NAMPAK LIMITED Nampak Limited (Nampak) is one of the largest multi packaging manufacturers in Africa. The company along with its subsidiaries is involved in manufacturing metal, glass, paper and plastic packaging products. It also manufactures and markets a range of tissue products. Nampak is one of the prominent suppliers of plastic bottles to the dairy industry in the UK. The company serves various markets such as cosmetics, toiletry, personal care, beverages, household, and pharmaceuticals. It mainly operates through manufacturing plants located in over 20 countries across the Europe, South Africa and African regions. Nampak is headquartered in Sandton, South Africa. Number of Employees: 2012 Permanent 2011 2010 2009 2008 10 364 10 475 12 990 13 390 13 549 2 005 2 068 1 777 1 723 2 194 12 369 12 543 14 767 15 113 15 743 employees Temporary employees Total employees Source: Nampak Annual Report 2012. Group Profile I. Metals and Glass Bevcan, DivFood and Glass Angola, Kenya, Mozambique, Nigeria, Tanzania, Zambia and Zimbabwe Products ~~Tinplate beverage cans ~~Aluminium ends ~~Two and three-piece food cans ~~General line cans ~~Aluminium and tinplate aerosol cans ~~Aluminium and tinplate closures ~~Tinplate crowns ~~Glass bottles ~~Wide-mouth glass jars Employees: 3 357 (2012) 3 267 (2011)1 Strong demand for beverage cans in South Africa ~~Angola beverage can operation running at full capacity ~~Invested in additional aluminium aerosol capacity ~~Glass business wholly owned and furnace 2 rebuilt ~~Introduced wide-mouth glass jars II. Paper and Flexibles Cartons and Labels, Corrugated, Flexibles and Sacks Kenya, Malawi, Nigeria, Zambia and Zimbabwe Products ~~Corrugated boxes ~~Folding cartons ~~Labels ~~Multi-wall sacks ~~Plastic, paper and aluminium laminations ~~Pouches ~~Self-opening bags Employees: 3 679 (2012) 3 601 (2011)2 ~~Good performance from Rosslyn paper mill ~~ Weak consumer demand impacted Cartons and Flexibles businesses ~~Increased exports of cement sacks ~~Strong cigarette carton demand in Nigeria III. Plastics Liquid Packaging, Petpak, Closures, Megapak and Tubes United Kingdom Products 1 Nampak Annual Report 2012. ~~HDPE bottles (milk, juice) ~~Closures ~~Liquid packaging cartons ~~Crates ~~Drums ~~PET bottles (carbonated soft drinks) ~~Tubes Employees: 2 173 (2012) 2 245 (2011)3 ~~ Lower sales of plastic bottles to the dairies in South Africa ~~Acquired remaining 50% shareholding in Elopak SA ~~Good demand for PET bottles ~~Outstanding sales of sorghum beer cartons ~~UK operation won dairy packaging innovation award IV. Tissue Tissue Sancella (50%) Nampak Recycling Products ~~Toilet tissue ~~Disposable nappies ~~Facial tissue ~~Feminine hygiene products ~~Incontinence products Employees: 1 029 (2012) 1 053 (2011)4 ~~Marginal growth in toilet tissue sales ~~Increased disposable diaper sales ~~Fierce competition in all markets Employees in total (Metal & Glass + Paper & Flexibles + Plastics + Tissue): 10 238 (2012) 2 3 10 166 (2011) Nampak Annual Report 2012. Nampak Annual Report 2012. Operations Africa South Africa Metals & Glass 1. Nampak Bevcan Products Manufactured: Beverage cans Plants: (i) Johannesburg (ii) Cape Town (iii) Durban 2. Nampak DivFood Products Manufactured: food cans Plants : (i) Paarl (ii) Vanderbijlpark (iii) Durban (iv) Cape Town 3. Nampak Glass Products Manufactured: glass bottles to the beverage and food industry Plants : (i) Roodekop, Gauteng 4. Collect-a-Can Shareholders: ArcelorMittal South Africa (60%, Africa's major steel producer and producer of tinplate for steel cans) and Nampak (40%, Africa's largest packaging company and beverage can manufacturer). Established in 1993. The core business of the company is to facilitate the recovery of used beverage cans as well as aerosol, aluminium, food, oil and paint cans, thereby addressing the “cradle-to-cradle” needs of the metal can industry. Collect-a-Can is a non-profit-driven company. Plants: 4 Nampak Annual Report 2012. (i) Vanderbijlpark Detinning plant, which takes care of the conversion of the used metal cans into tin-oxide and steel briquettes that are used as a separation alloy in cobalt mining processes. Branches: (i) Kyalami (Head Office) (ii) Pretoria, (iii) Johannesburg (iv) Vanderbijlpark (v) Cape Town (Western Cape) (vi) KwaZulu Natal (urban) Overseas operations: (i) Botswana (Gaborone) (ii) Namibia (Windhoek) 5. Nampak Closures Products Manufactured: aluminium ROPP (Roll-on-Pilfer-Proof) closures, tinplate twist-off and press-twist closures Plants: (i) Johannesburg (ii) Durban Paper & Flexibles 6. Nampak Cartons & Labels Products Manufactured: folding cartons, carton board, cigarette wrapping materials, litho laminated packaging Plants: (i) Johannesburg (ii) Cape Town 7. Nampak Corrugated Products Manufactured: corrugated packaging Plants: (i) Cape Town (ii) Durban (iii) Johannesburg (iv) Swaziland 8. Nampak Sacks Products Manufactured: Kraft-based sacks, high gloss sacks and bags, and selfopening bags Plants: (i) Johannesburg (ii) Cape Town (iii) Durban 9. Nampak Liquid Cartons Products Manufactured: Conipak® cartons Plants: (i) Isithebe plant in KwaZulu Natal Handles all manufacturing and converting of Conipak® cartons Offices (customer services and marketing): (i) Industria, Johannesburg (ii) Westmead, Durban 10. Nampak Flexible Products Manufactured: film, paper or foil laminations, multiple in-line applications such as cold seal, heat seal, hot melt as well as high-gloss and matt varnishes, reel stock for blue chip FMCG customers, bag-in-box for wine industry Plants: (i) KwaZulu Natal (ii) Western Cape (iii) Port Elizabeth (iv) Nampak Origination Centre (NOC) Situated near Pinetown plant, the Origination Centre services customers requirements from concept and design through to printing process by utilizing the in house art studio, digital orgination facilities, short run digital printing, digital proofing and gravure cylinder manufacturing for absolute accuracy. Plastics 11. Nampak Liquid Products Manufactured: PET bottles, HDPE bottles, HDPE jars Plants: (i) Eastern Cape (ii) Western Cape (iii) Gauteng (iv) KwaZulu Natal 12. Nampak Closures Products Manufactured: plastic closures for bottles with neck diameters ranging from 28mm to 45mm, plastic bottle caps and lids, plastic twist caps Sales Offices: (i) Cape Town (ii) Durban (iii) Johannesburg 13. Nampak Megapak and Polycyclers Products Manufactured: Plastic Drums, Crates Plants: (i) Cape Town (ii) Durban (iii) Johannesburg 14. Nampak Petpak Products Manufactured: injection-moulded preforms for carbonated and noncarbonated products, plastic bottles (four CSD bottling plants in Southern Africa) Four customer-specific dedicated in-plants. Commercial Plants: (i) Cape Town (ii) Johannesburg 15. Nampak Tubes Products Manufactured: Plants: tubes comprising of a five-layer lamination (i) Gauteng (manufacturing) Tissue 16. Nampak Tissue Products Manufactured: toilet paper, facial tissues, kitchen towels and other household necessities, Sanitary Pads and Pantyliners, towels and wipes, disposable diapers, incontinence products Manufacturing Plants: (i) Johannesburg (ii) Pietermartizburg 17. Nampak Recycling Products Manufactured: primary function is to procure recovered fibre for Group Paper Mills situated in Bellville, Verulam, Kliprivier and Rosslyn. Plants: (i) Johannesburg (ii) Pretoria (iii) Pinetown (iv) Pietermaritzburg (v) Port Elizabeth (vi) Cape Town 18. Sancella (50%) Products Manufactured: In partnership with the Swedish SCA Hygiene products, Sancella Tunisia manufactures and sells to the Maghreb and West Africa wide range of hygiene products, diapers, sanitary napkins, incontinence diapers and a wide range of household paper Employees: 1 200 Plants: (i) Tunisia (ii) Algeria Group Services 19. Research and Development Tasks: Material screening, testing and selection, Product evaluation and packaging interaction, Hygiene, integrity and product sterility testing, Optimising the use of primary and secondary packaging, Development and improvement of packaging and packaging components, Chemical analyses … Laboratory: (i) Cape Town 20. Nampak Management Services 21. Nampak Pproperties UNI Global Union Affiliates in South Africa (related to the sector of Graphical & Packaging) (i) CEPPWAWU-ZA Chemical, Energy, Paper, Printing Wood & Allied Workers Union (ii) SACCAWU-ZA South African Commercial, Catering and Allied Workers' Union Botswana Paper Company: Nampak Corrugated Products Manufactured: Corrugated Cartons Plastics Company : Nampak Liquid Products Manufactured: HDPE bottles, PET bottles, PET preforms, Plastic closures UNI Global Union Affiliates in Botswana: Only in the sectors: Finance and Postal. Kenya (Regional Hub in Africa) Paper Company: Bulpak Ltd (49%) Products Manufactured: Paper Sacks - Self opening bags Metals Company: Nampak Kenya Products Manufactured: Food cans, Drums, General line cans, Metal crowns and Drawn cans UNI Global Union Affiliates in Kenya (related to the sector of Graphical & Packaging) (i) KUPRIPUPA-KE Kenya Union of Printing, Publishing, Paper Manufacturers and Allied Workers Malawi Paper Company: Packaging Industries Malawi (PIM) Products Manufactured: Corrugated cartons, Paper sacks, Liquid cartons, Toilet tissue UNI Global Union Affiliates in Malawi (related to the sector of Graphical & Packaging) (i) COWUMA-MW Communication Workers Union of Malawi Nigeria (Regional Hub in Africa) Paper Company: Nampak Cartons Products Manufactured: Folding cartons and Paper labels Metals Company: Nampak Nigeria Plc Products Manufactured: Food cans, Aerosol cans, General line cans, Drawn ointment and containers UNI Global Union Affiliates in Nigeria (related to the sector of Graphical & Packaging) (i) NUPPPPROW-NG National Union of Printing, Publishing and Paper Products Workers (ii) ASCSN-NG Association of Senior Civil Servants of Nigeria Swaziland Paper Company: Nampak Corrugated (90%) Products Manufactured: Cartons and Trays UNI Global Union Affiliates in Swaziland: Only in sectors: Finance, Communication and Commerce. Zambia Paper Company: Nampak Zambia (Plot 8214, Mungwi Road, Heavy Industrial Area, Lusaka) Products Manufactured: Folding cartons, Paper labels, Conical cartons and Self-opening bags Plastics Company: Nampak Zambia (Plot 8214, Mungwi Road, Heavy Industrial Area, Lusaka) Products Manufactured: HDPE bottles, Crates, Snap caps and closures Metals Company: Nampak Zambia (Plot 415, Kavu Road, Bwana Mkubwa Industrial Site, Ndola) Products Manufactured: Metal cans, Drums and Metal crowns UNI Global Union Affiliates in Zambia (related to the sector of Graphical & Packaging) (i) ZAGRAWU-ZM Zambia Graphical and Allied Workers Union Zimbabwe Paper Company: Hunyani (39%) (PO Box 4351, Harare, Zimbabwe) Products Manufactured: Folding cartons, Corrugated cartons and Paper sacks Metals Company: Carnaudmetalbox (CMB) (P O Box ST 128 Harare Zimbabwe) Products Manufactured: Metal cans, Closures, ROPP seals, HDPE bottles and Plastic closures Plastics Company: Mega Pak Zimbabwe (49%, founded in 1993, as a joint venture between Delta Corp of Zimbabwe and Nampak Ltd South Africa) Products Manufactured: Beverage crates, blow-moulded drums, bins, PET bottles, HDPE bottles, Plastic closures, bulk liquid storage containers, household products UNI Global Union Affiliates in Zimbabwe (related to the sector of Graphical & Packaging) (i) ZGWU-ZW Zimbabwe Graphical Workers Union Mocambique Metals Company: Crown Cork Company Lda (50%) Products Manufactured: Metal crowns UNI Global Union Affiliates in Mocambique (related to the sector of Graphical & Packaging) (i) SINTIQUIFA-MZ Sindicato Nacional dos Trabalhadores da Indústria Química e Affines Tanzania Metals Company: Nampak Tanzania Products Manufactured: Battery jackets, General line cans and Metal crowns UNI Global Union Affiliates in Tanzania (related to the sector of Graphical & Packaging) (i) TUICO-TZ Tanziana Union of Industrial and Commercial Workers Angola (Regional Hub in Africa) Metals Company: Angolata(70%) Products Manufactured: Beverage cans UNI Global Union Affiliates in Angola: Only in sectors: Finance and Beverages Ethiopia Metals Company: Ethiopian Crown Cork (25%) Products Manufactured: Metal crowns, cans UNI Global Union Affiliates in Ethiopia (related to the sector of Graphical & Packaging) (i) FCTPI-ET Federation of Commerce, Technique and Printing Industry Namibia Plastics Company: Nampak Petpak Namibia Products Manufactured: bottles, closures, crates There are no UNI Global Union Affiliates in Namibia. Europe Nampak currently operates from nine sites across the UK including six in-plant operations at customers’ filling sites. United Kingdom 1. Consett Nampak Plastics Europe Limited Consett, England No. 1 Industrial Estate, Medomsley Road, Consett, Co. Durham, DH8 6SX, England Overview: Business Unit: Support plant Products: HDPE containers Markets served: Dairy and Juice 2. Bellshill Nampak Plastics Europe Limited Glasgow, Scotland 1 Belgowan Street , Bellshill , Glasgow , ML4 3NS Overview: Business Unit: In-plant Products: HDPE containers Markets served: Dairy and Juice 3. Pennybridge Nampak Plastics Europe Ltd Ballymena, N Ireland Pennybridge Industrial Estate, Ballymena, Co. Antrim , BT42 3HB Overview: Business Unit: In-plant Products: HDPE containers Markets served: Dairy and Juice 4. Trafford Park Nampak Plastics Europe Limited Manchester, England Lake Road, Trafford Park, Manchester, M17 1TU Overview: Business Unit: In-plant Products: HDPE containers Markets served: Dairy and Juice 5. Newport Pagnell Nampak Plastics Europe Limited Newport Pagnell, England Jenna Way, Interchange Park, Newport Pagnell, MK16 9QJ, England Overview: Business Unit: Support plant Products: HDPE containers Markets served: Dairy and Juice 6. Severnside Nampak Plastics Europe Limited Severnside, England Dairy Crest Site, Oldends Lane, Stonehouse, GL10 2DG, England Overview: Business Unit: In-plant Products: HDPE containers Markets served: Dairy and Juice 7. Oakthorpe Nampak Plastics Europe Limited Oakthorpe, England Oakthorpe Dairy, Owen Road, Palmers Green, London, N13 6BU, England Overview: Business Unit: In-plant Products: HDPE containers Markets served: Dairy and Juice 8. Chadwell Heath Nampak Plastics Europe Limited Chadwell Heath, England c/o Dairy Crest, Selinas Lane, Chadwell Heath, RM8 1QH, England Overview: Business Unit: In-plant Products: HDPE containers Markets served: Dairy and Juice 9. Foston EPS (Foston) Ltd, Derbyshire, England 4000 Park Avenue, Dove Valley Industrial Park, Derbyshire, DE65 5BZ Overview: Business: Support plant Products: HDPE containers Markets served: Dairy and Juice UNI Global Union Affiliates in the UK (related to the sector of Graphical & Packaging) (i) UNITE THE UNION-UK Unite the Union