Plastics Technology Syllabus Course Overview Students will be introduced to and learn various skills, terminology, safety practices, and principles associated with current industrial manufacturing and production methods. These items will be taught through: classroom lectures, assignments, and/or visual aids; laboratory demonstrations, hands-on laboratory practices and projects. Each student will also learn related vocational skills such as preparing for a vocational career, developing resumes, applying for jobs, and preparing for and practicing job interviews. Each student will also develop portfolio writings from related areas as required by current graduation standards. Grading and Participation Requirements Because this is highly technical class, the emphasis on the understanding of industrial terminology and the completion of laboratory projects will curtain the majority of the class time. They will also be awarded the majority of the grading points. Student Supplies Most laboratory supplies will be provided by the department. Each student must wear eye protection while in the lab. Commercial safety glasses can be purchased through the department, but if a student wishes to bring his/her own eye protection, this is allowed. I must approve any outside eye protection before the student uses them. Storage of student lab projects can be done so in the lab storage cabinets, or the individual student may take their projects with them at the end of class each day. Any lost or stolen project(s) is the student’s responsibility to make up. Each student is expected to have a writing instrument with him/her and paper at each class meeting Weekly Lesson Schedule (Subject to change) Week 1 Introduction to class Discussion of rules and requirements Tour of facilities Examples of past/possible future projects The Nature of Manufacturing. The Organization of Manufacturing. The History of Industrial Manufacturing World-Wide. Industrial Materials Recent changes in manufacturing methods. Predictions of changes in the future. Research writing assignments on manufacturing. Week 2 Lab safety Lab safety continued Demonstrations of safe use of all equipment Performance Test on Selected equipment Review: Lab Safety Test: Lab safety (Required to certify lab use) Demonstration of Cincinnati-Milacron Industrial Inj. Molder Plastics and their properties Introduction to Injection Molding Demonstration of Table-top Injection Molding Changing Plastic color Demonstration of plastic dye techniques Introduction to Blow Molding Demonstration of Table-top Blow Molder Review of information covered recently Test: Polyethylene, Injection molding, Blow molding, Plastic Dyes Week 3 Introduction to Plastisol Demonstration of Plastisol Dip Coating Introduction to acrylic plastic Selection of lab groups Group Lab work (Rotation 1) Injection molding Plastisol Dip Coating Blow molding Cincinnati-Milacron Machine Acrylic plastic Week 4 - 5 Group Lab work Week 6 Group Lab work Unit Review Exam: Plastics Week 7 Discussion of Project Planning. Discussion of Research & Development. Discussion of Developing a Cost Analysis of an Item. Discussion of production work. Discussion of place work. Discussion of assembly line production work. Lab work contest using place work and assembly line methods. Introduction to finishing, painting, plating, and coating. Introduction to Robotics The history of robotics Current uses and trends in robotics Week 8 Introduction to Polystyrene Demonstration of Polystyrene Introduction to Polyvinyl Plastic Demonstration of Vacuum forming Polyvinyl plastic Review of Acrylic plastic Review of Cincinnati-Milacron Machine Introduction to Plastic Memory Demonstration of Plastic Memory Demonstration of making a memory cube. Lab project: A memory cube Selection of lab groups Group lab work (Rotation 1) Week 9 - 10 Group Lab work Week 11 Group Lab work Review of Polystyrene, Acrylic Plastic, & Cin.-Milacron Exam Week 12 Introduction to career planning Searching for possible career options Resumes: Developing, writing, editing, and choosing Job applications Job interviews Job interviews continued Review Career planning, resumes, job interviews Exam Additional Assignments/Information In addition to the above listed assignments, lab projects, and exams; there will be several quizzes, both pop and announced. There will be several on demand writing activities (Exact # T.B.A.), dealing with the class as well as daily note taking assignments. The notes will be kept in a folder given to the student at the beginning of the school year and these may be used at all quizzes and exams.