clients want to develop and pilot a contract management approach focusing on product-take-back to reduce the contribution of old computers to the Universal waste stream. The results of the pilot will be shared with communities and institutions across the state of NH. The product-take-back (PTB) information from major computer manufacturers are obtained and compared; eight universities are in the survey of current computer recycle methods; computer quantities on UNH campus are estimated; and the comparison of current computer surplus recycling program and annual computer replacement is made. II. Background and Problem Definition 1. Product Take Back: During the last decade, countries in the European Union (EU) have debated and experimented with " Product Take Back" policy for electronics products The notion of "take back “ is viewed by some as the panacea for addressing the endof-life management of electronic products. "Take back" require manufacturers to take back used equipment from users, either at the point of sale when purchasing a new product or through other collection means, and to provide for the recycling or environmentally sound disposal of the product. In case of end-of-life computer management, product take-back creates an incentive for designers to develop products that are reusable, made of recycled materials, and are recyclable. 2. Universal wastes: Universal wastes are generated in a wide variety of settings, not solely industrial, generated by a vast community and present in significant volumes in non-hazardous management systems. 1 3. Waste stream: Waste material output of a community, region, or state. 4. Models of reducing universal waste stream of computers A. Recycle B. Donate C. Product take-back D. Lease 5. Current trends on Computer recycling 1.5 million computers enter waste streams annually. By 2004, as many as 315 million obsolete computers could potentially be disposed of in landfills. In 1998, only 6 percent of discarded computers were recycled. By 2005, most people will trade in their computers for new models within 2 years of purchasing them. Dumping 315 million computers into landfills amounts to the introduction of 1.2 billion pounds of lead, 2 million pounds of cadmium, and 400,000 pounds of mercury into waste streams. The cathode ray tube or CRT is the main component in a computer monitor display unit, which contains several pounds of lead, a toxic substance. The Massachusetts department of Environmental Protection (MA DEP) has issued a restriction, Effective April 1, 2000, on the disposal and transfer of CRT containing devices at solid waste facilities in the state. This restriction was enacted to prevent the release of lead from the CRTs into the environment. Other reasons include saving landfill space, and reducing the need for strip mining by recycling the precious metals found in the monitors. III. Efforts from computer vendors: 1. IBM: In 1994, IBM opened their Assess Recovery Center in New York. Within three years, the center recovered over 35 million pounds of computer and computer parts **1 Through the new IBM Recycling Service, consumers and small businesses can recycle any manufacturer's PCs, including system units, monitors, printers and 2 optional attachments for $29.99, which includes shipping. Customers box the system and ship it via UPS to Envirocycle-- a designated recycling center. IBM Responsibilities: IBM will provide a PC Recycle kit containing packaging and shipping instructions, and a Donation/ Recycling Request Form which customers may use to request written confirmation of the donation or recycling of the PC Equipment. The PC Recycling kit will be mailed to the address provided by the customers. Customer's Responsibilities: Customers agree to follow the instructions that IBM provides in the PC Recycle kit; provide all requested information on the Donation/ Recycling Request Form; pack the PC Equipment following IBM's instructions and deliver to the nearest UPS location; ensure the total shipping weight does not exceed sixty nine (69) pounds; and be responsible for the deletion of all confidential data that may be contained within the PC Equipment. 2. HP: HP's computer hardware recycling service is a simple and environmentally sound take-back program that offers consumers and business customers the ability to return any piece of computer electronic hardware from any manufacturer. HP's state-of-theart processes ensure that your unwanted hardware is reused or recycled in a way that conserves resources and promotes sustainable development. The cost of this service ranges from $13-$34 per item, depending upon the type and quantity of hardware to returned. HP has large quantity orders (11 or more items). 3. Dell: Dell has established a PC Recycling Service, featuring a fast, efficient and environmentally safe disposal process for non-functional or outdated equipment, includes tradeups@DellExchange and donation@DellExchange And also, Dell have a DellExchange program, which System requirements for TradeUps@DellExchange are: Most P166 or greater desktops, notebooks above a 486 processor speed, and 17" or greater monitors 3 System requirements for Donation@DellExchange are: 486 MHz processors and greater. Most manufacturers accepted. Dell Financial Services also offer Leasing and Asset Recovery Programs to dell's customers. 4. Gateway: You can give Gateway any brand Intel, Pentium class PC and Gateway will give you cash back to use toward the purchase of your new Gateway PC. Gateway even pays you to recycle your old computer. IV. Information of University Involved: 1. The Johns Hopkins University: They are merely diverting the computers and electronics from their solid waste stream at the end of their life and either giving them away to interested folks or recycling the stuff at a local company. There are 5 dollars per monitor for the proper disposal of monitors. They are considering looking into a take back program. 2. Georgetown University: In FY 2000, GU switched from a purchase program to a lease program. This avoids the disposal issue for the University for most equipment. When a department wishes to upgrade they simply turn in the old equipment. Their old computers purchased prior to the lease agreement are re-used on campus, given to employees or donated to several charities. Obsolete equipment is sent to the UNICOE Federal Prison Systems, which has a program that trains inmates to repair and dismantle computers for re-use and recycling. 3. Yale University: Yale began recycling computers about 5 years ago. Yale has approximately 12,000 desktop and laptop computers on campus. This includes both personal and office computers. Last year they have recycled one third of that. 4 They have discussed the possibility of signing take back agreement with manufacturers. 4. Rutgers University: They already have had such arrangements: whenever someone buys a computer from a major manufacturer the disposal fees for the computers are automatically built-in and handled by the university. 5. Harvard University: Their discarded computer equipment goes to the Institution Recycling Network (IRN). They have picked up almost 100 tons since July 2000. They work with vendors to reuse and recycle what they can, and responsibly dispose of the rest. Several large departments at Harvard lease their computers so that the old machines are swapped out every 18 months or so and they are carefully packaged for shipping and reuse. 6. Stevens Tech They just recently started the Universal Waste Policy per the EPA. They have a vendor who picks up their fluorescent scheduled every 3-4 months. The only charge is for the monitors and transportation. The vendor provides documentation that these items were recycled. University Name PTB Donations Recycling Leasing The Johns Hopkins University: X X Georgetown University: X X Yale University Rutgers University X X X Charges Will consider PTB? 5 dollars X per monitor X From FY2000 X X 5 Harvard University Northeastern University Dartmouth College Stevens Tech UNH X The Institution Recycling Network X The Institution Recycling Network X The Institution Recycling Network X x *** *** The computer scraps are now stored in co-op building, waiting for shipment in the fall. 6 university recycle methods in the future PTB 8% Consider PTB 15% PTB Consider PTB lease recycle lease 15% recycle 62% V. APPROACH 1. Data - Materials Study This study will provide baseline data to assist identification of quantities of materials that could be available for product take-back in UNH. 1). Estimation from Purchasing Office and CIS store: Purchasing Channel Purchasing Office CIS Store Fiscal Year Fiscal Year 2001 Fiscal Year 2000 Fiscal Year 2001 Fiscal Year 2001 Total: Sold to Departments: Sold to Individuals: Computer quantities 68 128 1227 sold to department 420 sold to individuals 1325 420 Estimation (68+128)/2 = 98 1227 + 420 = 1647 2). From another resource: Accounting Services. in 2000, 2500 purchases in the computer category, which could be anything related to computers, such as drives, monitors as well as CPU, software is also included in this. From above 1) and 2), we would estimate annual computer replacement is around 1500/year by the faculty and 500/ year by individuals. 7 2. Surplus Program --- Current Computer recycling model Figure 1. Current Computer Surplus System UNH CIS Store New PC Purchasing Office Departments, Faculty, staff, Students Obsolete PC PC Manufacturer Storage Environmental Health & Safety Cost Recycle Center Will done this fall 1. Progress Up-to-Date 8 Environmental Health & Safety (EH&S) has established a storage facility and procedures to properly dispose of these materials. Purchasing will forward all approvals to scrap to EH&S. EH&S will contact departments and make arrangements to pick up the items at their earliest convenience. EHS started collecting surplus electronic equipment in November of 2000. The first shipment is expected at early fall time frame. According to the regulation, UNH is allowed to store the CRTs on site for a year, and there is no time limit for the nonregulated equipment. Material CPUs Monitors Printers, Scanners, Speakers Keyboard and Cables Number of Units (Nov.2000- Present) ** 256 402 217 3.5 M3 ** Not accurate enough, due to the mixed package and piles. We consider one monitor and one CPU, as a "Computer", so, the estimates of the computer surplus in storage is about 400 sets. 2. What is the Problem? Large scrap volume in storage Picture 1. 9 Picture 2 Cost will be charged to Environmental Health & Safety when shipment Much Manpower input High recycle rate not reached Low participants rate Curbside computers exist on campus comparison between computers in storage ( Nov. 2000- present) and Annual computer replacement 1600 1400 1200 1000 800 computers 600 400 200 0 Computer in storage computer replacement anually Note: Since Surplus Program only accepts department's request, so the replacement is 1500 per year. 10 3. Solution ----Product Take-back in UNH Sustainable model ----Product take-back (PTB) To move to an alternative sustainable system of computers in UNH, we have to reestablish the link between computer manufacturers and consumers on UNH campus. The prospective cycle is as followed: Figure 2. PTB System Model CIS Store Departments Faculty, Staff Students New PC UNH Purchasing Office Obsolete PC PC Manufacturers Although the PC manufacturer has the greatest ability and thus the greatest responsibility to reduce the impact of its product, all actors along the product chain, include consumer, share the responsibility for proper management of the product. 11 Key Players in the cycle PC Manufacturers Purchasing Office CIS PC consumer (departments, faculty, staff, students) The PTB program in UNH can include following strategies: Inform faculty on how to best recycle, repair or reuse products and packaging. PTB will be successful as a strategy for delivery mercury-added products from the municipal solid waste stream only if the consumer knows that an alternative collection system is available and use it. Establish Disposal Bans and Restrictions--- a comprehensive disposal bans and restrictions could help to enhance the program enforcement. Implement Mandatory PTB --- When PC and old computer equipment can no longer be used by our faculty, staff and departments, professional manufacturers can take back old computer equipment upon request. By taking products back, manufacturers can evaluate the product and make design changes to improve the performance of the product. They can also obtain materials for use in manufacturing new products and can refurbish parts for re-use. At the meantime, the waste management costs for used computers could be transferred onto the consumers. Label /Advance Disposal Fees --- When a new computer enter into UNH campus through CIS or Purchasing Office, the consumer should pay an “Advance Disposal Fees” and get a label. These fees cover the cost of disposing of used computers and go into a UNH fund. When a PC manufacturer picks up the used computer, the consumer who handles the waste from the computer in PTB program through a professional PC manufacturer can get a refund from UNH. Continue Surplus Program ---- According to the estimation above, there should be around 7,000 computers and many monitors on our campus, which is being used or not used by our faculty, staff and departments. For this part of computers, cause purchasing happened years ago, we could put them into the current Surplus Program, until a specific deadline. Monitor and Evaluate on the outcome of the materials study and assessment of PTB program. We may adjust our strategy 12 Figure 3. Label and Advance Disposal Fees in PTB UNH label label CIS Store New PC Departments Faculty, Staff Students A.D.F Purchasing Office Obsolete PC Refund Charges PC Manufacturers Advantages of PTB Program Long term sustainable initiative The large computer manufacturers can control the recycling without adding to landfills. The PTB service includes a broad range of environmental and recycling initiatives, which includes pickup, transportation, evaluation for reuse or donation, and environmentally sound recycling for products ranging from PCs and printers to servers and scanners. Simple infrastructure Easy to maintain &qualify Minimal staff Since PTB service provide pickup, transportation, the efforts and manpower from UNH side could be reduced largely. 13 Challenges of PTB Economic concerns with environmental goals According to the E-scrap Processing News, the service providers charge the public by two ways: one is by weight, the other is by piece. 1. The cost for computer surplus recycling estimated by weight: Service Provider American Retroworks (Vermont) CRT Recycling (Massachusetts) ElectroniCycle (Massachusetts) Elemental Inc. (Philadelphia) Hesstech (New Jersey) Superior Special Services ( Massachusetts) 2. Charges by pound or by tons $340/ton $300 / ton 10 cents / pound 13 cents/ pound for first 400,000 pounds 9 cents / pound after 1,000,000 pounds 15 cents / pound 11 cents / pound The cost for computer surplus recycling by piece: Material Computer Unit ** Company Name American Retroworks DMC Electronics Recycling Hazmert Computer Monitor/ Comprenew CRT five R Processors Hesstech Newtech Recycling CPU Comprenew Printer / scanner Five R processort Charges per piece $5 $5 $5 $8 $10 $8 $5 $5 $5 3. NH local recycling service charges: DMC charges a processing fee of $0.30 per pound, which ensures that the material has been handled correctly, and is not disposed of in the regular waste stream. Atypical computer with monitor weighs around 70 pounds. Also, clients are responsible for getting their material to DMC, Newfields, NH. Alimar Technology Corp. charges consumers am average of $0.25 per pound of scrap. For a customer who requires Alimar to come out and pick the material up, they charge $40 an hour/per man. 14 From above, we estimate the recycling cost for one computer with monitor is $17.5-$21, this cost does not include shipping and handling cost. 4. PTB comparison among computer vendors: Company Name HP Recycle Items Any manufacturer Any piece of computer electronic hardware IBM Any manufacturer System units, monitors, printers and optional attachments Dell Most P166 or greater desktops, Notebooks above a 486 processor 17" or greater monitors Gateway Special Service HP has large quantity orders (11 or more items). Donation@DellExc hange 486 MHz processors and greater Leasing and Asset Recovery Programs Any brand Intel, Pentium class PC Charges $13-$34** depending upon the type and quantity of hardware $29.99 includes shipping Cash back to purchase new Dell PC Cash back to purchase new Gateway PC ** $13-34 includes the following: Ink printers 17$ Laser printers 34$ PC without CRT 21$ Monitor 29$ Scanners 21$ Although recycling by local service providers are comparatively lower, ($17.521 vs. $29.99 by IBM), cost-effectiveness can be influenced by other factors, such as no manpower in PTB for used computer collections, transportation, packaging, and delivery cost. So, we could say that cost of PTB is approximately equal to computer recycling. 15 Advance Disposal Fees (A.D.F) clarification: A.D.F. should cover the computer recycling cost, i.e. the PC manufacturer’s service fee. However, how to distinguish the cost of partial purchase with the computer unit with monitor is a question. Contracting with manufacturer with large order shipment. Contracting with PC manufacturer with large order shipment could reduce the service charges, but require UNH to establish a used computer collection center, such like Surplus program. This will also make UNH put into more manpower. So, the balance between these should be re-considered. VI. Conclusions & Recommendations Cost of PTB is approximately equal to computer recycling, when considering manpower, shipment and package Accurate computer statistics needed to define the PTB scope Government assistance in the development and funding of such pilot programs Overall waste management cooperating with local communities Environmental consciousness and education need further improving 16 Appendix A Worldwide Web Resources Electronic Industries Alliance Environmental Issues Council http://www.eia.org/grd/eic/eic_docs.htm great set of comments and industry opinion on EPA and CRT recycling policy. AnotheR BytE - Non-profit Computer Recycling Directory http://www.infomagic.com/~abyte/byte/others California Materials Exchange http://www.ciwmb.ca.gov/calmax/search.asp Good source for state-of-the-art reuse information. Comp-Recyclers New and Used Computer Parts http://www.comp-recycle.com A full service, on-line used computer catalog Computer Recycling Organizations List (Dale Tersey) http://www.wco.com/~dale/list.html Good list of major programs around the country. Computer Recycling Project, Inc. (Dale Tersey) http://www.wco.com/~dale/crp.html Linked to the list above, this used to be one of the premier reuse non-profits in the country. Doesn't seem to have been updated in at least a year. Recyclers World Computer Recycling Section http://www.recycle.net/recycle/computer One of the best sites with comprehensive info. on reuse, recycling, demanufacturing, etc. Demanufacturing Partnership Program - Rutgers University http://www.rutgers.edu/Accounting/raw/gsm/dpp Advanced Recovery, Inc. http://www.advancedrecovery.com One of the major demanufacturing companies on the east coast. Very informative site, very good links, offers scrap prices, recent newspaper articles about Advanced, and a decent synopsis of environmental issues. Computers for Learning Project http://www.computers.fed.gov New program linking federal government obsolete computers with needy school districts and educational institutions. Application information is available on site. DMC Recycling, Inc. http://www.dmcrecycling.com 17 Excellent company site on demanufacturing. Good resources beyond self-promotion. Located in New Hampshire. Envirocycle, Inc. http://www.enviroinc.com Premier east coast demanufacturing company specializing in CRT recycling located in northern PA. ITParade.com http://www.remarketing.com A "remarketing" web site catering to asset recovery issues in general and resale of refurbished products. Non-profit Technology Resources http://www.libertynet.org/~ntr A Philadelphia non-profit that is part of the city's computer reuse collaborative. Philadelphia Reuse Collaborative http://www.reusers.org This is a new site, but a good source for technical tips as well as general computer reuse information. Contains an interactive, nationally-oriented reuse database. Common Sense Initiative (CSI) - Computers and Electronics Sector http://www.epa.gov/commonsense/computer This is a comprehensive computer recycling site by a leading computer recycling policy group. Lacks hotlinks to subcommittee members' sites and does not provide phone numbers and/or email addresses. The Institute of Electrical and Electronics Engineers, Inc. http://www.ieee.org Provides access to numerous technical papers relating to electronics demanufacturing. Go to the electronic library and do key word searches. Further Information Green Design Initiative - Carnegie Mellon University http://www.ce.cmu.edu/GreenDesign This is the homepage for the group that did the study, Disposition and End-of-Life Options for Personal Computers, H. Scott Matthews, et al, Carnegie Mellon University Green Design Technical Report #97-10. Numerous other related publications are available including articles on battery recycling, and life-cycle cost analytical techniques. Parents, Educators and Publishers List (PEP) http://www.microweb.com/pepsite Besides the EPA directory, this site is the best resource listing computer recycling programs around North America. Information is also available on international programs. TecsChange Homepage http://www.tecschange.org Volunteer technology reuse collective working to bring electronic and other products to the third world. 18 United Nations Environmental Programme http://unep.org This is one of the more detailed and complete sites available on sustainable product development issues. Provides numerous esoteric but useful listings of other sites, details on research projects, and case studies of industry development programs. Waste Prevention World http://www.ciwmb.ca.gov/wpw 19 Appendix B Contact Resources University of New Hampshire Dr. Ihab Farag, Professor Chemical Engineering Tel: 862-2313 Email: ihab.farag@unh.edu Thomas H. Kelly, Director Office of Sustainability Programs Tel: 862-2640 Email: tom.kelly@unh.edu Julie Newman, Coordinator of Education and Training Office of Sustainability Programs Tel: 862-0172 Email: jnewman@cisunix.unh.edu Bradford Manning, Director Office of Environmental Health and Safety Tel: 862-2571 Email: bmanning@cisunix.unh.edu Pam Campbell Office of Environmental Health and Safety Email: plc3@cisunix.unh.edu Denise Smith, Interim Director of Purchasing Purchasing Office Tel: 862-3396 Email: denise.smith@unh.edu David Rohde, Director of Printing & Mail Services, CIS Tel: 862-0537 20 Email: dr@christa.unh.edu Bonni Thompson, Manager, UNH, Computer Store Tel: 862-1328 Email: bonnie.thompson@unh.edu John Sanders, UNH Facilities Tel: 862-2650 Email: dorothy.horne@unh.edu Department of Environmental Services of New Hampshire (DES) Chris Way DES Tel: 603-271-6847 Email: cway@des.state.nh.us James H. Robb Recycling Market Development Specialist Office of Business and Industrial Development Tel: 603-271-2591 Email: jrobb@dred.state.nh.us EPA Linda Darveau, EPA R1, Tel: 617-918-1718, 888-372-7341 Email: darveau.linda@epa.gov Christine Beling, EPA, R1, Tel: 617-918-1792" Email: Beling.christine@epa.gov Town of Durham Guy Hodgdon Durham PW, Tel: 868-1001, 5578 Email: ghodgdon@ci.durham.nh.us 21 Other Resources Rob Gogan Havard University Email: rob_gogan@harvard.edu Dana Draper Institution Recycling Network Tel: 603-229-1600 CJ May Yale University Email: cyril.may@yale.edu Robert Curtiss Stevens-tech Institute Email: rcurtiss@stevens-tech.edu Jane Cannavale Stevens-tech Institute Email: jcannava@stevens-tech.edu Patricia Dollar Georgetown University Email: pjd8@georgetown.edu Kevin Lyons Rutgers University klyons@crab.rutgers.eds Mary Jensen Keene college Email: mjensen@keene.edu Patrick Moran The Johns Hopkins University Email: pmoran@jhu.edu Lisa Collins DMC recycling Co. Email: lcollins@DMCRecycling.com 22 Ronan O'Doherty Alimar Technology Corp. 603-766-5800-voice 603-766-5801-fax sales@alimartech.com IBM Recycling Programs Tel: 1-888-SHOP-IBM (746-7426) Reference No. 06P7513 http://www.ibm.com/ibm/environment/products/perservice.phtml HP Recycling Program Tel: 1-888-485-1849 Email: recycling_services_prs@am.exch.hp.com http://www.hp.com/go/recycle Gateway Trade-Ins Program Tel: 1-888-8880185 http://www.gateway.com/home/programs/tradein.shtml Dell TradeUps@DellExchange Tel: 1-888-576-3816 Email: dellcustomerservice@tradeups.com http://www.dell.tradeups.com 23 Appendix C NH Recycling Center Alimar Technology Corporation (603) 766-5800 (603) 766-5801 Email: steph@alimartech.com Computer Solutions and Electronics (603) 895-1400 (603) 895-6924 Email: sales@csande.com DMC -- The Electronics Recycling Company (603) 772-7236 (603) 772-5420 Draper/lennon, Inc (603) 229-1600 (603) 229-1960 EDR (603) 437-3370 (603) 437-2993 Electronic Orphanage (603) 627-9885 (603) 228-2973 MKR Data Resources (603) 888-8015 RST Computer Services (603) 595-8708 (603) 889-5250 Tryonics, Inc 24 (603) 926-1122 (603) 929-4893 25