Condition Inspection Checklist
page 1
Aircraft:
RANDY LERVOLD RV-8
(Van’s RV-8)
Serial Number:
80500
Registration Number:
N558RL
Aircraft Owner:
Date of Inspection:
KVUO
Randy Lervold
Location of Inspection:
Total Airframe Hours:
Total Engine Hours:
Total Propeller Hours:
Inspection Performed By:
Certificate:
Preparation — Inspection Consumables
Oil
7 qts AeroShell 15W-50 or Exxon Elite 20W-50
Oil filter
Champion CH48110
Oil sample kit
Aviation Laboratories
Spark plugs
8 - Unison UREM37BY
ELT batteries
8 - Duracell MN1300 alkaline D-cell (every 2 years)
ELT remote battery
1 - Duracell DL 1/3 NB lithium (every 8 years)
Air filter recharge kit
K&N 99-5000
Brakes
Brake lining replacement kit
Tires/tubes
2 - 5:00x5-6 ply, as needed
Tailwheel bearings
Van’s p/n “BEARING 3/8 TAIL WHL.”
Wheel bearing grease Hi-temp disc brake grease or Aeroshell 5
Gasket lube
Dow DC-4
Light lubricant
LPS-2 or comparable light lubricant for rod end bearings
Time-limited items
Item
ELT batteries (replace every 2 years)
ELT remote battery (replace every 8 years)
Altitude encoder & transponder certification
Last change
May 2001
May 2001
May 2001
Next due
May 2003
May 2009
May 2003
Empennage & Fuselage Group
_____ 1)
Remove empennage fairing, fuselage inspection covers
_____ 2)
Inspect vertical and horizontal stabilizer spar attach points, ELT antenna
_____ 3)
Inspect elevator horns and attachments, and rear fuselage bulkhead interior
including tailwheel mount for integrity
_____ 4)
Inspect all empennage structures for corrosion and condition
_____ 5)
Inspect all empennage attach bearings for condition/security, lubricate
_____ 6)
Inspect rudder control stops and cable attachments for security and cotter pin,
rudder light wire for chafing
_____ 7)
Inspect elevator trim tab, arm, and actuator rod
_____ 8)
Inspect static ports, verify clear
_____ 9)
Inspect rear fuselage interior: check skin/bulkheads for cracking, damage, or
corrosion, inspect all wiring & plumbing, clean as necessary
_____ 10) Inspect midship elevator bellcrank assembly, lubricate rod end bearings
_____ 11) Re-install rear baggage panels, rear fuse inspection plates, empennage fairing
_____ 12) Check/change ELT batteries, verify operation, set to “armed”
Condition Inspection Checklist
page 2
Landing Gear Group
_____ 13) Remove tail wheel and tailwheel yoke, clean all parts, and assess wheel
bearings, yoke bearings, and tire
_____ 14) Clean & oil yoke bushing, re-install yoke and wheel replacing wheel and/or
bearings as necessary
_____ 15) Inspect tail wheel steering mechanism for security and proper movement
_____ 16) Re-install tail wheel, replace as necessary
_____ 17) Remove wheel pants, upper intersection fairings, gear attach covers
_____ 18) Inspect wheel pants and fairings for cracks, wear, loose or missing fasteners
_____ 19) Jack plane at tiedown points
_____ 20) Remove brake assemblies and wheels
_____ 21) Inspect tires for wear and cracks, rotate if indicated, replace if necessary
_____ 22) Check brake cylinders for condition/leaks, brake lines for security and chafing,
inspect brake linings for wear and condition, replace as necessary
_____ 23) Re-pack wheel bearings (hi-temp disc brake grease) every other year
_____ 24) Rotate or replace tires as necessary
_____ 25) Clean and re-mount wheels and brake assemblies including cotter pin
_____ 26) Check/set tire air pressure: 28-34 psi
_____ 27) Clean wheel pants and re-install
_____ 28) Inspect gear/fuselage attach bolts for security and tightness
_____ 29) Inspect fuel vent ports for security and condition
_____ 30) Re-install gear attach covers, upper intersection fairings, wheel pants
Wing Group
_____ 31)
_____ 32)
_____ 33)
_____ 34)
_____ 35)
_____ 36)
_____ 37)
_____ 38)
_____ 39)
_____ 40)
_____ 41)
Remove wing inspection plates
Inspect entire wing structure internally for cracks and corrosion including fuel
tank attach bolts, special attention to main spar
Inspect aileron control mechanism (push tubes, rod end bearings, bellcrank) for
condition/security, lubricate rod end bearings
Inspect wing root area including electrical connections and plumbing
Inspect fuel cap and O ring condition
Inspect aileron attach bolts/brackets for security, aileron control stops for
security, lubricate rod end bearings
Inspect pitot tube and plumbing for security and blockage
Extend flaps, inspect flap actuator rods and attachment hinge for operation and
security, lubricate rod end bearings
Inspect strobe/nav lights for security and operation
Inspect landing lights for security and operation
Reinstall inspection plates and wing root fairings
Condition Inspection Checklist
Cabin Group
_____ 42)
_____ 43)
_____ 44)
_____ 45)
_____ 46)
_____ 47)
_____ 48)
_____ 49)
_____ 50)
_____ 51)
_____ 52)
_____ 53)
_____ 54)
_____ 55)
_____ 56)
_____ 57)
_____ 58)
_____ 59)
page 3
Remove flap motor cover, inspect flap motor mechanism & wiring for damage
and proper operation, lubricate rod end bearing
Inspect rear flight controls, lubricate rod end bearings
Inspect condition of seat harnesses, mounts, and attachments
Inspect rear pax footwell area including spar bolts, antennas, wing wiring
connections
Inspect mid-cabin console area including: fuel selector valve, fittings, fuel lines,
Navaid servo and linkage
Inspect fwd flight control mechanism, lubricate rod end bearings
Inspect interior of gear towers for leaks or chafing
Check general condition under panel for loose wires, chafing, etc.
Check all avionics and instruments for mounting security
Check cabin heater and controls
Check rudder pedals and brake cylinders for operation and leaks
Check battery well area: battery cables and all wires
Inspect left fwd footwell area: aux fuel pump, firewall penetrations, wire
bundles, fuel lines, vent tubes
Inspect canopy structure and mechanism for security and wear
Inspect canopy and windshield for cracks
Check fire extinguisher condition
Verify spare fuses available in pilot storage bin
Re-install interior floor panels, seats, flap covers, and seat cushions
Propeller Group
_____ 60) Remove spinner noting orientation for replacement
_____ 61) Inspect spinner and backplate for cracks or damage
_____ 62) Inspect prop hub for cracks or leaks
_____ 63) Inspect crankcase nose seal for oil leaks
_____ 64) Inspect propeller blades for nicks, cracks and/or surface erosion
_____ 65) Re-install spinner
Engine Group
Service items:
_____ 66) Remove engine cowl
_____ 67) Clean cowling interior and inspect for cracks, distortion, loose or missing
fasteners, heat damage
_____ 68) Drain engine oil, collect oil sample for analysis, remove spin-on oil filter,
replace and safety wire, refill engine oil per lubrication chart
_____ 69) Cut open oil filter, inspect for particles
_____ 70) Remove plugs noting current installed location
_____ 71) Inspect spark plug condition, clean, re-gap to .016-.022”
_____ 72) Perform leakdown compression test, note compression:
#1
#2
#3
#4
_____ 73) Check LASAR magneto timing per LASAR instructions
_____ 74) Reinstall spark plugs rotating top to bottom, apply anti-seize paste, torque to
400 in.lbs.
_____ 75) Remove carburetor air box and carburetor heat attachments
_____ 76) Service K&N air filter element every other year
_____ 77) Reinstall air box and all attachments
_____ 78) Remove and clean gascolator screen and bowl
Condition Inspection Checklist
_____ 79)
_____ 80)
_____ 81)
_____ 82)
_____ 83)
page 4
Remove and clean carburetor inlet strainer
Inspect carburetor mounting nuts for security
Check engine controls for proper movement and security
Check exhaust system and mounting brackets for cracks
Re-torque exhaust mounting nuts
Inspection items:
_____ 84) Inspect accessories on rear engine case for security and leaks including: oil
temp sender, oil pressure sender, magnetos, fuel pump, vacuum pump pad, oil
lines & fittings, crankcase breather
_____ 85) Inspect oil cooler condition including fins for damage or blocking, lines for leaks
and/or chafing
_____ 86) Inspect ignition harness, springs and insulators for condition
_____ 87) Inspect starter: pinion & ring gears, mounts, wiring connections
_____ 88) Inspect alternator: mounts, lead connections, belt condition and tension
_____ 89) Inspect plenum/baffle for damage and air leaks
_____ 90) Inspect engine mount system for damage and attachment security
_____ 91) Inspect all firewall penetration seals
_____ 92) Inspect fuel lines for condition, chafing, and signs of leaks
_____ 93) Inspect all wire bundles for security and chafing
_____ 94) Inspect all lines, hoses, and clamps for leaks, improper condition, looseness,
and chafing
Operational Inspection
_____ 95) Verify all inspection panels and fairings secure
_____ 96) Brake system check
Test run engine:
_____ 97) Check oil pressure/temperature within limits
_____ 98) Check aux fuel pump for proper fuel pressure
_____ 99) Check ignition switch, both magnetos grounded check
_____ 100) Check alternator shut off operation
_____ 101) Check fuel gauges for operation
_____ 102) Check static run up
_____ 103) Magneto check
_____ 104) Check for proper idle RPM
_____ 105) Check RPM rise upon leaning mixture (idle mixture)
_____ 106) Check fuel selector for engine shutoff
After shutdown:
_____ 107) Inspect fwf area for fuel, oil, and hydraulic systems for leaks
_____ 108) Re-install cowling
Condition Inspection Checklist
page 5
Documentation
_____ 109) Verify equipment list up to date
_____ 110) Verify Registration, Airworthiness Certificate, and Operating Limitations are
current and in aircraft
_____ 111) Verify external data plate secure and installed
_____ 112) Verify EXPERIMENTAL placard installed in cockpit
_____ 113) Verify PASSENGER WARNING placard installed in cockpit
_____ 114) Verify cockpit checklists and Pilot’s Operating Handbook in aircraft
_____ 115) Review Airworthiness Directives for applicability and compliance
_____ 116) Review Service Bulletins/Letters for compliance
_____ 117) Check altitude encoder & transponder certification (every 24 months)
_____ 118) Document Condition Inspection and record maintenance performed in airframe
and engine logs
NOTES: