SMILE Johns Hopkins University Baltimore, MD USA Pipette Calibration - Guidelines Guideline Number Equ13-20-G Effective Date 3-Sept-07 Page 1 of 6 Pipette Calibration Guidelines Supersedes New Review by Review date 1-Mar-13 Pipette Calibration Subject Peggy Coulter Audit: Questions pertaining to pipette calibration can be found in: Equipment Section CAP Accreditation Checklist: Questions pertaining to the calibration of micro pipettes can be found in: Chemistry and Toxicology Checklist section: Hematology and Coagulation Checklist section: Limited Service Laboratory Checklist section: Microbiology Checklist section: Background Information: Micropipettes are precision laboratory instruments. They require routine maintenance and calibration to ensure accuracy and precision. This is determined using gravimetric methodology by using an analytical balance and weighing the amount of water delivered by the pipette. For the purpose of calibration, milligrams and milliliters are considered to be equivalent. Calculation of percent duplication and percent delivery is used to determine the precision and accuracy of the pipette. Tolerance limits for pipettes are usually established by referring to the manufacturer’s guidelines although some general guidelines are available if manufacturer’s ranges cannot be obtained. Resources 1. Clinical and Laboratory Standards Institute (CLSI) HIS-A2. A quality system model for healthcare; approved guideline – second edition. 2. Johns Hopkins Hospital Clinical Laboratory Procedure Manual (1995). Eppendorf Pipette Calibration 3. Operating Instructions for Eppendorf Pipette. (ND). Brinkman Instruments Inc. N.Y. 4. Westgard, J.O., PhD. (2002). Basic QC Practices: 2nd Edition. Westgard QC Inc. Madison, WI. Pipette Calibration Version#: 1.0 Page 1 of 8 SMILE Johns Hopkins University Baltimore, MD USA Pipette Calibration - Policy Pipette Calibration Policy Approval Signature: Laboratory Director Policy Policy Number Equ13-20-P Effective Date 3-Sept-07 Last Review 27 July 2010 The laboratory has processes and procedures to effectively ensure that pipettes are calibrated frequently to confirm their accuracy and precision. The exact policy for calibration frequency will vary according to the requirement of specific accrediting agencies. For NIH Division of AIDS (DAIDS) the requirements are that pipettes should be calibrated four times per year and that at least two of the calibrations should be performed externally. Purpose This policy provides direction for the processes and procedures to effectively ensure that all procedures performed using micropipettes meet the established standards for precision and accuracy. Responsibility The Director (or his/her designee) of the Laboratory Program, the Laboratory QA Program Manager and the International Laboratory Program Manager have the authority to establish this procedure. The Principle Investigator/Laboratory Manager is responsible for the implementation of this procedure and for ensuring that all appropriate personnel are trained. All technologist and technicians working on clinical trial studies are responsible for reading and understanding this SOP prior to performing the procedures described. Additional Information as required NA Supporting Documents NA Pipette Calibration Version#: 1.0 Page 2 of 8 SMILE Johns Hopkins University Baltimore, MD USA Pipette Calibration - Process Pipette Calibration Process Policy Number Equ13-20-Pro Effective Date 3-Sept-07 Last Review 27 July 2010 Supersedes New Approval Signature: Laboratory Director Process for Pipette Calibration Who’s Responsible Instructions Staff Technologist Department Supervisors Pipette Cleaning and Maintenance SOP QA Technologist Lead Technologist QA Technologist Department Supervisors What Happens Micro Pipettes require cleaning and maintenance Micro Pipettes require quarterly calibration Micro Pipette Calibration results are reviewed Pipette Calibration Version#: 1.0 Pipette Calibration SOP Pipette Calibration SOP Page 3 of 8 SMILE Johns Hopkins University Baltimore, MD USA Pipette Calibration - SOP Author(s), Name & Title Mark Swartz MT(ASCP) Document Number Effective Date International QA/QC Coordinator Equ13-20-SOP 3 Sept-07 Name, Title Signature Date Name, Title Signature Date Approved By SOP Annual Review Version # [0.0] Revision Date [dd/mm/yy] Description (notes) Revision History Name (or location) # of copies Name (or location) # of copies Distributed Copies to Associated Forms: Pipette Calibration Version#: 1.0 Page 4 of 8 SMILE Johns Hopkins University Baltimore, MD USA I acknowledge that I have read, understand and agree to follow this SOP. Electronic Signature Pipette Calibration Version # Version#: 1.0 Date Page 5 of 8 SMILE Johns Hopkins University Baltimore, MD USA Purpose: Micropipettes are precision laboratory instruments. They require routine maintenance and calibration to ensure accuracy and precision. This procedure establishes standards for pipette calibration to ensure they perform with acceptable accuracy and precision. Frequency: Before pipettes are newly placed into service Periodically; suggested interval is quarterly or according to manufacturer guidelines After cleaning Anytime a pipette becomes dismantled and repaired As a means of troubleshooting assay problems Supplies: Micropipettes for calibration Analytical balance with maintenance completed Pipette tips for appropriate pipette volumes Weigh boats Worksheet for Micropipette Calibration Reagent grade, room temperature water in a clean glass beaker Thermometer Calculator Peanut Oil (Optional) Procedure: A. Pipettes 5-100 ul 1. Record ambient room temperature to determine water density to be used in calculations. 2. Place a plastic weigh boat and pipette tip on the balance and tare the balance. 3. Place the tip onto the pipette requiring calibration. Pipette room temperature reagent grade water into the tip using good pipetting technique. 4. Turn the pipette in a horizontal position and remove the tip taking care not to lose any of the water. 5. Weigh the tip and water on the same plastic weigh boat and record the result. 6. Repeat steps again to obtain a second result. B. Pipettes 100 – 1000 ul 1. Record ambient room temperature to determine water density to be used in calculations. Pipette Calibration Version#: 1.0 Page 6 of 8 SMILE Johns Hopkins University Baltimore, MD USA 2. Place a plastic weigh boat on the balance and tare the balance. 3. Pipette room temperature reagent grade water into the tip using good pipetting technique. 4. Dispense the reagent grade water onto the weigh boat. 5. Allow the balance to equilibrate and record the reading. 6. Repeat steps again to obtain a second result. Procedural Notes: Avoid handling pipette tips with your fingers. Use a lint free wipe or forceps whenever possible. Two readings are required. Two fresh pipette tips must be used to confirm accuracy. Peanut Oil can be used to prevent evaporation of water. Simply place a small amount of the oil in the weigh boat in procedural step 2 (A or B). One weigh boat may be used for multiple readings with a tare performed between each weight measurement. Multiple pipette calibrations will require the boat to be emptied and re-zeroed. Reminder: The balance will not allow the tare of a negative reading. The balance must be re-zeroed. Calculations: Density of Water: at 20ºC = 0.998 at 25ºC = 0.997 at 30ºC = 0.996 Precision: To check duplicates: weight 1 – weight 2 = ∆ weight weight 1 + weight 2 = x̄ weight 2 ∆ weight = % difference x̄ weight Sample Calculation: 0.3006 - 0.3010 = -0.0004 0.3006 + 0.3010 = 0.3008 2 -.0004 X 100 = -0.13% 0.3008 Accuracy: x̄ weight x 100 = % Delivery (Pipette volume (mL)) x density of water Pipette Calibration Version#: 1.0 Page 7 of 8 SMILE Johns Hopkins University Baltimore, MD USA Sample Calculation: .3008 x 100 = 100.6% .300 x .997 (density of water at 25ºC) Expected Results: Acceptable accuracy and precision ranges for pipettes should be based on manufacturers guidelines stated in the pipette package insert. Accuracy and precision ranges of plus or minus 4% for pipettes 5-50 ul and plus or minus 2% for pipettes 51-1000 ul are a good guideline Interpretation of Results: 1. Pipettes not meeting the established acceptance criteria for accuracy or precision should receive routine maintenance before being calibrated again. 2. If a pipette cannot meet the acceptance criteria it should be removed from service until it can be serviced by the manufacturer or an approved vendor. 3. Pipettes that do meet the established acceptance ranges should be labeled with a sticker that records the actual accuracy of the pipette, the date of calibration and the initials. References: 1. Clinical Laboratory Standards Institute (CLSI). Clinical Laboratory Technical Procedure Manuals; Fourth Edition. CLSI Document GP2-A4 (ISBN 1-56238-458-9). Clinical and Laboratory Standards Institute, Wayne, PA 2. Clinical and Laboratory Standards Institute (CLSI) HIS-A2. A quality system model for healthcare; approved guideline – second edition. 3. Johns Hopkins Hospital Clinical Laboratory Procedure Manual (1995). Eppendorf Pipette Calibration 4. Operating Instructions for Eppendorf Pipette. (ND). Brinkman Instruments Inc. N.Y. 5. Westgard, J.O., PhD. (2002). Basic QC Practices: 2 nd Edition. Westgard QC Inc. Madison, WI. Associated SOP: Analytical Balance Operation and Maintenance SOP and Appendices Appendices: Appendix A: Pipette Calibration worksheet Appendix B: (Suggested): Appropriate pipette package inserts Pipette Calibration Version#: 1.0 Page 8 of 8