TATA Strip Products Port Talbot Works Job Description (Engineering Services Infrastructure Projects Department) Job Title: Section Engineer: Structural & Integrity Band: E Department: Infrastructure Projects Department (Engineering Services) Report to: Senior Infrastructure Project Engineer Functionally: Infrastructure Manager, Infrastructure Project Department 1. Purpose of the Job: (WHY does this job exist?) The job holder is on days covering all/designated departments of the works area in facilitating a project management, structural & Integrity Engineering Service covering all structural activities, (statutory, mandatory Inspections, works area maintenance, fabrication, erection and the safety of all steel/specialist structures/chimney stacks. Manage and control all integrity pipe work inspections on site. Job holder must also manage, co-ordinate and supervise contractors under his control. To include all contractor resources, as and when required by works areas. Also provide a professional project management, structural & integrity Engineering Service to all projects and capital developments when required. 2. Principle Accountabilities: (What results are expected from the job?) 2.1 Project Manage projects from inception to completion, Inspects and reports on all static steel/specialist structures through out the works at Port Talbot. eg: chimney stacks, gas holders, bunker buildings, Service mains, BFG, COG pipelines and other specialist structures etc. To be responsible for the arising maintenance works and safety in line with the Construction Design Management Regulations 2015 and temporary works. 2.2 Advises Works managers, Senior Managers, Works Engineers, and Production Engineers on structural condition, modifications and methods of proposed repair. Initiates any repair work, modifications or additions arising from Inspections or work required by Production or Engineering Management. Also provide service and request work at short notice /unsociable hours/weekend working & call outs. 2.3.1 2.4 Arranges job priorities in conjunction with Plant Managers, Works Engineers/Production Engineers and other business unit/plant requirements. Acts in a consultative capacity and provides a project management & structural & Integrity service to the works areas. - 1 - 2.5 This role is constantly interrupted in terms of telephone, radio, fax, e-mail and verbal interruptions whilst carrying out normal day-to-day role. 2.6 To deputise for the Senior Infrastructure Engineer when required. 2.7 Requests tenders from contractors by initiating ‘invitation to tender’ documents complete with specification for the work and measurements necessary using the most suitable method of documentation and conditions of contract. 2.8 Advises the Senior Engineer of the most suitable contractor from tenders received. 2.9 Coordinates and supervises the work of the contractor, inspecting the work when completed, issues variation orders, as and when required and be responsible for signing works completion certificates and authorise clearance certificates ensuring all new and all defect repairs have been carried out in accordance with a particular contract or on a ad-hoc basis. 2.10 Direct supervision of contract labour and in house labour for use on engineering work (all aspects). 2.11 To familiarise him/herself with, and to implement as it applies to his/her activities of falls within his/her sphere of control, the companies Health & Safety Policy and relevant statutory duties. Applies construction work to CDM format, carries out safety briefings/auditing contractors. 2.12 Takes contractors representatives on site and describes jobs for quotation purposes preparing sketches where necessary showing job content. 2.13 Controls through the contractors, supervisors and work force contractor labour engaged on Inspections and maintenance of steel structures, gantries etc and ensures that continuity of operations are maintained and the work completed within prescribed limits and standards. 2.14 Inspects and approves completed work. 2.15 Visits contractor work places to inspect structural steel work, prior to its acceptance on site. 2.16 Requests and co-ordinates the services of other departments as necessary to complete the job. i.e mechanical, electrical and Civil Eng based disciplines. 2.17 Ensures safe working practices and good house keeping of jobs under his control. 2.18 Promote the development of new techniques and systems and implement them. 2.19 Prepares and submits estimates to works management for them to apply for expenditure, SE, Capital Budgets etc. Attends planning meetings to advise and agree with management on a planned programme to minimise loss of production. 2.20 Prepares a complete and comprehensive written specification together with explanatory sketches describing the work to be under taken in full. 2.21 Prepares requisitions at the request of the Manager and Senior Infrastructure Engineer. - 2 - 2.22 Inspects works areas before work commences ensuring good access, site clearance and safe working conditions in conjunction with Departmental Engineers/Managers. 2.23 Organises the work in conjunction with the contractors and the department Engineers/Managers: coordinates all requirements of the job such as production stoppages, PBS, authorisation to work permits, cranes, scaffolding and transport etc. 2.24 Organises and supervises work in conjunction with the departmental managers concerned, working to drawings and specifications as required. 2.25 Acts as a liaison between the designer and the contractor carrying out the work, ensuring that the design modifications are made. 2.26 Inspect and reports on all accidents and dangerous occurrences (RIDDOR). 2.27 Drives departmental hire van as of when required. 2.28 Keep informed of advances in Technology and Techniques. 2.29 Initiates the purchase of materials on site when required. 2.30 Checks contractors day work time sheets, contract prices and axim spread sheets for hours worked and material used, vets/scrutinised invoices for all jobs under his /her control. Checks, manages and control budgets allocated 2.31 To portray Infrastructure Engineering as a highly professional organisation at all times. 2.32 To lead and direct contractor resources, as and when required. 2.33 To be responsible for contractors’ standards of work when they are directly employed by the Infrastructure Department. 2.34 Ensures safety precautions are adequate for job in hand. Liaison with Departmental Managers, Engineers and Supervisors of other Departments all of whom require a service of one kind or another and ensure: Isolations of plant causes the minimum of interference and inconvenience to the user department. Good utilisation of available of make shift material pending more permanent repair. Jobs carried out in order of priority as all departments want their work carried out first. 2.35 Maintains adequate maintenance records and draws attention to any persistent failures, with the integration of the SAP Management Database. Also be able to use SAP on a daily basis. 2.36 Can frequently operate, at up to 250ft in confined areas and excavations, amidst dirt, dust, grease, oil, water and fumes in all weather (inclement) and in areas of excessive heat. Must not be afraid of working at height 2.37 Works during plant shut downs, evenings, nights shifts if need be and be liable to call out and work unsociable hours/weekends on request of Production Departments. 2.38 To build up close relationships with customers and understand the plant and equipment problems. 2.39 To ensure AOP targets and Engineering Services goals are met. - 3 - 2.40 To be totally familiar and implement as appropriate the companies Health & Safety Policy and relevant statutory duties. 3. Vision/Context: (WHERE does this job fit in?) This position reports to the Senior Infrastructure Project Engineer and exists to direct and control Project Management/Structural & Integrity Engineering activities within customer departments (works areas). To ensure work is completed on time, to budget and to the correct engineering standard and Industry Standard. 4. Contacts: (WHO and why?) Has regular working relationships with personnel at all levels within his own department, Supplies Department, Engineering Managers in Production and Services Departments, Security, Safety, Traffic, Projects, Production Units, Consultants, Contractors Representatives from foremen to Managing Director level, Building control, Planning, Environment Agency, Drainage Board, Fire Service, Welsh Water, HSE and WAMITAB. Director - Engineering, TSSP Manager, Civil/Structural & Infrastructure Projects Engineering Managers Works Managers Departmental Managers Departmental Engineers Accountants Personnel Development Engineers Project Engineers Purchasing Safety Department Transport Central Stores Internal Contractors Trade Unions Estates Department External Plant and Equipment Manufacturers/Contractors Principals of Consultants and Contractors Senior Local Authority Officials External Customers Health and Safety Executive Environmental Agency (NRW) Environmentalists Building Control Officers Planning Officers South Wales Fire Service Specialist Suppliers Professional Institutes Welsh Water Drainage Board Local Farmers Local House Owners British Rail/Rail Track - 4 - The communications are both oral and written, of technical nature appertaining to Structural Engineering and regular interface with Manager of Infrastructure Projects. 5. Knowledge & Experience: (What is the essential requirement?) Theoretical knowledge minimum HNC level in Building/Civil Engineering/Project Management or equivalent experience gained in either discipline. 3yrs to 5 yrs experience in steel manufacturing and an understanding of plant requirements. NEBOSH Qualification also advantageous. Good communicator and works well within a team environment. 6. Dimensions: (WHICH are the key numbers) Manning Contractors (up to 90 in any one day, up to 120 in any one stop period) Designers Agency Staff Trainees, Apprentices, Trainee Graduates - 5 -