Tip Sheet #1: Storing and Organizing Books to be Shipped for Peace Corps The amount of labor expended to produce a given amount of shipping will be greatly affected by the arrangements for transport, storage, and work space. For a day-long tour of stores or a visit to a major provider, a minivan with some empty cartons is best. The best storage area will have lots of sturdy book shelves; easy and reliable access for hand carts and vehicles; ample table space for sorting, arranging, and packaging; and adequate floor space for empty cartons and loaded incoming/outgoing cartons. Dry conditions, good ventilation, and security for the books and packaging equipment are desirable. Creature comforts (including temperature control and carpeting) can become important if sorting and packaging are to be done where the books are stored. Lacking such an ideal setup, several people can provide short-term storage of unsorted incoming books and packaging supplies, with everything related to a given shipping operation brought together in someone's living room, conference room, etc. for a one-day sorting, selecting, and packaging operation. But the fewer times books are handled and moved around, the better; and the easiest and best packing requires that a maximum selection of candidate books be ready to hand, arrayed by size, when a carton is being stuffed. Using different locations to store different types of books won't work, and completing different stages of shipment preparation at different locations requires a strong back. As books are acquired, they should be stacked in cartons -- never upright or on their sides. Stop the clerk in the store, if you can, to avoid having to repack your boxes in order to keep them stackable while they are being transported and stored. Re. unpacking onto shelves for accumulation of a good selection in a permanent storage facility: Try to put out of your mind everything you know about how to organize books. For this project, there are two basic types: sets (which pack quickly but usually require addition of miscellany to fill cartons snugly) and single copies. Re. sets: You DO NOT want to keep shifting around separate volumes of encyclopedias. Any large and complete or almost-complete set of encyclopedias should be unpacked only to be separated from other acquisitions and checked for copyright date, missing volumes, and publishers; then they should be repacked, clearly labeled (e.g., "World Book 1979, missing J and P, #2 of 3 boxes), and stacked in the boxes in which they eventually will be shipped. Then shelve these boxes. Exceptions: Volumes from the Time-Life nature/science libraries might be treated as science encyclopedias, but they are scattered throughout the market and should be assembled title by title in 1 alphabetical order; excess copies can be used as fillers while more complete sets are being accumulated for libraries at larger schools. Also, small sets such as macropedias and high-demand/low availability items such as culturally transferable how-to encyclopedias should be shelved to keep their presence visible, as they will move out fast and could be overlooked if boxed. If you accept badly broken sets of recent encyclopedias because they are free and you can afford the shelf space, watch for opportunities to merge them with other broken sets in the same binding. Beware of broken sets of Funk & Wagnalls: F&Ws have so many variations in bindings that they can become a terrible nuisance. Every volume of a used class set should be checked for gross mutilations and marginalia, and the offending volumes should be discarded if they cannot be fixed (for example, by tearing out a page to remove a large obscenity from an otherwise lovely book). The inspected volumes should likewise be stored in their shipping boxes with all appropriate notations taped to the outside. Single copies break down into oversized and everything else. Oversized books are usually reference or children's books; because second-language situations may welcome books intended for younger readers, all oversized volumes should be accumulated together. See discussion of oversized volumes in Tip Sheet #5 on packaging. See Tip Sheet #3 for basic classification by types of requests. BOOKS FOR PEACE 13646 Hartland St. Van Nuys, CA 91405 (818)781-1257 2 3 Tip Sheet #2: Packaging Books for Peace Corps A carton of books for Peace Corps deserves reliable packaging. Cartons can lose their M Bags before they even leave the U.S.; then the boxes may have to survive the journey without that protection. The boxes may also get sent back to you by mistake; then you'll want to be able to present the boxes to customer service at your post office just as you received them, in order to reship without paying twice for their postage. The first rule for packaging books to ship overseas is, Pack them so solidly that the contents will withstand enormous pressures and thus keep the soon-crushed corrugated cardboard from becoming so structurally compromised that the packaging begins to disintegrate. If you're packing assorted sizes of books, have a good selection on hand and take the time to fit the best choices together snugly, firmly packing the crevices with (clean, dry!) plastic grocery bags, newsprint or magazines wadded inside plastic grocery bags, or accordion-folded and bent pasteboard (e.g., from cereal boxes). (Be aware of your packing materials: even they are exporting U.S. culture.) If you seal the box and then feel something shift when you turn it over, try again; you also should be able to sit on it with your full weight without making any impression on it. The second rule is, use your tapes to make the surfaces of your package like a walnut's shell: tough, with nothing that could work loose, get torn or abraded off, or be made illegible by moisture. International shipping requires at least two layers of corrugated cardboard. A pair of clean, sturdy cartons, one fitting snugly inside the other except for differences in height, is worth hanging onto if such shipping is anticipated. These inner-outer pairs are best because the inner carton can be fully prepped so it can replace the outer carton. When no inner/outer carton pair is available, ask a local liquor store, Pier One, or other store with steady import business for sturdy cartons, about toaster-oven size, made of good-quality double-corrugated cardboard. Especially if using a liquor carton, hide most of the commercial printing on the box you choose. This can be done in either of two ways: (1) After your carton is packed and sealed (with sheet of paper bearing name and address of recipient taped inside), encircle its middle with a premeasured and generously wetted length of your brown tape. Repeat on both sides of this tape, working toward both ends. These wrap-arounds provide the box with good extra protection against bursting open and good surface protection. (2) Or slit the carton open along its glued side seam and bottom flap surfaces. Turn it inside out and stick it back together again with your heavy-duty transparent tape; then restore its structural strength with plenty of nylon- 4 reinforced brown tape. If you have, say, a vodka carton, you will need to cut it down in order to stay safely within the 66-pound upper limit for an M Bag. Two smaller boxes may be easier to handle, and an M Bag can take more than one package to the same address. If you commit to an ongoing shipping program, you'll probably need to look into buying fitted pairs of cartons wholesale. In the Los Angeles area these RSCs (regular slotted cartons) are available in flat bundles of 25, 100 cartons being the minimum order for each size of box. Kraft 200# cartons cost about $40 for 100 12" X 9" X 9" and about $60 for 100 12¼" X 9¼" X 12½". 2.5" brown heavy fiber tape (paper reinforced with cross-hatched nylon fibers) is used generously (in pre-cut pieces when the standard-sized boxes are used. (Avoid buying this tape wholesale until you find one with a powerful glue that's activated by lots of water.) The flat cartons are set up (opened and held with top or bottom flaps in closed position) to receive this kraft tape by using 3-M heavyduty transparent tape. (Accept no cheap substitutes for 3-M.) This same tough transparent tape is used to secure the flaps before the brown tape is used to seal the boxes, seal the glued side seam after all the brown tape is in place, and protect all the labels on inner and outer cartons. The outer carton has to be cut down: first the inner carton is sealed and labeled, with transparent tape to protect labels and side seam; then the flat outer carton is opened and positioned over the inner carton, and the top is closed and sealed. The loaded pair of cartons is then inverted onto a sturdy chair and the outer carton is cut down to the inner carton from within, using a heavy butcher knife; the stub of seam is sliced out and the corner slots are deepened down to the inner carton with sturdy scissors. Then, bracing the carton against the back of the chair as the box is turned, all four bottom flaps are broken against the inner carton; and one of the end flaps is sliced short so it no longer overlaps the other. Next the long flaps are overlapped; the box is sat upon; and the ends of the long flaps are mashed and secured against the ends of the box with several pieces of transparent tape. Then two of the longer pre-cut lengths of brown tape are used to secure the edge of the exposed long flap; it helps if you then sit on them, rest a bit, then reach for one of the shorter pieces and wet it. Apply two shorter pre-cut lengths of brown tape to secure each of the two short ends of the bottom of the box; mash them firmly into position. Now you can seal the seam, thereby helping to secure some of the ends of the paper tape at the corners. This tightly secured overlap increases the strength of the carton. Though laborious, this method gives excellent results. The adjustable height of the outer carton also allows overfilling of the inner carton when necessary, though this requires elaborate patching or else covering the gaping top of the box with a panel of corrugated cardboard which is well secured by brown tape on all four sides. 5 Tip Sheet #3: Shipping Books (and preparing labels for packaging) If you didn't use double cartons with address labels on both, you should have put the name and address of the addressee inside the box. But no other kind of material except books is permitted in a package sent by M Bag - book rate. Besides the addresses of sender and recipient, add other labels or hand notations: follow special instructions provided by the Volunteer's request and/or say, "NOT TO BE SOLD" and "USED BOOKS DONATED FOR EDUCATIONAL USE, REQUESTED BY PEACE CORPS VOLUNTEER." (If some of the books are not "used," just put "BOOKS DONATED FOR....") If you do a lot of shipping, supplies of both return address labels (including your name and "U.S.A.") and the customs notations recommended above can be kept on hand as photocopied sheets of peel-off labels. When filling out customs forms, always take care to be sure the "gift" box is checked! Also employ "used" and "donated" and "for educational use" in describing contents of shipment whenever each term applies. It's not necessary to itemize values of an assortment of the same type of item such as used books: just fill the total space for description with your summary, "used books donated for educational use," and note the total dollar value. Customs valuations should reflect prices actually paid for the contents of each box, or the market value if donated. This can be done quickly by multiplying the average costs of the different types of items noted in your packing work sheet, then adding approximate market value or price paid for any special items. (Be sure your shipment work sheet's box-by-box inventory/ summary of contents for each shipment is translated into your formal description of the shipment (to be filed with the letter of request) while the shipment is fresh in your mind. Some items have no market value even when in new condition; it's okay to put "$0." When you make out your address labels, customs tags, and M Tags, put the country name in capital (block) letters on the bottom line. If you're using a dual-language address on the packages themselves, be sure the address in English follows the U.S. practice of putting the country in caps at the bottom, after the address your Volunteer provided, if necessary. Also, don't Americanize any letters or symbols: depend on the Volunteer who supplied the mailing address to have printed it exactly as it needs to be. Many postal employees are not trained to handle M Bags correctly. Go to a large post office, preferably one with a loading dock 6 that has parking spaces for business customers -- not to some local postal station. Before bringing in your first shipment, it may be convenient to go to your post office ahead of time and ask for the M Bag tags and little green customs forms you will need so you can fill them out in advance. Then ask the clerk what procedure to follow for getting M Bags processed: does the supervisor want you to leave your boxes on a platform cart on the loading dock and then come around to the window, or what? If a window clerk tries to give you the large customs form (instead of the little one with green on the left end) with the idea that it's to be applied to the outside of the canvas bag, or tells you it's not necessary for each box to receive the M-Bag stamp before it's put into the bag, or ties the tag to the bag lock without regard for how flimsy the string on the tag is, you may have to insist upon talking to the supervisor. If you can't get your M Bag processed by someone who is willing to do it correctly, you must take your shipment to a larger post office -- that's better than letting it die in the international postal system after all the time, effort, and money which went into it. If you develop a relationship with the window clerks who do the best job on your M Bags, one of your clerks may teach you how to prepare your own bags and give you a supply of empty bags for the next shipment. This is great because you can pair the boxes according to contents and weight and be sure of having accurate records of what was in each M Bag in case it gets into trouble during its journey. You also get to be sure the bags and tags are prepared to your satisfaction. There's one possible hang-up: some postal clerks believe you shouldn't have your own M-Bag stamp made so you can close the bags and tie all those knots before bringing them in to be weighed, paid for, and shipped. But the postage sticker on the M Bag is what gets your packages into the postal system, and you're not proposing to counterfeit that sticker: the stamp on the box is only an essential backup in case (as often happens) the tag gets ripped away or the bag and tag are lost during a postal inspection. BOOKS FOR PEACE 13646 Hartland St. Van Nuys, CA 91405 (818) 781-1257 7