Network-based Optimal Design for International Shipping System Er-shi Qi1,Lian-yu Zhu 1,2, Meng-wei Yu2 1 Management and Economics Department, Tianjin University, Tianjin, China 2 CCCC International Shipping Corp., Tianjin, China (yumengwei1988@163.com) Abstract - Lean concept and lean thinking are means of expressions for industrial engineering reflect in different countries, enterprises and environment. Cost management in international shipping system is an application of system optimization used lean management theory and method. After optimization, lean cost management can be realized. Keywords Shipping - Cost, Lean, Network, Optimization, I. INTRODUCTION Based on analysis of plenty of literatures and summaries, so far related research usually adopt one time, single phased, static decision making using minimized vessel amount and transportation cost, major in transporting a certain kind of cargo, specific quantity, constant port of call, fixed freight and a clearly transportation period. There are rare strictly route integrated optimization model for tramp transportation, same as balance in multi phased transportation and scheduling suitable tonnage in existing research. The inevitable trend of the future research is to establish a series of decision supporting systems including route optimization, marketing, ship management, safety management, cost management, performance appraisal, business pattern and fleet development[1] [2]. At present, China is continuously exploring in lean management theory, related theory and method still imperfect. Improve work efficiency, reduce management cost and waste by introducing and exploring advanced lean theory will dramatically affect survival and development of the industry[3][4]. In international shipping system, it usually involves complicated network system, and lean cost in management of international shipping is the goal which enterprise pursue. An optimal sailing route is the key in shipping system. Optimal sailing route is usually defined as, with respect to the navigation safety, the route which has shortest transit time and best economic benefit. Optimal sailing route infinitely close to the ideal condition will bring higher economic benefit that has an important practical significance especially for long distance ocean transportation[5-7]. cost, for example ship's tonnage, stowage, port of call and order, optimal shipping lane etc. Shipping lane is most important one. There are many factors which affect the shipping lane for instance meteorological condition, sea condition, barrier, location, ship's condition and practice course. Meteorological condition is relatively obvious among the above including monsoon, depression, sea mist, drift ice and iceberg. Sea condition such as ocean circulation, swell. Ship's conditions comprise vessel age, draft, speed, tonnage, stowage and ship's crew. Voyage cost, usually refers to cost of unit time in navigation( Pa ) multiplied by the transit time( Ta ) plus the sum of cost of unit time in port when loading/discharging ( Tp port( ). Computational formula: P ( Pa Ta Pp Tp) Marine cargo transportation is very important in international shipping. The profit point lies in the lean cost management. There are many factors which affect the (1) The semi-submersible vessel operated by Group K is a typical representative of ocean transportation, this cross ocean transportation we call it shipping lane. Far off coast, sailing route is regularly long and easily affected by meteorological condition is the outstanding features of shipping lane. During transit, it is hard to avoid severe sea condition. Especially during transit in unfamiliar regions, ship’s crew can only rely on the bridge documentation. In particular, region vessel needs to apply to sail with convoy in order to avoid being exposed under the risk of piracy attack and transit time and route will be restricted. The following table lists four basic shipping lanes [8]. TABLE I SHIPPING LANE-1[9] Shipping lane Philosophy of measurement The rhumb line When sailing in low latitudes, near north and south or in short voyage, the rhumb line is very close to the shortest route. Great circle sailing line is an aggregation of plenty of rhumb line. Define as sailing follow a same latitude circles, it is an exception of the rhumb line. The shortest route under limited latitudes, it is a combination of great circle sailing line and parallel sailing line. Great circle sailing line Parallel sailing line II. METHODOLOGY Pp ) multiplied by the time in Composite sailing line Considering hydrological and meteorological conditions, we can get four kinds of shipping lane. CHART I SHIPPING LANE-2[10] Shipping Lane Shortest route Climatological route III. RESULTS Based on lean theory, assume workflow and continuity of the workflow as object, research on how to ensure the continuity of the workflow, reduce waste in workflow in uncertain period condition synthetically applied Cycle Operation Network (CYCLONE), Genetic Algorithm (GA), 4D-CAD, Line of balance (LOB), Theory of Constraints (TOC), Extensible Markup Language (XML), and established workflow integrated management method, and realize project workflow lean management. Workflow integrated management consists of following three modules: simulation module, optimization module, visual module. There are plenty of optimization models in shipping system based on different view points. For example queuing system targeting in maximizing the benefit of the vessel or make it most economical in certain index requirement. In general condition, improving service level both in quantity and quality will reduce the wait expenses of shipper and increase the cost of service supplier, hence the optimal condition is to minimize the total amount of two expenses, take both shipper's and ship owner's interest into consideration, optimize fleet size, and minimize costs and expenses. In steady state circumstance, all kinds of cost and expenses are calculated on time basis, Z represents the sum costs in unit time, which is the optimization of the accumulated cost. Shortest route is a sticking point when choosing sailing route. Moore-Dijkstra algorithm is widely used in shortest route design and optimization. It is a kind of tagging method, the basic ideas starts from origin, explores path of shortest length and marked every vertex in the process, gets the fixed tag from the previous vertex or the temporary tag from the origin[11][12][13][14][15]. First make L(P1)=0,L(P)=+∞(P ≠P1), T1= P1, S0={Pn}, (1) L(Pj)=min{L(Pj), S(Pn)+Knj} (2) Make L(Pjn)= min{L(Pj)} (Pj∈ Sn) Optimal route Meteorological route (3) When j=0, L(P2)=r1 minimum When j=1, L(P3)=r2 minimum When j=2, L(P5)= r1+r10 minimum When j=3, L(P6)= r2+r8 minimum When j=4, L(P4)=r3 minimum When j=5, L(P7)=min{(r3+ r6), (r2+ r7)}minimum When j=6, L(P8)=min{(r2+ r8+ r15), (r1+ r10+ r14)} minimum CHART II Optimization of shipping lane P2 r1 P5 r14 r9 r4 r2 P1 r10 r11 P3 r5 r8 P6 P4 P8 r12 r7 r3 r15 P7 r13 r6 V. CONCLUSION Refer to the different quality, quantities, forms, value, units of measurement of various goods, the demands for transportation presents the hierarchical characteristics, different in freight, time, safety level and frequency. In the meantime, with the rapid development of social economy and constantly improved of regional comprehensive transport network, multimodal transportation has become the direction and goal of modern transportation and logistics development. In this context, it is with great significance in considering complex cargo, choosing the optimal dispatch, type of transportation and route, highlighting the effect of characteristic to optimize comprehensive transportation system. International marine logistic network is defined as an aggregation of connected organization and facilities in goods flow between different countries and regions. It serves to prompt international trade, transnational operation and accordance of marine system in difference countries. Regional marine logistic network is defined as an aggregation of connected organization and facilities in special cargo flow within different regions. It has realized the optimal allocation of resources and prompted logistic system accordance in different regions, countries and ports. Various shipping companies, ship owners and charterers are very concerned about a shorter, economic and safety route, it is also a significant issue in shipping development. So far there isn't a complete, comprehensive and practical route optimization theory in worldwide, and existing methods are combination and iteration based on various kinds of algorithm that meet the different needs of user. 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