Purdue University Calumet School of Technology Course Syllabus ECET 26200 – Programmable Logic Controllers Credits and Contact hours: Credit 3, Class 2, Lab. 2, Contact Hours: 4 Instructor’s or Course Coordinator’s Name: Akram Hossain Text Book, Title, Author and Year: No Textbook is required for this course: Students’ are expected to take class notes No Laboratory manual is required for this course: laboratory experiments shall be provided to you by the laboratory instructor during laboratory hours. Introduction to the Course: a) Catalog Description (2010-2011 Academic Catalog): Introduction to programmable logic controllers (PLCs) to perform process control and motor control functions. Topics include PLC architecture, working principles, programming techniques, ladder logic programming, data manipulation, data highway, various input/output modules and their interface for actuation signal control. b) Prerequisites: ECET 15200 or ECET 21400 or Consent of the Instructor c) Elective course. Specific Goals of the Course: a) Course Learning Objectives: Upon completion of this course, the student should be able to: 1. Model and Analyze Mechanical Components to Electrical Components 2. Model and Analyze Mechanical Systems to electrical Circuit Using Software Tools 3. Write basic PLCs ladder programs from a given description of the logical and I/O operations 4. Manipulate data using PLC instruction sets. 5. Write motion control programs 6. Write advanced motion control programs 7. Design and Configure graphical screens for HMI (Human Machine Interface) units b) Criteria 3 Student Outcomes: This course covers items a, b, c, d, f, g and j in ABET Criteria 3. Page 1 of 2 ECET 26200 – Programmable Logic Controllers Course Delivery Methods (check all that apply): X Lecture X Laboratory X Projects Factors Used to Determine the Course Grade (check all that apply): X Quizzes X Exams X Homework X Lab Reports X How final grade is determined as follows: X Class participation Several inputs will be used to evaluate students' performance in the course. The letter grade for completion of this course will be based on several input factors. Among them following are probable ratings for student performance: 4 to 6 "pop" quizzes 100 points 3 Scheduled Examinations 300 points Scheduled Final Examination 200 points Homework 100 points Laboratory 200 points Class Project 200 points Attendance 100 points Brief List of Topics to be Covered: Week #1 Review of Basic Mechanics and Mechanical Systems: Levers, Pulleys, Spring, Grippers, Gears, Mechanical Advantage, Moment of Force, Work, Friction, Power, CAM motion Week #2 Review of Motion Control System: Relationship among following quantities: Force, Torque, Electrical & Mechanical Power (PE & PM), Work done (W), Speed (n), Moment of inertia (J), Servomotor Week #3, 4 Simulation and Analysis of Mechanical System: Mathematical Modeling, Laplace’s Transforms, & Differential Equation, Analogous between Mechanical and Electrical Systems, Transfer Function of Electrical and Mechanical Systems, Analysis of Mechanical and Electrical Systems Using Simulink, Sizing of Servomotor based on Mechanical System Week #5,6,7,8 Introduction of Programmable Logic Controllers (PLCs) – System Architecture and Software Tools Allen Bradley PLCs with RS Logix 5000 software Tools: PLC Series 5 and RS Logix 5, Compactlogix System, ABB’s Intelligent Relays; EATON Series ELC PLCs; Mitsubishi Series Q PLCs; ELAU Series C200 and C400 and its Software Tools Week #9, 10 Discrete, Sequential and Logical Operation on External Devices Using Above PLCs: Simplifies PLCs for Relay & Other Simplified Logical Operations, Simplified Ladder Diagram, Rules of Ladder Diagram, Relay Logic Instructions,Timer and Counters Instructions, Analog and Digital Input and Output Using Programmable Logic Controllers (PLCs), Advanced PLCs for Motion Control & Logical Operations, Continuous motion, CAM Operation, Analog and Digital Week #11, 12 Motion Control Programmable Logic Controllers (PLCs): Allen Bradley (Rockwell); Mitsubishi Motion Control PLCs – Series Q and Servo Drive and Servomotors; ELAU Motion Control PLCs – Series C200 and C400, Servo Drive and Servomotors Week # 13 Controlling Servo motors: Continuous motion, CAM, Analog and Digital Week #14, 15 Human Machine Interface (HMI) Unit (Allen Bradley, EATON, and Mitsubishi): Software Tools to Program HMI Unit, Method of Communication with HMI Unit, Creating, Configuring and Downloading Graphic Design to HMI Unit, Communication Between HMI Screen and the Ladder Program Page 2 of 2