LOUGHBOROUGH UNIVERSITY Programme Specification Engineering Design and Manufacture Please note: This specification provides a concise summary of the main features of the programme and the learning outcomes that a typical student might reasonably be expected to achieve and demonstrate if full advantage is taken of the learning opportunities that are provided. More detailed information on the learning outcomes, content and teaching, learning and assessment methods of each module can be found in Module Specifications and other programme documentation and online at http://www.lboro.ac.uk/ The accuracy of the information in this document is reviewed by the University and may be checked by the Quality Assurance Agency for Higher Education. Awarding body/institution; Loughborough University Department; Mechanical and Manufacturing Engineering Teaching institution (if different); Details of accreditation by a professional/statutory body; IMechE Name of the final award; MSc in Engineering Design and Manufacture Programme title; Engineering Design and Manufacture UCAS code; N/A Date at which the programme specification was written or revised. July 2008 1. Aims of the programme: The aims of the programme are to enable students to: Evaluate and use appropriate design methods to solve design problems. Undertake effective design of machine elements and design for assembly. Integrate the application of engineering design methods with manufacturing technology principles. Apply the principles of quality management and lean and agile manufacturing to engineering operations. Apply operational planning methods to organisational planning and control. Apply strategic and marketing analysis to determine the business orientation of a company. Plan, conduct and report research on an aspect of engineering design and manufacture. Apply academic theory, knowledge and work experience to identify, define and solve real-life engineering design and manufacturing problems. 1 2. Relevant subject benchmark statements and other external and internal reference points used to inform programme outcomes: External references: The programme outcomes have been formulated with reference to the QAA Benchmark statements for Engineering and Management and QAA guidelines on the quality assurance of distance learning. Industry input to steer programme content and delivery has been through an Industrial Liaison Committee which meets annually. Internal references: The University’s Professional Development unit. Best practices in distance learning developed by the HEA Engineering Subject Support Centre. 3. Intended Learning Outcomes Knowledge and Understanding: On successful completion of this programme, students should be able to demonstrate knowledge and understanding of: The design methods and techniques used during product innovation, and the fundamental principles that underpin the design of mechanical components. The analysis and specification of business strategy, taking account of international competition. The application of lean and agile concepts to manufacturing businesses and distribution chains. The ideas and techniques of design for assembly applied to product development in an integrated manner from design to manufacture. The basic techniques of marketing management applied to engineering organisations, with a focus on product innovation and development. The principles of numerical control in manufacturing technology, including basic processes and programming and flexible manufacturing systems. The principles of operations management, including the planning and control and application of business-wide information systems. The application of modern quality management practices to the operation of technical organisations. Teaching, learning and assessment strategies to enable outcomes to be achieved and demonstrated: All modules are delivered through distance learning. The modules have a structure, style and layout standardised to pre-designed templates, in some cases making use of CDs and video. All modules go through the Engineering Faculty’s approval procedure operated by Engineering Education Centre. An agreed format and activities have been adopted within all module materials to encourage active learning for distance learning students and to allow students to plan and structure their study time. There is a dedicated e-mail contact for all programme queries, managed by the programme administrator. All queries are logged, forwarded to the appropriate academic(s) and tracked. Students are invited to an initial meeting on campus. During the programme, personal tutorial contact to discuss problems and progress can be arranged. Students are provided with a module timetable and assessment schedule so they can plan and control their workloads taking account of the demands of their private lives and employers’ needs. Modules are assessed by written examinations and/or coursework assignments as described in the module specifications. Research skills are developed through coursework assignments and in particular through an individual research project that includes an oral presentation. 2 Skills and other attributes: a. Subject-specific cognitive skills: On successful completion of this programme, students should be able to: Explain the influence of external and internal organisational issues on strategy and describe appropriate strategies. Explain the marketing planning process and its interdependence on the level of organisational quality management. Specify and design an appropriate lean or agile business system for a company. Evaluate alternative approaches to the planning and control of manufacturing operations and assess their effectiveness. Explain the various design methods and techniques and their use during the design process. Explain basic theoretical techniques appropriate to the design of a wide range of mechanical components. Evaluate various machine tool and manufacturing cell designs from the viewpoints of construction, capability and control architecture. Explain design-for-assembly methods and their application in an integrated product design and manufacture process. Reason critically, gather, analyse and use engineering design and manufacture data and information, and apply concepts and methodologies. Synthesise current theoretical and practical knowledge of engineering design and manufacture. Learn through a process of identifying their own needs, planning to meet these needs and evaluating the outcomes, thereby identifying new needs, and so on. Teaching, learning and assessment strategies to enable outcomes to be achieved and demonstrated: Cognitive skills are developed through the modular learning and teaching programme and the programme structure. Research skills are developed through coursework activities and a substantial individual research project based on a real-life industrial problem. b. Subject-specific practical skills: On successful completion of the programme, students should be able to: Use strategic analysis tools and techniques to analyse the strategic orientation of a company. Apply marketing tools and techniques to analyse a company’s marketing planning activities and product portfolio. Detail the design of a lean or agile system and integrate a lean or agile system with other manufacturing systems. Apply mathematical and computer-based operational planning methods to organisational planning and control. Analyse the static and dynamic accuracy of a machine tool and use computer aided part programme systems for NC programming. Apply engineering design methods and techniques effectively in design projects. Combine suitable mechanical components into the design of a mechanical system. Evaluate a product concept or design using established design for assembly methods and evaluate manual versus automatic assembly. Teaching, learning and assessment strategies to enable outcomes to be achieved and demonstrated: Students learn through the modules about the theory and practical aspects underlying the subject-specific practical skills. Students are encouraged to develop their practical engineering design and manufacture skills through an action-learning 3 approach while undertaking the programme. Each student must manage the demands of the programme in line with his/her employer’s requirements and the demands of his/her personal life. The programme is flexible enough to allow students to do this. The individual design project also encourages students to develop their practical skills further. The project’s major requirement is for the design of a new product, in collaboration with a company, including the technical analysis and evaluation of proposed solutions. The project allows students to use creativity and innovation to generate ideas and a range of solutions. Key specific practical skills are assessed through a combination of coursework assignments and examination, including oral presentation of project work. c. Key/transferable skills: On successful completion of this programme, students should be able to: Hold informed discussions with engineering colleagues about engineering design and manufacture issues, and present appropriate plans and proposals. Solve engineering design and manufacture problems in a logical and systematic manner. Present a case for the choice of manufacturing systems, including for example lean or agile, quality, manufacturing technology and operations management issues. Report on the suitability of mechanical components in the design of an overall system. Communicate effectively and professionally using written and oral skills. Manage workload and time effectively. Use an action-learning approach to study and work towards life-long learning. Learn and work independently. Use appropriate IT tools and techniques. Teaching, learning and assessment strategies to enable outcomes to be achieved and demonstrated: The development of transferable skills is critical to successful student learning on the programme, especially developing the ability to learn and work independently. These key/transferable skills provide students with adaptability for their future career and a foundation from which to build further learning. The module content provides the necessary theoretical and practical aspects of the design and manufacture processes, problem solving, analysing limited and/or confusing information, and IT applications. Individual coursework, especially the individual design project, is used to improve and assess transferable skills such as ability to communicate and work independently. Coursework assignments are also set to develop and assess a student’s ability to work with incomplete and/or confusing information and to solve problems in a logical and systematic way. Experiential learning is achieved through coursework designed specifically to assess stated transferable skills. 4. Programme structures and requirements , levels, modules, credits and awards: The programme is the responsibility of the Wolfson School of Mechanical and Manufacturing Engineering. It is studied on a part-time distance-learning basis only and leads to one of the following awards: MSc – 180 credits Postgraduate Diploma (PGDip) – 120 credits Postgraduate Certificate (PGCert) – 60 credits The programme is made up of taught modules and a substantial project. All modules have a credit weight. The credit weight for a module is awarded to a candidate who gains a module mark of not less than 50%. The lowest acceptable mark for a module 4 is 40% (the minimum performance level). Candidates may be awarded an MSc after accumulating 90 credits for their project, 60 credits from taught modules and being assessed at the minimum performance level or better in further modules with a total credit weight of 30. Full details can be found in the Programme Regulations at: 5. Criteria for admission to the programme: Admission is normally by an honours degree in engineering or physical sciences. Other academic or professional qualifications such as a chartered professional qualification are considered on their merits. Industrial or other appropriate experience may also be used as part qualification for admission to the programme. 6. Information about assessment regulations: Students are assessed on each module using coursework and/or examination. Assessment of a module normally takes place at the end of the semester the module is taught in. The individual design project is assessed at the end of the programme. Reassessment may take place during the University’s special assessment period. The pass mark to achieve credit for a module is 50%. There is also a minimum performance pass-level, which is set at not less than 40% in the module assessment. In order to pass the MSc students must: take modules with a total credit weight of 180, including the project module; obtain 150 credits, with 90 credits from the project module; pass modules with a further credit weight of 30 at the minimum 40% performance pass-level. In terms of marks in the module assessments, this means that students must obtain: 50% or more in their project module (yielding 90 credits); 50% or more in modules with a credit weight of 60; 40% or more in further modules with a credit weight of 30. In order to obtain distinction in the MSc, students must obtain 180 credits and have a weighted average assessment score over all offered modules of at least 70%. 7. What makes the programme distinctive: This is the only postgraduate taught programme offered by the School which is taught entirely by distance learning. It provides training in mainstream manufacturing and engineering design skills relevant to industry. The students, all working in industry, undertake their final major project within their company, demonstrating the skills studied. The School offers extensive remote tutorial support for the taught modules with full supporting documentation and other media. 8. Particular support for learning: Information on all the University’s support services can be found at: http://www.lboro.ac.uk/admin/ar/templates/notes/lps/ 9. Methods for evaluating and improving the quality and standards of learning: http://www.lboro.ac.uk/admin/ar/templates/notes/lps/ 5