GarbageSortingandRecyclingSystem

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Garbage Sorting and Recycling System
Catalogue
I. Present Situation
II. Green Industry Engulfs the Whole World
III. Profit
IV. Household Garbage Resource Processing
V. Operation
VI. Value Re-creation
VII. Direction for Understanding Resource Classification and Recycling
Benefit
A. Recyclable Resource in the Garbage
1. Paper
2. Plastic
3. Metal
4. Glass
B. Organic Garbage
C. Others in the Garbage
1. Other Garbage
2. Harmful Garbage
D. The Procedure of Value Creation from Secondary Resource Processing
1
I. Present Situation
Along with the upgrade of People’s living standard, a plethora of all kinds of
commodities leads to the ease of life, but also result in the increase of garbage year by
year. As a result, it raises the consciousness of environmental protection. In recent years,
two hot issues have been widely discussed: energy saving and carbon dioxide reduction,
i.e., eco-consciousness.
In the past, there were two ways to dispose household garbage, landfill and incineration.
The problem for the former one is the difficulty to find the place for landfill,
environment pollution also, and the latter is an excess of Carbon Dioxide.
So, the technology of garbage disposal will help to the recycle of valuable resource
contained in the garbage to be reused in an effective and economical way. We expect
the problem of environment pollution and energy shortage could be improved and
eased.
II. Green Industry Engulfs the whole World
Facing the predicament of anomalous climate and price soaring of raw material, the
new wave of Green Industrial Revolution is engulfing the whole world. Therefore,
Green Industry, claiming for environment protection, energy saving, low carbon dioxide,
and high efficiency, has come with the tide of fashion. It could be the new option for
most of companies to reduce cost and increase benefit, even the profit.
Along with the development of garbage disposal technology, its business opportunity
and potential for growing is getting highly well acknowledged. The global awareness of
environmental consciousness also facilitate the growth of garbage disposal and
recycling industry, as an alternative in response to high price of energy and raw material
and the way for sustainable development.
How to find perpetual energy and resource recycling for reuse has been the new
challenge for this generation. It would change the business model, and the product and
service with the concept of green environment protection would become the mainstream
in the world.
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III. Profit
Energy Saving, carbon dioxide reduction, and resource recycling for reuse have been
the clear trend. According to general datum, it shows that household garbage probably
contains about 45% recyclable and reusable resource, and it could become actual value
and profit. Comparing with landfill and incineration, garbage disposal could create
doubling economic benefits, the output, we could get from recycling 1 ton waste, could
be USD100.00 salary reward, or its equivalent USD270.00 product and service, or even
business profit USD130.00.
IV. Household Garbage Disposal
The main specialty of our household garbage disposal plant is no incineration, so that
no water pollution and no emit of carbon dioxide. With this system, no destroy of any
resource material contained in the garbage, easy for operation, and low breakdown, it
can effectively sort out all kinds of resource for recycle and reuse.
V. Operation
First stage: have all operators realize recyclable/non-recyclable materials, such as
ferrous/non-ferrous metals, paper, and all kinds of containers, and its
category.
Second stage: raise the manual sieving speed up to 12-15 m/minute and systematically
classify all different kinds of material, based on its property and color,
and have all sorted categories well packed as paper brick, bottle brick, etc.
to reduce its volume. Meanwhile, we will work with all operators for
training and the transfer of operation skill.
VI. Value Re-creation
The resource being classified through above mentioned sorting process can be further
classified again with another disposal line, for example:
3
1. Electric wire: copper and its PVC cover
2. Plastic product: plastics with same color can be pelletized through extruder.
3. Foamed plastic: EPS
The price of LDPE, HDPE, PP in the market (Oct. 2007) is about NTD50.0 to
NTD60.0/kg; PS NTD51.0/kg; and PVC NTD32.0/kg.
VII. Direction for Understanding Resource Classification and
Recycling Benefit
Garbage is a mix of many kinds of different material, and it contains complicated
categories. They can be classified into general waste, business waste, construction
waste. This system is mainly for the classification of general waste, not including
business waste and construction waste.
For general waste, its three categories, resource garbage, organic garbage, and others,
are displaced in the following graph:
The Ingredient of General Garbage
25%
45%
30%
■ Resource garbage ■ Organic garbage ■ Other garbage
In order to let the investor understand the garbage categories further, the followings
provide more detail information about its classification and recycling benefits
4
A. Recyclable Resource in the Garbage
1. Paper
Category
Blank paper
Newspaper
Kraft paper
Mixed paper
Unrecyclable
Explanation of Details
Renewable products
Art paper, printing paper, simili paper,
bond paper, Mechanical printing paper,
Computer report form paper,
drawing paper, copying paper, ncr
white envelope, note-pad,
paper, computer report form paper,
etc.
toiler paper, tissue paper, paper towel,
etc.
News print, board, corrugating
Newspaper, telephone book, medium, wrap paper, chip board,
etc.
bobbin paper, white board, etc.
Carton, carton box, envelope,
Kraft bag, tissue reel,
corrugated paper, etc.
Magazine, book, calendar,
notebook, wrapping paper,
circulars, thermal paper,
copying paper, etc.
Kraft bag, carton, Liner board,
portfolio, etc.
Recycled paper, board, corrugating
medium, news print, copying paper,
computer report form paper, drawing
paper, bible paper, etc.
Diapers, toilet paper, maxi
pad, carbon paper, stencil
paper, sticker book,
autographic printing paper, None
abrasive paper, plastic waste
paper, etc.
※ Benefit: 75% of energy could be saved; reduce 50% of water used for paper making
could be saved; and 75 - 95% of air pollution could be prevented.
5
2. Plastic
Category
PET
HDPE
Explanation
A variety of PET bottles
Milk bottle, detergent container,
bottles of bath products, etc.
Regeneration products
Sleeping bag, ski jacket, zipper, heat
film, wig, egg box, packaging box,
polyester fiber, non woven material,
polyester cloth, L files, etc.
Water pipe, toolbox, garbage bag, etc.
Raincoat, soles of shoes, plastic table
cloth, shower curtain, insulation tape,
rexine, electric wire surface,
PVC
Oil bottle, shrink-wrap, label, etc.
shopping basket, kitchen tools,
bathroom equipments, partition
wallpaper, etc.
Tent, plastic pallet, visor of cap, beer
Plastic bag, ziplock bag, plastic
LDPE
box, vegetable box, fishing net,
cup, etc.
electric components, etc.
Disposable tableware, drinking
Plastic vase, OA furniture, sports
PP
bottles, plastic lid, etc.
material, treadle, bumper, etc.
Plastic toy, pen container, camera
Yakult can, bottles of soya milk,
PS
case, telephone cover, videotape,
disposable spoon, (white), etc.
plastic hanger, etc.
Styrofoam box, acrylic plate, plastic
chain, roadbed of heat insulation,
Instant noodle bowl, supermarket
EPS
permeable brick, plastic stool,
tray, etc.
resilient sward, soil conditioner,
original car part, etc.
Nylon, acrylics, package of
Others
Helmet, rope, aluminum foil, etc.
toothpaste, etc.
Feed bag, film, correction fluid,
eraser, video cassette, pen, form,
cling film reel, tape, clear
Unrecyclable adhesive roll, ink pad, rug, toy,
None
nylon rope, safety helmet outer
covering, glass fiber products,
chemical fiber products, etc.
※ Benefit: 50% of energy could be saved; 60% of air pollution and 20% water
pollution could be prevented.
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3. Metal
Category
Explanation
Regeneration products
Ferrous can, grille, ferrous railing,
Ferrous products, such as ferrous
steel bar, ferrous cage, frame of
Ferrous Metal
bar, ferrous can, ferrous cage,
umbrella, coolie box, all ferrous
ferrous sheet, ferrous nail, etc.
products, etc.
Aluminum can, pot, aluminum alloy
Aluminum-made products, such as
rim, frames of aluminum doors and
Aluminum
pot, aluminum can, aluminum doors
windows, all aluminum-made
and windows, etc.
products.
Stainless steel products, metal stapler,
metal shopping basket, metal
All can be re-made after
Others
scissors, metal table ware,
dismantling and classification.
copper-made products, stoves, etc.
Ice locker, gas can, steel-made gas
can, iron-made ink pad, extinguisher,
switch, fuse, etc.
Unrecyclable
None
※Metals with attachments can be
recycled after dismantling.
※ Benefit: 1. Compare with using iron ore to refine, using re-iron resource may reduce
68% of air pollution, 72% of water pollution, and save 52% of energy.
2. Compare with using aluminous soil to do aluminum making, using
re-Aluminum resources may reduce 85% of air pollution, 80% of water
pollution, and save 82% energy.
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4. Glass
Category
Flat glass
Explanation
Regeneration products
Flat glass without specially All can remake after adding new
processing, for example, materials.
window glass.
Glass-made bottles for
All can remake after adding new
beverages, sauce, cosmetic, materials.
Glass container tableware, wine, and
Chinese wine, etc.
Fragmented
glass
incomplete glass.
Others
Unrecyclable
or All can remake after adding other
landscape materials: glasphalt,
glass-made stone, water permeable
brick, interlocking brick, floor tile,
face brick, art materials, etc.
Tempered glass, insulating
glass, fireproofed glass,
bathroom equipment,
ceramic products, mirror,
fish bowl, lamps, tile,
semi-finished glass and
materials, etc.
None
※ Benefit: Recycling glasses and using again may save 32% of energy, reduce 20%
of air pollution and 50% of water pollution.
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B. Organic Garbage
Organic garbage
Purposes of
recycling
Explanation
Leftovers (include row food and cooked food), vegetables, sea
food, meet, fruit, bone, cake, bread, cookies, French fries, instant
Feed processing
noodles, overdue-food, sauce, canned food, etc. all of them can
feed the domestic animals.
※Hard shell: shrimp shell, clamshell, oyster shell, crab shell, etc.
※Hard hull and core: pomelo hull, mango core, longan shell,
core, litchi shell, core, head of banana, watermelon seed shell,
Compost processing
durian shell, coconut shell, sugar cane skin/bone, egg shell,
peanut shell, corn leaves, corn cane, papaya seed, coffee dreg,
Chinese medicine dreg, fish, big bone, etc.
Energy processing Food waste, kitchen waste, animals excreme, etc.
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C. Others in the Garbage
1. Other Garbage
Category
Electric
Appliance
Computer
Explanation
TV, monitor, refrigerator,
washing machine, air
conditioner, heater, radio, cell
phone, etc.
Desk-top computer, lap-top,
screen, printer, keyboard,
hard disk, CD, UPS
mainframe, etc.
Tires of car, scooter, bicycle,
etc.
Tire
Used Clothes
Others
Un-recyclables
Blouse, pants, skirts, dress,
coat, suit, jacket, etc.
Regenerated Products
Materials being sorted out, such as
copper, iron, nickel, tin, gold,
silver, plastic, etc., and can be
used again.
Materials being sorted out, such as
rubber, metals, plastic, Pb glass,
powdered Epoxy resin, etc., can be
used.
Cement block, floor tile, pine tar,
rubber-made products,
construction material, steel,
artificial fish reef, wharf
engineering, gardening use,
recreation facilities, etc.
For public assistance
Some parts can be reused after
Electric wire, cable, furniture,
dismantling, and materials can be
car, scooter, etc.
recycled.
Sweater, belt, underwear,
purse, curtain, towel, bed
sheet, shoes, vacuum bottle,
None
quilt, carpet, pillow, mouse,
calculator, CD, camera, etc.
※ Benefits: 60% of energy, 82% of water pollution, and 86% of air pollution can be
improved and alleviated.
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2. Harmful Garbage
Category
Battery
Explanation
Alkaline battery, lithium
battery, Ni-Cd battery, Ni-Mh
battery, mercury battery,
rechargeable battery, button
cell battery, etc.
Sealed
Rechargeable
Battery
Sealed rechargeable batteries
of car and scooter
Illumination
Item
Fluorescent tube, circle
fluorescent lamp, etc.
Un-recyclables
Thermometer, light bulb,
energy-saving light bulb and
lamp, filament lamp, etc.
Regenerated Products
Many materials can be
decomposed from those batteries,
such as zinc, manganese, nickel,
copper, and iron. All can be
recycled for reuse.
Materials such as lead and plastic
can be decomposed after
recycling, and they can be reused
for sealed rechargeable battery,
plumb, lead tube, X-ray baffle, etc.
After recycling, glass, metal,
non-metal and mercury contained
in fluorescent lamps can be
screened out for reuse.
None
※ Benefits: 68% of energy, 79% of water pollution, and 88% of air pollution can be
improved and alleviated.
11
D. Value-added procedures from resources secondary processing.
1.Recycling procedure for paper waste:
Unpacking
Pulping
De-contaminating
and Slag
Removal
2.
Screen
Washing
De-inking
Cleaning
Refining
Trough
finished
Paper-making
Sieving
Baking
Packing
and
leaving
Procedures of PET containers recycling:
Unpacking
Label
Removal
Smashing
Washing
Crushing
Drop
Removing
Dehydrating
Clean
Fragments
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3.
Unpacking
Procedures of PVC、PE、PP、PS containers recycling:
Labels
Removal
Smashing
Washing
Crushing
Drop
Removing
Dehydrating
Pelletizing
Plastic
Pellets
4.Procedures of iron and aluminum recycling:
Collecting
Sieving
Compressing
Melting as
Regulus
Iron and
Aluminum
Ingots
Roller
Ramming
Iron and
Aluminum
Foil
Iron and
Aluminum
Products
5.Procedures of glass recycling:
Miscellanea
Removal
Magnetic
Sieving
Iron
Materials
Washing
Impurities
Removal
Vibrating
Sieving
Crushing
Siliceous
Sand
Stone
Aluminum
Materials
13
6.Procedures of feed processing from organic garbage:
※Type One:Solid Feeds
ManualSieving
Water
Filtering
NonOrganic
Matters
Waste
Water
Processing
Crushing
Heating
Probiotic
Adding
Drying and
Fermenting
Packing
※Type Two:Liquid Feeds.
Adding Additives,
like Soybean
Curb Residue
Diluting with Water
ManualSieving
Non-Organic
Matters
Crushing
Cooking
Tank
Mixing
Tank
Pumping
to Pigpen
Diluting with
Water
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7.Procedures of compost processing from organic garbage:
Ventilating and
De-odorizing
Diluting with
Water
ManualSieving
Crushing
Probiotic
Adding
Fermenting
Impurities
Removal
Ingredients
Mixing
Granulating
Stirring with
Turner
Non-Organic
Matters
8.Procedures of energy processing from organic garbage:
Diluting with
Water
ManualSieving
Non-Organic
Sieving
Crushing
De-oil
Fermenting
Biogas
Pressurize
for
Purification
Waste Slag
De-watering
Liquid
Fertilizer
Solid
Organic
Fertilizer
Biogas
Power Plant
15
9.Porcedures of refrigerator, air conditioner, and heater recycling:
Drawing out
Refrigerant and
Refrigerant-Oil
Dismantling
and
Compressing
Low Temperature
Condensing and
Refrigerant
Recycling
Smashing
Separating
Crushing
10.Procedures of television and monitor recycling:
Panel
Dismantling
Vacuuming
Sand blast
Separating
Smashing
Crushing
Funnel Glass
Fluorescent
Powder
Graphite
11.Procedures of Computer and cell phone recycling:
Dismantling
Smashing
MagneticSieving
Nickel/Iron
Recycling
GrindSieving
Static
Separating
Non-Metal
Products,
Glass fiber,
Resin Powder.
Building
Materials
Artworks
Metal Materials
Copper
Recycling for
Reuse
16
12.Procedures of tire recycling:
Steel Wire
Wire Drawing
Cut-off
Smashing
Separating
Thick Steel
Wire
Rubber-Lump
Rubber Powder
Heavy Oil
Pyrolysis
Floor mat, turf tile, auxiliary fuel,
walking brick, doormat.
13.Procedures of used clothing recycling:
Poor Succor
Cleaning and
Arrangement
Classification
Packing
Charity
Bazaar
Overseas
Exportation
Surplus
Donation
14.Procedures of wire and cable recycling:
Rough
Smashing
Fine
Smashing
MagneticSieving
Crushing
Wind-Power
Selecting
Copper
Plastic
Mixture
17
15.Procedures of dry cell battery recycling:
Silver-Oxide
Ni-Co
Concentration
Alkaline
Battery
Basic Oxide
Ni-Cd Battery
Classification
Ni-Mh Batter
Lithium
Battery
Heat
Treatment
Wet
Treatment
Zinc Oxide
Copper,
Silver, Iron,
Aluminum
Mercury
Rechargeable
Battery
Carbon
16.Procedures of Sealed rechargeable battery recycling:
Lead
Dismantling
Separating
Smashing
Crushing
Plastic
Lead
Materials
Plastic
Pellets
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17.Procedures of fluorescent tube recycling:
Aluminum
Copper
Cutting and
Smashing
Vacuuming
Fluorescent
Powder
MagneticSieving
Iron
Materials
Separating
Iron
Mercury
Glass
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