Date of Revision: 2/17/2016 Introduction to Fastener Technology Lecture Notes, Part 3 Teaching Module Outline on Fasteners in the Aerospace Industry: Introduction to Fastener Technology, Part 3 Lecture Notes (Slide 2) Fasteners in Aviation Permanent Fastening o Discussed previously Temporary Fastening o Threaded o Non-Threaded (Slide 3) Temporary Fastening Threaded and Non-Threaded o Threaded : Bolts, Studs & Screws (Slide 4) Threaded Fasteners 1 Date of Revision: 2/17/2016 Introduction to Fastener Technology Lecture Notes, Part 3 Like any other fasteners, threaded fasteners are used to hold parts together. However, unlike any other fasteners, threaded fasteners are able to move part(s) relative to others. (Slide 5) Thread Terminology External thread Internal thread External (male) thread: Thread cuts outside of the cylindrical body Internal (female) thread: Thread cuts inside of the cylindrical body (Slide 6) Thread Terminology External Thread Internal Thread Thread angle Crest Root Root Crest Crest – Peak edge of thread Root – Bottom of thread cut into a cylindrical body Thread angle – Angle between threads faces (Slide 7) Thread Terminology Minor dia. 2 Major dia. Internal Thread Major dia. Minor dia. External Thread Date of Revision: 2/17/2016 Introduction to Fastener Technology Lecture Notes, Part 3 Major diameter – Largest diameter on an external or internal thread Minor diameter – Smallest diameter on an external or internal thread (Slide 8) Thread Terminology External Thread Internal Thread Pitch Pitch Pitch – Distance between crests of threads (Slide 9) Types of Thread Form Example : “knuckle thread form” Types of thread form – Profile shape of the thread 3 Date of Revision: 2/17/2016 Introduction to Fastener Technology Lecture Notes, Part 3 (Slide 10) Thread Standard A metric ISO screw thread is designated by the letter M followed by the value of the nominal diameter D and the pitch P, both expressed in millimeters and separated by the multiplication sign “×”. Example: M8×1.25 Nominal size M6 M8 M10 M12 Major diameter Pitch Minor diameter Tap drill size 6.00 8.00 10.00 12.00 1.00 1.25 1.50 1.75 4.92 6.65 8.38 10.11 5.00 6.75 8.50 10.00 Metric thread Minor diameter ≈ Tap drill size (Slide 11) Thread Drawings Detailed Representation o For detailed representation, crest and roots are drawn using slanting lines or in V shape External thread Internal thread Thread runout Pitch 60o Schematic Representation o For schematic representation, use alternate long and short lines for representing crests and roots respectively External thread Thread runout Pitch 60o 4 Internal thread Date of Revision: 2/17/2016 Introduction to Fastener Technology Lecture Notes, Part 3 Simplified Representation o For simplified representation, use thick and thin continuous lines for representing crests and roots respectively External thread Internal thread Thread runout Pitch/2 Root Crest (Slide 12) Bolt Terminology Bolt is a threaded cylinder with a head Thread length Length Hexagonal head Width across flat bolt and nut Head thickness (Slide 13) Bolt Application 2. Insert a washer. 3. Screw a nut. 1. Insert a bolt into a clearance hole 5 Date of Revision: 2/17/2016 Introduction to Fastener Technology Lecture Notes, Part 3 (Slide 14) Screw Terminology Screw Terminology & Application o Screw is similar to bolt, but has a longer thread than a bolt o Bolted joint is usually created by turning a nut; screw is installed by turning it. (Slide 15) Screw Application 1. Drill a hole. x drill, CSK to y x drill, w deep, CSK to y Draw 90o y (Slide 16) Stud Terminology Studs Thread length Thread length Drawing representation Length 6 2. Place the screw. Date of Revision: 2/17/2016 Introduction to Fastener Technology Lecture Notes, Part 3 (Slide 17) Stud Application 1. Drill a hole. 2. Tap a hole. 3. Screw a stud. 4. Place the part to be fastened. 5. Insert washer and fastened a nut. Review of Fasteners in the Aerospace Industry: Introduction to Fastener Technology At the conclusion students should be able to: Demonstrate an understanding of the different types of fastening: permanent and temporary Demonstrate an understanding of thread terminology such as external and external thread, and pitch Demonstrate an understanding of thread drawings terminology such as detailed, schematic, and simplified representations Demonstrate an understanding of bolt terminology and application. Demonstrate an understanding of stud terminology and application. Demonstrate an understanding of screw terminology and application. 7