Wiss, Janney, Elstner Associates, Inc. 2200 Powell Street, Suite 925 Emeryville, California 94608 510.428.2907 tel | 510.428.0456 fax www.wje.com SUMMARY OF PRELIMINARY PETROGRAPHIC STUDIES OF CONCRETE SAMPLES FROM TURKEY Introduction Wiss, Janney, Elstner Associates, Inc. (WJE) conducted several reconnaissance surveys of the regions in Turkey affected by the Magnitude 7.4 Kocaeli earthquake of August 17, 1999. During one of these surveys, in September 1999, four samples of concrete were collected from buildings that had collapsed. These fragments were subjected to petrographic evaluations in WJE laboratories and the findings from the evaluations are contained in this summary report, which also contains photographic documentation. General Observations The dull luster and thick carbonated zones are indicative of a high water to cement ratios for Samples 1, 3 and 4. The concrete represented by each of the samples was grossly deficient in coarse aggregate volume. The pattern of cement paste carbonation for Sample 2 indicated that at least one of the fracture surfaces was relatively old and was likely present before the recent earthquake occurred. Textural features detected in Samples 1 and 4 are indicative of incomplete mixing and incomplete consolidation. Evidence of incomplete consolidation in concrete that does not contain coarse aggregate is typically due to a deficiency in cement content. The iron oxide scale on the bottom fracture surfaces of Samples 1 and 4 indicate that the concrete was reinforced. The thickness of the iron oxide indicated that its deposition during rusting of the adjacent steel reinforcement was the cause of the fracture plane on which it was deposited. Iron oxide had also been able to enter the porous cementitious matrix adjacent to embedded metal. This typically occurs in concrete that has a high water to cement ratio. The formed surfaces of Samples 1 and 4 had been coated with an air-entrained sand-cement mortar. Only a remnant of the mortar still adhered to the surface of Sample 1. The mortar layer that adhered to the surface of Sample 4 was 0.5 inch thick. The composition of the mortar was similar to the mortar remnant that adhered to the surface of Sample 1. The cementitious matrix of Sample 4 appeared to contain relatively large unhydrated cement particles. This suggested that the portland cement was coarsely ground. Additional studies would be needed to confirm this observation. Headquarters & Laboratories–Northbrook, Illinois Atlanta | Austin | Boston | Chicago | Cleveland | Dallas | Denver | Detroit | Honolulu | Houston | Memphis Minneapolis | New Haven | New York | Princeton | San Francisco | Seattle | Washington, DC The compressive strength measured for a cube that was cut from Sample 3 was 2560 psi. Compressive strength measured for a small cube is typically higher than for a proper test cylinder made from the same material. The equivalent compressive strength of the concrete if tested as a cylinder is 2230 psi. The unit weight measured for the cube was 127.6 pcf. This value is low and is consistent with concrete that has a high water to cement ratio and is deficient in coarse aggregate volume. Each of the samples represent concrete of generally similar composition. In general, the concretes had high water to cement ratios, were not air entrained and were deficient in coarse aggregate. In the case of Sample 1, the gradation of the sand was much finer than in the other samples. Such fine gradation would be expected to increase the water demand of the plastic concrete over a similar mix with a coarser sand gradation. The estimated paste content for Sample 3 was judged to be too low for concrete that does not contain coarse aggregate. The paste deficiency makes it difficult for the cement paste to adequately coat all the aggregate surface area. This leads to formation of voids. The presence of thick iron oxide scale deposits on the bottom of Samples 1 and 4, in combination with the carbonation pattern for Sample 2 indicate that some of the fracture surfaces were relatively old and may have been present at the time of the recent earthquakes. Carbonation extends more deeply and progresses more rapidly in high water to cement ratio concrete, which will promote rapid steel corrosion and degradation of the concrete. Since porous carbonated cement paste can not protect embedded metal from corrosion, it is likely that the observed rusting of the embedded metal may simply be due to the reduction in pH that occurred during carbonation of cement paste. However, the presence of shell fragments in Sample 1 suggests that the sand used in this sample may contain chlorides. Chemical studies would be needed to rule out the presence of excessive chlorides as a contributing cause of the observed corrosion. The tear-like separation contained in Sample 2 indicated that the concrete was disturbed before it had achieved initial set. This may indicate that formwork was not rigid, or that autogeneous shrinkage of concrete that was deficient in coarse aggregate had occurred. In either case, the separation represents a zone of weakness that was present in the concrete before the recent earthquake. Conclusions Petrographic studies of concrete samples collected from four collapsed buildings subsequent to the August 17, 1999 earthquake show that the concrete collected was grossly deficient in numerous respects. Typically, coarse aggregate volume was found to be substandard, incomplete mixing which resulted in the presence of large lumps of unhydrated cement and point-to-point contacts of small aggregate particles was noted, and excessively high water to cement ratios were observed. Such deficiencies, which result in greatly reduced integrity and durability of the concrete during normal service life and during earthquake events, cannot be identified without benefit of petrographic analysis, yet need to be considered when assessing the earthquake resistance of concrete buildings. TABLE 1 - Summary of Petrographic Observations for Fragments of Concrete From Turkey Sample ID 1 Observations The sample was approximately 2.2 x 3 x 2.5 inches in size and contained remnants of two formed surfaces that intersected at approximately ninety degrees. Remnants of an air-entrained sand and cement mortar adhered to the formed surfaces. The sand contained in the remnant mortar layer was composed primarily of quartz. A 0.05-inch thick fragment of iron oxide scale was present on the bottom fracture surface (Photo 1). The concrete did not contain coarse aggregate. The fine aggregate was composed of siliceous and carbonate rocks as well as shell fragments. The bond between shell fragments contained in the fine aggregate and the cementitious matrix was judged to be poor. This was due to at least two factors. 1) The shell fragments are sliver-shaped and would tend to trap rising bleed water contained in the freshly placed concrete (Photo 2). Concentrations of bleed water that collect beneath shell fragments would locally increase the water to cement ratio of the cementitious matrix. The thin "mother of pearl" layer (Photo 3) on the surface of many of the shell fragments (also called the nacreous structure) consists of very thin, alternating layers of organic matter and aragonite. Aragonite is of the same chemical composition as calcite, but it has a different crystal structure. Since Aragonite is slightly more soluble than calcite, dissolution of aragonite due to movement of water through the structure could result in removal of the "mother of pearl" surface layers and contribute to additional weakening of the shell to matrix bond. The sand contained an excessive amount of relatively fine-sized particles (compare Photo 2 to Photo 9). The increased amount of fine-sized sand particles would be expected to increase the water demand compared to concrete with a more proper gradation. Igneous, metamorphic and sedimentary rock types were present. A few rhyolite (volcanic igneous rock) particles were detected. Rhyolite is classed as potentially deleteriously reactive with cement alkalis, but no evidence of such a reaction was detected. A tear-like separation that formed before the concrete had achieved initial set was detected (Photo 4). Separations of this type often form in concrete that suffered from early settlement. It now represents a plane of weakness. Two cement lumps that had a conspicuously lower water to cement ratio than the surrounding body of concrete were detected (Photos 5 and 6). One of the lumps contained numerous fine-sized spherical air voids. The presence of these voids indicated that the lump was the result of incomplete mixing and not raw material cement lumps. The cementitious matrix was soft and friable, and had a dull luster. The water to cement ratio was judged to be high. Iron oxide that had formed due to rusting of embedded steel had penetrated into the porous matrix (Photo 7). The cementitious matrix was carbonated from the formed surfaces to depths of 0.6 to 0.7 inches. The concrete was judged to be deficient in cementitious matrix. Textural features indicated that the concrete had been poorly mixed and incompletely consolidated. Sand particles that were in point-to-point contact were detected in areas of incomplete consolidation. TABLE 1 - Summary of Petrographic Observations for Fragments of Concrete From Turkey Sample ID 2 3 Observations The sample was approximately 1 x 3.5 x 3.8 inches in size. A portion of a horizontal surface that had been struck off but not finished was present. The cementitious matrix within about 0.2 inches of the horizontal surface was carbonated. The two major fracture surfaces of the sample intersected the presumed horizontal surface at approximately a 70-degree angle. The cementitious matrix adjacent to one of the fractures was not carbonated, but the matrix adjacent to the other fracture surface was carbonated (Photo 8). This indicated that the fractures were of different ages, and the one adjacent to the uncarbonated matrix had formed more recently. The concrete was grossly deficient in coarse aggregate volume. The fine aggregate was a siliceous and carbonate sand that contained a wide variety of rock types. The composition of the sand was similar to that described for Sample 1. However, the percentages of the constituents indicated that the sand was from a different source. In addition, the sand contained substantially fewer fine-sized particles (Photo 9). The cementitious matrix was light gray and contained a moderate amount of unhydrated cement. The water to cement ratio was judged to be moderate and conspicuously lower than that of the other three samples. The concrete had been poorly consolidated and sand particles that were in point-topoint contact were common (Photo 10). Irregularly shaped voids that represented concentrations of bleed water were detected in the underside of aggregate sockets (Photo 11). The sample was approximately 3 x 3.5 x 4.5 inches in size and contained remnants of two formed surfaces. Remnants of a white fibrous layer adhered to the formed surfaces (Photo 12). Traces of a sand and cement mortar layer that may have been on the surface were also detected. The concrete was grossly deficient in coarse aggregate volume. The fine aggregate was a siliceous and carbonate sand that contained a wide variety of rock types. The source of the sand was different than that described for Samples 1 and 2. The gradation of the sand was more similar to the sand in Sample 2 than in Sample 1. The cementitious matrix within 1.6 inches of both formed surfaces was carbonated. The cementitious matrix had a dull luster that is characteristic of an excessively high water to cement ratio. The estimated water to cement ratio was judged to be moderately high to very high and a wide variation in the water to cement ratio was detected. The estimated paste volume of 5 to 5-1/2 bags per cubic yard of concrete was judged to be deficient for concrete that contained only sand aggregate. TABLE 1 - Summary of Petrographic Observations for Fragments of Concrete From Turkey Sample ID 4 Observations The sample was approximately 2 x 3.5 x 5 inches in size and was composed of two distinct layers. The top 0.5-inch layer was composed of an air-entrained sand and cement mortar that was firmly bonded to the concrete substrate. Remnants of an orange coating were detected on the exposed surface and on one fracture surface that was oriented perpendicular to the exposed surface. Remnants of insects or arachnids were detected on the fracture surfaces. Remnants of a 0.05 to 0.08-inch layer of iron oxide scale were present on the bottom fracture surface (Photo 13). Some of the iron oxide had penetrated into the porous adjacent overlying body of the cementitious matrix. These features all indicated that the fractured edges of the sample were relatively old. The concrete was grossly deficient in coarse aggregate volume. The fine aggregate was a combination of siliceous and carbonate sand that contained a wide variety of rock types. Some of the siliceous sand particles were coated with a thin white layer (Photo 14) of calcium carbonate (caliche). The body of the cementitious matrix was buff to tan, porous, friable and had a variable water to cement ratio that ranged from moderate to high (Photo 15. A number of cement particles that appeared to be relatively large and may have been composed of belite nests were detected (Photo 16). This suggested that the cement may have been coarsely ground. Additional in-depth studies would be needed to confirm this observation. The cementitious matrix of the base concrete as well as the mortar layer was fully carbonated. TABLE 2– Photo Log for Fragments of Concrete From Turkey Photo # Description 1 The as-received appearance of the four samples is pictured. Concentrations of iron oxide scale that were thick enough to have induced cracks in Sample 1 (top left) and Sample 4 (bottom right) are marked with arrows. Note the deficiency in coarse aggregate content. 2 Two large elongated shell fragments embedded in Sample 1 are marked with arrows. Note the large volume of very fine sand particles compared to Sample 2 (Photo 9). The large amount of fine-sized particles would increase the water requirement of the concrete. 3 A fragment of the "mother of pearl" layer from a shell fragment that still adheres to the impression of a shell fragment in the cementitious matrix of Sample 1 is marked with an arrow. 4 A tear-like separation that formed before the concrete had achieved initial set is marked with an arrow. Such a separation represents a plane of weakness. 5 An irregularly shaped lump of cement that contains numerous small spherical voids and that has a conspicuously lower water to cement ratio than the surrounding cementitious matrix is visible. 6 A dark gray lump of cement that doe not contain small spherical voids is marked with an arrow. 7 The smooth impression of a shell fragment is pictured. A portion of the cementitious matrix that has been infiltrated by iron oxide is marked with a small arrow. The larger arrow marks the location of a "mother of pearl" remnant that is also stained with iron oxide. 8 A cross section oriented at a right angle to the presumed top of Sample 2 is pictured. The top of the sample is marked with a blue arrow. The surface has been treated with phenolphthalein indicator in the laboratory. The matrix adjacent to the fracture surface marked by the green arrow is not carbonated indicating a relatively young age for the fracture. The matrix adjacent to the fracture surface marked with the yellow arrow is carbonated, indicating that it is relatively older than the other fracture. 9 Irregularly shaped voids that are indicative of incomplete consolidation are visible in Sample 2. A zone where sand particles are in point-to-point contact is outlined in the blue box. 10 A zone where sand particles are in point-to-point contact is outlined in the blue box. 11 Irregularly shaped voids located on the underside of an aggregate particle are visible. These voids are indicative of incomplete consolidation and entrapment of bleed water. 12 A thin layer of fiber that adhered to the formed surface of Sample 3 is pictured. Such fibers would be expected to reduce the strength of bond to any mortar layer that may have been applied to the surface. 13 A thick fragment of iron oxide scale located on the bottom of Sample 4 is marked with a small arrow. The larger arrow marks the location of porous cementitious matrix that has been infiltrated by iron oxide 14 A siliceous sand particle that is surrounded by a layer of calcium carbonate (caliche) is pictured. 15 The variation of water to cement ratio in Sample 4 is apparent by inspection. A zone with a relatively low water to cement ratio is marked with a small arrow. The larger arrow marks the location of cement paste with a relatively higher water to cement ratio. 16 The zone of cementitious matrix that contains a significant amount of relatively large unhydrated cement particles is outlined in the blue box. Photo 1: The as-received appearance of the four samples is pictured. Concentrations of iron oxide scale that was thick enough to have induced cracks in Sample 1 (top left) and Sample 4 (bottom right) are marked with arrows. Note the deficiency in coarse aggregate content. Photo 2: Two large elongated shell fragments embedded in Sample 1 are marked with arrows. Note the large volume of very fine sand particles compared to Sample 2 (Photo 9). The large amount of fine-sized particles would increase the water requirement of the concrete. Photo 3: A fragment of the "mother of pearl" layer from a shell fragment that still adheres to the impression of a shell fragment in the cementitious matrix of Sample 1 is marked with an arrow. Photo 4: A tear-like separation that formed before the concrete had achieved initial set is marked with an arrow. Such a separation represents a plane of weakness. Photo 5: An irregular-shaped lump of cement that contains numerous small spherical voids and that has a conspicuously lower water to cement ratio than the surrounding cementitious matrix is visible. Photo 6: A dark gray lump of cement that does not contain small spherical voids is marked with an arrow. Photo 7: The smooth impression of a shell fragment is pictured. A portion of the cementitious matrix that has been infiltrated by iron oxide is marked with a small arrow. The larger arrow marks the location of a "mother of pearl" remnant that is also stained with iron oxide. Photo 8: A cross-section oriented at a right angle to the presumed top of Sample 2 is pictured. The top of the sample is marked with a blue arrow. The surface has been treated with phenolphthalein indicator in our laboratory. The matrix adjacent to the fracture surface marked by the green arrow is not carbonated indicating a relatively young age for the fracture. The matrix adjacent to the fracture surface marked with the yellow arrow is carbonated, indicating that it is relatively older than the other fracture. Photo 9: Irregularly shaped voids that are indicative of incomplete consolidation are visible in Sample 2. A zone where sand particles are in point-to-point contact is outlined in the blue box. Photo 10: A zone where sand particles are in point-to-point contact is outlined in the blue box. Photo 11: Irregularly shaped voids located on the underside of an aggregate particle are visible. These voids are indicative of incomplete consolidation and entrapment of bleed water. Photo 12: A thin layer of fiber that adhered to the formed surface of Sample 3 is pictured. Such fibers would be expected to reduce the strength of bond to any mortar layer that may have been applied to the surface. Photo 13: A thick fragment of iron oxide scale located on the bottom of Sample 4 is marked with a small arrow. The larger arrow marks the location of porous cementitious matrix that has been infiltrated by iron oxide. Photo 14: A siliceous sand particle that is surrounded by a layer of calcium carbonate (caliche) is pictured. Photo 15: The variation of water to cement ratio in Sample 4 is apparent by inspection. A zone with a relatively low water to cement ratio is marked with a small arrow. The larger arrow marks the location of cement paste with a relatively higher water to cement ratio. Photo 16: The zone of cementitious matrix that contains a significant amount of relatively large unhydrated cement particles is outlined in the blue box.