Garbage Sorting and Recycling System Catalogue I. Present Situation II. Green Industry Engulfs the Whole World III. Profit IV. Household Garbage Resource Processing V. Operation VI. Value Re-creation VII. Direction for Understanding Resource Classification and Recycling Benefit A. Recyclable Resource in the Garbage 1. Paper 2. Plastic 3. Metal 4. Glass B. Organic Garbage C. Others in the Garbage 1. Other Garbage 2. Harmful Garbage D. The Procedure of Value Creation from Secondary Resource Processing 1 I. Present Situation Along with the upgrade of People’s living standard, a plethora of all kinds of commodities leads to the ease of life, but also result in the increase of garbage year by year. As a result, it raises the consciousness of environmental protection. In recent years, two hot issues have been widely discussed: energy saving and carbon dioxide reduction, i.e., eco-consciousness. In the past, there were two ways to dispose household garbage, landfill and incineration. The problem for the former one is the difficulty to find the place for landfill, environment pollution also, and the latter is an excess of Carbon Dioxide. So, the technology of garbage disposal will help to the recycle of valuable resource contained in the garbage to be reused in an effective and economical way. We expect the problem of environment pollution and energy shortage could be improved and eased. II. Green Industry Engulfs the whole World Facing the predicament of anomalous climate and price soaring of raw material, the new wave of Green Industrial Revolution is engulfing the whole world. Therefore, Green Industry, claiming for environment protection, energy saving, low carbon dioxide, and high efficiency, has come with the tide of fashion. It could be the new option for most of companies to reduce cost and increase benefit, even the profit. Along with the development of garbage disposal technology, its business opportunity and potential for growing is getting highly well acknowledged. The global awareness of environmental consciousness also facilitate the growth of garbage disposal and recycling industry, as an alternative in response to high price of energy and raw material and the way for sustainable development. How to find perpetual energy and resource recycling for reuse has been the new challenge for this generation. It would change the business model, and the product and service with the concept of green environment protection would become the mainstream in the world. 2 III. Profit Energy Saving, carbon dioxide reduction, and resource recycling for reuse have been the clear trend. According to general datum, it shows that household garbage probably contains about 45% recyclable and reusable resource, and it could become actual value and profit. Comparing with landfill and incineration, garbage disposal could create doubling economic benefits, the output, we could get from recycling 1 ton waste, could be USD100.00 salary reward, or its equivalent USD270.00 product and service, or even business profit USD130.00. IV. Household Garbage Disposal The main specialty of our household garbage disposal plant is no incineration, so that no water pollution and no emit of carbon dioxide. With this system, no destroy of any resource material contained in the garbage, easy for operation, and low breakdown, it can effectively sort out all kinds of resource for recycle and reuse. V. Operation First stage: have all operators realize recyclable/non-recyclable materials, such as ferrous/non-ferrous metals, paper, and all kinds of containers, and its category. Second stage: raise the manual sieving speed up to 12-15 m/minute and systematically classify all different kinds of material, based on its property and color, and have all sorted categories well packed as paper brick, bottle brick, etc. to reduce its volume. Meanwhile, we will work with all operators for training and the transfer of operation skill. VI. Value Re-creation The resource being classified through above mentioned sorting process can be further classified again with another disposal line, for example: 3 1. Electric wire: copper and its PVC cover 2. Plastic product: plastics with same color can be pelletized through extruder. 3. Foamed plastic: EPS The price of LDPE, HDPE, PP in the market (Oct. 2007) is about NTD50.0 to NTD60.0/kg; PS NTD51.0/kg; and PVC NTD32.0/kg. VII. Direction for Understanding Resource Classification and Recycling Benefit Garbage is a mix of many kinds of different material, and it contains complicated categories. They can be classified into general waste, business waste, construction waste. This system is mainly for the classification of general waste, not including business waste and construction waste. For general waste, its three categories, resource garbage, organic garbage, and others, are displaced in the following graph: The Ingredient of General Garbage 25% 45% 30% ■ Resource garbage ■ Organic garbage ■ Other garbage In order to let the investor understand the garbage categories further, the followings provide more detail information about its classification and recycling benefits 4 A. Recyclable Resource in the Garbage 1. Paper Category Blank paper Newspaper Kraft paper Mixed paper Unrecyclable Explanation of Details Renewable products Art paper, printing paper, simili paper, bond paper, Mechanical printing paper, Computer report form paper, drawing paper, copying paper, ncr white envelope, note-pad, paper, computer report form paper, etc. toiler paper, tissue paper, paper towel, etc. News print, board, corrugating Newspaper, telephone book, medium, wrap paper, chip board, etc. bobbin paper, white board, etc. Carton, carton box, envelope, Kraft bag, tissue reel, corrugated paper, etc. Magazine, book, calendar, notebook, wrapping paper, circulars, thermal paper, copying paper, etc. Kraft bag, carton, Liner board, portfolio, etc. Recycled paper, board, corrugating medium, news print, copying paper, computer report form paper, drawing paper, bible paper, etc. Diapers, toilet paper, maxi pad, carbon paper, stencil paper, sticker book, autographic printing paper, None abrasive paper, plastic waste paper, etc. ※ Benefit: 75% of energy could be saved; reduce 50% of water used for paper making could be saved; and 75 - 95% of air pollution could be prevented. 5 2. Plastic Category PET HDPE Explanation A variety of PET bottles Milk bottle, detergent container, bottles of bath products, etc. Regeneration products Sleeping bag, ski jacket, zipper, heat film, wig, egg box, packaging box, polyester fiber, non woven material, polyester cloth, L files, etc. Water pipe, toolbox, garbage bag, etc. Raincoat, soles of shoes, plastic table cloth, shower curtain, insulation tape, rexine, electric wire surface, PVC Oil bottle, shrink-wrap, label, etc. shopping basket, kitchen tools, bathroom equipments, partition wallpaper, etc. Tent, plastic pallet, visor of cap, beer Plastic bag, ziplock bag, plastic LDPE box, vegetable box, fishing net, cup, etc. electric components, etc. Disposable tableware, drinking Plastic vase, OA furniture, sports PP bottles, plastic lid, etc. material, treadle, bumper, etc. Plastic toy, pen container, camera Yakult can, bottles of soya milk, PS case, telephone cover, videotape, disposable spoon, (white), etc. plastic hanger, etc. Styrofoam box, acrylic plate, plastic chain, roadbed of heat insulation, Instant noodle bowl, supermarket EPS permeable brick, plastic stool, tray, etc. resilient sward, soil conditioner, original car part, etc. Nylon, acrylics, package of Others Helmet, rope, aluminum foil, etc. toothpaste, etc. Feed bag, film, correction fluid, eraser, video cassette, pen, form, cling film reel, tape, clear Unrecyclable adhesive roll, ink pad, rug, toy, None nylon rope, safety helmet outer covering, glass fiber products, chemical fiber products, etc. ※ Benefit: 50% of energy could be saved; 60% of air pollution and 20% water pollution could be prevented. 6 3. Metal Category Explanation Regeneration products Ferrous can, grille, ferrous railing, Ferrous products, such as ferrous steel bar, ferrous cage, frame of Ferrous Metal bar, ferrous can, ferrous cage, umbrella, coolie box, all ferrous ferrous sheet, ferrous nail, etc. products, etc. Aluminum can, pot, aluminum alloy Aluminum-made products, such as rim, frames of aluminum doors and Aluminum pot, aluminum can, aluminum doors windows, all aluminum-made and windows, etc. products. Stainless steel products, metal stapler, metal shopping basket, metal All can be re-made after Others scissors, metal table ware, dismantling and classification. copper-made products, stoves, etc. Ice locker, gas can, steel-made gas can, iron-made ink pad, extinguisher, switch, fuse, etc. Unrecyclable None ※Metals with attachments can be recycled after dismantling. ※ Benefit: 1. Compare with using iron ore to refine, using re-iron resource may reduce 68% of air pollution, 72% of water pollution, and save 52% of energy. 2. Compare with using aluminous soil to do aluminum making, using re-Aluminum resources may reduce 85% of air pollution, 80% of water pollution, and save 82% energy. 7 4. Glass Category Flat glass Explanation Regeneration products Flat glass without specially All can remake after adding new processing, for example, materials. window glass. Glass-made bottles for All can remake after adding new beverages, sauce, cosmetic, materials. Glass container tableware, wine, and Chinese wine, etc. Fragmented glass incomplete glass. Others Unrecyclable or All can remake after adding other landscape materials: glasphalt, glass-made stone, water permeable brick, interlocking brick, floor tile, face brick, art materials, etc. Tempered glass, insulating glass, fireproofed glass, bathroom equipment, ceramic products, mirror, fish bowl, lamps, tile, semi-finished glass and materials, etc. None ※ Benefit: Recycling glasses and using again may save 32% of energy, reduce 20% of air pollution and 50% of water pollution. 8 B. Organic Garbage Organic garbage Purposes of recycling Explanation Leftovers (include row food and cooked food), vegetables, sea food, meet, fruit, bone, cake, bread, cookies, French fries, instant Feed processing noodles, overdue-food, sauce, canned food, etc. all of them can feed the domestic animals. ※Hard shell: shrimp shell, clamshell, oyster shell, crab shell, etc. ※Hard hull and core: pomelo hull, mango core, longan shell, core, litchi shell, core, head of banana, watermelon seed shell, Compost processing durian shell, coconut shell, sugar cane skin/bone, egg shell, peanut shell, corn leaves, corn cane, papaya seed, coffee dreg, Chinese medicine dreg, fish, big bone, etc. Energy processing Food waste, kitchen waste, animals excreme, etc. 9 C. Others in the Garbage 1. Other Garbage Category Electric Appliance Computer Explanation TV, monitor, refrigerator, washing machine, air conditioner, heater, radio, cell phone, etc. Desk-top computer, lap-top, screen, printer, keyboard, hard disk, CD, UPS mainframe, etc. Tires of car, scooter, bicycle, etc. Tire Used Clothes Others Un-recyclables Blouse, pants, skirts, dress, coat, suit, jacket, etc. Regenerated Products Materials being sorted out, such as copper, iron, nickel, tin, gold, silver, plastic, etc., and can be used again. Materials being sorted out, such as rubber, metals, plastic, Pb glass, powdered Epoxy resin, etc., can be used. Cement block, floor tile, pine tar, rubber-made products, construction material, steel, artificial fish reef, wharf engineering, gardening use, recreation facilities, etc. For public assistance Some parts can be reused after Electric wire, cable, furniture, dismantling, and materials can be car, scooter, etc. recycled. Sweater, belt, underwear, purse, curtain, towel, bed sheet, shoes, vacuum bottle, None quilt, carpet, pillow, mouse, calculator, CD, camera, etc. ※ Benefits: 60% of energy, 82% of water pollution, and 86% of air pollution can be improved and alleviated. 10 2. Harmful Garbage Category Battery Explanation Alkaline battery, lithium battery, Ni-Cd battery, Ni-Mh battery, mercury battery, rechargeable battery, button cell battery, etc. Sealed Rechargeable Battery Sealed rechargeable batteries of car and scooter Illumination Item Fluorescent tube, circle fluorescent lamp, etc. Un-recyclables Thermometer, light bulb, energy-saving light bulb and lamp, filament lamp, etc. Regenerated Products Many materials can be decomposed from those batteries, such as zinc, manganese, nickel, copper, and iron. All can be recycled for reuse. Materials such as lead and plastic can be decomposed after recycling, and they can be reused for sealed rechargeable battery, plumb, lead tube, X-ray baffle, etc. After recycling, glass, metal, non-metal and mercury contained in fluorescent lamps can be screened out for reuse. None ※ Benefits: 68% of energy, 79% of water pollution, and 88% of air pollution can be improved and alleviated. 11 D. Value-added procedures from resources secondary processing. 1.Recycling procedure for paper waste: Unpacking Pulping De-contaminating and Slag Removal 2. Screen Washing De-inking Cleaning Refining Trough finished Paper-making Sieving Baking Packing and leaving Procedures of PET containers recycling: Unpacking Label Removal Smashing Washing Crushing Drop Removing Dehydrating Clean Fragments 12 3. Unpacking Procedures of PVC、PE、PP、PS containers recycling: Labels Removal Smashing Washing Crushing Drop Removing Dehydrating Pelletizing Plastic Pellets 4.Procedures of iron and aluminum recycling: Collecting Sieving Compressing Melting as Regulus Iron and Aluminum Ingots Roller Ramming Iron and Aluminum Foil Iron and Aluminum Products 5.Procedures of glass recycling: Miscellanea Removal Magnetic Sieving Iron Materials Washing Impurities Removal Vibrating Sieving Crushing Siliceous Sand Stone Aluminum Materials 13 6.Procedures of feed processing from organic garbage: ※Type One:Solid Feeds ManualSieving Water Filtering NonOrganic Matters Waste Water Processing Crushing Heating Probiotic Adding Drying and Fermenting Packing ※Type Two:Liquid Feeds. Adding Additives, like Soybean Curb Residue Diluting with Water ManualSieving Non-Organic Matters Crushing Cooking Tank Mixing Tank Pumping to Pigpen Diluting with Water 14 7.Procedures of compost processing from organic garbage: Ventilating and De-odorizing Diluting with Water ManualSieving Crushing Probiotic Adding Fermenting Impurities Removal Ingredients Mixing Granulating Stirring with Turner Non-Organic Matters 8.Procedures of energy processing from organic garbage: Diluting with Water ManualSieving Non-Organic Sieving Crushing De-oil Fermenting Biogas Pressurize for Purification Waste Slag De-watering Liquid Fertilizer Solid Organic Fertilizer Biogas Power Plant 15 9.Porcedures of refrigerator, air conditioner, and heater recycling: Drawing out Refrigerant and Refrigerant-Oil Dismantling and Compressing Low Temperature Condensing and Refrigerant Recycling Smashing Separating Crushing 10.Procedures of television and monitor recycling: Panel Dismantling Vacuuming Sand blast Separating Smashing Crushing Funnel Glass Fluorescent Powder Graphite 11.Procedures of Computer and cell phone recycling: Dismantling Smashing MagneticSieving Nickel/Iron Recycling GrindSieving Static Separating Non-Metal Products, Glass fiber, Resin Powder. Building Materials Artworks Metal Materials Copper Recycling for Reuse 16 12.Procedures of tire recycling: Steel Wire Wire Drawing Cut-off Smashing Separating Thick Steel Wire Rubber-Lump Rubber Powder Heavy Oil Pyrolysis Floor mat, turf tile, auxiliary fuel, walking brick, doormat. 13.Procedures of used clothing recycling: Poor Succor Cleaning and Arrangement Classification Packing Charity Bazaar Overseas Exportation Surplus Donation 14.Procedures of wire and cable recycling: Rough Smashing Fine Smashing MagneticSieving Crushing Wind-Power Selecting Copper Plastic Mixture 17 15.Procedures of dry cell battery recycling: Silver-Oxide Ni-Co Concentration Alkaline Battery Basic Oxide Ni-Cd Battery Classification Ni-Mh Batter Lithium Battery Heat Treatment Wet Treatment Zinc Oxide Copper, Silver, Iron, Aluminum Mercury Rechargeable Battery Carbon 16.Procedures of Sealed rechargeable battery recycling: Lead Dismantling Separating Smashing Crushing Plastic Lead Materials Plastic Pellets 18 17.Procedures of fluorescent tube recycling: Aluminum Copper Cutting and Smashing Vacuuming Fluorescent Powder MagneticSieving Iron Materials Separating Iron Mercury Glass 19