560.761 Cold-Formed Steel Structures Overview Cold-formed steel structures see broad use in civil engineering. The primary characteristic of such cold-formed steel structures; whether they be rack structures, buildings, or secondary systems in larger buildings, is that due to the use of thin sheet steel, stability must be addressed with great care. This course will provide the tools practicing engineers use to design these structures, including codes and specifications, software tools, and experimental methods. In addition, the course will go far beyond the typical practicing engineering implementations and delve into the origins of the design methods in current use, the theories which underpin modern analytical and computational tools used in exploring cold-formed steel behavior, and provide a thorough introduction to the research currently underway in cold-formed steel structures. Course organization Part 1: Primarily focused on design, some homework, followed by a take home exam Part 2: Focus on origins of design methods, underlying mechanics and theory, current research topics, etc. some homework and/or mini-projects, followed by a final project. A word about background The course is open to all comers, completion of an undergraduate steel design course is nearly mandatory. Courses in advanced (matrix) analysis of structures, advanced steel design, structural stability, finite elements will all be helpful – but are not required. The instructor is aware that the student’s enrolled in the course have a wide variety of backgrounds – this may mean that some explanations offered in class will not be targeted to all students; however, sufficient material will be provided in the course that student’s will be able to readily complete homework, succeed on the mid-term, and complete a useful project. Specifically, expectations for undergraduate and graduate students in this course are different. Other Details Course website: www.ce.jhu.edu/cfs Instructor: Ben Schafer, schafer@jhu.edu, 203 Latrobe Hall Office Hours: Open door policy, or by appointment 560.761 Cold-Formed Steel Structures Topics list Introduction to CFS Sections, Applications, Materials, Specifications, History, Industry, Related Organizations, Current research Introduction to stability of CFS members (practical introduction to CUFSM) Pcr, Mcr, local, distortional, global buckling, half-wavelength Practical CFS Member Design by AISI-S100-07 Main Specification – Effective Width Column Local buckling and effective width Local-global interaction Distortional buckling Beam (same breakdown) Practical CFS Member Design by AISI-S100-07 Appendix 1 – Direct Strength Method Column Beam Practical CFS Member Design by AISI-S100-07 Main Specification, complete General, Elements, Members, Assemblies, Connections, Fatigue, DSM, 2 nd Order (we will be on this one for a little while, as we breakdown the spec. in its entirety) (including identification of topics for further examination as desired) Stability of cold-formed steel members background and analytical methods plate stability – thin plate theory plate assemblages member stability – flexural-torsional buckling Effective Width Origins Extensions to webs, unstiffened elements, unified method Complications with optimized sections Computational stability of cold-formed steel members background semi-analytical finite strip method (CUFSM) plate shell elements for FE implementations comparing semi-analytical FSM results to FE sheel results Distortional buckling Origins Development of design provisions Role of restraining systems Recent debates Direct Strength Method Origins Current Work Complications Future Work International cold-formed steel specifications Eurocode (additional checks they have, other methods they use..) Australia (Lite Steel beam provisions, earlier DB provisions) Others? Brazilian? Hong Kong - China? India? CFS Rack Structures Members Connection systems Frame stability Earthquake engineering of CFS Framing Basic framing system: walls, floors, roofs Lateral load bearing systems AISI-COFS Standards Sheathed wall systems Metal buildings and the role of CFS Purlins, Girts, Sheeting Standing Seam roofs Diaphragms Bracing cold-formed steel so that it works Basic understanding of bracing (flexural bracing, torsional bracing…) Cold-formed steel systems and bracing (discrete, ‘continuous’) Where do we go from here Imperfections and their role in CFS member stability and strength Global imperfections, measured, impact, Local imperfections Distortional imperfections General imperfection fields Experiments with cold-formed steel standardized testing tension test for sheet steels stub column tests rotational restraint tests fastener tests beam tests wall testing Nonlinear FE modeling of cold-formed steel to collapse inputs (imperfections, residual stress-strain, material) element solution controls reliability needs - limitations Optimization of cold-formed steel members parametric optimization general shape optimization (classifiers?) general topologic optimization Advanced Computational Stability of cold-formed steel members FSM for other boundary conditions GBT cFSM Residual stresses in cold-formed steel members mechanical origins predictive model for stress-strain connections to cold work of forming in the Spec recommendations Inelastic bending of cold-formed steel members inelastic reserve in general inelastic local, distortional, and LTB…